The invention relates to a storage device for products.
Storage devices of this type are known in different embodiments and are used in particular also as buffer stores in installations for the processing and/or machining of products. Such storage devices consist in principle of two transport elements arranged parallel to one another and side-by-side, which exhibit an opposed conveying or transport direction and form a transport surface on which the products stand or lie. At one end of the transport surface, one of the transport elements forms a product entry through which the products are fed to the storage device or to its transport surface, and the other transport element forms a product exit through which in normal operation the products are discharged out of the storage device or from the transport surface. Opposite the product entry and the product exit there is provided on the transport surface a transfer element that causes the products to be diverted or transferred from the one transport element to the other transport element. By adjusting the position of the transfer element with an actuating drive relative to the product entry or product exit, i.e. by changing the distance between the transfer element and the product entry/product exit, the storage or receiving capacity of the storage device or of the storage or buffer sections formed on the transport elements between the transfer element and the product entry/product exit can be varied and adapted to suit the particular requirements. The transport elements are each formed by at least one transport belt that is driven to endlessly circulate, but as a rule by a plurality of transport belts arranged tightly adjacent to one another at least square to the transport direction.
In known storage devices of the afore-mentioned type (EP 1 807 329 A1, EP 1 632 445 A1), the transfer element is a passive element, i.e. an element that constitutes only one guide section or transfer section for the products and that consists in essence of a contact or sliding surface for the products. The transfer section, or its contact or sliding surface, extends over the full or essentially full width of the two transport elements and on the side facing the product entry and product exit is concavely arched about at least one axis square to the transport surface or to the transport plane defined by that transport surface. It is a disadvantage of these known storage devices that the actuating drive for the transfer element is provided above the transport surface or the transport plane and, as a result, the accessibility, in particular also the optical accessibility, of the transport surface for an opto-electrical controlling and/or monitoring of the storage device is restricted, and/or that an adjustment of the transfer element and hence a change of the receiving or storage capacity of the storage device is not possible independently of a controlling or regulating of the transport elements, in particular of the controlling or regulating of the conveying speed of the transport elements.
Storage devices are also known (DE 20 2004 012 848 U1) that each consist of two transport belts having an opposed transport directions that are parallel to, but at a considerable distance from, one another and that are driven to endlessly circulate, and of a transfer unit acting between the transport belts, which can be displaced in the linear direction of the transport belts in order to change the storage or receiving capacity of the storage device and with which the products can be guided from the transport belt forming the product entry to the transport belt forming the product exit. To this end, the transfer unit comprises, for example, a transport element driven to rotate about a vertical axis and that takes the products from the one transport belt and moves them to the other transport belt. One of the disadvantages of these known storage devices is that the storage sections that are formed by the two transport elements between the transfer device and the product entry or product exit exhibit a relatively narrow width compared with the maximum diameter of the products, such that achieving a given maximum storage capacity requires a relatively long overall length of the storage device. A further disadvantage, however, is also that when the storage sections are configured with a width greater than the diameter of the products, the transfer device can only be realized with great design complexity and that a trouble-free transferring of the products from the transport element which forms the product entry to the transport element that forms the product exit is also not guaranteed.
“Products” in the sense of the invention are in particular packaging elements including, inter alia, already filled packaging elements, as well as packing element groups, i.e. multipacks, each consisting of at least two packaging elements, in particular also consisting of at least two filled packaging elements each.
“Packaging elements” in the sense of the invention are in particular packages or containers usually used in the food industry and specifically also in the drinks sector, including, inter alia, containers such as, for example bottles, cans, also soft packages, for example those produced from cardboard and/or plastic film and/or metal film, transport containers, e.g. bottle cases etc.
For the purpose of the invention the expressions “essentially”, “in essence” or “around” mean variations from the respective exact values by +/−10%, preferably by +/−5% and/or variations in the form of changes insignificant for the function.
The object of the invention is to provide a storage device that, with optimum accessibility of the transport surface or of its storage sections or storage lengths and improved operational reliability, can be realized without great design complexity.
Further embodiments, advantages and possible applications of the invention arise out of the following description of embodiments and out of the figures. All of the described and/or pictorially represented attributes whether alone or in any desired combination are fundamentally the subject matter of the invention independently of their synopsis in the claims or a retroactive application thereof. The content of the claims is also made an integral part of the description.
The invention is explained in detail below through the use of embodiment examples with reference to the figures. In the figures:
The storage device generally indicated in
A vertical center plane oriented parallel to transport directions A and B is indicated by M. Reference numerals 6 and 7 indicate two lateral container guides that extend on both longitudinal sides of transport surface 8 in the transport direction A or B, so laterally limiting that active region of transport surface 8 that can be occupied by containers 2.
Storage device 1 further exhibits a deflecting or transfer element 9 having a transfer region 10 that extends square to transport direction A or B over the whole active width of transport surface 8. In the depicted embodiment, transfer element 9 is configured in such a way that its transfer section 10 exhibits two part-sections 10.1 and 10.2 that, in the depicted embodiment, are configured as straight lines and of which part-section 10.1 extends over that part of transport surface 8 formed by transport element 4 and part-section 10.1 extends over that part of transport surface 8 formed by transport element 5. Part-section 10.1 is moreover configured such that with a horizontal axial direction oriented square to transport direction A and parallel to transport plane TE it describes an angle α of less than 90°, for example an angle ranging from around 30° to 50°, that opens towards center plane M of storage device 1. With a horizontal axis oriented square to transport direction B and parallel to transport plane TE, part-section 10.2 describes an angle β that, in the depicted embodiment, is smaller than angle α, for example 20° to 35°, and that also opens towards center plane M.
Through the described configuration, containers 2, which are fed at container entry 1.1 on the part-section of transport surface 8 that is formed by transport element 4 between container entry 1.1 and transfer section 10, and which forms the storage section indicated by 8.1, are moved at least partially to part-section 10.1 and then, sliding over this part-section, to part-section 10.2. As a result, containers 2 move onto the part-section of transport surface 8 that is formed between part-section 10.2 and container exit 1.2 and that forms the storage section indicated by 8.2. The transferring of containers 2 from storage section 8.1 to storage section 8.2 is effected however by the back pressure generated by containers 2 standing up against one another on transport element 4 in the container flow, in part also before they reach transfer section 10. The transferring of the containers from transport element 4 to transport element 5 basically always takes place on that partial region of transport surface 8 that is in front of transfer element 9 when seen from container entry 1.1 or container exit 1.2.
Transfer element 9 can be displaced, under control, parallel to transport directions A and B (double arrow C in
Driving and guiding element 11 is part of a positioning drive for adjusting the position of transfer element 9 according to double arrow C. For this purpose driving and guiding element 11 is guided beneath transport plane TE by a drive wheel 16 driven by an actuating motor 15 and by two guide pulleys 17 and 18 of which the latter ensures an adequate wrapping of driving and guiding element 11 around drive wheel 16. By adjusting the position of transfer element 9 it is possible to vary the storage capacity of storage device 1 or of storage sections 8.1 and 8.2 as a function, for example, of the size of the container flow at container entry 1.1 (the number of containers 2 fed per unit of time) and/or of the occupancy rate of the part of transport surface 8 formed between transfer element 9 and container entry 1.1 as well as container exit 1.2, i.e. if the container flow is increased at container entry 1.1 and/or if the occupancy rate is increased, transfer element 9 is moved in a way that increases its distance from container entry 1.1 or container exit 1.2. If there is a reduction in the container flow or the occupancy rate, a controlled movement of transfer element 9 is effected in the reverse direction.
The movement or adjustment of transfer element 9 can basically be controlled independently of the movement and transport speed of transport elements 4 and 5. It is moreover also possible to control transport elements 4 and 5 and their transport speed independently of one another.
The control data needed to control or regulate the receiving capacity of storage device 1 or of storage sections 8.1 and 8.2 are supplied, for example, by at least one opto-electrical sensing or detecting system which is illustrated in
Sensor system 19 is for example at least one electronic camera and/or at least one other suitable sensor (e.g. laser sensor, ultrasound sensor, inductively operating sensor etc.) with which the size of the container flow at the container entry 1.1 and/or the occupancy rate of storage sections 8.1 and 8.2 can be captured. Sensor system 19, which can also exhibit a variety of different sensors in different regions of storage device 1, is generally configured in such a way that all relevant current information and data about the operating status of at least one partial region of storage device 1 are captured with this system. In controller 20 or in an evaluation system therein located, the corresponding data including for example image data are then processed and/or analyzed and/or evaluated with an appropriate program or with image processing for the active controlling of transfer element 9. The term “image processing” is preferably to be taken to mean that information about containers 2 which are present within the image is obtained with the aid of a suitable program from the image captured by sensor system 19 or by the at least one electronic camera of that system. It is for example first determined which containers 2 are present within the respective image. In particular it is possible in this way to capture the orientation of containers 2 in different regions of transport surface 8, for example containers 2 which are standing upright in the required manner and any upset containers lying on transport surface 8. With this configuration of sensor system 19 and the processing in controller 20 of the data, including in particular the image data, supplied by sensor system 19 it is then possible not only to optimally adapt the storage or receiving capacity of storage device 1 to the prevailing requirements but also to detect and avoid operational stoppages due for example to upset containers 2, containers 2 of a different type etc., for example by giving instructions to the operators of a system which exhibits storage device 1 and/or by appropriate controlling of transport elements 4 and 5 or of other system components etc. preceding or succeeding storage device 1 in a system.
An appropriate program is used to capture preferably the respective occupancy rates (e.g. number of containers per unit area of storage section 8.1 or 8.2) for each individual storage section 8.1 or 8.2 formed by transport element 4 and transport element 5, for example in a finely graded manner, e.g. in steps of 2% each.
Moreover it is not only the controlling of the position of transfer element 9 which is effected by controller 20 but also the controlling of transport elements 4 and 5 and/or of their transport speed, and preferably the transport speed of transport belt 4 as a function of the occupancy rate of transport units or machines connected upstream of storage device 1 in a system, and the transport speed of transport element 5 as a function of the occupancy rate of transport units or machines which are connected downstream of storage device 1 in a system.
Transfer element 9 is preferably removable so that containers 2 can be conveyed at least on transport element 4 as far as the end of transport element 4 which lies opposite container entry 1.1, for example for running storage device 1 empty.
By the appropriate configuration of transport elements 4 and 5 or of transport belts 4.1 and 5.1, which form these transport elements, it is also possible to arrange transport elements 4 and 5 such that they adjoin one another laterally without the forming of gap 14. Transfer element 9 is held on a holding or bearer element or rib 9.1 that is connected beneath transport plane TE with the actuating drive arranged there, and that spaces the two transport elements 4 and 5 apart from one another at the place where the, for example, rod-shaped, wedge-shaped and/or shuttle-shaped bearer element or rib 9.1 is located. Bearer element or rib 9.1 is then preferably on that side of transfer section 10 facing away from respective storage section 8.1 or 8.2.
The invention has been described hereinbefore by reference to embodiments. It goes without saying that numerous other variations as well as modifications are possible without departing from the concept underlying the invention.
It has been assumed above for example that storage device 1 or 1a exhibits a transfer element 9 having two storage sections 8.1 and 8.2 associated with this transfer element and conveying in opposed directions. It is basically also possible to provide two or more than two transfer elements 9 with each of which two storage sections having an opposed conveying direction are associated and that follow one another cascade-like inside the storage device, i.e. in the container transport direction through the storage device.
It was also assumed above, and in particular to simplify the description, that transport elements 4 and 5 are each formed by a single transport belt 4.1 and 5.1 respectively. In practice however each transport element 4 and 5 preferably comprises a plurality of contiguous transport belts arranged parallel with one another and at least square to transport direction A or B.
It was furthermore assumed above that transfer element 9 is a “passive” element, i.e. it exhibits a transfer section 10 that runs at an angle to respective transport direction A or B and that forms a guiding or sliding surface for containers 2 on which containers 2 slide onto storage section 8.2 in particular by the conveying action of transport element 4 and assisted by the back pressure of the container flow. However, in order to further improve the deflecting or transferring of containers 2 from transport element 4 or from storage section 8.1 there located onto transport element 5 or onto storage section 8.2 there located, it is also possible to execute transfer element 9 in such a way that its transfer section 10 is formed, over a partial length at least, by a circulating transport element, for example by an endlessly circulating transport belt as suggested in
Yet another possibility is for container guides 6, 7 and/or 23 to be formed by elements that move in respective transport direction A or B, for example by configuring these container guides as belt-like or chain-like elements that are driven to endlessly circulate and whose loop lengths circulating in respective transport direction A or B form the corresponding container arrangements or guides. The drives for such container guides are then also preferably arranged beneath transport plane TE so that the upper side of the storage device and its transport surface is accessible and/or visible without obstruction, in particular also for opto-electrical sensor systems or corresponding cameras for the controlling and/or monitoring of the storage device.
The possibility also exists of having, in transport direction A of transport element 4 and before transfer element 9, at least one element guiding the stream of products or containers 2 and that can be driven and/or moved in a direction parallel to transfer element 9 or its transfer section 10, with the element guiding the flow of containers 2 being preferably independently adjustable, for example, also for a change of the distance between the element guiding the flow of containers 2 and transfer element 9 or its transfer section 10.
Number | Date | Country | Kind |
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10 2011 015 670.4 | Mar 2011 | DE | national |
This application is the national stage entry of PCT/EP2011/005645 filed Nov. 10, 2011, which claims the benefit of the priority date of German application DE 10 2011 015 670.4, filed on Mar. 31, 2011. The content of the foregoing applications in incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/005645 | 11/10/2011 | WO | 00 | 9/26/2013 |