This application is based on Japanese Patent Application No. 2005-276149 filed on Sep. 22, 2005, the content of which is incorporated hereinto by reference.
1. Field of the Invention
The present invention relates to a storage housing for storing a recording head that is dismounted from a main body of a recording apparatus such as an inkjet recording apparatus that is operable to perform a recording operation by ejecting an ink toward a recording medium.
2. Discussion of Related Art
A recording head of a recording apparatus such as an inkjet recording apparatus is individually stored in a storage housing, when the recording head is not used for a recording operation, or before the recording head is mounted on a main body of the recording apparatus after it has been manufactured. In this stage in which the recording head is stored in the storage housing while being filled with an ink or preservation liquid, a protector body is provided to seal nozzles and ink inlets (through which the ink is to be supplied into the recording head), as disclosed in JP-H10-272780A, for preventing the ink or preservation liquid from being dried or leaked.
The protector body includes (i) sealing portions (caps) made of elastic material such as rubber and arranged to cover the nozzles and ink inlets, and (i) engaging portions arranged to be held in engagement with the recording head or the; storage housing storing the recording head, so as to attach the protector body to the recording head or the storage housing. Since the engaging portions are provided to be exposed for facilitating an operation for attaching and detaching the protector body to and from the recording head or the storage housing, the engagement of each engaging portion could be easily released in the event of application of an external force to the engaging portion, for example, during transit or storage. In such a case, as a result of the release of the engagement of the engaging portion, the protector body is detached from the recording head or the storage housing, thereby causing a risk of drying or leakage of the ink or preservation liquid.
The present invention was made in view of the background prior art discussed above. It is therefore an object of the invention to provide a storage housing for storing a recording head while reliably sealing nozzles and an ink inlet of the recording head.
This object may be achieved by the present invention providing a storage housing for storing a recording head of a recording apparatus that is dismounted from a main body of the recording apparatus, the recording head having an inside surface and an outside surface and operable to perform a recording operation by an ink which is to be supplied to the recording head through an ink inlet opening in the inside surface and which is to be ejected toward a recording medium through nozzles opening in the outside surface, the storage housing including: a first body and a second body which include a first sealing portion and a second sealing portion, respectively, and which are opposed to each other in an opposed direction, with the inside and outside surfaces of the recording head being interposed between the first and second bodies in the opposed direction, such that the ink inlet opening in the inside surface is sealed by the first sealing portion and such that the nozzles opening in the outside surface are sealed by the second sealing portion, wherein the first and second bodies further include respective first and second extending portions which extend in the opposed direction and which are positioned outside the interposed recording head as seen in the opposed direction, wherein one of the first and second extending portions provides an arm that is movable to attach and detach one of the first and second bodies that includes the one of the first and second extending portions, to and from the recording head, and wherein the other of the first and second extending portions provides a protecting cover that is positioned outside at least a distal end portion of the arm as seen in the opposed direction so as to protect or cover at least the distal end portion of the arm.
In the recording head storage housing according to the invention, the arm and the protecting cover are provided by the one and other of the first and second extending portions of the respective first and second bodies, and at least the distal end portion of the arm is covered by the protecting cover that is positioned outside the at least distal end portion of the arm, whereby at least the distal end portion of the arm is protected by the protecting cover from an external load, thereby eliminating a risk of removal of the above-described one of the first and second bodies from the recording head. Further, in the present recording head storage housing, the recording head can be stored with the ink inlet and the nozzles being sealed, simply by attaching the first and second bodies to the recording head. That is, the present storage housing is capable of storing the recording head while reliably sealing the ink inlet and the nozzles of the recording head.
The above and other objects, features, advantages and technical and industrial significance of the present invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings, in which:
Referring first to
The inkjet recording apparatus 1 includes: two guide rods 6, 7 that are disposed inside the apparatus 1; and a carriage 9 is movably attached to the guide rods 6, 7. The carriage 9 is arranged to carry the recording head 41 that is operable to perform a recording operation by ejecting an ink toward a recording medium P. The recording head 41 has an ink inlet 41c (see
The apparatus 1 further includes a flushing portion 12 and a maintenance portion 4 that are located in one and the other of opposite ends in a direction of the movement of the carriage 9. In the flushing portion 12, a deteriorated ink containing bubbles is ejected out from the recording head 41. In the maintenance portion 4, the deteriorated ink is sucked from the recording head 41, and an outside surface (nozzle opening surface) of the recording head 41 is wiped. That is, the flushing portion 12 and the maintenance portion 14 are provided for the purpose of maintaining a condition required for exhibiting a satisfactory ink ejection performance.
Referring next to
Protrusions 41h, 41h are provided to protrude outwardly from respective right and left side walls of the recording head 41 (see
The recording head storage housing 40 is constituted principally by the first body 42 and the second body (storage casing) 43 that includes a nozzle sealing member 44 as a second sealing portion. As shown in
The entirety of the first body 42 or at least each of the engagement establishing arms 42d of the first body 42 is made of an elastic material such as resin or rubber. Each of the arms 42d, 42d is integrally connected at its proximal end portion 42j to the main portion 42a, and is elastically deformable or pivotable about the proximal end portion 42j, by applying a force thereto, so as to cause a distal end portion 42f to be displaceable inwardly and outwardly. That is, a distance between the distal end portions 42f, 42f of the respective arms 42d is variable by the pivot movement of the arms 42d, 42d. The distance between the distal end portions 42f, 42f is larger than a distance between upper ends of the respective inclined portions 41e, 41e, when the arms 42d, 42d are not deformed or pivoted. The engaging portion 42e, which is to be brought into fixed engagement with the corresponding engaged portion 41f of the recording head 41, is provided by an inwardly protruding portion located intermediate between the proximal end portion 42j and the distal end portion 42f. A lower surface of the engaging portion 42e is inclined upwardly as it extends inwardly, so that the first body 42 can be smoothly moved relative to the recording head 41 upon contact of the engaging portion 42e with the inclined surface 41e.
The first body 42 includes a first sealing portion 42b that is provided in the main portion 42a of the first body 42. When the engaging portions 42e, 42e of the first body 42 are brought into fixed engagement with the respective engaged portions 41f, 41f of the recording head 41, the first sealing portion is brought into contact with the upper surface 41i of the holder portion 41m (the inside surface of the recording head 41) in which the ink inlet 41c opens. While the engaging portions 42e, 42e are held in fixed engagement with the respective engaged portions 41f, 41f, the guide portions 42g, 42g are held in contact with recessed portions of the upper surface 41i that are located inside the side walls of the recording head 41. Thus, each of the guide portions 42g, 42g cooperates with a corresponding one of the engaging portions 42e, 42e to sandwich a part of the holder portion 41m therebetween, so as to fix the first body 42 to the recording head 41.
The first sealing portion 42b has an annular-shaped recess 42c that is to be aligned with the annular-shaped connecting member 41d for accommodating therein an upper end portion of the connecting member 41d. When the first body 42 is fixed to the recording head 41, the connecting member 41d is compressed by the first sealing portion 42b and is held in close contact with the first sealing portion 42b, whereby the ink inlet 41c surrounded by the connecting member 41d is reliably sealed by the first sealing portion 42b from an exterior.
As shown in
Rectangular-shaped cutouts 43w, 43w are formed in the right and left side walls 43s, 43r, so as to be located in respective positions corresponding to the first body 42. The right and left side walls 43s, 43r include respective portions which are located below the cutouts 43w, 43w and which serve as protecting covers 43b, 43b for covering outer surfaces of the distal end portions 42f, 42f of the engagement establishing arms 42d, 42d. A distance between inner surfaces of the covers 43b, 43b as measured in right and left direction is larger than a distance between the outer surfaces of the distal end portions 42f, 42f of the engagement establishing arms 42d, 42d, so that the distal end portions 42f, 42f of the arms 42d, 42d of the first body 42 are introducible inside the box-like shaped second body 43.
The inner surfaces of the right and left protecting covers 43b, 43b include respective portions that are inclined inwardly as they extend downwardly towards the, bottom wall 43t. The inclined portions of the inner surfaces of the covers 43b, 43b serve as pressing portions 43c, 43c for forcing the engaging portions 42e, 42e of the arms 42d, 42d against the engaged portions 41f, 41f of the recording head 41. That is, the pressing portions 43c, 43c force the distal end portions 42f, 42f of the arms 42d, 42d inwardly, as the first body 42 is introduced into the second body 43. As shown in
A bottom of each of the recesses 43j, 43j is defined by a wall 43f (see
When the recording head 41 is introduced into the second body 2, the engaging portion 43e of the front side wall 43p is brought into fixed engagement with an upper surface of an engaged portion 41k provided in a front wall of the holder portion 41m, and the engaging portion 43g of the rear side wall 43q is brought into fixed engagement with an upper surface of an engaged portion 41g provided in a rear wall of the holder portion 41m (see
The nozzle sealing member 44, which is made of an elastic material such as rubber, includes: a plate-like base portion 44a having substantially the same size as the nozzle opening surface 41b of the recording head 4; an annular-shaped rib 44b projecting upwardly from an upper surface of the base portion 44a so as to surround the nozzles opening in the nozzle opening surface 41b; and a spacer 44c projecting downwardly from a lower surface of the base portion 44a so as to position the sealing member 44 in a predetermined height. The base portion 44a has recesses formed in right and left end portions of its upper surface, so that the above-described inverted-L shaped retainer portions 43m are fixedly engaged at their distal end portions with the recesses, so as to position the sealing member 44.
There will be described a process of storing the recording head 41 by using the ink cartridge storage housing 40, with-reference to
Firstly, the first body 42 is positioned relative to the recording head 41 such that the engagement establishing arms 42d, 42d are substantially aligned with the inclined portions 41e, 41e of the recording head 41. As the first body 42 thus positioned relative to the recording head 41 is moved downwardly toward the recording head 41, the engaging portions 42e, 42e of the arms 42d, 42d are slid on the outer surfaces of the inclined portions 41e, 41e of the recording head 41. As the engaging portions 42e, 42e are slid on the outer surfaces of the inclined portions 41e, 41e, the engaging portions 42e, 42e are forced outwardly by the inclined portions 41e, 41e, so that the distal end portions 42f, 42f of the arms 42d, 42d are displaced outwardly.
With further movement of the first body 42 relative to the recording head 41 in the downward direction, the engaging portions 42e, 42e pass over the lower end portions of the inclined portions 41e, 41e, so as to be brought into engagement with the engaged portions 41f, 41f, owing to elasticity of the arms 42d, 42d. With the engaged portions 41f, 41f being sandwiched by the guide portions 42g, 42g and the engaging potions 42e, 42e in the vertical direction (see
Next, the second body 43 is positioned to be opposed to the first body 42 to which the recording head 41 is fixed. Namely, the first and second bodies 42, 43 are positioned to be opposed to each other in an opposed direction corresponding to the vertical direction as seen
The first body 42 together with the recording head 41 is further deeply into the box-like shaped second body 43, until the nozzle opening surface 41b is brought into contact with the nozzle sealing member 44. For fixing the second body 43 and the recording head 41 to each other, the engaging portions 43e, 43g of the second body 43 are brought into engagement with the engaged portions 41k, 41g of the holder portion 41m. In this instance, the rib 44b of the nozzle sealing member 44 is pressed against the nozzle opening surface 41b, while the second body 43 and the recording head 41 are fixed to each other. The rib 44b is held in close contact with the nozzle opening surface 41b, so that the nozzles are sealed, with the openings of the nozzles being spaced by a predetermined distance from a recessed surface surrounded by the annular-shaped rib 44b.
As described above, the ink inlet 41c is sealed by the first sealing portion 42b of the first body 42 that is fixed to the recording head 41, while the nozzles opening in the nozzle opening surface 41b are sealed by the nozzle sealing member 44 as the second sealing portion of the second body 43 that is fixed to the recording head 41. The first body 42 is not detached independently from the recording head 41, since the engaging portions 42e, 42e are inhibited by the pressing portions 43c, 43c of the second body 43, from being disengaged from the engaged portions 41f, 41f.
When the recording head 41 is to be detached from the second body 43, the engaging portions 43e, 43g are displaced outwardly by inwardly pressing the lower end portions of the engagement releasing portions 43d, 43d, so that the engaging portions 43e, 43g are disengaged from the engaged portions 41k, 41g. When the first body 42 is to be detached from the recording head 41, after the recording head 41 has been detached from the second body 43, the engagement of the engaging portions 42e, 42e with the engaged portions 41f, 41f are released by displacing the distal end portions 42f, 42f of the arms 42d, 42d outwardly.
In the recording head storage housing 40 of the first embodiment of the invention constructed as described above, the first body 42 including the first sealing portion 42b and the second body 43 including the nozzle sealing member 44 as the second sealing portion are opposed to each other in the opposed direction, with the recording head 41 being interposed between the first and second bodies 42, 43 in the opposed direction, such that the ink inlet 41c is sealed by the first sealing portion 42b and such that the nozzles are sealed by the nozzle sealing member 44. The first body 42 includes the first extending portion providing the engagement establishing arms 42d, while the second body 43 includes the second extending portion providing the protecting covers 43b. The engagement establishing arms 42d and the covers 43b extend in the opposed direction and are positioned outside the interposed recording head 41 as seen in the opposed direction (i.e., as seen in a plan view perpendicular to the opposed direction). The engagement establishing arms 42d, 42d are manually movable to attach and detach the first body 42 to and from the recording head 41. At least the distal end portion 42f of each of the arms 42d, 42d is covered by the corresponding cover 43b that is positioned outside the distal end portion 42f of the arm 42d, whereby at least the distal end portion 42f of each arm 42d is protected by the cover 43b from an external load, thereby eliminating a risk of removal of the first body 42 from the recording head 41. Further, in the present recording head storage housing 40, the recording head 41 can be stored, with the ink inlet 41c and the nozzles being sealed, simply by attaching the first and second bodies 42, 43 to the recording head 41. That is, the present storage housing 40 is capable of storing the recording head 41 while reliably sealing the ink inlet 41c and the nozzles of the recording head 41.
Further, in the present recording head storage housing 40, the first body 42 is attached to the recording head 41 by the engagement of the engaging portions 42e (provided by the protruding portions protruding inwardly as seen in the opposed direction) of the arms 42d with the engaged portions 41f, 41f of the recording head 41, such that the ink inlet 41c is sealed by the first sealing portion 42b of the first body 42. Therefore, there is no risk that the first body 42 could be detached from the recording head 41 accidentally, for example, by vibration caused during transit. Further, simply bringing the engaging portions 42e, 42e in engagement with the engaged portions 41f, 41f, it is possible not only to attach the first body 42 to the recording head 41 but also to cause the ink inlet 41c to be sealed by the first sealing portion 42b.
Further, the protecting covers 43b, 43b include the pressing portions 43c, 43c, which forces or presses the engaging portions 42e, 42e of the first body 42 against the engaged portions 41f, 41f of the recording head 41 while the first and second bodies 42, 43 are attached to the recording head 41. Thus, the engaging portions 42e, 42e pressed against the engaged portions 41f, 41f are firmly engaged with the engaged portions 41f, 41f. In this arrangement, since the second body 43 has to be detached from the recording head 41 when disengagement of the engaging portions 42e, 42e from the engaged portions 41f, 41f are required, there is no risk that the first body 42 could be individually detached from the recording head 41, so that the ink inlet 41c can be further reliably held in its sealed state.
The second body 43 (storage casing) is provided by the box-like shaped body having the bottom wall 43t (to which the nozzle sealing member 44 is attached) and the side walls 43p, 43q, 43s, 43r which extend in the opposed direction from the periphery of the bottom wall 43t. Since the protecting covers 43b, 43b are provided by portions of the right and left side walls 43s, 43r, the distal end portions 42f, 42f of the arms 42d, 42d of the first body 42 are covered by the covers 43b, 43b of the second body 43, by simply storing the recording head 41 in the box-like shaped second body 43. In this arrangement, the ink inlet 41c can be reliably held in its sealed state, without risk of removal of the first body 42 from the recording head 41.
The front and rear side walls 43p, 43q are formed with the respective engaging portions 43e, 43g that are to be engaged with the recording head 41, so that the second body 43 can be attached to the recording head 41 with the nozzles being sealed, by simply bringing the engaging portions 43e, 43g into engagement with the recording head 41. In this arrangement, by simply storing the recording head 41 in the box-like shaped second body 43, the recording head 41 can be fixed in a predetermined position relative to the second body 43, and the nozzles can be reliably sealed by the nozzle sealing member 44 provided in the second body 43.
Further, the engaging portions 43e, 43g are connected to the engagement releasing portions 43d, 43d which are provided by recessed portions of the respective front and rear side walls 43p, 43q that are recessed inwardly as seen in the opposed direction. Since the engagement releasing portions 43d, 43d are operable to release the engagement of the engaging portions 43e, 43g with the recording head 41, the recording head 41 can be easily removed from the second body 43, by simply operating the engagement releasing portions 43d, 43d to release the engagement. Further, since the engagement releasing portions 43d, 43d are provided by the recessed portions of the front and rear side walls 43p, 43q, there is no risk of accidental disengagement of the engaging portions 43e, 43g with the recording head 41, which could be caused in the event of application of external force to the engagement releasing portions 43d, 43d, (for example, by an object brought into contact with the engagement releasing portions 43d, 43d) during transit or storage.
Referring next to
There will be described a process of storing the recording head 41 by using the ink cartridge storage housing 40 constructed according to the second embodiment of the invention.
Firstly, the first body 42 is mounted on the recording head such that the first sealing portion 42b is substantially aligned with the ink inlet 41c. Then, the second body 43 is positioned to be opposed to the first body 42 that is mounted on the recording head 41. Namely, the first and second bodies 42, 43 are positioned to be opposed to each other in the opposed direction corresponding to the vertical direction as seen
In this instance, the nozzle sealing member 44 is held in pressing contact with the nozzle opening surface 41b while the first sealing portion 42b is held in pressing contact with the connecting member 41d, so that the nozzles are fluid-tightly sealed by the nozzle sealing member 44 while the ink inlet 41c surrounded by the connecting member 41d is fluid-tightly sealed by the first sealing portion 42b. Further, the engaging portions 42h, 42h are biased upwardly by reaction force generated by the nozzle sealing member 44 and the connecting member 41d, and accordingly the engaged portions 43k, 43k are pressed by the engaging portions 42h, 42h, whereby the engagement of the engaging portions 42h, 42h with the engaged portions 43k, 43k is reliably maintained.
As described above, by the engagement of the engaging portions 42h, 42h of the first body 42 with the engaged portions 43k, 43k of the second body 43, the first and second bodies 42, 43 are connected to each other with the recording head 41 being interposed therebetween, such that the ink inlet 41c is sealed by the first sealing portion 42b of the first body 42, and such that the nozzles are sealed by the nozzle sealing member 44 as the second sealing portion.
When the recording head 41 is to be detached from the second body 43, each of the engaging portions 42h, 42h is inwardly deflected by an operator's finger or a stick member that is introduced through the corresponding opening 43v, so as to release the engagement of the engaging portion 42h with the corresponding engaged portion 43k. In this instance, the recording head 41 is detached from the first body 42 as well as from the second body 43, since the first body 42 is not engaged with the recording head 41.
In the recording head storage housing 40 of the second embodiment of the invention constructed as described above, the engagement releasing arms 42d, 42d include the engaging portions 42h, 42h that are engaged with the protecting covers 43b, 43b. By the engagement of the engaging portions 42h, 42h with the covers 43b, 43b, the first and second bodies 42, 43 are connected to each other with the recording head 41 being interposed therebetween, such that the ink inlet 41c is sealed by the first sealing portion 42b of the first body 42, and such that the nozzles are sealed by the nozzle sealing member 44 as the second sealing portion. Thus, by simply bringing the engaging portions 42h, 42h into engagement with the engaged portions 43k, 43k of the covers 43b, 43b, it is possible to reliably seal the nozzles and the ink inlet 41c.
While the presently preferred embodiments of the invention have been described above in detail, it is to be understood that the invention is not limited to the details of the illustrated embodiments, but may be otherwise embodied without departing from the sprit of the invention.
For example, the inkjet recording apparatus 1 may be provided by either a recording apparatus using piezoelectric elements or a recording apparatus of bubble jet (registered trademark) type using electro-thermal conversion elements.
The present invention is applicable also to a recording head arranged to perform a recoding operation using a plurality of different color inks. In such a case, the first body 42 may include a plurality of first sealing portions 42b for sealing a plurality of ink inlets of the recording head (through which the respective different color inks are to be supplied into the recording head), while the second body 43 may include a plurality of nozzle sealing members 44 (second sealing portions) for sealing respective rows of the nozzles (through which the respective different color inks are to be ejected toward a recording medium).
In the first and third embodiments, each of the engaging portions 42e, 42e of the first body 42, which is provided by the protruding portion of the corresponding engagement establishing arm 42d, may have a shape that is not particularly limited. For example, each engaging portion 42e may be provided by a hook-shaped protruding portion or a semi-spherical protruding portion. The shape of each of the engaging portions 42h, 42h in the second embodiment is not particularly limited, either, and may be hook-shaped or semi-spherical-shaped.
In the first and third embodiments, the inclined portions of the inner surfaces of the protecting covers 43b, 43b, which serve as the pressing portions 43c, 43c, are provided by straight surfaces that are inclined inwardly as they extend downwardly. However, each of the inclined portions of the inner surfaces of the covers 43b, 43b may be provided by an inwardly or outwardly convex or concave surface, as long as a distance between the inclined portions (as measured in the right and left direction) is reduced in the downward direction.
In the above-described embodiments, the engagement establishing arms 42d, 42d are provided in the first body 42, while the protecting covers 43b, 43b are provided in the second body 43. However, the engagement establishing arms may be provided in the second body 43, while the covers may be provided in the first body 42. In this modified case, the first body 42 may be provided by a box-like shaped body which is configured to cover or not to interfere the mounted portion 41a of the recording head 41, and which includes extending portions providing the protecting covers for covering at least the distal end portions of the engagement establishing arms of the second body 43.
Number | Date | Country | Kind |
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2005-276149 | Sep 2005 | JP | national |