The present invention relates to a housing member for housing an elongate material, such as a wire material, optical cable, electric wire, and pipe material, for example, and its manufacturing method.
Housing members are conventionally used to lay wire materials and pipe materials esthetically without impairing views or to protect such materials from wind and rain. However, in general, housing members are made of concrete or metal, and therefore are heavy in weight. Therefore, in order to reduce the weight, the housing members molded of a synthetic resin are sometimes used. Light housing members made of a resin have fewer burdens on transportation even when they are molded to be long, and there are a smaller number of connecting spots for the housing members at the time of a laying operation, thus enhancing the operation efficiency. As compared with housing members of concrete and metal, cutting work or the like is easily performed for the housing members made of resin at a construction site, which enhances the working efficiency, and it is possible to newly construct or renew the housing members in a short construction period. Moreover, there is no fear of corrosion in the housing members made of a resin as in metal housing members. Therefore, when it is desired to use housing members that will not rust, and when it is not desired to make noise during piping work, a housing member made of a resin is preferably used.
When a cable is protected by using a conventional housing member made of resin, the following methods are cited. The first method is a method for previously laying a pipe-shaped housing member with a lid put thereon in the construction site and pulling the cable into the hollow part of the housing member. The second method is a method for laying the cable on the base formed into a U-shape in section, opening upward, and constructing a part of the housing member, and thereafter, covering the base with a cover, for example, in a half-pipe shape opening downward, from above.
The above described housing member made of resin extends in a flat plate shape along its longitudinal direction. Therefore, the strength of the housing member made of resin is low as compared with the strength of housing members made of metal and concrete material. In order to maintain strength, it is necessary to increase the plate thickness for the housing member, and as a result, the housing member becomes heavy in weight. As a result, the advantage of being made of resin is lost, thus hampering transportation and operation. Further, in order to carry out wiring according to the aforementioned second method, the base and the cover have to be separately molded, and therefore the cost increases.
Connecting tools are used for connecting a plurality of the aforementioned housing members along the entire lay-out path. The connecting tool connects end portions of the adjacent two housing members. The connecting tool has a semi-cylindrical connecting base body and a similarly semi-cylindrical connecting cover body.
When the cable is laid by using the aforementioned housing member constituted by the base and the cover, adjacent end portions of the bases in the two housing members are disposed on the connecting base body of the connecting tool and connected. The required number of bases for the housing members in the state in which they are connected by the connecting base bodies are placed along the lay-out path. Thereafter, the cable is disposed into the bases from the upward openings of the bases. In the state in which the bases house the cable, the bases are covered with the covers of the aforesaid housing members, and the connecting base body is covered with the connecting cover body of the aforesaid connecting tool. In the state in which the aforesaid covers and connecting cover body cover the corresponding bases and the connecting base body, the strength of the connecting portion by the connecting tool is firm. However, in the state in which the aforesaid base is only connected to the connecting base body, the connection is imperfect.
When the above-described connecting tool is used, especially at the time of lay-out operations when the aforesaid housing members are exposed or buried outdoors, there exist the following problems. Specifically, the road surface and the ground outdoors (burial location) on which the housing member is laid are not usually flat. Therefore, if the cable is placed on a large number of the aforesaid bases which are incompletely connected by only the connecting base bodies along the lay-out path, the bases and the connecting base bodies are easily disconnected by the impact due to placement of the cable and the weight of the cable. Further, the connection state is not stabilized, and therefore there is the possibility that the connecting base bodies will be displaced with respect to the bases and disconnected. Therefore, the lay-out operation for the cable becomes troublesome and difficult.
When the housing members are laid on a place which is not flat, or on a place with many obstacles, a consideration is whether to install a plurality of racks along the lay-out path and place the housing members on the racks. In this case, the housing members are sometimes bent between two adjacent racks. Especially as the housing member including the base and the cover, becomes difficult to attach and detach the cover to and from the base and as a result that the housing member bends. In the case in which the housing member has flexibility, the bending further increases. In order to relieve or prevent bending of the housing member, it is suitable to increase the number of racks per unit length, but since a large number of racks are needed, the lay-out operation becomes cumbersome.
An object of the present invention is to provide a housing member for an elongate material which is high in strength, light in weight and easy to handle, and is capable of being manufactured at low cost, and a manufacturing method therefor.
Another object of the present invention is to provide a connecting tool which easily and reliably connects the housing members, and enhances efficiency in a lay-out operation.
Still another object of the present invention is to prevent bending of the housing member and make it possible to place the housing members with a minimum number of racks.
In order to achieve the above-described objects, the present invention provides a housing member for housing an elongate material. The housing member comprises a base and a cover. The base has an opening extending along a longitudinal direction of the housing member, and a plurality of convex portions arranged at predetermined pitches along the longitudinal direction. Each of the convex portions extends along a circumferential direction of the base. The cover covers the opening of the base. The cover comprises a plurality of convex portions arranged at predetermined pitches along the longitudinal direction. Each of the convex portions of the cover extends along a circumferential direction of the cover. The arranged pitch of the convex portions of the base and the arranged pitch of the convex portions of the cover are the same or have a relationship of an integral multiple. The convex portions of the cover and the convex portions of the base are fitted to each other so as to be overlaid on each other when the cover is assembled to the base.
The present invention further provides another housing member for housing an elongate material. The housing member is formed by dividing a cylindrical molded product made of a resin, which has annular convex portions arranged at predetermined pitches along a longitudinal direction of the housing member, into a base and a cover along the longitudinal direction. The base and the cover each have semi-annular convex portions arranged at the aforesaid pitches along the longitudinal direction of the housing member. The cover is assembled to the base to cover an opening of the base. When the cover is assembled to the base, the convex portions of the cover and the convex portions of the base are fitted to each other so as to be overlaid on each other.
The present invention further provides a manufacturing method for the housing member. The method includes the step of preparing a cylindrical intermediate molded product made of a resin which is formed by integrally molding the base and the cover with a portion to be cut off therebetween, and the step of dividing the intermediate molded product along its longitudinal direction by cutting off the portion to be cut off and obtaining the base and the cover which are separated from each other.
The present invention further provides a connecting device comprising housing members for housing an elongate material and a connecting tool for connecting the housing members. The housing member has a base and a cover which are assembled to each other. The base and the cover each have convex portions arranged at predetermined pitches along a longitudinal direction of the housing member. The connecting tool forms an approximately cylindrical shape. Connecting ports are provided at both ends in an axial direction of the connecting tool. One end of the housing member is connected to each of the connecting ports. The connecting tool has a connecting base body and a connecting cover body which are separable to divide the connecting port into two and capable of being assembled to each other. Displacement preventing means, which connects both the base and the connecting base body by vertically overlaying the base and the connecting base body on each other, prevents the base and the connecting base body connected to each other from being displaced vertically, and is provided between the base and connecting base body.
The present invention further provides a connecting tool for connecting housing members for housing an elongate material. The housing member has a base and a cover which are assembled to each other. The base and the cover each have convex portions arranged at predetermined pitches along a longitudinal direction of the housing member. The connecting tool forms an approximately cylindrical shape. Connecting ports are provided at both ends in an axial direction of the connecting tool. One end of the housing member is connected to each of the connecting ports. The connecting tool has a connecting base body and a connecting cover body which are separable to divide the connecting port into two and capable of being assembled to each other. The connecting base body includes displacement preventing means which connects both the base and the connecting base body by overlaying the base on the connecting base body, and prevents the base and the connecting base body as connected to each other from being displaced vertically.
The present invention further provides a placement structure for a cylindrical housing member having flexibility for housing an elongate material. The housing member has annular convex portions arranged at predetermined pitches along a longitudinal direction of the housing member. The placement structure comprises racks and rail bodies laid on the racks. The housing member is fixed to the rail body to extend along the rail body.
The present invention further provides a fixing tool for fixing a housing member, which has flexibility and includes a space for housing an elongate material inside, on a rail body laid on a rack. The fixing tool comprises a held portion which is held at the rail body, and a fixing portion facing an upper surface of the rail body. The fixing portion fixes the housing member to the rail body in a state in which the held portion is held at the rail body.
The present invention further provides a fixing tool for fixing a housing member for housing an elongate material to a placement section. The housing member has a base and a cover which are assembled to each other. The base and the cover respectively have convex portions arranged at predetermined pitches along a longitudinal direction of the housing member. The fixing tool comprises a body portion, a locking portion and a fixing portion fixed to the placement section. The body portion is fitted into a concave portion provided between both adjacent convex portions of the base. The locking portion is locked at a portion of the base, which does not interfere with mounting and dismounting of the cover to and from the base on an occasion of mounting and dismounting of the cover to and from the base to prevent the base from rising with respect to the placement section.
Hereinafter, a first embodiment of the present invention will be explained based on
As shown in
As shown in
As shown in
As shown in
An upper end portion of the aforesaid portion to be cut off 31′ is located in the middle of the aforesaid locking projection 9′ in the vertical direction, and its lower end is located in the upper region of the connecting portion 32′ from the aforesaid locked projection 10′. When a pair of the portions to be cut off 31′ are cut off along the longitudinal direction S from the intermediate molded product T′, the portions to be cut off 31′ become an unneeded pair of cutoff portions 31, and the intermediate molded product T′ is divided vertically into two, thus obtaining the cover C and the base B that construct the housing member T (see
Next, a molding method for the above-described intermediate molded product T′ will be explained. The intermediate molded product T′ is molded by a continuous extrusion molding method by a connected mold 22 which is made by connecting single molds 21 in a caterpillar shape as shown in
As shown in
A molten resin 24 extruded from an extruder 23 is pressed by air pressure against an inner surface of the cavity 21a formed by the left and right single molds 21 in the regions of the molding section N. As a result, the intermediate molded products T′ each having uniform wall thickness, in which the base B′, the cover C′ and a pair of portions to be cut off 31′ are integrated, are continuously molded by extrusion. The intermediate molded product T′ is cut to length for use (4 to 5 m).
As shown in
As shown in
As shown in
The width W1 of the convex portion 1 of the cover C is larger than the width W2 of the convex portion 2 of the base B. Therefore, in the state in which the cover C covers the base B, and the fitting portion 3 of the cover C is fitted on the outer side of the fitted portion 4 of the base B, the cover C is movable in the longitudinal direction of the housing member T with respect to the base B within a fixed range. Therefore, in the state in which the cover C covers the base B, the cover C can reliably cover the base B even if the fitting portion 3 of the cover C is displaced along the longitudinal direction S with respect to the fitted portion 4 of the base B.
As shown in
As described above, the housing member T constituted of the cover C and the base B are formed in a corrugated plate shape having projections and depressions along its longitudinal direction S. As a result, strength against bending force in the width direction and twisting force becomes larger than the case in which the housing member is molded into a flat plate shape, and therefore the housing member T can be prevented from curving. Accordingly, when the housing member T housing the cable K is used outdoors, the housing member T has high strength against heat deformation from solar heat even without increasing the wall thickness, and is light in weight. Therefore, when the housing member T is used in the state of long length, handling of it is easy.
In the conventional housing member made of concrete or metal, the cover is heavy, and even if the outer force is applied to the cover, the cover is not easily displaced with respect to the base. However, when a man rides on or steps on the housing member or the housing member is buried in the earth, and an outer force is applied to the housing member, in the light housing member made of a resin, there is the possibility that the cover will be displaced in the longitudinal direction with respect to the base and the cable which is housed will be exposed. Further, in the case of the housing member molded into a flat plate shape by extrusion molding, a displacement of the cover and the base in the longitudinal direction can be prevented by only the frictional force thereof. Therefore, when the housing member is placed along the vertical direction, or when the housing member is placed to be inclined relative to the vertical direction, the cover is displaced with respect to the base by the tare weight of the cover. Further, when the extrusion-molded housing member made of a resin is disposed outdoors, the cover of the housing member is deformed by solar heat, and the cover expands outward. Therefore, in the case of the housing member in the flat plate shape, the fitting of the cover to the base is released.
In contrast to the above, in the housing member T of this embodiment, the convex portion 1 of the cover C is fitted on the convex portion 2 of the base B so as to be overlaid on the convex portion 2 of the base B, and therefore a displacement of the cover C with respect to the base B along the aforesaid longitudinal direction S can be restrained. Even if the cover C is expanded more or less due to thermal deformation, the fitted state of the convex portion 1 of the cover C and the convex portion 2 of the base B is kept, and a displacement between the base B and the cover C does not occur. Therefore, the cable K can be reliably protected.
The fitting portion 3 of the convex portion 1 of the cover C is fitted onto the outer side of the fitted portion 4 of the convex portion 2 of the base B. Therefore, the fitting portion 3 functions as “an umbrella” for the housing member T, and can prevent rainwater and dust from entering from above into the housing member T. Further, the width W1 of the convex portion 1 of the cover C is larger than the width W2 of the convex portion 2 of the base B (see
As the elongate material which is housed in the housing member T, it is not limited to a wire material such as optical cable and electric wire, and various kinds of pipes may be housed therein.
In the above-described embodiment, the pitches P of the convex portions 2 of the base B and the convex portions 1 of the cover C are the same, but the pitch of the convex portions 2 of the base B may be twice as long as the pitch of the convex portions 1 of the cover C, for example, and a difference may exist between the number of convex portions 2 of the base B and the number of convex portions 1 of the cover C in a fixed length. Specifically, it is suitable if only there is the relationship of an integral multiple between the pitch of the convex portions 1 of the cover C and the pitch of the convex portion 2 of the base B. In this case, the fitting portion 3 of the cover C can also be fitted onto the outer side of the fitted portion 4 of the base B.
Next, a second embodiment of the present invention will be explained based on
As shown in
In the state in which the cover C covers the base B, the width by height of the housing member T is about 200×150 mm. The housing member T is used in lengths of 4 to 5 m. Each of the reinforcement tools R1 and R2 is inserted into the corresponding spot at a pitch of 0.5 to 1 m. It is preferable that both the reinforcement tools R1 and R2 be made of stainless steel or the like having corrosion resistance in consideration that the housing member T is laid outdoors and both of them are inserted into the corresponding spots by slightly elastically deformed. Specifically, the first reinforcement tool R1 is held in a state in which it is slightly opened in the unused state. The second reinforcement tool R2 is held in the state in which it is slightly contracted in the unused state. In the state in which the first reinforcement tool R1 is inserted in the concave portion 33 of the base B, the first reinforcement tool R1 is in close contact with the inner surface of the base B as a result that the upright portions of the first reinforcement tool R1 are elastically deformed. Meanwhile, in the state in which the second reinforcement tool R2 is inserted in the concave portion 11 of the cover C, the second reinforcement tool R2 is in close contact with the outer surface of the cover C as a result that the upright portions of the second reinforcement tool R2 is elastically deformed. As a result, the reinforcement tools R1 and R2 are difficult to detach from the corresponding base B and cover C.
The base B is laid out in the state in which the first reinforcement tools R1 are inserted in the concave portions 33 of the base B, and the cable K is housed inside the base B. Thereafter, when the cover C covers the base B in which the cable K is housed, the fitting portions 3 of the cover C or the fitted portions 4 of the base B are slightly elastically deformed, and the fitting portions 3 of the cover C are fitted onto the outer sides of the fitted portions 4. Further, the locking projections 9 of the cover C are locked at the locked projections 10 of the base B, and thus the cover C is difficult to detach from the base B. As shown in
When the housing member T is laid out outdoors and used, expansion of the cover C due to solar heat or the like is prevented by the second reinforcement tools R2 which are inserted in the concave portions 11 of the cover C. Since the cover C is fitted onto the outer side of the base B, the expansion of the base B is also prevented at the same time. When the housing member T is buried in the ground, in the case in which the pressing force from the earth acts on both side portions of the base B, the first reinforcement tools R1 inserted in the concave portions 33 inside the base B prevents the inward deformation of the base B. As a result, the strength of the base B is enhanced. In this manner, the strength of the base B and the cover C is enhanced by the reinforcement tools R1 and R2 respectively inserted and held in the concave portions 33 and 11 of the base B and the cover C, and in combination with the concavo-convex structure along the longitudinal direction S of the base B and the cover C, the strength of the housing member T is further enhanced.
In this embodiment, the second reinforcement tools R2 are inserted into the concave portions 11 at the outer side of the cover C, and the first reinforcement tools R1 are inserted into the concave portions 33 inside the base B, but the corresponding reinforcement tools R1 or R2 may be inserted into either one of the base B or the cover C, corresponding to the installation state of the housing member T.
Next, a third embodiment of the present invention will be explained based on
As shown in
As shown in
On an outer side of an upper end portion of a first wall portion 42 which continues to a body portion 41 of the connecting base body Jb forming an approximate U-shape in section, a second connecting portion 43 for connecting to the first connecting portion 63 of the connecting cover body Jc is integrally provided at a central portion in the longitudinal direction S of the housing member T. On the other hand, on an outer side of an upper end portion of a second wall portion 44 which continues to the body portion 41 of the connecting base body Jb, an engaged portion 45 for engaging with the engaging portion 65 of the aforesaid connecting cover body Jc is formed integrally with the connecting base body Jb.
A first through-hole 63a for allowing insertion of a hinge pin 81 is formed in each of the first connecting portions 63 of the connecting cover body Jc. Meanwhile, a second through-hole 43a that allows the insertion of the hinge pin 81 which penetrates through the aforesaid first through-hole 63a is formed in the second connecting portion 43 of the connecting base body Jb.
The second connecting portion 43 is sandwiched by a pair of first connecting portions 63 from both sides, and the corresponding hinge pin 81 is inserted from the outside of each of the first connecting portions 63 to the inside, whereby the connecting base body Jb and the connecting cover body Jc are connected. A restraining piece 63b of the first connecting portion 63 restrains the rotation of the connecting cover body Jc with respect to the connecting base body Jb.
The connecting cover body Jc rotates around the hinge pins 81. The connecting tool J, which is formed by closing an open portion of the connecting base body Jb by the connecting cover body Jc, forms a cylindrical shape. The entire length of the connecting cover body Jc (or the connecting base body Jb) along the longitudinal direction S of the housing member T is about four times as long as the pitch P of the convex portion 1 of the cover C (or the convex portion 2 of the base B) of the housing member T.
An engaged groove 46 extending along the longitudinal direction S and the vertical direction Q of the housing member T is formed in a central portion of the engaged portion 45 of the connecting base body Jb. A pair of fitting claw pieces 48 is provided at both end portions of the engaged portion 45. A lower hole 47 for screwing a self-tapping screw not shown therein is formed between each of the end portions of the engaged groove 46 and the corresponding fitting claw piece 48. Each of the lower holes 47 extends along the vertical direction Q.
In a central portion of the engaging portion 65 of the connecting cover body Jc, a tongue-shaped locking piece 66 is provided at a position corresponding to the engaged groove 46 of the engaged portion 45. A tap screw hole 67 corresponding to the lower hole 47 of the engaged portion 45 is formed in each end portion 90 of the engaging portion 65. The tap screws, not shown, are inserted into the tap screw holes 67. A fitting groove 68 extending along the vertical direction Q is formed in each of the end portions 90 of the engaging portion 65, as shown in
As shown in
When the base B and the cover C are assembled, annular convex lines 121 are formed by the convex portions 1 of the cover C and the corresponding convex portions 2 of the cover B.
In the state in which the connecting cover body Jc is assembled to the connecting base body Jb, the respective locking convex lines 49 and 69 hold both side surfaces of the convex lines 121 at the end portions of the housing member T. (See
As shown in
The base B is cut at the position of the concave portion 12 of the base B. The end surface of each of the cut bases B is disposed at the approximately central portion of the connecting base body Jb in the aforesaid longitudinal direction S. As described above, each of the displacement preventing convex lines 51 engages with the corresponding abutting step portion 6 provided at the convex portion 2 of the aforesaid base B (See
As shown in
As shown in
In order to lay a plurality of housing members T along a predetermined path on the ground having bumps and dips, the end portions of the bases B of two of the housing members T are connected with the connecting tool J. The connecting base body Jb and the connecting cover body Jc are connected via the hinge pin 81 in advance, and are opened at approximately 180° (see
Next, the connecting tool J in the opened state is placed on the ground or the like, and subsequently, the base B is pressed above the connecting base body Jb to overlay one end portion of the base B on the one end portion of the connecting base body Jb. This operation is desirably performed while positioning the end portion of the base B to be connected with respect to the connecting base body Jb along the longitudinal direction S of the housing member T. The dimension of the outer width W2 of the convex portion 2 of the base B is larger than the inner width W3 of a pair of displacement preventing convex lines 51 opposed to each other, and therefore the convex portion 2 of the base B interferes with the corresponding displacement preventing convex line 51 in the middle of the pressing of the base B. At this time, interference of the convex portion 2 of the base B and the displacement preventing convex line 51 is relieved by the inclined plane 51a of the displacement preventing convex line 51. Further, when the base B is pressed against the connecting base body Jb, both the wall portions 42 and 44 of the connecting base body Jb are elastically deformed slightly outward. Accordingly, there is no hindrance in the operation of pressing the base B against the connecting base body Jb and overlaying both of them on each other.
As shown in
When two of the bases B are mounted on the connecting tool J, each of the pairs of locking convex lines 49 hold the second convex portion 2 from the end surface of the corresponding base B (see
When the two bases B are mounted on the connecting base body Jb, each of the bases B is pressed against the connecting base body Jb from above the connecting base body Jb by estimating that the end surface of each of the bases B is positioned at the portion which is a little shorter than the length from the end surface of the connecting base body Jb to the middle position of the body portion 41 in the longitudinal direction S. Then, in the state in which two of the convex portions 2 of the bases B from the end surfaces of the bases B are held in the pairs of the first locking convex lines 49, the abutting step portions 6 of the bases B are disposed at the lower sides of the abutting surfaces 51b of the displacement preventing convex lines 51. As a result, the two bases B are connected in the states in which the connecting base body Jb and the two bases B are overlaid. At the above-described time of operation, the displacement preventing convex lines 51 are provided at the upper end portions of both the wall portions 42 and 44 of the connecting base body Jb, and therefore the operator can reliably visually recognize the suitability of the placement state of the displacement preventing convex lines 51 and the abutting step portions 6 from above. The operation of overlaying the connecting base body Jb and the bases B on each other and connecting them by engaging the displacement preventing convex lines 51 and the abutting step portions 6 and engaging the convex portions 2 of the bases B and the first locking convex lines 49 in this manner is easy, and the bases B can be reliably connected to the connecting base body Jb.
The outer width W3 of the convex portion 2 of the base B is smaller than the inner width (W4+2M) between both the wall portions 42 and 44 of the connecting base body Jb, and is larger than the total (M+W4) of the inner width W4 between the aforesaid pair of displacement preventing convex lines 51 and the projection length M of the displacement preventing convex line 51 (W4+2M>W3>W4+M). Accordingly, after the base B is connected to the connecting base body Jb, even if the convex portion 2 of the base B is slightly displaced from the reference position with respect to the body portion 41, within the range of the clearance between the inner surface of the body portion 41 of the connecting base body Jb and the outer surface of the convex portion 2 of the base B, the abutting step portions 6 of the base B abut the abutting surfaces 51b of the displacement preventing convex lines 51 of the connecting base body Jb. Therefore, the base B does not displace upward from the connecting base body Jb to such an extent as to impair the connection state (see
Even when the outer force is applied to the connecting base body Jb and the base B to remove them from the connecting base body Jb along the longitudinal direction S of the housing member T, the convex portion 2 of the base B is held by the first locking convex lines 49 of the connecting base body Jb. Therefore, the base B does not slip off from the connecting base body Jb along the aforesaid longitudinal direction S (see
Next, the connecting base bodies Jb of a plurality of connecting tools J are placed along the aforesaid longitudinal direction (lay-out path) S, and the operation of overlaying the bases B of a plurality of housing members T one after another is carried out. The number of the overlaid portions of the bases B and the connecting base bodies Jb increases as the number of connections of the bases B and the connecting base bodies Jb increases. After connecting the connecting base bodies Jb and the bases B is finished, the operation of housing the cable K is performed from the end portion of the row of the connected bases B in sequence. Since the surface on which the bases B and the connecting base bodies Jb are laid is the ground having bumps and dips, in each of the overlaid portions of the bases B and the connecting base bodies Jb, the impact at the time of housing the cable K and the weight of the cable K work significantly, and the force along the vertical direction Q sometimes works. The base B and the connecting base body Jb both correspond to approximately straight semi-cylindrical shapes, and have strength such that they are not deformed due to the weight of the cable K. Therefore, in each of the overlaid portions, the force of the base B to rise from the connecting base body Jb is sufficient, and the force is transmitted one after another to the other adjacent overlaid portions in which the cable K is not yet housed. In addition, the base B is a part of the thin, light and long housing member T made by blow molding, and therefore the force to rise becomes further larger.
However, the connecting base body Jb and the base B are respectively provided with the displacement preventing convex lines 51 and the abutting step portions 6 as the displacement preventing means, and therefore rise of the base B with respect to the connecting base body Jb is prevented. Further, since the convex portion 2 of the base B is locked at the first locking convex lines 49 of the connecting base body Jb, the base B is prevented from slipping off the aforementioned connecting base body Jb, and the connecting state of both of them is stable, thus making it possible to carry out the lay-out operation of the cable K quickly and efficiently.
Next, an operation for assembling the housing member T by covering the base B with the cover C is performed. In the state in which the fitting portions 3 of the cover C and the fitted portions 4 of the base B are positioned along the longitudinal direction S so as to approximately correspond to each other, the cover C is slightly pressed against the base B from above the base B. Then, the locking projections 9 of the cover C are locked at the locked projections 10, and the housing member T in the long cylindrical shape is formed. The convex lines 121, which project from all over the peripheral surface of the housing member T including the convex portions 1 of the cover C and the convex portions 2 of the base B, are formed along the longitudinal direction of the housing member T at approximately the same pitches. The portion of the housing member T of the aforesaid dimension U corresponds to a connected portion 123 connected to the connecting tool J (see
Next, an operation for assembling the connecting tool J by covering the connecting base body Jb with the connecting cover body Jc connected to the aforesaid connecting base body Jb is performed. The tongue-shaped locking piece 66 and the fitting grooves 68 of the aforesaid engaging portion 65 of the connecting cover body Jc, and the engaged groove 46 and the fitting claw pieces 48 of the engaged portion 45 of the corresponding connecting base body Jb are positioned along the longitudinal direction S of the housing member T. Thereafter, the connecting cover body Jc is turned, and the engaging portion 65 of the connecting cover body Jc is engaged with the engaged portion 45 of the connecting base body Jb from above the second wall portion 44 of the connecting base body Jb, whereby the short cylindrical connecting tool J is formed. As described above, the connecting cover body Jc covers the connecting base body Jb, and thereby the aforesaid connected portions 123 of the two housing members T housing the cable K are connected to the connecting tool J. In the connected portion 123, the second convex portion 1 of the cover C from the end surface of the housing member T is locked at the pair of the second locking convex lines 69 of the body portion 61 of the connecting cover body Jc. In this manner, the convex portion 2 of the base B and the convex portion 1 of the cover C are locked by the respective corresponding locking convex lines 49 and 69 which are formed on the inner surfaces of the respective body portions 41 and 61. Accordingly, in the connecting state in which two of the long cylindrical housing members T are connected by the short cylindrical connecting tool J, there is no fear that the base B and the cover C which construct the aforesaid housing member T are not detached from the aforesaid connecting tool J.
In the embodiment shown in
Next, a fourth embodiment of the present invention will be explained based on
The rack V includes a horizontal member 110 and two vertical members 120 constructed by an angle bar which has an L-shape in section, as shown in
Each of the rail bodies L is formed by the angle bar that is L-shaped in section. The rail bodies L are connected to each other via a rail connecting tool 200. The rail connecting tool 200 is fixed to the horizontal member 110 of the rack V. As shown in
An operation for placing the rail body L between the racks V adjacent to each other and fixed to the ground at a space corresponding to the length of the rail body L, and fixing the rail connecting tool 200 for connecting the rail bodies L to the rack V is carried out as follows. First, when the rail connecting tool 200 is fixed to the rack V, the rail connecting tool 200 is placed above the horizontal member 110 of the rack V, and the horizontal member 110 is fitted into the fitting space 230, as shown in
As shown in
The bolt insertion holes 290 provided at both the end portions in the longitudinal direction of the body 210 of the rail connecting tool 200 each form an elongate hole shape extending along the longitudinal direction of the body 210. Therefore, even if there is a variation in length of the space of the rail body L and each of the adjacent racks V, the rail bodies L can be connected to each other, and extension and contraction of the rail body L due to temperature change can be absorbed. For example, when the rail body L is laid on the rack V which is fixed to a metal bridge member forming a bridge, and a wire material or a pipe material is fixed to and placed at the rail body L, the space between the racks V changes, corresponding to the extension and contraction of the aforesaid bridge member due to temperature change. However, the aforesaid bolt insertion hole 290 provided at the body 210 of the rail connecting tool 200 can also cope with the change in the space between the racks V.
The housing member T is placed between the respective racks V in the state in which it is supported on the rail body L which is laid between the respective racks V that are adjacent to each other as described above. The housing member T supported by the rail body L is fixed to the aforesaid rail body L via a fixing tool F.
As shown in
Fixing portions 440 for fixing the base B of the housing member T are provided respectively at both end portions in the longitudinal direction of the body portion 410 of the fixing tool F. Each of the fixing portions 440 is formed into a step shape so as to be higher than an upper surface of a second held portion 450 which is formed between the fixing portions 440. Each of the fixing portions 440 is provided with a concave portion 460 which allows insertion of the convex portion 2 of the base B of the housing member T in a state in which the fixing tool F is held by the rail body L. In the direction perpendicular to the longitudinal direction of the body portion 410 of the fixing tool F, a pair of convex portions 470 are formed at both end portions of each of the fixing portions 440. An engaging claw portion 480 which slightly extends toward the aforesaid second held portion 450 is provided at an end portion of each of the convex portions 470, which faces the second held portion 450. A tap screw lower hole 490, which forms an approximately rectangular parallelepiped shape and is opened to the upper surface, is formed at the concave portion 460 of each of the fixing portions 440. Each of the tap screw lower holes 490 extends along the longitudinal direction of the body portion 410.
A plurality of fixing tools F are used for one rail body L. As shown in
As shown in
After the fixing tool F is first held at the rail body L and the base B of the housing member T is placed on the horizontal plate portion 310 of the aforesaid rail body L, if the positions of the convex portion 2 of the base B and the concave portion 460 of the fixing tool F are displaced with respect to the longitudinal direction S of the housing member T, the fixing tool F is slightly slid so that both of them correspond to each other (see
In the aforesaid fixing tool F held at the rail body L, the respective fixing portions 440 at both its end portions project to both sides of the rail body L in the width direction. Accordingly, the fixing width of the housing member T, where the housing member T is fixed to the rail body L is wider than the width of the rail body L. Therefore, the housing member T can be stably supported on the rail body L, though the rail body L with a small width with respect to the housing member T is used. The tap screw lower hole 490 of the fixing tool F forms a long hole shape along the width direction of the rail body L or the base B of the housing member T, and therefore the screw position of the tap screw 510 along the aforesaid width direction has a predetermined allowable range. Therefore, it is easy to screw the tap screw 510.
Further, the places where the housing members T are placed by using the racks V outdoors are places having a comparatively large temperature change, such as the area along a railroad track, in many cases. Therefore, expansion and contraction of the housing member T due to temperature change are inevitably large. However, as described above, the fixing tool F, which fixes the housing member T to the rail body L, is slidable with respect to the aforesaid rail body L, and therefore when the housing member T expands and contracts due to temperature change and generates internal stress from tension or compression inside the housing member T, and the internal stress becomes larger than a predetermined value or more, the housing member T makes very small movement integrally with the fixing tool F to release the aforesaid internal stress. Accordingly, the housing member T is not unreasonably deformed by heat.
The base B of the housing member T is first placed on the horizontal plate portion 310 of the rail body L, and thereafter, the fixing tool F is held onto the aforesaid rail body L from below the rail body L, whereby it is also possible to fix the base B of the housing member T to the rail body L.
After the base B of the hosing member T is fixed to the rail body L via a plurality of fixing tools F, the cable K is housed in the housing space 500 inside the base B. Finally, the cover C covers the base B, whereby the lay-out operation of the cable K is finished [see
The housing member T itself easily bends, but the entire housing member T is supported by the rail body L spanning between the racks V in this embodiment. Accordingly, the aforesaid bending can be prevented. The housing member T of this embodiment especially bends easily because it has the corrugated structure made of a resin, but this bending can be prevented in this embodiment. As a result, the operation of covering the base B with the cover C after laying the cable K is performed without hindrance.
The housing member T is fixed to the rail body L spanning between the racks V, and bending of the housing member T is prevented. Therefore, the space between the adjacent racks V can be made large, and the number of racks V per unit length is reduced, and the total number of the racks V is reduced.
As shown in
The embodiment shown in
For example, the rail bodies span between the brackets mounted on the wall surface, and the housing members are fixed to the rail bodies, whereby the housing members may be placed along the wall surface.
In the embodiment shown in
Next, a fifth embodiment of the present invention will be explained based on
When the cable K is laid out according to the method of covering the base B with the cover C after placing the cable K inside the base B, the base B is fixed to a predetermined placement section X first (see
Next, the fixing tool G1 of this embodiment will be explained based on
The body portion 701 of the fixing tool G1 includes two fitting portions 701a which are fitted into the respective concave portions 12 adjacent to each other of the base B, and an insertion hole 701b which allows insertion of the convex portion 2 of the base B between the adjacent concave portions 12 and the fitting portion 4. The insertion hole 701b is continuously formed from a slightly upper portion from a connecting portion of the body portion 701 and the fixing portion 703 to an upper end of the aforesaid body portion 701. The width of only a lower end portion (portion near the fixing portion 703) of the insertion hole 701b gradually becomes narrower toward the lower position corresponding to the approximately trapezoidal shape of the sectional shape of the convex portion 2 of the base B. The width of the remaining portion of the insertion hole 701b is constant. When the convex portion 2 of the base B is inserted into the insertion hole 701b of the body portion 701, and each of the fitting portions 701a of the body portion 701 is fitted into the concave portion 12 of the base B, the convex portion 2 of the base B is inserted into the insertion hole 701b of the fixing tool G1 without a clearance as shown in
The locking portion 702 of the fixing tool G1 has a little elasticity (spring action) to return it in the closing direction. The locking portion 702 elastically contacts an inner side of the end edge portion 2c of the base B of the housing member T. As shown in
The aforesaid seats D are fixed to the placement section X, which is the lay-out section for the housing members T via fixing means, such as fixing bolts 732 (see
As shown in
Each bolt insertion hole 731b formed in both ends of the longitudinal direction of the cover plate 731 form elongate hole-shapes extending along the longitudinal direction. Each of the bolt insertion holes 731b opens at a side surface of the aforesaid cover plate 731, and therefore it is possible to fix the base B to the seat D as follows. First, the upper opening of the seat D is covered with the cover plate 731, and the base B is placed on the cover plate 731. Next, the fixing bolt 705 which is inserted through the bolt insertion hole 703a of the fixing portion 703 of the fixing tool G1 and the aforesaid plate nut 734 are slightly screwed to each other, and thereby the fixing tool G1 and the plate nut 734 are temporarily assembled. In this temporarily assembled state, the fixing portion 703 of the fixing tool G1 is positioned close to a head portion of the fixing bolt 705, with the fixing portion 703 and the plate nut 734 are spaced from each other as much as possible, and then while the fixing tool G1 is moved to the base B from both end sides of the seat D, the aforesaid fixing bolt 705 is inserted into the bolt insertion hole 731b of the cover plate 731, and further, the plate nut 734 is further inserted into the inside of the seat D. In this state, a part of the convex portion 2 of the base B is inserted into the insertion hole 701b of the fixing tool G1, and the lower end of the locking portion 702 of the fixing tool G1 is located at an upper position from the end edge portion 2c of the base B. Next, when the fixing tool G1 is pressed down with respect to the base B, the locking portion 702 is fitted into the end edge portion 2c of the base B and locked. Finally, the plate nut 734 and the fixing bolt 705 are completely screwed to each other by rotating the fixing bolt 705. As a result, the base B is fixed to the seat D via the fixing tool G1, and since the plate nut 734 is in a square shape, it does not rotate with the fixing bolt 705 when the fixing bolt 705 rotates.
In this state, the base B of the housing member T is fixed to the seat D via a pair of the fixing tools G1 which are placed to oppose to each other along the width direction of the base B in each of a plurality of spots at predetermined intervals along its longitudinal direction. A pair of the fitting portions 701a, which form the body portion 701 of the fixing tool G1, are fitted into the concave portions 12 of the base B. Therefore, the base B, which is fixed to the seat D via the fixing tool G1, does not move along its longitudinal direction. In this embodiment, the locking portion 702 of the fixing tool G1 is locked in a state in which the locking portion 702 of the fixing tool G1 covers the aforesaid end edge portion 2c of the aforesaid base B, and therefore fixing of the base B to the seat D is ensured.
As described above, the base B of the housing member T is brought into the state in which it is firmly fixed to the seat D by a pair of the fixing tools G1 at each of a plurality of spots along the longitudinal direction, and the cable K is sequentially dropped into the housing space 500 from above the housing space 500 of the aforesaid base B and placed. Since the base B is firmly fixed to the each of the seats D, the light base B does not spring up or does not move in the longitudinal direction due to the impact at the time of dropping the cable K, even at the time of dropping the cable K. Accordingly, the housing operation (lay-out operation) of the cable K into the housing space 500 of the base B is smoothly carried out.
After the cable K is housed in the housing space 500 of the base B, the base B fixed to the seat D is covered with the cover C. At the outer side of the convex portion 2 and the concave portion 12 of the base B, the convex portion 1 and the concave portion 11 of the cover C are respectively disposed, and the fitted portion 4 (locked projection 10) of the base B and the fitting portion 3 (locking projection 9) of the cover C are fitted to each other. The lower end surface of the cover C abuts the abutting step portion 6 which is formed at the portion near the upper end of the convex portion 2 of the base B. Thereby, the cover C is not easily detached from the base B.
In a state in which the cover C covers the base B, a larger clearance e (see
Not only the base B is fixed to the seat D via the fixing tools G1, but also the body portions 701 are fitted into the concave portions 12 at both sides of the base B. Therefore, deformation (especially, thermal deformation) of both side portions of the base B is prevented. Thereby, when the cover C covers the base B, the aforesaid fitting can be prevented from being released for a long period of time, after the locking projection 9 and the locked projection 10 are engaged with each other.
The above-described lay-out example of the cable K is an example in which the base B of the housing member T is fixed to the seat D fixed to the placement section X via the fixing tools G1. For example, when the placement section forms a plane shape, and when the base B of the housing member T is directly fixed to the placement section, there are no or few limitations in the fixing position of the housing member T to the placement section. Therefore, it is possible to previously mount the fixing tools G1 to a plurality of spots at predetermined intervals along the longitudinal direction of the base B and place the bases B in the aforesaid placement section X in this state. This enhances the efficiency of the fixing operation of the base B to the placement section X. Further, the housing member T is not limited to the case in which it is placed at the horizontal part, but it may be placed along the vertical direction of a vertical wall of a building or the like, and in this case of vertical placement, the base B of the housing member T can be fixed to the vertical wall by the fixing tool G1 according to this embodiment.
Next, a fixing tool G2 in a sixth embodiment of the present invention will be explained based on
When the cover C covers the base B, the end surface of the convex portion 2 of the cover C abuts the aforesaid abutting step portion 6 of the base B. In this state, the aforesaid end surface of the cover C does not abut the outer side portion of the aforesaid abutting step portion 6, but the outer side portion of the aforesaid abutting step portion 6 remains as it is in the exposed state. The locking portion 708 of the aforesaid fixing tool G2 abuts the aforesaid exposed portion of the abutting step portion 6 of the base B. As a result, the base B can be fixed to the placement section X by using the fixing tool G2 in state in which the cover C covers the base B. The placement section X′ shown in
In each of the embodiments shown in
Next, a seventh embodiment of the present invention will be explained based on
As shown in
As shown in
The base B2 which forms an approximate U-shape in section includes a bottom wall 847 and a pair of side walls 848 which are opposed to each other. Each of the side walls 848 is formed to be bent to bulge outward, and a bulged base portion 849 is formed at the bulged region. The bulged base portion 849 functions as the aforesaid detachment restraining means together with the bulged cover portion 845. A plurality of base convex portions 850a, which extend continuously along a peripheral direction of the base B2, are formed on the base B2. Base concave portions 850b are formed between the adjacent base convex portions 850a.
Though not shown, the cover convex portion 846a and the base convex portion 850a each have approximately the same dimension Q2 in the width direction. A pitch P2 of the cover convex portion 846a and the pitch P2 of the base convex portion 850a are equal to each other. A width W5 of the cover convex portion 846a is larger than a width W6 of the base convex portion 850a.
The base convex portion 850a is fitted in the cover convex portion 846a, and the bulged cover portion 845 and the bulged base portion 849 are locked to each other, whereby the base B2 and the cover C2 are assembled to form the housing member T2. In the assembled state of the base B2 and the cover C2, the cover convex portion 846a and the base convex portion 850a are overlaid on each other to form an overlaid section Y, and both the convex portions 846a and 850a are fitted to each other at the overlaid section Y.
Next, a cylindrical intermediate molded product T2′ made of the synthetic resin before the housing member T2 is formed will be explained. As shown in
Next, a method for forming the housing member T2 by assembling the cover C2 to the base B2, and an operation of the housing member T2 will be explained.
First, the base B2 is fixed to a wall surface as a constructed structure in a building so that an opening extending in its longitudinal direction extends vertically, and thereafter the cable K is housed inside from the opening of the base B2. Next, as shown in
End tips of the side walls 844 of the cover C2 are pressed outward by the bulged base portion 849, and the side walls 844 of the cover C2 are elastically deformed outward. When the cover C2 is further pressed and the end tips of the side walls 844 pass the bulged base portion 849, and the bulged cover portion 845 corresponds to the bulged base portion 849, the side walls 844 are each restored to the original shape, and are disposed so that an inner surface of the bulged cover portion 845 is along an outer surface of the bulged base portion 849.
Namely, as shown in
In the housing member T2 of this embodiment, the area in which the base convex portion 850a and the cover convex portion 846a are fitted to each other is viewed as large, and the area in which both the convex portions 850a and 846a interfere with each other can be viewed as large. As a result, the downward movement of the cover C2 along the longitudinal direction of the base B2 can be effectively restrained, and the cable K can be protected with the mounting state of the housing member T2 being maintained without exposing the cover C2 to the outside.
The cover C2 is prevented from being detached from the base B2 by locking the bulged cover portion 845 and the bulged base portion 849 by the recovery shape due to the elastic force of the side wall 848. Accordingly, the construction of the mold for molding the intermediated molded product T2′ can be simplified as compared with the case in which the locking projection 9 and the locked projection 10 are formed as in
As in a housing member T3 of an eighth embodiment shown in
In the embodiment in
In the embodiment in
In the embodiment in
In the embodiment in
In a housing member T4 of a modified example shown in
In a housing member T5 of a modified example shown in
Each width QL of the convex portion 1 of the cover C and the convex portion 2 of the base B, the cover convex portion 846a of the cover C2 and the base convex portion 850a of the base B2, and the cover convex portion 915 of the cover C4 and the base convex portion 919a of the base B4 in each of the embodiments in
Each of the housing members T, T2, T3, T4 and T5 shown in
When a receptacle or the like is placed on the floor, each of the housing members T, T2, T3, T4 and T5 shown in
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP02/06845 | 7/5/2002 | WO |