Storage-stable human fibrinogen solutions

Abstract

Methods are provided for the stable storage of ready-to-use, biocompatible human fibrinogen, which despite its concentration, remains available in fluid form, and which will permit long-term rapid and easy processing into a tissue adhesive preparation. Also provided is the sterile, storage-stable aqueous fibrinogen product resulting from the use of the present methods, wherein the fibrinogen remains long term in ready-to-use in liquid form, it has not spontaneously clotted (i.e., formed a clot even in the absence of an activator, such as thrombin/Ca++), and it retains its biological activity (i.e., the ability to rapidly form a fibrin clot upon exposure and vigorous mixing with thrombin and Ca++).

Description

FIELD OF THE INVENTION

[0002] This invention relates generally to storage-stable, concentrated human fibrinogen preparations and a method of use therefor to prevent blood loss, to promote wound healing, and for many other therapeutic and non-therapeutic applications.

BACKGROUND OF THE INVENTION

[0003] Fibrinogen is a blood plasma protein, serving a significant role in the final stage of the coagulation to preserve hemostasis and prevent blood loss in mammals. Clot formation in humans, i.e., blood coagulation, occurs by means of a complex cascade of events in which in the final steps the monomeric form of fibrinogen reacts with thrombin and activated Factor XIII in the presence of calcium ions, to form a fibrin clot comprising a cross-linked fibrin polymer.

[0004] The fibrinogen monomer, representing 2-4 grams/liter of blood plasma protein, consists of three pairs of disulfide-linked polypeptide chains. These are designated (Aα)2, (Bβ)2, representing the two small aminoterminal peptides of the α and β chains, respectively), and γ2. Cleavage of the fibrinopeptide A from fibrinogen by thrombin results in the compound, fibrin I, and the subsequent cleavage of fibrinopeptide B results in the final fibrin II compound. The cleavage only slightly reduces the molecular weight of fibrinogen from 340,000 daltons to only 334,000, but the process exposes the essential polymerization sites to permit formation of the assembled and cross-linked fibrin clot. See, Jackson, Ann. Rev. Biochem 49:765-811 (1980); Furie et al., Cell 53:505-518 (1988).

[0005] Recently, biological adhesives have been developed comprising fibrinogen, thrombin and other components, which imitate the final stages of natural coagulation, thereby resulting in a fibrin clot. Called fibrin- or tissue-sealant, biological sealant, fibrin- or tissue-glue, biological adhesive, or the like (collectively referred to herein as a “fibrin sealant”), tests on such materials have shown a direct relationship between tensile strength and the final fibrinogen concentration (Japanese Patent Unexamined Published Application, Kokai No. Sho 61-293443). Thus, the availability of concentrated fibrinogen is significant for the preparation of conventional fibrin sealants.

[0006] Tissue adhesives based on fibrinogen are known, for example from U.S. Pat. No. 6,117,425 (MacPhee et al.) In addition to fibrinogen and Factor XIII, such formulations may also contain additional proteins, such as fibronectin and albumin, and optionally antibiotic agents, growth factors, and the like. The required catalytic (thrombin-mediated) activity can either originate from the host tissue (the wound surface) to which it is applied, or it can be added in the form of a thrombin and Ca++ ion-containing solution or powder to the tissue adhesive in the course of application. Such fibrin sealants have been used for seamless and/or seam-supporting binding of human or animal tissue or organ parts, for wound sealing, hemostasis and promoting wound healing, for coating prosthetic devices, and for many other therapeutic and non-therapeutic applications.

[0007] The fibrinogen component of fibrin sealants is derived from pooled human plasma, often as a waste product in the preparation of human Factor VIII. Fibrinogen can be concentrated from human plasma by cryoprecipitation, or by precipitation by known methods using various reagents, e.g., polyethylene glycol, ether, ethanol, ammonium sulfate or glycine. Fibrin sealants are reviewed, for example, by Brennan, Blood Reviews 5:240-244 (1991); Gibble et al., Transfusion 30:741-747 (1990); Matras, J. Oral Maxillofac. Surg. 43:605-611 (1985); Lerner et al., J. Surg. Res. 48:165-181 (1990).

[0008] From the standpoint of preparation, according to U.S. Pat. No. 5,290,552, early surgical adhesive formulations necessarily contained a high fibrinogen content (about 8-10%), from which lyophilates were extremely difficult to prepare. Such cryoprecipitates were relatively unstable, and required storage below −20° C. until use. Formulations to improve the stability of the cryoprecipitate included adding inhibitors of plasminogen activators or albumin.

[0009] At a sufficiently high fibrinogen concentration, the preparations provide effective hemostasis, good adherence of the seal to the wound and/or tissue areas, high strength of the adhesions and/or wound sealings, and complete resorbability of the adhesive in the course of the wound healing process. For optimal adhesion, a concentration of fibrinogen of about 15 to 60 mg/ml of the ready-to-use tissue adhesive solution is required (MacPhee, personal communication, 1995).

[0010] Tissue adhesives are marketed either in the form of deep-frozen solutions or as a lyophilate. This is because as a liquid solution, highly concentrated fibrinogen is known to be highly unstable (http:www.tissuesealing.com/us/products/biological/monograph.cfm), i.e., it is subject to spontaneous coagulation. Consequently, commercially available lyophilized and/or deep-frozen fibrinogen concentrates, such as Tissucol, must currently be liquefied, i.e., slowly thawed (“melted”) or reconstituted from lyophilized form before application. Both liquefaction processes, however, are associated with significant effort and a considerable time lag before the product can be used, which can place an already injured patient into a life-threatening situation.

[0011] The “liquefaction temperature” of the deep-frozen concentrate, e.g., the point at which the preparation changes from frozen solid to liquid, requires slowly increasing the temperature of the solution—generally to at least 25° C., more often to over 37° C., with significant stirring or agitation for up to 30-60 minutes (http://www.tissuesealing.com/us/products/biological/monograph.cfm). As a result, reconstitution of prior art fibrinogen preparations requires the use of a water bath or other heating device (typically at 37° C.) to convert the deep-frozen material to a ready-to-use fibrinogen solution in the shortest possible time. However, heat exchange is typically made even more difficult because of the necessary double coating packaging required, for example to maintain sterile conditions of the product, throughout the difficult and cumbersome thawing procedure. For instance, deep-frozen fibrin sealant preparations in pre-filled, ready-to-use, sterile disposable syringes must be double sealed in plastic film for reasons of sterility.

[0012] The transition from deep-frozen solid to liquid state does not occur abruptly, but over a progression of increasing temperature steps, passing through gelatinous and viscous transitory states. According to at least one test, a sample is not designated a ‘liquid’ until a horizontal liquid level forms when tipping the test tube, i.e., when the sample does not form a visible bulge immediately upon flowing. Thus, testing the product to determine when it has uniformly reached the ‘liquid’ ready-to-use state adds additional time-consuming steps before the stored prior art fibrinogen preparations can be used. Furthermore, a degree of uncertainty and potential for error by the practitioner is apparent that can affect the utility and effectiveness of the fibrinogen product.

[0013] The preparation time of lyophilized fibrinogen also results in significant delays before the product can be used, which becomes a real problem in the use of currently available fibrinogen-based hemostats. Therefore, significant effort has been undertaken to improve the solubility of lyophilized fibrinogen preparations. For example, one manufacturer requires the use of a magnetic stirrer added to the vials of protein to provide significant agitation while heating. This results in dissolution times which are faster than those obtained for the same product without significant mixing, but it still requires 30-60 minutes of preparation time simply to get the fibrinogen ready to use.

[0014] The solubility of fibrinogen preparations of the prior art is often further reduced by the implementation of virus inactivation methods. These are preferably carried out in a manner such that the lyophilized material is subjected to a heat treatment, for example according to EP 0 159 311.

[0015] It is known that the reconstitution of lyophilates can be improved by the addition of certain additives. Thus, for example, EP-0 345 246 describes a lyophilized fibrinogen preparation which, in addition to fibrinogen, further contains at least one biologically acceptable additive (a tenside). The addition of tensides results in an improved wetting of the lyophilisate with the solvent, whereby the rate of dissolution at a certain temperature is improved, but not the solubility of the fibrinogen itself. Therefore, such preparations must also be reconstituted in a surrounding temperature over 25° C., usually 37° C.

[0016] To overcome the need to reconstitute or liquefy lyophilized or deep-frozen fibrinogen products before use, especially concentrated preparations, certain fibrinogen preparations have been introduced which are soluble at room temperature. However, such prior art products are cytotoxic (Beriplast, Biocol, Bolheal HG-4).

[0017] U.S. Pat. No. 5,962,405 provides storage-stable lyophilized or deep frozen liquid preparations of fibrinogen, which can be reconstituted and liquefied into ready-to-use fibrinogen and/or tissue adhesive solutions—preferably without the use of additional means, such as heating and/or stirring devices, to produce ready-to-use tissue adhesive solutions having a fibrinogen concentration of at least 70 mg/ml. However, the preparations comprise fibrinogen and at least one additional substance which improves the solubility of the preparations, and/or lowers its liquefaction temperature, and reduces the viscosity of a ready-to-use tissue adhesive solution at room temperature. The solubility enhancing substance, selected from one or more of the following substances: benzene, pyridine, piperidine, pyrimidine, morpholine, pyrrole, imidazole, pyrazole, furan, thiazole, purine compounds or vitamins, nucleic bases, nucleosides or nucleotides, is added at a rate of 0.03-1.4 mmol per gram fibrinogen, although the relatively higher ratios of substance/fibrinogen are recommended. Additional proteins, adjuvants and additives may also be present. However, because the liquefaction temperature is lowered, the '405 patent claims that liquefaction of the deep-frozen, concentrated fibrinogen solution is advantageously possible in a surrounding temperature of 20°-23° C. (room temperature), as opposed to the previously required 37° C. warming conditions. Nevertheless, the method still requires storage under deep-frozen conditions (temperatures maintained at −25° C. to below −15° C.), and the preparations still take up to 15 minutes to liquefy.

[0018] An alternative solution to the premature coagulation of the fibrinogen solution for use in tissue sealant preparations, U.S. Pat. No. 5,985,315 provides a stable biological pre-activated adhesive comprising fibrinogen with the addition of at least one activated coagulation factor whose activation does not depend on calcium ions. The preactivated adhesive is stable in aqueous solution, i.e., the solution does not coagulate spontaneously for at least one hour at a temperature of 20°; but it can be made to coagulate about 5 minutes simply by adding calcium ions. No additional activator is required. Thus, the resulting biological adhesive requires neither the addition of thrombin or prothrombin to achieve coagulation. Unfortunately, however, such a slow coagulation time would make the use of the resulting fibrin sealant impractical for use on any type of a flowing or pulsating wound.

[0019] From a medical standpoint, therefore, the quick availability of ready-to-use, biological, tissue adhesives is essential, especially in surgical emergency situations. Additionally, as little manipulation as possible should be required for the preparation of the ready-to-use fibrin sealant solution to minimize the burden on the assisting personnel. Fibrin sealant preparations require a stored fibrinogen component, but at the present time the fibrinogen is only available as a lyophilate, a deep-frozen concentrate, or as a mixture with other components that could negatively alter the effectiveness of the fibrinogen-based tissue adhesive or its safe use with a human patient. Thus, there remains a need for a storage-stable, ready-to-use human fibrinogen solution, which despite its high concentration, remains available in fluid form, and which will permit rapid and easy processing into a tissue adhesive preparation for use on human patients.

SUMMARY OF THE INVENTION

[0020] The present invention comprises methods for the stable storage of ready-to-use, biocompatible human fibrinogen, which despite its concentration, remains available in fluid form, and which will permit rapid and easy processing into a tissue adhesive preparation. Also provided is the sterile, storage-stable aqueous fibrinogen product resulting from the use of the present methods, wherein the fibrinogen remains ready-to-use in liquid form, it has not spontaneously clotted (i.e., formed a clot even in the absence of an activator, such as thrombin/Ca++), and it retains its biological activity (i.e., the ability to rapidly form a fibrin clot upon exposure and vigorous mixing with thrombin and Ca++). The subject stored concentrated, ready-to-use, biocompatible human fibrinogen is fully solubilized, the solution is aqueous, and its stability is pH and temperature dependent.

[0021] The methods of the invention provide a stable, concentrated, ready-to-use, biocompatible human fibrinogen solution, wherein stability is maintained for a storage period ranging from at least one (1) day to one or more years following initial preparation. The product can be frozen, thawed, refrozen and re-thawed without affecting the clotting properties of the composition.

[0022] In accordance with a preferred method, the invention provides a ready-to-use fibrinogen solution, which is freshly prepared, or freshly isolated and purified from plasma, or frozen preparations of either one and maintained under sterile conditions in a suitable container at room temperature or under refrigeration (about 4° C.), and at pH levels ranging from pH 6.32 to 8.04. Stability is maintained for at least one year or more. Further provided is the ready-to-use, sterile, stable aqueous fibrinogen solution stored in accordance with the present method.

[0023] In accordance with another preferred method, the invention provides for the addition of protease inhibitor(s) to the above-described ready-to-use fibrinogen solutions to enhance their storage stability. Other additives or components are in certain embodiments also added to the above-described, storage stable, ready-to-use fibrinogen solutions to enhance the effectiveness of the resulting fibrinogen in later applications, or in products or materials produced therefrom. Further provided is the ready-to-use, sterile, stable aqueous fibrinogen solution stored in accordance with such alternative methods.

[0024] The thus prepared and stored, ready-to-use, concentrated human fibrinogen solutions may be neutralized and used without additional steps or processes in the preparation of biological tissue adhesives or sealants, including instant fibrin sealant preparations, and for other pharmacologic or cosmetic uses involving, e.g., wound healing, coagulation, fibrinogenaemia, inhibition of operative or post-operative sequelae, coating vascular prostheses, or infusion purposes, as well as for other supplemented or unsupplemented therapeutic or non-therapeutic applications in vivo or in vitro.

[0025] Additional objects, advantages and novel features of the invention will be set forth in part in the description, examples and figures which follow, and in part will become apparent to those skilled in the art on examination of the following, or may be learned by practice of the invention.

DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION

[0026] The invention provides methods for the stable storage of ready-to-use, human fibrinogen, which despite its concentration, remains available in fluid form, and which will permit rapid and easy processing into a tissue adhesive preparation. Also provided is the storage-stable aqueous fibrinogen product resulting from the use of the present methods.

[0027] The ready-to-use, aqueous fibrinogen solution of the present invention is “storage-stable” when after a period of days it remains stable in liquid form, it has not spontaneously clotted (i.e., formed a clot even in the absence of an activator, such as thrombin/Ca++), and it retains its biological activity (i.e., the ability to rapidly form a fibrin clot upon exposure and vigorous mixing with thrombin and Ca++). The disclosed methods set forth the conditions under which human fibrinogen is stored in a ready-to-use, aqueous solution for a substantial period of time, and remains active and stable (storage-stable).

[0028] As used herein “activity” with regard to the storage-stable human fibrinogen solution refers to “biological activity” of the protein, and “biological activity” refers to the one or more activities known to be associated with human fibrinogen, such as the ability to rapidly form a fibrin clot as described above, or a subset thereof, in vitro and/or in vivo. Methods to assess biological activity are known to those in the art.

[0029] In the present disclosure, unless defined otherwise, all technical and scientific terms used herein have the same meaning as is commonly understood by one of ordinary skill in the art to which the invention pertains.

[0030] The storage method of the present invention is applied to any human fibrinogen preparation, whether isolated and purified from blood plasma, or recombinantly prepared, or whether freshly isolated, or freshly prepared from a lyophilized or deep-frozen preparation. The methods of the present invention are applicable regardless of the length of time the fibrinogen preparation has been lyophilized or deep-frozen, so long as the biological activity of the freshly prepared fibrinogen solution is equivalent to a comparable sample of isolated and purified fibrinogen from plasma, and spontaneous clotting has not been induced in the solution.

[0031] The preferred embodiments of the invention are applicable to a crude fibrinogen product in the course of preparation, or to a final, concentrated fibrinogen preparation having greater than 90% protein purity and being greater than 95% clottable protein, or to any concentration of fibrinogen there-between. For instance, in the Examples that follow, the fibrinogen preparation had 53% protein purity and 95% clottable protein, while in other examples conducted by the inventors using non-human fibrinogen (data not shown), the preparation had 61% protein purity and 97% clottable protein. Nevertheless, the methods of the present invention were applicable to both.

[0032] In a preferred embodiment of the invention the methods of storage are applied to a concentrated human fibrinogen preparation. The storage-stable fibrinogen preparations of the present invention, although highly concentrated, remain solubilized in aqueous solution making the fibrinogen particularly suitable for use in the preparation of supplemented or unsupplemented, ready-to-use biological tissue adhesives. The fibrinogen is optimally stored at a concentration of 10-85 mg/ml, more preferably at a concentration of 15-75 mg/ml, even more preferably at a concentration of 30-70 mg/ml, and most preferably at a concentration of 40-65 mg/ml when is used to prepare a ready-to-use tissue adhesive preparation.

[0033] Moreover, the concentration of fibrinogen, or fibrinogen-containing protein, in the storage-stable aqueous solution of the present invention generally ranges from 2 to 10 w/v %, preferably 4-7 w/v %. The concentration of fibrinogen is determined by protein absorbance measurements at 280 nm (using 14 as the extinction of 1% fibrinogen solution).

[0034] The storage-stable fibrinogen of the present invention is fully solubilized in an aqueous solution, that is, in a water-based solution. Optimal temperature and pH of the preparation would be known in accordance with the present invention, or both could be rapidly determined, by one of ordinary skill in the art using known means. However, aqueous-based gels could also be used in the present invention, so long as such material permits the complete solubilization of the fibrinogen contained therein, and so long as the preparation is sufficiently fluid as to permit the rapid preparation of ready-to-use biological tissue adhesives or other applications following storage in accordance with the methods disclosed herein. A key to the present invention is the fact that the fibrinogen solution is stored in ready-to-use fluid form; it is neither stored as a lyophilized preparation, nor is it in a deep frozen state.

[0035] In a preferred embodiment of the invention, fresh fibrinogen solutions are free flowing liquids that readily move along an inverted test tube, although their viscosity is typically greater than water. Stored samples that are biologically active (i.e., clot in the presence of thrombin and Ca ions) have essentially the same physical characteristics as fresh samples. This type of clotting produces the controlled clot formed using active fibrinogen when tissue adhesives are prepared and used. For the purposes of discussion, this type of clot is referred to herein simply as a “fibrin clot” to differentiate the process from a “spontaneous clot,” wherein the latter may occur in an unstable, concentrated fibrinogen solution, even absent thrombin or another activator.

[0036] However, the terms are used herein only for the purpose of distinguishing the desired uses of the stored fibrinogen solutions in which the activity of the stably stored fibrinogen solution is quickly demonstrated by the rapid formation of a fibrin clot when equal amounts of the fibrinogen and thrombin/Ca++ are vigorously mixed, from a spontaneous clot which is indicative of instability in the prior art fibrinogen solutions. The fact that prior art, aqueous solutions of freshly-prepared human fibrinogen are known to be highly unstable, and tend to spontaneously clot upon storage, makes the storage of fibrinogen in ready-to-use liquid form impractical for even a day or two using previously recognized methods.

[0037] “Spontaneous clotting” is recognized as an increase in viscosity in an aqueous human fibrinogen preparation (without exposure to an activator, e.g., thrombin and Ca ions), resulting in visibly decreased movement (flow) upon mixing. The process is irreversible, leaving the fibrinogen useless for uses such as the preparation of a fibrin sealant. Often spontaneous clotting occurs in prior art, freshly-prepared, aqueous fibrinogen solutions in less than 1 day, often in only a few hours or less. The instability makes the length of time that the fibrinogen could be stored in ready-to-use form using current methods, completely unpredictable, and hence, unreliable.

[0038] In a preferred embodiment of the invention, the storage-stable fibrinogen is stored in a polymer, plastic or plastic-based container, although more preferably the plastic container is polypropylene. Glass is not to be used to store fibrinogen or platelets because glass enhances spontaneous clot formation.

[0039] Stored solutions of ready-to-use human fibrinogen that do not clot when thrombin and calcium ions are added with vigorous agitation are called “thrombin-insensitive.” The thrombin insensitive preparations remain fluid (having viscosities similar to water). However, analysis of such thrombin insensitive fibrinogen samples by SDS-PAGE (sodium dodecyl sulfate polyacryamide gel electrophoresis) has shown that the fibrinogen protein has been irreversibly degraded to small molecular weight fragments. Thus, the preparation no longer contains active fibrinogen, and is not the subject of the present invention.

[0040] After addition of thrombin/Ca++ to the ready-to-use fibrinogen solution, the rapid increase in viscosity and decrease in liquid movement that is seen, is referred to as a “gel.” In the gel state, the fibrinogen solution no longer flows freely, but can be forced to move with agitation. Although this measurement is subjective, the estimated variability is only ±2 seconds.

[0041] “Clot” formation is the sudden solidification of the fibrinogen solution, beyond which agitation cannot force liquid to flow from the solidified material. The immobile material usually becomes macroscopically opaque white and viscoplastic. Scanning electron micrographs (SEM) photographs of typical physiological or non-physiological fibrin clots are shown, for example, in Redl et al., Medizinische Welt 36:769-76 (1985). The clot generally adheres to the test tube wall and cannot be dislodged by sharp tapping of the tube on a solid surface. This measurement is less subjective than gel formation, and estimated uncertainty is only ±1 second for rapidly setting samples (8-12 seconds), although it may be slightly greater for slower clotting (>100 seconds) samples.

[0042] The temperature of the solution during storage is not particularly restricted, so long as the fibrinogen contained therein remains stable (i.e., neither inactivated nor spontaneously clotted). The preferred temperature for storage of the fibrinogen solutions of the present invention ranges from 1° to 25° C., more preferably from about 4° to about 23° C. When refrigerated, the optimal temperature is about 4° C.±1° C. When storage is at room temperature, the optimal temperature ranges from about 20° to 25° C., more preferably from about 22° to 24° C., most preferably the temperature is about 23° C.±1° C.

[0043] To assess the effect of clot formation after freezing, samples of fibrinogen solutions were also frozen and thawed prior to testing, and it was determined that one or more freeze/thaw cycles do not appear to negatively effect the clotting ability of human fibrinogen solutions, even after five months storage at 4° C. prior to freezing. Together, these data strongly suggest that a liquid fibrinogen product can be readily formulated to provide at least one year of shelf life, with additional years of shelf life possible if the liquid fibrinogen is initially frozen.

[0044] The pH value of the aqueous fibrinogen solution is preferably adjusted during storage to approximately pH 5 to 8, more preferably pH 6.2-7.5. The optimal pH for the storage of a particular fibrinogen solution depends in part upon the temperature at which the material is to be stored, as is shown in the Tables that accompany the Examples which follow. However, in light of the information provided herein, one of ordinary skill in the art would be able to select the optimal pH for the fibrinogen solution based upon the planned storage temperature and conditions, knowing that the determining factor is whether the protein contained therein remains stable (i.e., neither inactivated nor spontaneously clotted).

[0045] For example, ready-to-use human fibrinogen stored (without protease inhibitors) at room temperature (˜23° C.) is optimally maintained at pH 6.3 to 7. 1, preferably at approximately pH 6.32 to retain the ability to rapidly form a clot when the stored preparation is neutralized and exposed to thrombin/Ca++. When ready-to-use human fibrinogen (without protease inhibitors) is stored under refrigeration (˜4° C.), the optimal pH is also optimally maintained at pH 6.32 to 8.0, preferably at approximately pH 6.3 to 7.5 to retain the ability to rapidly form a clot when the stored preparation is neutralized and exposed to thrombin/Ca++ (see Table 1).

[0046] The pH of the storage-stable human fibrinogen solution is determined by the buffer in which it is stored. For example, in the Examples that follow, solutions of human fibrinogen (40 mg protein/mL) were freshly prepared in one of the following 0.1 M buffers: histidine, pH 6.0 or 7.2; Tris pH 8.16; glycine pH 9.3; or carbonate, pH 9.1 or pH 9.9.

[0047] In a preferred embodiment of the invention the storage-stable human fibrinogen solution is prepared in histidine buffer, although other recognized, physiologically acceptable buffers known to the art may be used to prepare the storage-stable fibrinogen, so long as the resulting pH of the fibrinogen solution remains within the proscribed range, such that it's activity is maintained, but it remains without spontaneous clotting.

[0048] Currently available, commercial fibrinogen contains salts used in the isolation and purification process. As noted in the Examples, this includes sodium citrate and sodium chloride, but the presence of such salts that are a residual part of the fibrinogen purification process do not appear to affect the storage-stability of the resulting preparation. Since the purpose of the present invention is to produce a storage-stable, ready-to-use, human fibrinogen solution that will retain the characteristics of a comparable, freshly prepared human fibrinogen solution, the effect of the fibrinogen purification process would be the same for both. Nevertheless, the high concentrations of citrate and/or sodium may affect clotting of the stored fibrinogen preparation. The present method is, therefore, effective, even if the identified salts or other chelators are present in the freshly prepared solution, and the storage stable preparation will retain the characteristics and activity of a comparable freshly-prepared solution, so long as activity is maintained during storage and spontaneous clotting is not induced by the salt or chelator.

[0049] For the purposes of the Examples that follow, sodium azide (0.025%) was added to each sample as an antimicrobial agent. Although the antimicrobial agent may have, to some extent, induced spontaneous clotting, it does not appear to have had such an effect. In a preferred embodiment of the present invention, no antimicrobial agent is added, and sterility is preserved using known techniques. However, in an alternative embodiment, antimicrobial agents are added to the extent exemplified, to avoid microbial contamination of the fibrinogen solution over long term storage. Any recognized, physiologically antimicrobial agent is acceptable for the purposes of the present invention, so long as the activity of the fibrinogen solution is maintained throughout the length of the storage, spontaneous clotting is not induced, and the agent is not contra-indicated for human use.

[0050] The storage-stable human fibrinogen solution of the present invention may be supplemented with, and act as a carrier vehicle for: growth factor(s), drug or other compond(s) or mixtures thereof, so long as noted above, the activity of the fibrinogen solution is maintained throughout the length of the storage and spontaneous clotting is not induced. For example, by supplementing the fibrinogen preparation with a growth factor, the ready-to-use fibrinogen when used to prepare a fibrin sealant or tissue adhesive preparation can accelerate, promote or improve wound healing, tissue (re)generation. Such a supplemented preparation may also comprise additional components, e.g., drug(s), antibody(ies), anticoagulant(s) and other compounds that: (1) potentiate, stimulate or mediate the biological activity of the growth factor(s) or other additive(s) or component(s); (2) decrease the activities of one or more additive(s) or component(s) of the growth-factor supplemented human fibrinogen or fibrin sealant or tissue adhesive prepared therefrom, wherein such activities would inhibit or destroy the growth factor(s) in the preparation; (3) allow prolonged delivery of the additive or component from a preparation, such as a fibrin sealant or tissue adhesive, made from the ready-to-use fibrinogen solution of the present invention; and (4) possess other desirable properties. The contemplated additive(s) or supplement(s) are intended to also include any mutants, derivatives, truncated or other modified forms thereof, which possess similar biological activity(ies), or a subset thereof, to those of the compound or composition from which it is derived.

[0051] More than one additive or component may be simultaneously added to or supplied by the storage-stable fibrinogen solution of the present invention. Although the concentration of such additive(s) and/or component(s) will vary in the fibrinogen solution depending on the objective, the concentration must be sufficient to allow such compound(s) and/or composition(s) to accomplish their intended or stated purpose. The amount of such supplement(s) to be added can be empirically determined by one of ordinary skill in the art by testing various concentrations and selecting that which is effective for the intended purpose and site of application. Dyes, tracers, markers and the like may also be added, for example, to examine the subsequent delivery of the material to which the fibrinogen is added.

[0052] In a preferred embodiment of the invention, an effective amount of protease inhibitor(s) (PI), such as, but not limited to aprotinin (e.g., 5 μg/mL final concentration) or PPACK (e.g., 25 μM final concentration) are added to the stored, aqueous human fibrinogen solution before storage. Other protease inhibitors (PI) are known in the art and may be substituted for the aprotinin and PPACK disclosed in the Example. Notably, aprotinin is used in the commercially available Tisseal product. By an “effective amount” of a protease inhibitor is meant that amount of PI that will prevent proteolysis of the fibrinogen sample. This amount would vary based upon the PI or combination of Pis used, but could be readily determined by one of ordinary skill in the art. However, although the stored fibrinogen solution may remain stable for a longer period of time in the presence of a PI, it is known that PI effects decay with time.

[0053] For example, although the addition of a PI to the storage-stable human fibrinogen prevented undesirable, spontaneous clot formation in the long-term storage of the protein at about 4° C., the addition of PI does not appear to be effective for use in producing a rapid fibrinogen/thrombin product (fibrin clot), presumably because of residual inhibitor activity. The product was not tested after 7 days at the lowest pH. However, rapid fibrinogen/thrombin clot formation was seen in storage-stable human fibrinogen solution samples maintained at room temperature (˜23° C.), at pH 6.3 to 7.0 for at least 149 days in those samples that were tested.

[0054] As shown in Tables 1 and 2, “inhibition” equates to “prevention,” i.e., the PIs are initially active under the presently disclosed conditions (that is, clotting is inhibited/prevented), but then the activity of the PI declines, after which the inhibiting effect diminishes and eventually ceases. The rate of decline of PI activity in the fibrinogen solution is pH- and temperature-dependent.

[0055] The Examples accompanying the present disclosure indicate, by continuous observation and testing, that the fibrinogen solutions of the invention under the preferred conditions remain stable (active and not spontaneously clotted) for at least 97 days at pH 6.3 to 8.0, when stored at room temperature (˜23° C.) or refrigerated (˜4° C.), and for at least 149 days at pH 6.3. In the presence of a protease inhibitor, the human fibrinogen preparation remained storage-stable for at least 22 days when stored at ˜23° C., although not tested for longer periods. Thus, the human fibrinogen solutions of the preferred embodiments of the invention, remain stable for years at room temperature, regardless of the presence of a PI.

[0056] In light of the proven stability for at least 149 days, the product is shown to be stable for extremely long periods of time, as compared with known deep frozen or lyophilized preparations of the concentrated protein that have been maintained without a substantial loss of activity (i.e., fibrinogen/thrombin fibrin clots are still rapidly formed upon mixing), even years after the initial storage of the fibrinogen product. Thus, “long term storage” means storage of the human fibrinogen solution in ready-to-use form under the presently disclosed conditions, without substantial loss of protein activity for at least 3 days, preferably for at least 3 weeks, more preferably for at least 13 weeks, even more preferably for at least 149 days, even more preferably for at least 1 year, and most preferably for a period greater than 1 year. In addition, the term is meant to further include a period of frozen storage in addition to storage in the ready-to-use form, which would add additional years to the storage of the product.

[0057] The present preparation is ‘human’ fibrinogen, but the methods of the present invention can also be applied to the stable storage of ready-to-use, aqueous fibrinogen solutions from other species, most preferably species of other mammals. On the other hand, there appears to be no species compatibility issues associated with the use of the stored human fibrinogen with a mammalian species. For example, the subject human fibrinogen may be used following storage in aqueous solution to prepare, e.g., a biologically compatible tissue adhesive preparation for use in or on any species of mammal. However, it is understood that an advantageous application of the present human fibrinogen preparation results from its ready-to-use applicability to human subjects.

[0058] As a blood plasma protein, fibrinogen, is frequently accompanied by a risk of contamination with blood-borne pathogens, such as those possibly contaminating human plasma proteins, in particular, hepatitis viruses or HIV. Therefore, one skilled in the art would readily prepare fibrinogen so as to remove potentially infectious materials. Common techniques to achieve this goal include, but are not limited to, ultrafiltration, pasturization (heating), solvent detergent treatment, radiation exposure and ultraviolet light treatment. Although virus inactivation by high heating or steam methods are impractical for biologically active protein solutions, including the present fibrinogen solutions, nanofiltration is an optional treatment for the human fibrinogen solution of the present invention before placing it into the sterile storage container.

[0059] Nevertheless, although fibrinogen is unstable to heat, and thus inactivated during the conventional liquid heating process, processes have been developed for heating fibrinogen to inactivate any potentially contaminating viruses, e.g., hepatitis or HIV, without inactivating the fibrinogen per se. U.S. Pat. No. 5,116,950 (Miyano et al., issued May 26, 1992) provides a process for heating fibrinogen which comprises heating an aqueous solution containing fibrinogen in the presence of at least a sugar, an amino acid and a magnesium salt until the virus(es) possibly contaminating said fibrinogen are inactivated.

[0060] In a preferred embodiment of the invention, the aqueous solution of fibrinogen thus heated may be further purified, if desired, and processed in a conventional manner such as by dialysis, sterilizing or filtration. Also, various washing steps can be employed to remove stabilizing additives by methods known in the art.

[0061] The fibrinogen solutions of the present invention are ideally suited for forming a physiological fibrin structure when exposed to an activator solution, and fibrin clots are rapidly formed. This is proven by mixing the stored fibrinogen solution with an equal volume of a thrombin/CaCl2 solution (comprising, e.g., 2.5 units/mg fibrinogen (100 units/ml) thrombin and 3-6 mM excess CaCl2 over citrate or other chelators that may be added to solutions), as set forth in the Examples which follow. If the resulting clot demonstrates a physiological fibrin structure, it will have the typical, spatial branched fibril structure shown when clots are formed by the action of thrombin on freshly-prepared or freshly isolated and purified human fibrinogen under physiological conditions, i.e., at an ionic strength of approximately 0.15 and approximately neutral pH.

[0062] Fibrinogen and thrombin concentrations dictate time to clot formation, clot strength, clot adhesion, and thus hemostasis.

[0063] Moreover, the fibrinogen preparation and/or the fibrinogen-based tissue adhesive to which it is added according to the present invention has no cytotoxic effect when used as a tissue adhesive, i.e., it is “biocompatible,” meaning that it is well tolerated by cells, permits a good cell growth and offers an ideal prerequisite for good wound healing therewith. This is proven by dilution of the tissue adhesive with the equal volume of the half-isotonic or isotonic sodium chloride solution, and addition to fibroblast growth media. No damaging effect on the fibroblasts is detectable (See Redl et al., 1985).

[0064] Thus, the present storage-stable, ready-to-use, human fibrinogen solutions are prepared in a manner which meets all of the demands of a tissue adhesive, namely biocompatibility, viral safety and high adhesive strength, plus it has the advantage of simple and rapid preparation from the ready-to-use human fibrinogen product. The tissue adhesive prepared from the storage stable human fibrinogen of the present invention may be thus used in any known manner in which such biologically-prepared, supplemented or unsupplemented tissue adhesives are used, e.g., pharmacologic or cosmetic uses, including for infusion purposes, such as delivery of antibiotics, antineoplastics, anesthetics, and the like; for wound healing, coagulation, and fibrinogenaemia; for inhibition of operative or post-operative sequelae; for coating prostheses; for dressable wound sealings and for safe and sustained hemostasis, namely sealing fluid and/or air leakage, and the like in a patient.

[0065] The invention is further described by example. The examples, however, are provided for purposes of illustration to those skilled in the art, and are not intended to be limiting. Moreover, the examples are not to be construed as limiting the scope of the appended claims. Thus, the invention should in no way be construed as being limited to the following examples, but rather, should be construed to encompass any and all variations which become evident as a result of the teaching provided herein.

EXAMPLES

[0066] To evaluate the storage-stability of the fibrinogen solutions of the present invention, the stability, solubility and clotting activity of fibrinogen solutions were assessed over a range storage conditions having different buffers (pH values), temperatures, and additives such as protease inhibitors. Bovine fibrinogen, bovine thrombin, aprotinin, buffer solutions, calcium chloride, sodium hydroxide and hydrochloric acid were purchased from Sigma Chemical Company, St. Louis, Mo. PPACK was supplied by Calbiochem, San Diego, Calif. Human fibrinogen was certified to contain 53% protein (95% clottable) and 47% salts.

[0067] Standard research grade fibrinogen contains salts used in the isolation and purification process. This includes sodium citrate and sodium chloride. Thus, a 40 mg/ml solution of fibrinogen, contains, for example, 54 mM sodium citrate and 419 mM sodium chloride in addition to the fibrinogen. Additionally, sodium azide (0.025%) was added to each sample as an antimicrobial agent.

[0068] The clotting assays were completed in the following manner in general accordance with Kasper, Proc. Symposium on Recent Advances in Hemophilia Care, Los Angeles, Calif. Apr. 13-15, 1989 (in Liss, New York, 1990). Aliquots (100 μl) of each fibrinogen sample were added to 4 ml polypropylene test tubes. Each sample was neutralized (pH 7.0-7.3) using 0.1 M sodium hydroxide, 0.2 M histidine buffer (pH 6.0) or 0.1 M hydrochloric acid (determined in preliminary studies using larger volumes)). Thrombin was prepared as 200 units/ml with 1 M calcium chloride (3-6 mM excess of calcium over sodium citrate in fibrinogen preparations). The thrombin preparation was then diluted with 0.1 M histidine buffer (pH 7.2) to a final thrombin concentration of 100 units/ml (2.5 units of thrombin per mg of fibrinogen). All samples were assayed at room temperature (23±2° C.).

[0069] Clotting was measured by timing the reaction that occurred when 100 μl of thrombin was added to the fibrinogen sample (100 μl), and the mixture was vigorously mixed. Times were recorded when the solution turned to a viscous gel (a drastic slowing of the liquid being mixed) and to a solid clot (the point at which all liquid ceased movement upon mixing). The time to solid clot formation was often twice the time of gel formation.

[0070] To evaluate the ability to store aqueous fibrinogen solutions for long periods of time, the stability, solubility and clotting activity of human fibrinogen solutions were evaluated following storage for 149 days (over 21 weeks) at over a range of five pH values (pH 6.30 to pH 9.8), with and without protease inhibitors (PI), at room temperature (˜23° C.) and refrigerated (˜4° C.). Duplicate solutions of human fibrinogen (40 mg protein/ml) were freshly prepared on day 1 of the storage period in one of the following 0.1 M buffers: histidine, pH 6.0 or 7.2; Tris pH 8.16; glycine pH 9.3; or carbonate, pH 9.1 or pH 9.9. Protease inhibitors: PPACK (25 μM final concentration) and aprotinin (5 μg/ml final concentration) were added to one-half of the duplicates before storage.

[0071] To evaluate clotting ability, samples were neutralized according to the previously-described predetermined protocol, and then tested for clotting as described above.

[0072] Clotting results are shown for human fibrinogen in Tables 1 and 2 at the conditions shown.

TABLE 1
Clotting times for human fibrinogen without protease
inhibitors, stored at 23° and 4° C.
Age in	Temp. in	Clotting Time (in seconds)
Days	° C.	pH 6.32	pH 7.13	pH 8.04	pH 8.79	pH 9.43
4	23	10	10	11	12	120
	4	10	10	9	10	Clotted
7	23	10	10	9	11	240
	4	10	9	8	9	12
22	23	10	8	10	>300	>300
	4	10	8	9	NT	NT
97	23	30	>300	>300	>300	>300
	4	18	10	10	11	>300
149	23	NT	>300	>300	NT	NT
	4	15	135	30	>300	>300
NT = not tested. “Clotted” refers to spontaneous clotting, absent addition of thrombin.

[0073]

TABLE 2
Clotting times for human fibrinogen with protease
inhibitors, stored at 23° C. and 4° C.
Age in	Temp. in	Clotting Time (in seconds)
Days	° C.	pH 6.32	pH 7.13	pH 8.04	pH 8.79	pH 9.43
4	23	20	30	100	50	130
	4	>300	>300	360	120	120
7	23	20	25	60	30	240
	4	>300	>300	180	150	70
22	23	25	11	18	30	>300
	4	NT	65	60	NT	NT
97	23	NT	16	>300	>300	>300
	4	18	16.5	45	30	180
149	23	NT	40	>300	NT	NT
	4	NT	30	30	NT	>300
NT = not tested.

[0074] All samples of human fibrinogen stored at room temperature were clear and contained no spontaneous clot. The refrigerated human fibrinogen samples (˜4° C.) were also clear and contained no spontaneous clot (except one outlying response at one time point at the highest pH tested).

[0075] However, after 97 days at room temperature, only the pH 6.32 samples of human fibrinogen retained the ability to clot. By comparison after 97 days at ˜4° C., the pH 6.32, pH 7.13 and pH 8.04 samples of human fibrinogen were still able to clot (9-11 seconds equals freshly prepared control).

[0076] In a follow-up analysis the human storage-stable fibrinogen samples remained soluble and fully able to clot (by activation with thrombin) when maintained at 4° C. for a full year at about pH 7.1. In light of the forgoing and our additional data (not shown), it appears that formulation of the liquid fibrinogen at about pH 6.3 would further enhance product stability.

[0077] In the presence of PI, at room temperature, only the pH 7.13 sample of human fibrinogen clotted (the pH 6.32 sample had evaporated, and could not be tested). In the presence of PI at ˜4° C., all human fibrinogen samples retained the ability to clot, but slowly. The diminished ability to clot is probably due to the residual ability of the PI in the fibrinogen solution to inhibit the added thrombin. However, since PI components also decay with time, samples containing PI (PPACK or aprotinin), evaluated after storage at ˜23° C. or ˜4° C. displayed pH-dependent results.

[0078] The diminished ability to clot appears to have been due to the residual ability of the PI in the fibrinogen solution to inhibit the added thrombin. Therefore, shorter term storage at ˜4° C. (4-22 days) resulted in essentially the inhibition of thrombin-dependent clotting, i.e., samples did not clot after thrombin was added because thrombin activity was inhibited by residual PI inhibitors remaining in solution. However, because PI components decay with time, their activity declines accordingly. After a longer period of storage (22-149 days), PI activity had decayed, thereby allowing the addition of thrombin to trigger clotting of the fibrinogen sample. Again, the reactions were pH-dependent.

[0079] It was concluded that following storage for at least 149 days, human fibrinogen remained fully soluble in aqueous solution and retained clotting capability when stored under refrigeration (˜4° C.) at pH levels ranging from pH 6.32 to 8.04 without protease inhibitors. Active (clottable) human fibrinogen was also recovered after at least 149 days at pH 7.13 and 8.04 if the storage-stable preparation was kept at (4° C.) prior to addition of the thrombin.

[0080] Each and every patent, patent application and publication that is cited in the foregoing specification is herein incorporated by reference in its entirety.

[0081] While the foregoing specification has been described with regard to certain preferred embodiments, and many details have been set forth for the purpose of illustration, it will be apparent to those skilled in the art that the invention may be subject to various modifications and additional embodiments, and that certain of the details described herein can be varied considerably without departing from the spirit and scope of the invention. Such modifications, equivalent variations and additional embodiments are also intended to fall within the scope of the appended claims.

Claims

1. A storage-stable, concentrated, ready-to-use, biocompatible human fibrinogen solution, wherein stability of the fibrinogen solution is pH and temperature dependent.

2. The fibrinogen solution of claim 1, wherein the fibrinogen is fully solubilized, and wherein the solution is aqueous.

3. The fibrinogen solution of claim 2, wherein stability is maintained for a storage period ranging from at least one (1) day to one or more years following initial preparation.

4. The fibrinogen solution of claim 3, wherein the fibrinogen solution comprises a pH-controlling buffer selected from the group consisting of histidine, glycine, Tris, and carbonate.

5. The fibrinogen solution of claim 4, wherein the solution is buffered to a pH ranging from about pH 6.3 to 8.04 and the storage temperature is maintained under refrigeration at a temperature of about 4° C.

6. The fibrinogen solution of claim 5, wherein storage buffer is histidine.

7. The fibrinogen solution of claim 5, wherein stability is maintained for at least about 7 days.

8. The fibrinogen solution of claim 5, wherein stability is maintained for at least 22 days.

9. The fibrinogen solution of claim 5, wherein stability is maintained for at least 97 days.

10. The fibrinogen solution of claim 5, wherein stability is maintained for at least 149 days.

11. The fibrinogen solution of claim 5, wherein stability is maintained for at least one year.

12. The fibrinogen solution of claim 4, wherein the solution is buffered to a pH ranging from about pH 6.3 to 8.04 and the storage temperature is maintained at room temperature.

13. The fibrinogen solution of claim 12, wherein storage stability is maintained for at least 22 days.

14. The fibrinogen solution of claim 12, wherein the storage pH is maintained at about pH 6.3 for at least 97 days.

15. A method of stably storing human fibrinogen in a ready-to-use, aqueous solution, comprising: preparing a freshly prepared fibrinogen solution or freshly isolating and purifying fibrinogen solution from plasma or one from a frozen fibrinogen preparation under sterile conditions; and storing the fibrinogen solution at refrigeration temperature, wherein the fibrinogen solution remains liquid, at pH levels ranging from pH 6.32 to 8.04, and under conditions wherein biocompatibility and biological activity of the fibrinogen is maintained.

16. The fibrinogen solution of claim 15, further comprising maintaining stability for a storage period ranging from at least one (1) day to one or more years following initial preparation.

17. The method of claim 16, wherein the refrigeration temperature is maintained at about 4° C.

18. The method of claim 16, wherein stability is maintained for at least 7 days.

19. The method of claim 16, wherein stability is maintained for at least 22 days.

20. The method of claim 16, wherein stability is maintained for at least 97 days.

21. The method of claim 16, wherein stability is maintained for at least 149 days.

22. The method of claim 16, wherein stability is maintained for at least one year.

23. The method of claim 16, wherein the fibrinogen preparation has been frozen, then thawed and refrozen at least once prior to preparing the stable, ready-to-use, aqueous fibrinogen solution.

24. A method of stably storing human fibrinogen in a ready-to-use, aqueous solution, comprising: preparing a freshly prepared fibrinogen solution or freshly isolating and purifying fibrinogen solution from plasma or one from a frozen fibrinogen preparation under sterile conditions; and storing the fibrinogen solution at room temperature, at pH levels ranging from pH 6.32 to 8.04, and under conditions wherein biocompatibility and biological activity of the fibrinogen is maintained.

25. The fibrinogen solution of claim 24, further comprising maintaining stability for a storage period ranging from at least one (1) day to one or more years following initial preparation.

26. The method of claim 25, wherein the temperature is maintained at about 23° C.

27. The method of claim 25, wherein stability is maintained for at least 7 days.

28. The method of claim 25, wherein stability is maintained for at least 22 days.

29. The method of claim 25, wherein stability is maintained for at least 97 days.

30. The method of claim 25, wherein stability is maintained for at least one year.