Information
-
Patent Grant
-
6450631
-
Patent Number
6,450,631
-
Date Filed
Thursday, June 22, 200024 years ago
-
Date Issued
Tuesday, September 17, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Fitzpatrick, Cella, Harper & Scinto
-
CPC
-
US Classifications
Field of Search
US
- 347 85
- 347 86
- 347 87
- 347 49
- 347 108
-
International Classifications
-
Abstract
An ink jet head cartridge stored in a closed space. The ink jet head cartridge includes a negative pressure generating member containing chamber and a liquid supply container which has a liquid containing part forming a closed space and generating negative pressure by deforming accompanied with flowing-out of the contained liquid and a box-like body with an inside surface equal to or analogous to the outside surface of the liquid containing part and with an atmosphere communicating part and which is mounted onto a mounting part so as to form the communicating part. As stored, a first sealing member seals the ejection port and a second sealing member seals the atmosphere communicating part, part of the liquid containing part is separated from the box-like body, and the interior of the liquid containing part and the liquid supply passage from the communicating part to the recording head are filled with liquid.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a shipping package and a storing method of a trade form of selling through transportation and storing or the like in the closed and sealed state of an ink jet head cartridge and an ink tank which are exchangeable and capable of being attached to and removed from an ink jet recording device, and more particularly, it relates to a storing method and a storing container of an ink tank in which a negative pressure generating member containing chamber and an ink containing chamber are adjacent to each other and the ink containing chamber can be separate from the negative pressure generating member containing chamber, and an ink jet head cartridge to which the above described ink tank is mounted.
2. Related Background Art
The ink jet recording device is a device which ejects liquid ink from an ejection port of a recording head to perform recording of characters, images, or the like onto a recording medium such as paper, and the recording heads used in the recording device are roughly divided into two types: a permanent type; and a disposal type.
In the permanent type recording head, a recording head is assembled in the device in advance when delivering the recording device, and a service man performs exchange of heads only in trouble. In the case of such a permanent type recording head, at the time of transportation and storing, in many cases, a cap is applied to the ejection port of the recording head in a state of filling the recording head with recording ink or conservation liquid to perform the transportation and storing.
Moreover, the disposal type recording heads can further roughly divided into an integral type ink jet head cartridge which is integrated at all times with an ink tank for keeping ink to be supplied to the recording head, and a tank separable type ink jet head cartridge in which a tank holder is provided to the recording head as a mounting part of the tank and both can be separated from each other as needed. In any case, an operator can perform the exchange of heads by changing the cartridge to a new one as needed.
As for the transportation and storing of the integral type ink jet head cartridge, for example, Japanese Patent Application Laid-Open No. 3-176156 (Patent Registration No. 2683120) by the present applicant or the like is well known. The above described publication discloses a configuration in which a tank is filled with ink and an ejection port of a recording head and an atmosphere communicating port provided in the ink tank are both sealed.
On the other hand, as for the transportation and storing of the separable type ink jet head cartridge, Japanese Patent Application Laid-Open No. 6-183028 by the present applicant is well known, which proposes that a head to be exchanged and an exchangeable tank should be separated since the evaporative composition of ink is adhered to the contact part of the recording head of the electrical connecting part with the recording device to cause a functional drop of the recording head when the exchangeable tank is mounted to the head to be exchanged to be integrally packaged. In the above described publication, it is also disclosed to use an insulating member for preventing the evaporation from the gap between a handling member of the head and the head, and to seal the ejection port by a sealing member and a cap member while filling the interior of the head with ink or conservation liquid. Furthermore, Japanese Patent Application Laid-Open No. 7-17056 discloses a transportation and storing method in which a head filled with ink is contained in a closed package filled with inert gas.
On the other hand, as an ink tank single unit for keeping ink to be supplied to the above described recording head, an ink tank has been proposed and put in practical use, in which a negative pressure generating chamber for generating negative pressure to the recording head and an ink containing chamber for directly containing ink are integrated through a communicating part for the purpose of improving the storing efficiency and efficiency of use of the ink in the ink tank.
As an example of this, for example, Japanese Patent Application Laid-Open No. 7-125232 (Patent Registration No. 2684508) which discloses an invention of making the negative pressure generating member near the atmosphere communicating port to be closed an area in which no ink is kept, and Japanese Patent Application Laid-Open No. 6-40043 (Patent Registration No. 2683187) which discloses an invention of a partition wall with a structure of hastening gas-liquid exchange can be shown. The above described publications also disclose a trade form of an ink tank single unit in which the atmosphere communicating port for making the interior of the negative pressure generating chamber in the communicating state to the atmosphere and the ink supply port for supplying ink to the outside such as the recording head are both sealed, and they are excellent inventions.
Herein, recently, the ink jet recording device is required to perform more highly detailed recording onto various recording media.
Part of the present applicant and others have made an application on a type of an ink supply system more excellent in practice in which the above described negative pressure generating member containing chamber and the ink containing chamber corresponding to this are adjacent to each other and the ink containing chamber is exchangeable to the negative pressure generating member containing chamber, wherein the buffer space in the negative pressure generating member containing chamber can be reduced under various environments and in the meantime, the supplying of ink can be performed under a stable condition of negative pressure during the operation of the ink containing chamber, while increasing the allowance to gaseous expansion of the external air introduced by the gas-liquid exchange. As the ink jet head cartridge to which this new liquid supply system is applied, the following configurations or the like are proposed:
(1) a configuration in which the recording head part and the negative pressure generating member containing chamber are integrated and the ink containing chamber can be installed and removed; and
(2) a configuration in which the negative pressure generating member containing chamber and the ink containing chamber can be installed to and removed from the recording head part.
The present invention is thought out by a more preferable idea of the present applicant and others, on the basis of this new ink jet head cartridge.
That is, as a result of an examination on the transportation and storing of the above described head cartridge, the following new problems have been found out:
As for the case (1), the interior of the recording head and the negative pressure generating member in the negative pressure generating member containing chamber are normally filled with ink or conservation liquid during the transportation and storing. Here, unless the communicating part with the ink containing chamber provided in the negative pressure generating member containing chamber is surely sealed, the viscosity of ink near the communicating part is increased to increase the resistance of the communicating part, and after that, even when the ink containing chamber is mounted, there is a possibility of causing a problem in the performance of supplying ink at the time of high speed supply, in the worst case.
As for the case (2), generally, in many cases, the change in atmospheric pressure and the change in temperature during the transportation and storing are larger than those during the use. Therefore, in some cases, the external air in the ink containing chamber expands to introduce the ink in the ink containing chamber to the negative pressure generating member containing chamber side. As a result of that, the internal volume in the ink containing chamber cannot be so much larger than that in the case of considering only the time when in use.
SUMMARY OF THE INVENTION
The present invention is thought out by the present inventor and others for solving the above described new technical problems, and it is an object thereof to provide a storing method of an ink jet head cartridge and an ink tank in which the supply of ink can stably be performed in service without newly increasing a member for sealing, by utilizing the characteristics of the above described liquid supply system, and a storing container of an ink jet head cartridge.
In order to attain the above described object, the storing method of an ink jet head cartridge of the present invention is a storing method of storing, in a closed space, an ink jet head cartridge including: an ink jet recording head having an ejection port for ejecting ink; and a mounting part to which an ink tank is exchangeably mounted, wherein the above described ink jet head cartridge comprises: a negative pressure generating member containing chamber which has a negative pressure generating member for generating negative pressure and has an atmosphere communicating part for communicating with the outside; a liquid supply container which has a liquid containing part forming a substantially closed space except for a communicating part communicating with the above described negative pressure generating member containing chamber and capable of generating negative pressure by deforming accompanied with flowing-out of the liquid contained in the interior and has a box-like body with an inside surface equal to or analogous to an outside surface of the above described liquid containing part and an atmosphere communicating part for introducing the atmosphere, the liquid supply container being mounted onto the above described mounting part so as to form the above described communicating part communicating with the above described negative pressure generating member containing chamber; and a first sealing member for sealing the above described ejection port and a second sealing member for sealing the atmosphere communicating part of the above described negative pressure generating member containing chamber, and wherein part of the above described liquid containing part is made in a state of being separated from the above described box-like body in advance when mounting the above described liquid supply container onto the above described mounting part, and the interior of the above described liquid containing part of the above described liquid supply container and a liquid supply passage from the above described communicating part to the above described recording head are filled with liquid.
Furthermore, the storing container of an ink jet head cartridge of the present invention is a storing container for closing and keeping an ink jet head cartridge including: an ink jet recording head having an ejection port for ejecting ink; and a mounting part to which an ink tank is exchangeably mounted, wherein the above described ink jet head cartridge comprises: a negative pressure generating member containing chamber which has a negative pressure generating member for generating negative pressure and has an atmosphere communicating part for communicating with the outside; a liquid supply container which has a liquid containing part forming a substantially closed space except for a communicating part communicating with the above described negative pressure generating member containing chamber and capable of deforming accompanied with the flowing-out of liquid contained in the interior to generate negative pressure and has a box-like body with an inside surface equal to or analogous to an outside surface of the above described liquid containing part and an atmosphere communicating part for introducing the atmosphere, the liquid supply container being mounted onto the above described mounting part so as to form the above described communicating part communicating with the above described negative pressure generating member containing chamber; and a first sealing member for sealing the above described ejection port and a second sealing member for sealing the atmosphere communicating part of the above described negative pressure generating member containing chamber, and wherein the interior of the above described liquid containing part of the above described liquid supply container and a liquid supply passage from the above described communicating part to the above described recording head are filled with liquid, and part of the above described liquid containing part is in a state of being separated from the above described box-like body.
According to the above described storing container and storing method of an ink jet head cartridge of the present invention, the storing is performed in the state where the negative pressure generating member containing chamber and the liquid supply container are connected, and therefore, it is unnecessary to mount a sealing member at the communicating part between the negative pressure generating member containing chamber and the liquid supply container, so that the packaging material may not increase. Furthermore, since the ink tank (liquid supply container) is provided in advance in the packaged and stored state, it does not take a long time until the ink jet head cartridge is mounted onto the recording device to be used since the ink jet head cartridge has been taken out of the storing container. Moreover, since the storing is performed in the state where the liquid supply passage leading to the recording head is filled with ink, the supply of ink is stable from the start of use.
Furthermore, since the state is made such that part of the liquid containing part is separated from the box-like body, the air in the negative pressure generating member containing chamber expands depending on the change of the storing environment or the like, and even in the case where part of the ink filled in the negative pressure generating member containing chamber flows into the liquid containing part of the liquid supply container, the liquid containing part absorbs the ink corresponding to the volume of expansion of the air by expanding for itself. Consequently, it is possible to prevent a big rise of the internal pressure in the liquid supply container accompanied with the environmental change.
Furthermore, in the present invention, the above described negative pressure generating member is configured by two absorbents made of fiber material, and it is configured such that a boundary surface of the above described two fellow absorbents is arranged on the atmosphere communicating part side of the above described negative pressure generating member containing chamber relative to the above described communicating part, and consequently, the interface between ink and gas in both absorbents during the operation of gas-liquid exchange becomes the boundary surface of two fellow absorbents, and as a result, the static negative pressure in the head part during the operation of supplying ink is stabilized.
Furthermore, it is also possible to make the configuration such that the main fiber direction of the above described fiber material is arranged in the approximately horizontal direction in the attitude of the above described ink jet head cartridge in use.
Furthermore, it is also possible to make the configuration such that the boundary surface of the above described two fellow absorbents is arranged near the above described communicating part.
Furthermore, the storing method of a liquid container according to another embodiment of the present invention is a storing method for storing a liquid container including: a negative pressure generating member containing chamber which has a liquid supply part for supplying liquid to the outside and an atmosphere communicating part for communicating with the atmosphere and which contains a negative pressure generating member capable of keeping liquid in the interior; and a liquid containing chamber which forms a substantially closed space except for a communicating part to the above described negative pressure generating member containing chamber and which has a liquid containing part for containing liquid, wherein the above described negative pressure generating member containing chamber and the above described liquid containing chamber are separated from each other and the communicating part to the above described negative pressure generating member containing chamber of the above described liquid containing chamber is closed in advance, and both the above described fellow containing chambers are connected to each other and the closing of the above described communicating part is released, for the first time when using the above described liquid container.
Furthermore, the liquid container according to another embodiment of the present invention is a liquid container including: a negative pressure generating member containing chamber which has a liquid supply part for supplying liquid to the outside and an atmosphere communicating part for communicating with the atmosphere and which contains a negative pressure generating member capable of keeping liquid in the interior; and a liquid containing chamber which forms a substantially closed space except for a communicating part to the above described negative pressure generating member containing chamber and which has a liquid containing part for containing liquid, wherein the above described negative pressure generating member containing chamber and the above described liquid containing chamber are separated from each other, and it further comprises: closing means for closing the communicating part to the above described negative pressure generating member containing chamber of the above described liquid containing chamber; and regulating means for regulating the connecting direction when connecting the above described negative pressure generating member containing chamber and the above described liquid containing chamber.
According to the above described configuration, the negative pressure generating member containing chamber and the liquid containing chamber are made in the separated state before an operation starts, and therefore, the ratio of the buffer to the environmental change can be reduced, so that the internal volume in the ink containing chamber may be maximized.
Furthermore, since it has regulating means for regulating the connecting direction of the negative pressure generating member containing chamber and the liquid containing chamber, it is possible to prevent the leakage or scattering of ink from occurring when installing and removing the negative pressure generating member containing chamber to and from the liquid containing chamber.
Furthermore, the configuration is made so that the regulating means may cover at least the periphery of the connecting area of the negative pressure generating member containing chamber and the liquid containing chamber, and therefore, even if leakage of ink or scattering of ink occurs from the connecting part of both fellow containing chambers, the ink is caught and gathered in the regulating means, and it is prevented from leaking out to the outside of the regulating means.
Furthermore, according to the above described liquid container of the present invention, it is prevented to connect the negative pressure generating member containing chamber and the liquid containing chamber in an inclined state, and therefore, it is possible to prevent the leakage or scattering of ink from occurring when installing and removing the negative pressure generating member containing chamber to and from the liquid containing chamber.
Furthermore, it is also possible to make the configuration such that the above described negative pressure generating member containing chamber has liquid in the interior before being connected to the above described liquid containing chamber, or it is also possible to make the configuration such that the above described negative pressure generating member containing chamber has no liquid in the interior before being connected to the above described liquid containing chamber.
Furthermore, it is also possible to make the configuration such that the above described regulating means is a sliding member capable of expanding and contracting in one direction, or it is also possible to make the configuration such that the above described regulating means is a bellows member capable of expanding and contracting in one direction.
Furthermore, by making the configuration such that each of the above described negative pressure generating member containing chamber and the above described liquid containing chamber has engaging means for keeping the mutually connected state, the connected state of both fellow containing chambers is stabilized, so that the reliability of the operation of supplying liquid may be raised.
Furthermore, the configuration is made such that the above described regulating means covers at least the periphery of the connecting area of the above described negative pressure generating member containing chamber and the above described liquid containing chamber, and therefore, even if leakage of ink or scattering of ink occurs from the connecting part of both fellow containing chambers, the ink is caught and gathered in the regulating means, and it is prevented from leaking out to the outside of the regulating means.
Furthermore, it is preferable to make the configuration so that the above described regulating means may cover the periphery except for the liquid supply port surface of the above described negative pressure generating member containing chamber and the atmosphere communicating port surface of the above described liquid containing chamber.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view showing an ink jet head cartridge that is one embodiment of the resent invention;
FIG. 2
is a cross sectional view of the cartridge in
FIG. 1
;
FIGS. 3A and 3B
are perspective views for explaining an ink tank unit shown in
FIG. 2
;
FIGS. 4A
,
4
B,
4
C and
4
D are cross sectional views for explaining an action of mounting the ink tank unit onto a holder to which a negative pressure control chamber unit in
FIG. 2
is attached;
FIGS. 5A
,
5
B,
5
C,
5
D and
5
E are cross sectional views for explaining the opening and closing action of a valve mechanism applicable to the present invention;
FIG. 6
is a cross sectional view for explaining an action of supplying ink in the ink jet head cartridge shown in
FIG. 2
;
FIGS. 7A and 7B
are figures for explaining the state of ink in the action of consuming ink that is explained on the basis of
FIG. 6
;
FIGS. 8A and 8B
are figures for explaining the restraining effect of the fluctuation of the internal pressure by the deformation of an inside bag in the action of consuming ink that is explained on the basis of
FIG. 6
;
FIGS. 9A
,
9
B,
9
C and
9
D are figures showing the relation between a valve frame and a valve body in the valve mechanism applicable to the present invention;
FIG. 10
is a perspective view showing one example of the shape of the tip part of a joint pipe to be engaged at the time of opening and closing action of the valve mechanism applicable to the present invention;
FIG. 11
is a figure showing an example of a form for being compared with the valve mechanism applicable to the present invention;
FIG. 12
is a figure showing the state of twisting in the valve mechanism in
FIG. 11
;
FIG. 13
is a figure showing the sealing state in the valve mechanism in
FIG. 11
;
FIG. 14
is a figure showing the valve mechanism applicable to the present invention;
FIG. 15
is a figure showing the state of twisting in the valve mechanism in
FIG. 14
;
FIG. 16
is a figure showing the sealing state in the valve mechanism in
FIG. 14
;
FIGS. 17A
,
17
B,
17
C and
17
D are figures for explaining the shape of the engagement with the tip part of the joint pipe of the valve body in the valve mechanism in
FIG. 14
;
FIGS. 18A
,
18
B, and
18
C are figures for explaining the manufacturing method of an ink tank applicable to the present invention;
FIG. 19
is a cross sectional view showing an example of the internal configuration of an ink container shown in
FIG. 2
;
FIG. 20
is a figure for explaining an absorbent in a negative pressure control chamber container shown in
FIG. 2
;
FIGS. 21A and 21B
are figures for explaining the absorbent in the negative pressure control chamber container shown in
FIG. 2
;
FIG. 22
is a figure for explaining the action of installation and removal by the turning of the ink tank unit shown in
FIG. 2
;
FIG. 23
is a rough explanation figure of the ink jet head cartridge using the ink tank unit applicable to the present invention;
FIG. 24
is a figure showing the rough configuration of a recording device to which the ink jet head cartridge of the present invention is applicable;
FIG. 25
is a figure for explaining the size of the component at the connecting place of the ink tank unit applicable to the present invention;
FIG. 26
is a cross sectional view showing an unused ink jet head cartridge contained in a storing container;
FIG. 27
is an exploded perspective view showing the packaging form at the time of physical distribution of the ink jet head cartridge;
FIG. 28
is a cross sectional view showing the ink jet head cartridge in the state of being packaged in the storing container;
FIG. 29
is a figure showing the state of the ink jet head cartridge when the air in the air area at the upper part of the negative pressure control chamber is expanded;
FIG. 30
is a cross sectional view showing the ink jet head cartridge in the state where the ink tank is arranged vertically above the negative pressure control chamber;
FIG. 31
is a cross sectional view showing the state before connecting a negative pressure generating member containing chamber and a liquid containing chamber, of a second embodiment of the ink tank of the present invention;
FIG. 32
is a cross sectional view showing the state after connecting the negative pressure generating member containing chamber and the liquid containing chamber, of a second embodiment of the ink tank of the present invention;
FIG. 33
is a perspective view showing the ink tank in the state where the negative pressure generating member containing chamber and the liquid containing chamber are connected;
FIG. 34
is a perspective view showing the state when mounting the ink tank of the present invention to a record head; and
FIG. 35
is a cross sectional view showing a third embodiment of the ink tank of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to the drawings, embodiments of the present invention will be described below.
Besides, “rigidity” of a capillary force generating member in the present invention means “rigidity” when the capillary force generating member is stored in a liquid store container and is defined by the gradient of a repulsive force (unit: kgf/mm) to the distorted amount of the capillary force generating member. The magnitude of “rigidity” in two capillary force generating members is expressed as the capillary force generating member greater in the gradient of repulsive force to the distorted amount is “the more rigid capillary force generating member.”
(Embodiment 1)
<Overall Configuration>
FIG. 1
is a perspective view of an ink-jet head cartridge according to an embodiment of the present invention and
FIG. 2
is a sectional view of the same.
Embodiment 1 is cited to describe individual constituents of an ink-jet head cartridge to which to apply the present invention and their relations. Since this embodiment is a configuration to which numerous novel technique obtained at the established stage are applied, the whole invention can be described after all while explaining these constituents.
As shown in
FIGS. 1 and 2
, an ink-jet head cartridge according to Embodiment 1 comprises an ink-jet head unit
160
, a holder
150
, a negative pressure control chamber unit
100
and an ink tank unit
200
. In the holder
150
, the negative pressure control chamber unit
100
is fixed, under which the ink-jet head unit
160
is fixed via a holder. By the way, fixing the holder
150
and the negative pressure control chamber unit
100
and fixing the holder
150
and the ink-jet head unit
160
is effective in recycle, cost-cut for a change in configuration such as version modification or the like, e.g. by an easy of decomposition due to mutual screwed holding, mating or the like. Besides, since the service life varies with the components of individual parts, an easy of decomposition is favorable even from the viewpoint of readiness for simply replacing the component alone needing to be replaced. Under certain conditions, however, perfect fixation by fusing, heat caulking or the like is allowable without doubt. The negative pressure control chamber unit
100
comprises a negative pressure control chamber unit container
110
with an opening formed on the top surface, a negative pressure control chamber cover
120
attached to the top surface of the negative pressure control chamber container
110
, and two absorbents
130
and
140
for impregnating and holding the ink filled in the negative pressure control chamber container
110
. The absorbents
130
and
140
are vertically stacked at two levels, mutually closely adhering and filled in the negative pressure control chamber container
110
under using circumstances of this ink-jet head cartridge and the capillary force generated by the lower level absorbent
140
is higher than that generated by the upper level absorbent
130
, so that the lower level absorbent
140
is higher in ink retaining power. Supplied to the ink-jet head unit
160
is ink in the negative pressure control chamber unit
100
via the ink supply tube
165
.
A filter
161
, provided at the supply port
131
in the front end of the ink supply tube
165
on the side of the absorbent
140
, pressurizes the absorbent
140
. The ink tank unit
200
is so arranged as to be freely attachable to and detachable from the holder
150
. A joint pipe
180
as the joined part provided on the surface of the negative pressure control chamber container
110
at the side of the ink tank unit
200
is inserted in and connected to the joint port
230
of the ink tank unit
200
. In such a manner that ink in the ink tank unit
200
is supplied into the negative pressure control chamber unit
100
via the connection part between this joint pipe
180
and the joint port
230
, the negative pressure control chamber unit
100
and the ink tank unit
200
are arranged. In a portion above the joint pipe
180
on the surface of the negative pressure control chamber container
110
at the side of the ink tank unit
200
, an ID member
170
for preventing the error in mounting the ink tank unit
200
is provided.
In the negative pressure control chamber cover
120
, an atmosphere communicative port
115
for communicating the interior and the outside atmosphere of the negative pressure control chamber container
110
, in this case, the absorbent
130
housed in the negative pressure control chamber container
110
and the outside atmosphere, is formed. Provided near the atmosphere communicative port
115
in the negative pressure control chamber container
110
is a buffer space
116
composed of a space formed by the rib protruding from the surface of the negative pressure control chamber cover
120
at the side of the absorbent
130
and an area free of ink (liquid) in the absorbent.
In the joint port
230
, a valve mechanism is provided and comprises a first valve frame
260
a
, a second valve frame
26
b
, a valve disc
261
, a valve cover
262
and an urging member
263
. The valve disc
261
is scoverably supported in the second valve frame
26
b
and urged to the side of the first valve frame
260
a
by the urging member
263
as well. With the joint pipe
180
not being inserted in the joint port
230
, the airtightness in the ink tank unit
200
is maintained by pressing the marginal part of the valve disc
261
at the side of the first valve frame
260
a
to the first valve frame
260
a
with the aide of urging power of the urging member
263
.
A joint pipe
180
is inserted into the joint port
230
and the valve disc
261
is pressed by the joint pipe
180
to move apart from the first valve frame
260
a
, so that the interior of the joint pipe
180
communicates with that of the ink tank unit
200
via the opening formed on the flank of the second valve frame
26
b
. Thereby, the airtight of the ink tank unit
200
is released and ink in the ink tank unit
200
is supplied through the joint port
230
and the joint pipe
180
into the negative pressure control chamber unit
100
. Namely, by valve opening of the joint port
230
, the ink store interior of the ink tank unit
200
becomes communicative with the negative pressure control chamber unit
100
only via the above opening.
Here, like this embodiment, fixing the ink-jet head unit
160
and the negative pressure control chamber unit
100
respectively to a holder
150
by an easily decomposable method using screws or the like is desirable because the individual units can be disconnected and replaced in accordance with their respective durable period.
In other words, in an ink-jet head cartridge according to Embodiment 1, it usually does not take place to mount an ink tank storing a different type of ink on the negative pressure control chamber by errors with an ID member provided at the ink tank, but when the ID member provided at the negative pressure control chamber unit
100
is damaged or when a user intentionally mounts the ink tank of a different type on the negative pressure control chamber unit
100
, only the negative pressure control chamber unit
100
has only to be replaced if this case is directly after the mounting. Besides, when a holder
150
is damaged, the holder
150
alone may be replaced.
Incidentally, when separating the negative pressure control chamber unit
100
, the holder
150
and the ink-jet head unit
160
including the ink tank unit
200
respectively, it is desirable to determine the position of a fixing part so as to make the ink leakage from individual units preventable.
In the case of this embodiment, since the ink tank unit
200
is combined with negative pressure control chamber unit
100
by use of the ink tank engaging part
155
of the holder
150
, it does not take place to disconnect the negative pressure control chamber unit
100
alone from the other units being fixed. Namely, at least if the ink tank unit
200
is disconnected from the holder
150
, the negative pressure control unit
100
is so arranged as to be hardly separable from the holder
150
. In this way, since the negative pressure control chamber unit
100
is so constructed as not to become easy to disconnect from the holder
150
until the ink tank unit
200
is disconnected from the holder
150
, there is no fear of ink leakage from the connection part occurring on account of a careless separation of the ink tank unit
200
from the negative pressure control chamber unit
100
.
And, at the end of the ink supply tube
165
of the ink-jet head unit
160
, a filter
161
is provided and consequently there is no fear of ink in the ink tank unit
160
leaking even after separating the negative pressure control chamber unit
100
. Besides, since a buffer space
116
(including the ink-free area of the absorbents
130
and
140
) is provided at the negative pressure control chamber unit
100
for preventing the leakage of ink in the ink tank and the boundary surface
113
c
between two absorbents
130
and
140
different in capillary force is provided when used above the joint pipe
180
(preferably, so arranged as to keep a capillary force at and near the boundary surface
113
c
higher than that of the absorbents
130
and
140
as in this Embodiment), an integrated structure of a holder
150
, a negative pressure control chamber unit
100
and an ink tank unit
200
has a scarce fear of ink leakage even if the installation direction changes, so that the ink-jet head unit
160
in this embodiment is provided with a fixing part on the bottom surface at the surface side having the connection terminal of the holder
150
and is easy to separate even when the ink tank unit
200
is mounted on the holder
150
.
Incidentally, depending upon the shape of a holder
150
, the negative pressure control chamber unit
100
or the ink-jet head unit
160
may be unseparably integrated with the holder
150
. As a method of such integration, a method in which they are integrally formed in advance, thermal calking or the like may be used, so that they cannot be separated from each other.
As shown in
FIGS. 2
,
3
A and
3
B, the ink tank unit
200
comprises an ink store container
201
and a valve function including a first valve frame
260
a
and a second valve frame
26
b
and an ID member
250
. The ID member
250
serves to prevent erroneous mounting in the case of mounting the ink tank unit
200
and the negative pressure control chamber unit
100
.
The valve mechanism, serving to control the flow of ink in the joint port
230
, performs an opening/closing operation by mating with the joint pipe
180
of the negative pressure control chamber unit
100
. Disorders in valve opening/closing at the mounting and demounting are prevented by the valve configuration mentioned below or by a structure or the like for regulating the operating range of a tank with the aide of an ID member
170
and an ID recess
252
.
<Ink Tank Unit>
FIGS. 3A and 3B
are perspective views for an illustration of the ink tank unit
200
shown in FIG.
2
.
FIG. 3A
is a perspective view showing the ink tank unit
200
.
FIG. 3B
is perspective view showing the decomposed ink tank unit
200
.
Besides, in the front face of an ID member
250
at the side of the negative pressure control chamber unit
100
, the portion above the supply port
253
forms a slant surface
251
. The slant surface
251
slants from the front end surface of the ID member
250
at the side of the supply port hole
253
to the side of the ink store container
201
, that is, backward. On this slant surface
251
, a plurality of (in
FIGS. 3A and 3B
, three) ID recesses
252
for preventing the erroneous insertion of the ink tank unit
200
. With Embodiment 1, the ID member
250
is disposed at the front face (surface having a supply port) of the ink store container
201
at the side of the negative pressure control chamber unit
100
.
The ink store container
201
is a nearly polygonal hollow container having a negative pressure generating function. The ink store container
201
comprises a casing
210
and an inner pouch
220
(FIG.
2
), both of which can be stripped from each other. The inner pouch
220
has flexibility, and the shape of the inner pouch
220
can be changed as the ink stored in the inner pouch
220
is ejected. Besides, provided near the pinch-off part
221
of the casing
210
is an outside atmosphere communicative port
222
and the atmosphere is introducible via the outside atmosphere communicative port
222
to between the inner pouch
220
and the casing
210
.
As shown in
FIG. 19
, the inner pouch
220
comprises three layers of an ink-proof liquid contact-layer
220
c
, an elastic modulus dominant layer
220
b
and a gas barrier layer
220
a
excellent in gas barrier property stacked in sequence from the inside, which are respectively separated in function as joined. With the elastic modulus dominant layer
220
b
, the elastic modulus is kept almost constant within the using temperature range of the ink store container
201
, or the elastic modulus of the inner pouch
220
is kept almost constant within the using temperature range of the ink store container
201
. In the inner pouch
220
, it is allowable that the intermediate layer and the outside layer are exchanged, the elastic modulus dominant layer
220
b
is the outermost layer and the gas barrier layer
220
a
is the intermediate layer.
Such a constitution of the inner pouch
220
enables the inner pouch
220
to fully display the function of each layer in a few layers of a ink-proof layer, an elastic modulus dominant layer
220
b
and a gas barrier layer
220
a
and reduces the dependency of the elastic modulus or the like of the inner pouch
220
on a change in temperature. Besides, since an elastic modulus suitable for controlling the negative pressure in the ink store container
201
within the using temperature range is ensured for the inner pouch
220
, the inner pouch
220
has the buffer function described below to ink in the ink store container
201
and the negative pressure control chamber unit
110
(details will be described below). Thus, the buffer chamber provided at the top of the negative pressure control chamber unit
110
, that is, the portion unfilled with ink and the ink-free area in the absorbents
130
and
140
, can be reduced, so that the negative pressure control chamber unit
100
can be downsized and a highly-efficient ink-jet head cartridge
70
is actualized.
In Embodiment 1, propylene is used as the material of the innermost liquid contact layer
220
c
among the layers that comprise the inner pouch
220
, cyclic olefin copolymer as that of the intermediate elastic modulus dominant layer
220
b
and EVOH (saponified of EVA (ethylene vinyl acetate copolymer resin)) as that of the outermost gas barrier layer
220
a
. Here, since a functional adhesive resin contained in the elastic modulus dominant layer
220
b
eliminates the need for especial provision of an adhesive layer between the layers, the thickness of an inner pouch
220
can be reduced and a desirable result is obtained.
As the material of a casing
210
, propylene similar to that of the innermost layer of an inner pouch
220
is used. Besides, propylene is used also as that of the first valve frame
260
a.
The ID member
250
has a plurality of ID recesses
252
provided to the left and right corresponding to a plurality of ID members
170
for preventing erroneous mounting of an ink tank unit
200
and is fixed to the ink store container
201
.
Since formation of ID recesses
252
on the ID member
250
corresponding to a plurality of ID members
170
provided at the side of the negative pressure control chamber unit
100
constitutes an erroneous mounting preventive mechanism, the erroneous mounting preventive mechanism obtained by an ID member
170
and ID recesses
252
is enabled to fulfill many types of ID functions by changing their shapes and positions.
Besides, the ID recesses
252
of the ID member
250
and the joint port
230
of the first valve frame
260
a
are positioned on the front face in the front direction of mounting/demounting the ink tank unit
200
and formed by the two members of ID member
250
and first valve frame
260
a.
Besides, when an ink store container
201
is formed by blow molding, an ID member
250
and a first valve frame
260
a
are formed by injection molding and an ink tank unit
200
is configured of three members, it is made possible to shape a valve member and ID recesses
252
with good accuracy.
When forming such ID recesses
252
directly on the ink store container
201
of a blow tank prepared by blow molding, stripping of an inner pouch
220
, the inner layer of the ink store container
201
may be affected, to be specific, the negative pressure generated at the ink tank unit
200
may be affected as a result of complication in the inside shape of an ink tank. When the ID member
250
as ID parts is made of a member separate from the ink store container
201
like the configuration of an ink tank unit
200
according to this embodiment, however, such an effect on the ink store container
201
caused by attaching the ID member
250
to the ink store container
201
as mentioned above is absent, thus enabling a stable negative pressure in the ink store container
201
to be generated and controlled.
The first valve frame
260
a
is bonded at least to the inner pouch
220
of the ink store container
201
. The first valve frame
260
a
is bonded by fusing the inner pouch exposed part
221
a
of the inner pouch
220
corresponding to the ink introducing part of the ink store container
201
therein and the corresponding surface of a part of the joint port
230
. Here, since the casing
210
is also of polypropylene as with the inner pouch
220
, fusing the first valve frame
260
a
and the casing
210
is executable also around the joint port
230
.
Thereby, the positional accuracy due to the fusing is enhanced and moreover the supply port of the ink store container
201
is completely sealed and ink leakage from the sealed part of the first valve frame
260
a
and the ink store container
201
at the time of mounting and demounting the ink tank unit
200
or the like is prevented. In case of bonding by the fusing like the ink tank unit
200
in this Embodiment 1, it is preferable in promoting the sealing property that the material of the layer forming the adhesive surface of the inner pouch
220
is equal to that of the first valve frame
260
a.
Besides, in the bonding of the casing
210
and the ID member
250
, the ID member
250
is fixed matingly to the ink store container
201
by mating the surface opposed to the seal surface
102
bonded to the ink store container
201
of the first valve disc
260
a
with the click part
250
a
formed at the bottom of the ID member
250
and mating the mateable part
210
a
of the flank of the casing
210
with the corresponding click part
250
a
at the side of the ID member
250
.
In matingly fixing referred to as here, a structure easily decomposable obtained by mating, fitting or the like based on the ruggedness, for example, is preferable. Since making the ID member
250
into a condition matingly fixed to the ink store container
201
allows them minutely movable from each other, a force generated by a contact between the ID member
170
and ID recesses
252
at the time of mounting/demounting can be absorbed and damages to the ink tank unit
200
and the negative pressure control chamber unit
100
can be prevented.
Besides, partially mating the ID member
250
with the ink store container
201
in a matingly fixing condition like this enables the ink store container
201
to be easily decomposed and is effective in view of recycle. Besides, ID recesses provided on the flank of the casing
210
as the mateable part
210
a
like this simplifies the configuration in preparing an ink store container
201
by blow molding, simplifies a mold member at the time of molding also and facilitates the control of film thickness as well.
Furthermore, since bonding between the casing
210
and the ID member
250
is performed with a first valve frame
260
a
bonded to the casing
210
and the click part
250
a
is mated with the mateable part
210
a
in a condition of holding a first valve frame
260
a
between them at and around the joint port
230
, promoting the strength of the ink tank unit
200
, especially the joint part, at the time of mounting/demounting becomes achievable.
Besides, since the part covered with the ID member
250
becomes in the form of a recess and the part of a supply port protrudes, the ink store container
201
can eliminate the protruding shape on the front surface of the ink tank unit
200
by fixing the ID member
250
to the ink store container
201
. Besides, the rugged relation between the mateable part
210
a
of the casing
210
and the corresponding click part of the ID member
250
may be reverse.
Besides, the vertical and horizontal positional regulation between the ink store container
201
and the ID member
250
is executable. The method for joining the ink store container
201
and the ID member
250
is not limited to a form as mentioned above, but mateable positions and a fixing method may be other positions and use other means.
As shown in
FIGS. 2 and 22
, the bottom of the ink store container
201
is slant in the direction of an ascend backward and the lower part of the ink store container
201
opposite the joint port
230
mates with the ink tank engagement part
155
of the holder
150
. The mateable part of the ink store container
201
with the ink tank engagement part
155
is so arranged as to be raised on demounting the ink tank unit
200
from the holder
150
and the ink tank unit
200
practically rotates at its mounting/demounting time. In this embodiment, the center of this rotation is almost the supply port (joint port
230
). Strictly speaking, however, the center of rotation changes as a rule. In case of mounting/demounting operation of the ink tank unit
200
through such a practically rotational operation, entanglement between the ink tank unit
200
and the ink tank engagement part
155
occurs according as the distance from the fulcrum of rotation to the corner of the ink tank unit
200
at the side of ink tank engagement part
155
becomes longer than that from the fulcrum to the ink tank engagement part
155
, thereby leading to occurrence of inconveniences such as an unnecessary force in mounting operation and deformations at the respective press parts of the ink tank unit
200
and the holder
150
in some cases.
As in the ink store container
201
of this embodiment, the bottom of the ink store container
201
is slanted, and the lower end of a part of the ink store container
201
on the side of the ink tank engagement part
155
is raised. Thereby, more entanglement than necessary in the rotation of the ink tank unit
200
at the respective mateable parts of the ink tank unit
200
and the holder
150
can be prevented, so that the mounting/demounting operation of the ink tank unit
200
become well performable.
In an ink-jet head cartridge according to Embodiment 1, a joint port
230
is formed at the lower part of one flank of the ink store container
201
at the side of the negative pressure control chamber unit
100
and the lower part of another flank of the ink store container
201
at the side opposed to the joint port
230
, i.e. the lower side part of the rear end, mates with the ink tank engagement part
155
. Besides, the upper part of the ink tank engagement part
155
extends upward to a height almost equal to the center height
603
of the joint port
230
from the bottom of the holder
150
. Thereby, the horizontal move of the joint port
230
is securely regulated by the ink tank engagement part
155
and the connection between the joint port
230
and the joint pipe
180
can be securely retained. Herein, to securely retain the connection between the joint port
230
and the joint pipe
180
, the top end of the ink tank engagement part
155
is disposed at a height almost equal to the upper part of the joint port
230
. And, by its rotational operation around a part of the front face at the side of joint port
230
, the ink tank unit
200
is demountably mounted on the holder
150
. In the mounting/demounting operation of the ink tank unit
200
, a part of the ink tank unit
200
butting against the negative pressure control chamber unit
100
serves for the rotational center of the ink tank unit
200
. Since such a slant bottom of the rear end of the ink store container
210
enables a difference between the distance from the rotational center
600
to the ink tank engagement part top end
601
and that from the rotational center
600
to the ink tank engagement part bottom end
602
to be reduced like this, more entanglement than necessary in the rotation of the ink tank unit
200
can be reduced at the respective mateable parts of the ink tank unit
200
and the holder
150
and the mounting/demounting operation of the ink tank unit
200
becomes well performable.
Since the ink store container
201
and the holder
150
is formed in such a shape as mentioned above, an entangled area of the rear bottom end of the ink store container
201
and the ink tank engagement part
155
at the time of mounting/demounting operation of the ink tank unit
200
can be reduced even with the size of the joint port
230
increased for a speedy supply of ink. Thereby, while ensuring the fixity in mounting the ink tank unit
200
to the holder
150
, a useless entanglement with the ink tank engagement part at the time of mounting the ink tank unit
200
can be avoided.
Here, detailed description will be made referring to FIG.
22
. When the distance from the rotational center
600
to the ink tank engagement part bottom end
602
in the mounting/demounting operation of the ink tank unit
200
is greater above the necessary extent than that from the rotational center
600
to the ink tank engagement part top end
601
, a force required for the mounting/demounting operation becomes very stronger so that the ink tank engagement part top end
601
may be shaved off or the ink store container
201
may be finally deformed. Thus, it is desirable that a difference between the distance from the rotational center
600
to the ink tank engagement part top end
602
of the ink tank unit
200
and that from the rotational center
600
to the ink tank engagement part bottom end
602
is as small as possible within an excellent extent of mounting/demounting property while displaying a moderate setting power.
Besides, if the rotational center
600
of the ink tank unit
200
is at a lower position than the center of the joint port
230
, the distance from the rotational center
600
of the ink tank unit
200
to the ink tank engagement part top end
601
ends is being longer than that from its rotational center
600
to the ink tank engagement part bottom end
602
, so that it becomes difficult to accurately hold the ink store container
201
at a height of the center of the joint port
230
. Thus, to accurately fix the center of the joint port
230
in height, the rotational center
600
of the ink tank unit
200
is desirably positioned above the center of the joint port
230
in height.
Besides, if the rotational center
600
of the ink tank unit
200
is raised above the center height
603
of the joint port
230
, the portion of the ink tank unit
200
in contact with the ink tank engagement part
155
increases in thickness and ends in spreading, so that a possibility of damaging the ink tank unit
200
and the holder
150
becomes higher. For this reason, it is desirable from the viewpoint of the mounting/demounting property of the ink tank unit
200
that the rotational center
600
of the ink tank unit
200
is near to the center of the joint port
230
in height. Besides, the height of the ink tank engagement part
155
may be appropriately determined on the basis of the mounting/demounting property of the ink tank unit
200
. Since the contact distance of the matingly setting part between the ink tank unit
200
and the holder
150
is elongated and the rubbing portion related to the mounting/demounting operation is enlarged if the ink tank engagement part is set above the rotational center
600
, however, the above height is preferably below the rotational center
600
of the ink tank unit
200
in consideration of the deterioration of the ink tank unit
200
and the holder
150
.
Besides, in an ink-jet head cartridge according to Embodiment 1, an urging force for fixing the horizontal position of the ink store container
201
originates from an urging member
263
for urging the valve disc
261
and from the repulsive force of a rubber joint part
280
(FIG.
5
A), but is not limited to such shapes alone and urging means for fixing the horizontal position of the ink store container
201
may be provided at the rear end of the ink store container
201
, on the flank of the fixing part, the ink tank matingly fixing part
155
at the side of the ink store container
201
or at the negative pressure control chamber unit
100
or the like. Incidentally, with an ink store container connected thereto, the rubber joint part
280
is pressed into the wall between the negative pressure control chamber unit and the ink tank, thus ensuring the airtightness of the joint part (joint pipe perimeter) (it is only necessary to minimize the area exposed to the atmosphere even if no perfect airtightness is ensured) and moreover enabling the auxiliary role of a seal by the sealing projection described below to be fulfilled.
Next, the inside configuration of the negative pressure control chamber unit
100
will be described.
Inside the negative pressure control chamber unit
100
, a member for generating a negative pressure in the two-level stacking configuration of an absorbent
130
at the upper level and an absorbent
140
at the lower level is, housed. Thus, the absorbent
130
communicates with the atmosphere communicative port
115
, whereas the absorbent
140
closely contacts the absorbent
130
on the top face and the filter
161
on the bottom face as well. The boundary face
113
c
between the absorbents
130
and
140
is disposed above the top end of the joint pipe
180
as the communicative part, i.e. at the side of the atmosphere communicative port
115
in the using arrangement.
The absorbents
130
and
140
is made of fibers almost aligned in fiber direction and is housed in the negative pressure control chamber container
110
with their principal fiber direction slant to a vertical direction under the printer loading condition (more desirably, almost in a horizontal direction).
After short fibers made of a thermoplastic resin crimped as fibers (about 60 mm long, e.g. made of mix spinning fibers of polypropylene and polyethylene and so on), for example, are used and a fiber mass of these short fibers is aligned in fiber direction by using a card, such absorbents
130
and
140
aligned in the fiber direction are manufactured by heating the fibers (temperature in heating is preferably higher than the melting point of polyethylene lower in melting point and lower than that of polypropylene higher in melting point) and cutting them in a desired length. Here, a fiber material according to this embodiment in the surface layer is more aligned in fiber direction than at the center and greater also in generated capillary power than at the center, but its surface is not specula but bears some ruggedness generated mainly in bundling slivers and the fused intersections are 3-dimensionally provided also on the surface part. Accordingly, by mutual contact of the rugged surfaces, the boundary face
113
c
between the absorbents
130
and
140
aligned in fiber direction allows ink to be moderately fluid as a whole together with its neighboring surface areas of the respective absorbents
130
and
140
. Namely, it is not the case that the boundary face
113
c
alone is markedly better in ink fluidity than its surrounding area and in consequence an ink passage is formed between the negative pressure control chamber unit
110
and the gap and the boundary face
113
c
between the absorbents
130
and
140
. Thus, provision of the boundary face
113
c
between the absorbents
130
and
140
at the top of the joint port
180
, preferably near the top of the joint port
180
as with this embodiment, permits the interface between ink and air in the absorbents
130
and
140
during the vapor-liquid exchanging operation as with this embodiment to be set to the boundary face
113
c,
thus enabling a static negative pressure in the head during the ink supplying operation to be stabilized as a result.
Besides, with eyes to their directionality as fiber materials, the respective fibers are adjusted by means of a card and continuously aligned in length F
1
and further assume a tied structure based on a fused part of intersections between fibers formed by hot molding in a perpendicular direction F
2
as shown in FIG.
20
. Accordingly, even if pulled in the F
1
direction of
FIG. 20
, the absorbents
130
and
140
are hardly collapsible but are rather easily separable because the tied part between fibers are broken if pulled in the F
2
direction.
Since the absorbents
130
and
140
made of fibers have a principal direction F
1
like this, both the fluidity of ink and a manner of retention in a resting state differs between the principal fiber direction and a direction perpendicular thereto.
On considering the internal structure of the absorbents
130
and
140
in further details, crimped short fibers as shown in
FIG. 21A
becomes in a form as shown in
FIG. 21B
by heating with fibers aligned in direction to some extent. Here, an area a in which multiple short fibers are overlapped in fiber direction has a high probability of fused intersections as shown in FIG.
21
B and as a result, hard-to-break continuous fibers are formed in the F
1
direction shown in FIG.
20
. On the other hand, by using crimped short fibers, the end area of a short fiber (β and γ shown in
FIG. 21A
) is 3-dimensionally fused to another short fiber (β) or remains unchanged as an end (γ) as shown in FIG.
21
B. In addition, since all fibers are not aligned in exactly the same direction, a short fiber in slant contact with another as to intersect (ε shown in
FIG. 21A
) is fused to another as it is. In this manner, fibers highly intense also in F
2
direction are formed in contrast to a conventional fiber intense in a single direction F
1
.
Besides, in this embodiment, such absorbents
130
and
140
are so disposed as to make the principal fiber direction F
1
nearly parallel to a horizontal direction and a direction from the communicative part to the ink supply port. Accordingly, as shown in
FIG. 6
, the vapor-liquid interface L (interface between ink and a vapor) in the absorbent
140
becomes in a nearly horizontal direction parallel to the direction of the principal fiber direction F
1
under a connected situation of the ink store container
201
, the vapor-liquid interface returns to the position of the original vapor-liquid interface to maintain a nearly horizontal direction after the environmental fluctuations converge even if fluctuations due to a change in environments occurs and no distribution relative to the gravitational direction increases corresponding to the number of cycles of changes in environments.
As a result, in case of replacement with a new ink tank unit
200
after ink in the ink store container
201
is exhausted, the vapor-liquid interface is kept almost in a horizontal direction, so that the buffer space
116
never decreases even with increasing number of exchange times in the ink tank unit
200
.
Like this, to stabilize the position of the vapor-liquid interface L during the vapor-liquid exchanging operation independently of a change in environments, the top area of, more desirably, the area including the upside end of and above, the communicative part (with Embodiment 1, joint port
180
), has only to include a layer having the principal fiber aligned component in a nearly horizontal direction. From another viewpoint, this layer has only to situated in the area connecting the supply joint
131
and the upside end of the communicative part, or from a still different viewpoint, this area has only to be situated on the vapor-liquid interface during the vapor-liquid exchanging operation. If the latter understood functionally, the fiber layer having this alignment directionality keeps the vapor-liquid interface horizontally in the absorbent
140
during the liquid supply operation by vapor-liquid exchange and has a function of regulating a vertical change in the absorbent
140
, accompanying the liquid movement from the ink store container
201
.
The presence of such a layer in the absorbent
140
enables dispersions of the vapor-liquid interface L relative to the gravitational direction to be suppressed in this area. In this case, if the principal fiber aligned direction is nearly parallel also to a longitudinal direction on a horizontal section of the absorbent
140
, it is more desirable because a longitudinal direction of fibers can be effectively utilized.
Incidentally, here, if the fiber aligned direction is even slightly slant from a vertical direction, theoretically, the above effect can be produced, but a clear effect was confirmed in practical use within a range of about ±30° relative to a horizontal direction. Thus, “about” in about horizontal includes the above slant.
In this embodiment, since the principal fiber direction aligned component consists of the same absorbent
140
, the area below the upside end of the communnicative part also is composed similarly. Accordingly, in a vapor-liquid exchanging operation as shown in
FIG. 6
, the relevant vapor-liquid interface L becomes free of unprepared dispersions in the area below the upside end of the communicative part, so that no poor ink supply due to the exhaustion of ink occurs.
Namely, in the vapor-liquid exchanging operation, the atmosphere introduced from the atmosphere communicative port
115
diffuses along the principal fiber direction after arrival at the vapor-liquid interface L. As a result, the interface during the vapor-liquid exchanging operation is kept about in a horizontal direction and can be stabilized, thus resulting in a more secure ink supply while maintaining a stable negative pressure. Besides, with respect to the vapor-liquid exchanging operation also, since the principal fiber direction is in a nearly horizontal direction with Embodiment 1, ink is almost uniformly consumed in a horizontal direction. As a result, also for ink of the negative pressure control chamber unit
110
, an ink supply system with a small remainder can be provided. Thus, especially, in a replaceable system of the ink tank unit
200
for directly storing the liquid like this embodiment, the area retaining no ink in the absorbents
130
and
140
can be efficiently made out, so that the buffer space efficiency is enhanced and an ink supply system proof against environmental fluctuations can be provided.
Besides, in case of being loaded on a so-called serial type printer, an ink-jet head cartridge according to Embodiment 1 is mounted to a carriage to be reciprocally scanned. At this time, with the reciprocating operation of a carriage, a force in the moving direction component of the carriage acts on ink in the ink-jet head cartridge. To eliminate a bad effect on the property of ink supply from the ink tank unit
200
to the ink-jet head unit
160
as far as possible, the fiber direction of the absorbents
130
and
140
and the aligned directions of the ink tank unit
200
and the negative pressure control chamber unit
100
are preferably in the direction extending from the joint port
230
of the ink tank unit
200
to the supply port
131
of the negative pressure control chamber container
110
.
<Tank Mounting Operation>
Next, operation of mounting an ink tank unit
200
to the holder
150
integrated with the negative pressure control chamber unit
100
will be described referring to
FIGS. 4A
to
4
D.
FIGS. 4A
to
4
D are sectional views for explaining the operation of mounting an ink tank unit
200
to the holder
150
with the negative pressure control chamber unit
100
attached. The ink tank unit
200
is mounted by nearly turning it along a guide (unillustrated) in width, the bottom
151
of the holder
150
, the guide part
121
provided on the negative pressure control chamber cover
120
of the negative pressure control chamber unit
100
and the ink tank engagement part
155
in the rear of the holder
150
in the direction of arrowheads F and G.
First, as the mounting operation of an ink tank unit
200
, the ink tank unit
200
is moved to the position shown in
FIG. 4A
, i.e. to the position at which the slant face
251
of the ink tank unit
200
comes into contact with the ID member
170
provided thereon for preventing an erroneous mounting of the ink tank unit provided in the negative pressure control chamber
100
. At this time point, the configuration is such that the joint port
230
does not contact the joint pipe
180
. At this time point, in an attempt to mount a wrong ink tank unit
200
, the slant face
251
and the ID member
170
interfere with each other, thus hindering the subsequent mounting operation of the ink tank unit
200
. Since such a configuration of the ink-jet head cartridge
70
keeps the joint port
230
from contacting the joint pipe
180
as mentioned above, an unnecessary exchange or the like of a head and an ink tank in an ink-tank exchange type device can be previously prevented which originates in the color mixing of ink, the sticking of ink (for some ink components (e.g., reaction of anions or cations), cases where the occurrence of sticking to the absorbents
130
and
140
disables the negative pressure control chamber unit
100
are also thought of). Besides, since forming the ID part of the ID member
250
into a slant as mentioned above allows multiple ID members
170
to be inserted into the respective corresponding ID recesses at much the same time, identification of ID is performable, thereby enabling a secure function of preventing an erroneous mounting to be attained.
Next, as shown in
FIG. 4B
, the ink tank unit
200
is moved to the side of the negative pressure control chamber unit
100
in such a manner as to insert not only the ID members
170
into the ID recesses
252
but the joint pipe
180
into the joint port
230
also. Then, as installed at the position shown in
FIG. 4C
, i.e., at the position allowing the ID members
170
and the ID recesses
252
to correspond to each other, the ink tank unit
200
mounted to at a predetermined position is further moved to the innermost place at the side of the negative pressure control chamber unit
200
. Furthermore, on turning the ink tank unit
200
in the direction of arrowhead G, the front end of the joint pipe
180
butts against the valve disc
261
and the valve disc
261
is oppressed. Thereby, the valve mechanism opens, the interior of the ink tank unit
200
and the interior of the negative pressure control chamber unit
100
communicate, thereby permitting ink
300
inside the ink tank unit
200
to be supplied into the negative pressure control chamber unit
100
. The details of opening/closing operation of this valve mechanism will be described below.
Thereafter, the ink tank unit
200
is further turned in the direction of arrowhead G and the ink tank unit
200
is thrust to the position shown in FIG.
2
. Thereby, the rear underside face of the ink tank unit
200
is matingly set by the ink tank engagement part
155
of the holder
150
and the ink tank unit
200
is fixed at a desired position in the holder
150
. Under these circumstances, the ID members
170
are actually moved in a direction of a little departing from the ID recesses
252
. An urging force backward (to the side of the holder matingly setting part
155
) for fixing the ink tank unit
200
is given by the urging member
263
in the ink tank unit
200
and the rubber joint part
280
provided around the joint pipe
180
.
In an ink tank unit
200
subjected to the mounting/demounting with turning operation as mentioned above, ID recesses
252
formed on the slant face
251
and a slant underside face of the ink tank unit
200
enables the mounting/demounting of the ink tank unit
200
free of erroneous mounting or ink color mixing to be securely performed in a minimum space.
When the ink tank unit
200
is connected like this to the negative pressure control chamber unit
100
, ink moves till the pressure becomes equal inside the negative pressure control chamber unit
100
and inside the ink store container
201
and an equilibrium state is effected at a negative pressure inside the joint pipe
180
and inside the joint port
230
as shown in
FIG. 4D
(this state is referred to as “use start state”).
Such being the case, the ink movement leading to this equilibrium state will be described in details.
When a valve mechanism provided at the joint port
230
of the ink store unit
201
opens by mounting the ink tank unit
200
, the ink store part comes into an actual closed state except the joint port
230
. Then, ink in the ink store container
201
flows to the joint port
230
and an ink passage is formed therefrom to the absorbent
140
of the negative pressure control chamber unit
100
. Once the ink passage is formed, ink movement from the ink store container
201
to the absorbent
140
starts by the capillary power, thus resulting in a rise of the ink interface in the absorbent
140
. Besides, the inner pouch
220
is beginning to be deformed from the center of a maximum area surface in a decreasing direction of volume in the pouch
220
.
Here, since the casing
210
acts to suppress a displacement of the corner of the inner pouch
220
, a force of deforming action due to the consumption of ink and a force of restoring action to shapes prior to the mounting (initial states shown in
FIGS. 4A
to
4
D are exerted on the inner pouch
220
, so that a negative pressure corresponding to the degree of deformation is generated without a radical change. Since the space between the casing
210
and the inner pouch
220
communicates with the outside air via the outside air communicative port
222
, air is introduced between the casing
210
and the inner pouch
222
according to the above deformation.
Incidentally, even if there is air in the joint port
230
and in the joint pipe
180
, the air can easily move into the inner pouch
220
because the inner pouch
220
is deformed with the outflow of ink once an ink passage is formed.
The ink movement continues till the static negative pressure in the joint port
230
of the ink store container
201
becomes equal to the static negative pressure in the joint pipe
180
of the negative pressure control chamber unit
100
.
As described above, the ink movement from the ink store container
201
to the negative pressure control chamber unit
100
in their connection of the ink store container
201
and the negative pressure control chamber unit
100
is carried out without introducing the vapor to the ink store container
201
via the absorbents
130
and
140
. Static negative pressures in individual chambers at the equilibrium have only to be set to appropriate values according to the types of liquid ejection recording means to be connected so as to eliminate the ink leakage from liquid ejection recording means such as ink-jet head unit
160
connected to the ink supply port of the negative pressure control chamber unit
100
.
Besides, since there are distributions in the quantity of ink retained by the absorbent
130
before the connection, an area not filled with ink remains in some cases inside the absorbent
140
. This area can be used as the buffer area.
By contraries, if there is a fear that the pressure in the joint pipe
180
and the joint port
230
might become positive at the time of reaching the equilibrium state, countermeasures may be taken by executing a suctorial restoration by using the suctorial restoration means mentioned later and allowing some quantity of ink to flow out.
As mentioned above, an ink tank unit
200
according to Embodiment 1 is slantwise inserted with its outside bottom face placed on the ink tank engagement part
155
of the holder
150
and mounted onto the holder
150
along with the nearly turning operation to thrust its outside bottom face into the bottom face of the holder
150
after moving the rear bottom edge over the matingly setting part
155
. Alternatively, by the reversed operation, the ink tank unit
200
is detached from the holder
150
. And, along with the mounting/demounting operation of the ink tank unit
200
, the opening/closing operation of the valve mechanism provided in the ink tank unit
200
is carried out.
<Opening/Closing Operation of the Valve Mechanism>
Referring to
FIGS. 5A
to
5
E, opening/closing operation of the valve mechanism will be described below.
FIG. 5A
shows the situation directly before inserting the joint pipe
180
into the joint port
230
with the ink tank unit
200
inserted slantwise in the joint port
230
in a downward slant orientation.
Here, with the joint port
180
, a sealing projection
180
a
is integrally provided throughout the outer periphery and the valve opening/closing projection
180
b
is provided at the front end. The sealing projection
180
a
is to butt against the joint seal face
260
of the joint port
230
when the joint valve
180
is inserted into the joint port
230
and is so slantwise provided as to keep the distance from the front upside end of the joint thereto pipe
180
greater the distance from the from downside end thereto. Since the sealing projection
180
a
scoveres over the joint seal face
260
at the time of mounting/demounting the ink tank unit
200
as mentioned later, materials good in scoverability and close adhesion to the joint seal face
260
is preferably used for it. Besides, the shape of an urging member
263
for urging the valve disc
261
to the side of the first valve frame
260
a
is not especially limited, but spring materials such as coil spring and leaf spring, expansion members such as rubber, or the like can be used. Besides, in consideration of recycling capability, elastic members such as resin are preferable.
In the situation shown in
FIG. 5A
, the valve opening/closing member
180
b
does not butt against the valve disc
261
and the seal part formed on the outer periphery of the end of the valve disc
261
at the side of the joint pipe
180
is pressed to the seal part of the first valve frame
260
a
by the urging force of the urging member
263
. Thereby, the inside airtightness of the ink tank unit
200
is maintained.
According as the ink tank unit
200
is further inserted into the holder
150
, the joint seal face
260
of the joint port
230
is sealed by the sealing projection
180
a
. First, as shown in
FIG. 5B
, the underside end of the sealing projection
180
a
butts against the joint seal face
260
, the butting area generally spreads toward the top of the sealing projection
180
a
by scovering of the ink tank unit
200
accompanying the inserting operation and finally the upside end butts against the joint seal face
260
as shown in FIG.
5
C. By this inserting progress, the entire periphery of the sealing projection
180
a
butts against the joint seal face
260
and the joint port
230
is sealed by the sealing projection
180
a.
Besides, in the situation shown in
FIG. 5C
, the valve opening/closing projection
180
b
does not butt against the valve disc
261
and consequently the valve mechanism is not opened. Thus, the joint port
230
is sealed before the valve mechanism opens, thereby preventing the ink leakage from the joint port
230
during the mounting operation of the ink tank unit
200
.
Furthermore, as mentioned above, sealing of the joint port
230
gradually proceeds from the underside of the joint port, so that air in the joint port
230
is discharged from the gap between the sealing projection
180
a
and the joint seal face
260
. Since air in the joint port
230
is discharged like this, the quantity of air remaining in the joint port
230
is minimized with the joint port
230
sealed and excessive compression of the air in the joint port
230
, i.e., excessive rise of pressure in joint port
230
, is prevented. As a result, an unprepared valve opening accompanying a rise of pressure in the joint port
230
prior to the perfect mounting of the ink tank unit
200
onto the holder
150
and the resultant flow of ink into the joint port
230
can be prevented.
According as the ink tank unit
200
is further inserted, the valve opening/closing projection
180
b
thrusts the valve disc
261
against the urging force of the urging member
263
remaining sealed by the sealing projection
180
a
as shown in FIG.
5
D. Thereby, the opening
260
c
of the second valve frame
26
b
communicates with the joint port
230
, air in the joint port
230
is introduced into the ink tank unit
200
through the opening
260
c
and moreover ink in the ink tank unit
200
is supplied to the negative pressure control chamber container
110
through the opening
260
c and the joint pipe
180
(FIG.
2
).
Since air in the joint port
230
is introduced into the ink tank unit
200
like this, for example, by mounting the ink tank unit
200
during the course of use again, the negative pressure in the inner pouch
220
(
FIG. 2
) is alleviated. Accordingly, a balance of equilibrium between the negative pressure control chamber container
110
and the inner pouch
220
is improved and the resupply efficiency of ink into the negative pressure control chamber container
110
can be prevented from worsening.
After the above operation, by thrusting the ink tank unit
200
onto the bottom face of the holder
150
and mounting the ink tank unit
200
onto the holder
150
as shown in
FIG. 5E
, the joint port
230
and the joint pipe
180
are perfectly connected, thus securing the vapor-liquid exchange mentioned above.
With Embodiment 1, the opening
260
c
is provided in the second valve frame
260
b
at the ink tank bottom side and near the valve disc seal part
264
. According to this configuration of an opening
260
c, at the opening time of the valve mechanism, i.e., directly after the valve disc
261
is pressed by the valve opening/closing projection
180
b
and moved to the valve cover
262
, ink in the ink tank unit
200
begins to be supplied to the negative pressure control chamber unit
100
and the residual quantity of ink in the ink tank unit
200
can be minimized at the time of ink exhaustion.
Besides, in Embodiment 1, elastomer is used as the material constituting the joint seal face
260
of the first valve frame
260
a
, or the seal part of the first valve frame. On using elastomer as the constituent material of the first valve frame like this, a secure sealing of the joint pipe
180
with the sealing projection
180
a
can be secured by using the elastic force of this elastomer. In addition, affording a more intense elastic force to elastomer than the necessary minimum for securing the sealing between the first valve frame
260
a
and the joint pipe
180
(e.g., increasing the thickness of elastomer) enables the axial run out or torsion of the joining part by the joint pipe at the serial scanning of the ink-jet head cartridge to be suppressed by the bending of elastomer and a seal to be made with higher reliability. Furthermore, elastomer used as the constituent material can be integrally molded with the first valve frame
260
a
and the above effect is obtained without addition of parts. Besides, use of elastomer is not limited to the constituents mentioned above, but as the constituent material of a sealing projection
180
a
formed on the joint pipe
180
or as that of the seal part of a valve disc
261
, elastomer may be used.
On the other hand, on demounting the ink tank unit
200
from the holder
150
, release of sealing the joint port
230
and operation of the valve mechanism is carried out in reverse order to that of the above operations.
Namely, on pulling out the ink tank unit
200
from the holder
150
while turning in reverse direction to that for the mounting, first, the valve disc
261
advances by the urging force of the urging member
261
and the seal part of the valve disc
261
is pressed by the seal part of the first valve frame
260
a
, so that the valve disc
261
closes the joint port
230
.
Thereafter, by further pulling out the ink tank unit
200
, sealing of the joint port
230
by the sealing projection
180
a
is released. Since sealing of the joint port
230
is released like this after the valve mechanism closed, useless supply of ink to the joint port
230
is prevented.
Furthermore, since the sealing projection
180
a
is slantwise provided as mentioned above, release of seal for the joint port
230
is carried out from the upside end of the sealing projection
180
a
. Ink remains in the joint port
230
and inside the joint pipe
180
before sealing of the joint port
230
is released, but the upside end of the sealing projection
180
a
is released and the underside end remains still sealed, so that no ink leaks from the joint port
230
. In addition to this, the interior of the joint port
230
and the joint pipe
180
is under negative pressure. Thus, when the upside end of the sealing projection
180
a
is released, the atmosphere intrudes from there into the joint port
230
and the ink remaining in the joint port
230
and the joint pipe
180
is drawn into the negative pressure control chamber unit
110
.
Like this, in releasing the sealing of the joint port
230
, the upside end of the sealing projection
180
a
is first released and the ink in the joint port
230
is next moved into the negative pressure control chamber unit
110
, so that the leakage of ink from the joint port
230
at the removal of the ink tank unit
200
from the holder
150
can be prevented.
As described above, according to a connection structure between the ink tank unit
200
and the negative pressure control chamber unit
100
, sealing of the joint port
230
is performed before the valve mechanism of the ink tank unit
200
is actuated, so that an unprepared leakage of ink from the joint port
230
can be prevented. Moreover, since at the connecting time and disconnecting time of the ink tank unit
200
, the time difference of seal timing and release timing is provided between the top and the bottom, an unprepared operation of the valve disc
261
at the connecting time and leakage of the ink remaining in the joint port
230
at the disconnecting time can be prevented.
Besides, in this embodiment, the valve disc
261
is disposed more deeply than the opening end of the joint port
230
and this valve disc
261
is operated by the valve opening/closing projection
180
b
of the joint pipe
180
, so that the stain of ink stuck on the valve disc
261
can be prevented without user's direct touch with the valve disc
261
.
<Relation between Mounting/Demounting Operation of the Joint Port and the ID>
Next, the relation between mounting/demounting operation of the joint port and the ID will be described using
FIGS. 4A
to
4
D and
FIGS. 5A
to
5
E.
FIGS. 4A
to
4
D and
FIGS. 5A
to
5
E are illustrations of the mounting process of the ink tank unit
200
onto the holder
150
, respectively and
FIGS. 4A
,
4
B,
4
C and
4
D correspond respectively to
FIGS. 5A
,
5
B and
5
C at the same stage,
FIGS. 4A
to
4
D show the situations of ID and
FIGS. 5A
to
5
E show details of the joint part.
First, mounting operation is performed down to the position shown in
FIGS. 4A and 5A
, i.e., to the position where multiple ID members
170
provided on the negative pressure control chamber unit
100
for preventing the erroneous insertion of the ink tank unit
200
comes into touch with the slant face
251
of the ink tank. At this time point, the joint port
230
is so arranged as not to touch the joint pipe
180
. At this time point, if an attempt is made to mount a wrong ink tank unit, the above slant face
251
and the above ID members
170
interfere with each other to hinder the further mounting of the ink tank unit. According to this embodiment, since the joint port
230
does not touch the joint pipe
180
by any means as mentioned above, the color mixing of ink at the joint part, sticking of ink, no ejection, image faults, failure of the device and an unnecessary exchange of the head in an ink-tank replaceable device can be prevented beforehand.
Next, as installed at the position shown in
FIG. 4B
, i.e., at the position allowing the above ID members
170
the ID recesses
252
to correspond to each other, the ink tank unit
200
mounted at a right position is further mounted to the innermost place (the side of the negative pressure control chamber unit
200
). In the ink tank unit
200
mounted down to this position, the underside end of the sealing projection
180
a
of the joint pipe
180
butts against the seal face
260
of the joint port
230
.
Subsequently, the joint part is connected and the interior of the ink tank unit
200
communicates with that of the negative pressure control chamber unit
100
like the progress mentioned above.
In the above embodiment, the sealing projection
180
a
is integrally provided at the joint pipe
180
, but the sealing projection
180
a
and the joint pipe
180
may be separately configured and the sealing projection
180
a
may be so arranged as to be movable around the joint pipe
180
by nearly mating the sealing projection
180
a
with a convex or concave part. In mounting the ink tank
200
onto the holder
150
, however, the movable range of the sealing projection
180
a
must be so designed that the valve disc opening/closing projection
180
b
does not butt against the valve disc
261
till the sealing projection
180
a
in the movable range butts against the joint seal face
260
completely.
In the above embodiment, the progress of mounting the ink tank unit
200
onto the holder
150
was represented by that the underside end of the sealing projection
180
a
butts against the joint seal face
260
, the butting area gradually extends toward the top of the sealing projection
180
a
while the sealing projection
180
a
scoveres with the inserting operation of the ink tank unit
200
and finally the upside end of the sealing projection
180
a
butts against the joint seal face
260
, but may be specified by that the upside end of the sealing projection
180
a
butts against the joint seal face
260
, the butting area gradually extends toward the bottom of the sealing projection
180
a
while the sealing projection
180
a
scoveres with the inserting operation of the ink tank unit
200
and finally the downside end of the sealing projection
180
a
butts against the joint seal face
260
or may be specified by that the underside end and the upside end butt at the same time. At that time, even if the air present between the joint pipe
180
and the valve disc
261
pushes in the valve disc
261
and the valve disc
261
opens, the ink
300
in the housing container
201
does not leak outward because the joint port
230
is completely sealed by the sealing member
180
a
and the joint seal face
260
. That is, the point of the present invention is that the valve mechanism is released after the joint pipe
180
and the joint port
230
are completely sealed and according to this embodiment, ink
300
in the store container does not leak outward at the mounting time of the ink tank unit
200
. Since the further pushed in air enters the ink tank unit
200
to push out ink
200
in the ink store container
201
to the joint port
230
, the supply of ink from the ink store container
201
to the absorbent
140
is speedily performed.
<Ink Supply Operation>
Next, the supply operation of ink in the ink-jet head cartridge shown in
FIG. 2
will be described referring to FIG.
6
.
FIG. 6
is a sectional view for illustrating the supply operation of ink in the ink-jet head cartridge shown in FIG.
2
.
As mentioned above, by dividing the absorbent in the negative pressure control chamber unit
100
into multiple members and disposing the boundary surface between the divided members above the top end of the joint pipe
180
in the using arrangement, after the ink in the upper absorbent
130
is consumed, ink in the lower absorbent
140
becomes consumable if ink is present in both of the absorbents
130
and
140
for the ink-jet head cartridge shown in FIG.
2
. Besides, when the vapor-liquid interface L varies with a change in environments, first, ink is filled in the absorbent
140
and near the boundary surface
113
c
between the absorbents
130
and
140
, then intrudes into the absorbent
130
. Thus, together with the fiber direction of absorbent
140
, a buffer space except the buffer one
116
in the negative pressure control chamber unit
100
can be secured stably. Furthermore, as with Embodiment 1, by keeping the capillary power of the absorbent
140
higher than that of the absorbent
130
, ink in the upper absorbent
130
can be securely consumed at the time of use.
Furthermore, with this embodiment, since the absorbent
130
is pushed to the side of the absorbent
140
by the rib of the negative pressure control chamber cover
120
, the absorbents
130
and
140
are in pressure contact with each other at the boundary surface
113
c
and the compressibility is higher and the capillary power is stronger near the boundary surface
113
c
between the absorbents
130
and
140
than elsewhere. In other words, letting P
1
, P
2
and PS be the capillary power of the absorbent
140
, that of the absorbent
130
and that of the region (boundary layer) at and near the boundary surface
113
c
between the absorbents
130
and
140
, P
2
<P
1
<PS holds. Like this, by having the boundary layer strong in capillary power provided, the capillary power satisfying the above conditions is present at the boundary surface even if the capillary power ranges of P
1
and P
2
overlaps on account of dispersions of fiber density inside the absorbents
130
and
140
, so that the above effect can be securely displayed. Besides, as mentioned above, having the joint pipe
180
disposed near beneath the boundary surface
113
c
between the absorbents
130
and
140
makes it possible to stably keep the liquid surface at the time of vapor-liquid exchange at this position.
Such being the case, a method for constituting a boundary layer
113
c
in this embodiment will be described. With this embodiment, the olefin resin fiber (2 denier) of capillary power P
1
=−110 mm Aq. is used as the constituent material of the absorbent
140
serving for a capillary power generating member and its rigidity is 0.69 kgf/mm. Here, the rigidity of the absorbents
130
and
140
is evaluated by measuring the repulsive force when pushing a 15 mm φ push bar into the absorbent in a stored situation in the negative pressure control chamber container
110
and deriving the gradient of repulsive forces to the pushed degrees. On the other hand, an olefin resin fiber similar in material to the absorbent
140
was used as the constituent material of the absorbent
130
, but P
2
of the absorbent
130
is weaker than that of the absorbent
140
, its capillary force is P
2
=−80 mm Aq., while the fiber diameter of its fiber material is large (6 denier) and the rigidity of the absorbent
130
is as high as 1.88 kgf/mm. Like this, the absorbent
130
weaker in capillary power is set more rigid than the absorbent
140
stronger in capillary force and by bring these absorbents into pressure contact with each other and combining them, the absorbent
140
is collapsed near the boundary surface
113
c
between the absorbents
130
and
140
and the strength of capillary power can be arranged as P
2
<P
1
<PS. Furthermore, a difference between P
2
and PS can be set to be greater than a difference between P
2
and P
1
.
<Ink Consuming Operation>
Next, an outline of the ink consuming operation from installation of an ink tank unit
200
in a negative pressure control chamber unit
100
as well as a holder
150
to when the ink inside the ink absorption container
201
is consumed will be described with reference to FIG.
6
and FIGS.
8
A and FIG.
8
B.
FIGS. 7A and 7B
are drawings to describe conditions of the ink in the ink consuming operation to be described based on
FIG. 6
, and
FIGS. 8A and 8B
are drawings to describe the controlling effects on inner pressure changes due to deformation of the inner bag
220
during the ink consuming operation.
First, as described above, the ink containing container
201
is brought into connection with the negative pressure control chamber unit
100
so that the ink inside the ink containing container
201
travels into inside the negative pressure control chamber unit
100
until pressures inside the negative pressure control chamber unit
100
and the ink containing container
201
become equal to get ready for use. Next, when the ink jet head unit
160
starts consuming ink, the ink maintained inside both the inner bag
220
and the absorption body
140
is consumed while the static vacuum values generated by both of inside the inner bag
220
and the absorption body
140
are balanced in the direction that the values increase (the first ink supply status: the region A of FIG.
7
A). Here, when the ink is maintained in the absorption body
130
, the ink in the absorption body
130
will be consumed as well. Incidentally,
FIG. 7A
is a drawing to describe an example of vacuum changes inside the ink supplying tube
165
at that time, and in
FIG. 7A
, the horizontal axis depicts quantities of ink lead out outside the negative pressure control-container
110
from the ink supplying tube
165
, and the vertical axis depicts the value of vacuum (static vacuum) inside the ink supplying tube
165
.
Next, a gas is introduced into the inner bag
220
so that the absorption bodies
130
and
140
will consume the ink remaining inside the capillary force generating member containing room
10
(the region C in
FIG. 7A
) via a gas-liquid conversion status (the second ink supplying status: the region B in
FIG. 7A
) maintaining an approximately constant vacuum against introduction of ink while maintaining gas-liquid boundary surface L.
Thus, the ink jet head cartridge of the practical embodiment hereof has a stage in which the ink inside the inner bag
220
is used without introducing outside air into inside the inner bag
220
so that limits on the inner volume of the ink containing container
201
in this ink supplying stage (the first ink supplying status) had be better to be considered only on the air introduced into inside the inner bag
220
when combination takes place. Consequently, it has an advantage that environmental changes such as temperature changes can be coped with in spite that limits on the inner volume of the ink containing container
201
may be eased.
In addition, when the ink containing container
201
is replaced in any status among the above-described regions A, B, and C in
FIG. 7A
, the negative pressure can be generated stably so that the certain ink supplying operation can be implemented. That is, with an ink jet head cartridge of the practical embodiment hereof, the ink inside the ink-containing container
201
can be almost completely consumed. Also in addition thereto at the time of replacement of the ink tank unit
200
, the joint pipe
180
as well as the joint port
230
may contain the air inside and the ink-containing container
201
can be replaced regardless of the maintained quantity of ink of the absorbing bodies
130
and
140
, and therefore a residual inspection mechanism do not always have to be installed so that an ink jet head cartridge with the ink jet head cartridge in which the ink containing container
201
is replaceable can be obtained.
Here, the operation in a series of ink consumption process that has been described so far will be described further from another point of view with FIG.
7
B.
In
FIG. 7B
, which is a drawing to describe an example of operation in a series of the ink consuming process, the horizontal axis depicts time, and the vertical axes depicts quantities of ink lead out from the ink containing section and the air introductory quantities inside the inner bag
220
respectively. In addition, the ink supplying quantities into the ink jet head unit
160
over the laps of time is set constant.
The operation of a series of ink consumption process will be described from the point of view of quantities of the ink lead out as well as the air introductory quantities shown in FIG.
7
B. In
FIG. 7B
, a full line (1) depicts quantities of the ink lead out from the inner bag
220
while a full line (2) depicts the air introductory quantities into the ink containing section. The time t=0 to the time t=t
1
is equivalent to the region A prior to air-liquid exchange shown in FIG.
7
A. In this region A, the ink is lead out from the head in a manner that from the absorption body
140
and from the inner bag
220
are balanced as described above.
Next, the time t=t
1
to the time t=t
2
is equivalent to the air-liquid exchange region (the region B) shown in FIG.
7
A. In this region B, the air-liquid exchange is implemented based on the vacuum balance as describe above. As shown in the full line (1) in
FIG. 7B
, the air is introduced into the inner bag
220
(shown by a step form in the full line (2)) so that the ink is lead out from inside the inner bag
220
. In that occasion, the quantity of the ink equivalent to the introduced air accompanied by introduction of the air is not immediately lead out from inside the inner bag
220
, but after a predetermined time is lapsed from for example introduction of the air, the quantity of the ink equivalent to the introduced air is arranged to be lead out from inside the inner bag
220
at last. As obvious from this
FIG. 7B
, such an operation tends to give rise to a lag in timing compared with the operation of an ink tank in which the inner bag
220
does not exist and the ink containing section does not undergo deformation. As described above, this operation is repeated in the air-liquid exchange region. As the ink lead out inside the inner bag
220
increases, the air quantity and the ink quantity inside the inner bag
220
will be reversed at a certain time point.
Passing the time t=t
2
, the process will enter the region after the air-liquid exchange (the region C) shown in FIG.
7
A. In this region C, as described above, the pressure inside the inner bag
220
will reach the atmospheric pressure. Accompanied thereby, the operation will return to the initial state (the state prior to the starting of the use) by the elastic force of the inner bag
220
. Incidentally, so-called buckling will not bring the inner bag
220
into the complete initial state. Therefore, the final air introductory quantity Vc into the inner bag
220
will fall within the range fulfilling V>Vc. Also the region C will be brought into the state that the ink from the inner bag
220
is used out.
As described so far, the phenomena of the air-liquid exchange operation in the configuration of the ink jet head cartridge of the practical embodiment hereof can be cited as characteristics by comparatively large pressure dispersion (an amplitude r in
FIG. 7A
) when compared with the ink tank system undergoing the conventional air-liquid exchange.
As a reason hereof, the ink lead out from inside the inner bag
220
prior to the air-liquid exchange serves to bring the inner bag
220
into a state so that it is deformed toward inside the tank. Consequently the elastic force of the inner bag
220
applies a force outward all time in the wall section of the inner bag
220
. Therefore, in many cases the air that enters inside the inner bag
220
in order to relieve the pressure difference between inside the absorption body
140
and inside the inner bag
220
at the time of the air-liquid exchange may enter as described above with more than a predetermined quantity. That tends to serve to increase the ink lead out to the negative pressure control chamber unit
100
as well from the inner bag
220
. On the other hand, in the case where inside section of the ink tank unit
200
is configured by having such an ink containing section that will not undergo deformation unlike the inner bag
220
inside the ink tank unit
200
, a predetermined quantity of air enters that ink containing section so that the ink will be immediately lead out to the vacuum controlling room unit
100
.
For example, in the case where printing of 100% duty (solid mode) is implemented, a large quantity of ink is ejected at a time from the ink jet head unit
160
. This will cause ink to be lead out rapidly both from inside the negative pressure control chamber unit
100
and the ink containing container
201
, but in the ink jet head cartridge of the practical embodiment hereof, since a comparatively large quantity of ink is lead out due to the air-liquid exchange, there are no needs to concern that ink is run out so that reliability thereon increases.
In addition, according to the configuration of the ink jet head cartridge of the present embodiment hereof, the ink is lead out under a state that the inner bag
220
is deformed inward, giving rise to, as an advantage, a high buffer effect against vibration of the carriage, etc., and external factors due to environmental changes.
As described above, the ink jet head cartridge of the practical embodiment hereof can relieve tiny changes of negative pressure with the inner bag
220
, and moreover according to that configuration, in such a case of the second ink supplying state where the air is contained inside the inner bag
220
, a solution method different from the conventional methods will become capable of coping with environmental changes such as temperature changes, etc.
Next, in the case where the environmental conditions of the ink jet head cartridge shown in
FIG. 2
have been changed, the mechanism to hold liquid stably inside the unit will be described with reference to FIG.
8
. In the following description, the absorption bodies
130
and
140
are called as a capillary force generating member as well.
Decrease in atmospheric pressure or increase in atmospheric temperature expands the air inside the inner bag
220
so that the wall section configuring the inner bag
220
and the liquid surface inside the inner bag
220
are pressed. This causes the inner volume of the inner bag
220
to increase and a part of the ink inside the inner bag
220
to flow out from inside the inner bag
220
to inside the negative pressure control container
110
through the joint port
230
as well as the joint pipe
180
. Here, the inner volume of the inner bag
220
increases so that the quantity of the ink flowing out to the absorption body
140
will sizably decrease compared with the case where the section in which the ink is contained cannot undergo deformation.
Here, the quantity of the ink flowing out to inside the negative pressure control container
110
through the joint port
230
and joint pipe
180
relieves the negative pressure inside the inner bag
220
and increases the inner volume of the inner bag
220
in the case where the air pressure changes rapidly so that influence from the resisting power of the wall surface given rise to by relieving deformation of the wall section of the inner bag
220
inward and the resisting power to cause the ink to move to be absorbed by the capillary force generating member is initially dominant.
In particular, in the case of the present configuration, since the capillary force generating member (the absorption bodies
130
and
140
) has a flow resistance bigger than the resistance against restoration of the bag, the inner volume of the inner bag
220
will increase at first with air expansion. In addition, in the case where the volume increase due to air expansion is larger than the upper limit of this increased portion, the ink will flow out from inside the inner bag
220
to the party of the negative pressure control container
110
via the joint port
230
as well as the joint pipe
180
. That is, the wall surface inside the inner bag
220
functions as a buffer against environmental changes so that the movement of the ink inside the above-described capillary force generating member becomes smooth and the vacuum characteristics in the vicinity of the ink supplying tube
165
will be stabilized.
Incidentally, in the practical embodiment hereof, the ink flowing out into the negative pressure control container
110
is arranged to be held by the above-described capillary force generating member. In this case, the quantity of the ink in the negative pressure control container
110
temporally increases and causes the air-liquid boundary surface to rise so that the inner pressure shifts to somewhat positive party temporally than in the period when the inner pressure of the ink is stable as in the initial period of use, but the ejecting characteristics of the liquid ejection recording means such as the ink jet head unit
160
are influenced little, giving rise to no problems for actual use. In addition, when the atmospheric pressure is restored to the level prior to decompression (back to 1 air pressure or in the case where the original temperature is restored), the ink, which has leaked out to the negative pressure control container
110
has been held by the above-described capillary force generating member, will be returned to inside the inner bag
220
again and the inner volume of the inner bag
220
will be returned to the original state.
Next, the theoretical performance in the case where the operation reaches the ordinary state under the air pressure subject to changes after the initial performance after a change in the air pressure will be described.
What is characteristic under this state is that the interface of the ink held by the above-described capillary force generating member changes so as to maintain the balance against not only the quantity of the ink lead out from inside the inner bag
220
but also the change in the negative pressure due to the change in the inner volume of the inner bag
220
itself. Here, as concerns the relationship between the quantity of ink absorbed by the above-described capillary force generating member and the ink containing container
201
, from the point of view that the above-described decompression or leakage of the ink from the atmosphere communication port, etc., at the time of a temperature change is prevented, the flow out of the ink from the ink containing container
201
under worst condition as well as the quantity of the ink to be held by the negative pressure control container
110
at the time when the ink is supplied from the ink containing container
201
are considered to determine the maximum quantity of ink absorption of the negative pressure control container
110
and to make the negative pressure control container
110
have the volume to contain the capillary force generating member at least for that portion so as to give rise to a good result.
FIG. 8A
shows by the dotted line (1) the relationship between the initial space volume (the air volume) inside the inner bag
220
scaled by the horizontal axis (X) prior to decompression in the case where the shape inside the inner bag
220
does not change at all against air expansion and the ink flowing-out quantity scaled by the vertical axis (Y) in the case where the air pressure is reduced to P air pressure (0<P<1).
Accordingly, for estimation under the worst condition on the ink flowing-out quantity from inside the inner bag
220
, for example, with the maximum decompression condition for the atmospheric pressure being 0.7 air pressure, the ink flowing-out quantity from the ink containing container
201
is maximized when the ink equivalent to 30% of the volume VB of the inner bag
220
is left inside the inner bag
220
, and the ink under the lowest section of the inner wall of the inner bag
220
may well be regarded to be absorbed by the capillary force generating member of the negative pressure control container
110
as well so that all the ink left in the inner bag
220
(30% of the VB) leaks out.
On the other hand, in the practical embodiment hereof, the inner bag
220
undergoes deformation inside against the air expansion, and consequently compared with the inner volume of the inner bag
220
prior to expansion, the inner volume of the inner bag
220
after expansion increases so that the ink holding level inside the negative pressure control container
110
changes to keep balance against variation of the negative pressure due to deformation inside this inner bag
220
. In addition, under the normal conditions, the ink from inside the inner bag
220
will keep balance on the negative pressure with the capillary force generating member in which the negative pressure is reduced compared with prior to air pressure variation. That is, the quantity of the ink lead out is reduced by the expanded quantity inside the inner bag
220
. As a result, an example is shown with the full line (2). As apparent from these dotted line (1) and the full line (2), the estimate under the worst condition on the quantity of the ink lead out from inside the inner bag
220
can be made less than in the case where the inner bag
220
is not deformed inside at all for air expansion. The above-described phenomena are similar to that in the case of temperature changes of the ink tank, but even with temperature increase around 50 deg. the flowing-out quantity is less than that at the time of the above-described decompression.
Thus, according to the ink tank of the present invention, expansion of the air inside the ink containing container
201
due to environmental changes can be accepted not only by the negative pressure control container
110
but also by the ink containing container
201
with the buffer effects increasing the volume of the ink containing container
201
itself until the outlook shape inside the inner bag
220
is substantially equal to the shape of the inner surface of the box
210
at the maximum so that an ink supplying system which can cope with environmental changes in spite that the ink containing quantity of the ink containing container
201
sizably increases can be provided.
In addition,
FIG. 8B
shows as a model the quantity of the ink lead out from inside the inner bag
220
as well as the inner volume of the inner bag
220
over a lapse of time in case where the environment of the tank is caused to change from under the atmospheric pressure at t=0 to under the decompressed environment of P air pressure (0<P<1) at the time when the initial volume of the air is VA
1
. In
FIG. 8B
, the horizontal axis depicts time (t), and the vertical axis depicts the quantity of the ink lead out from inside the inner bag
220
as well as the inner volume of the inner bag
220
, and the full line (1) depicts the changes over time on the quantity of the ink lead out while the full line (2) depicts the changes over time on the volume inside the inner bag
220
.
As shown in
FIG. 8B
, for a dramatic environmental change, the air expansion can be coped with mainly by the ink containing container
201
before the negative pressure control container
110
finally enters the normal status to keep the negative pressure balance with the ink containing container
201
. Accordingly, for a dramatic environmental change, the timing of the ink lead out from the ink containing container
201
to the negative pressure control container
110
can be delayed.
Accordingly, such an ink supplying system can be provided that can increase acceptability against the gas expansion of the external air introduced by air-liquid exchange and can supply the ink under the stable negative pressure condition during the use of the ink containing container
201
even under environments for various uses.
According to the ink jet head cartridge of the practical embodiment hereof, materials for the capillary force generating member (the ink absorption bodies
130
and
140
) as well as inside the inner bag
220
are appropriately selected so that the volume ratio of the negative pressure control container
110
to inside the inner bag
220
can be determined optionally even with larger than 1:2 for actual use. Particularly, in the case where the buffer effects inside the inner bag
220
are considered important, increase in quantity of deformation inside the inner bag
220
under the air-liquid exchange state for the use starting state within the range where elastic deformation can take place will give rise to a good result.
Thus, according to the ink jet head cartridge of the practical embodiment hereof, even in the case where the capillary force generating member occupies a little volume together with the configuration of the negative pressure control container
110
, effects can be extended in a multiplied fashion for the changes in the external environments.
In the ink jet head cartridge of the practical embodiment hereof, as shown in
FIG. 2
, the joint pipe
180
is provided upper than the lowest section of the negative pressure control container
110
. This can result in an effect to reduce the dispersion in the ink component inside the absorption bodies
130
and
140
inside the negative pressure control container
110
. This effect will be described further in detail as follows.
The ink from the ink tank unit
200
is supplied to the ink jet head unit
160
via the joint port
230
as well as the absorption bodies
130
and
140
, and there exist various routs from the joint port
230
to the ink supplying tube
165
. There will give rise to a vast difference in the rout in the case where the ink is directly supplied with the shortest distance compared with in the case where for example the increase in liquid surface inside the absorption body
140
due to the above-described environmental changes, etc., causes the ink to once reach the upper section of the absorption body
140
and then is lead to the ink supplying tube
165
. That happens to give rise to an influence to recording performance due to dispersion in the ink components. As in the configuration of the ink jet head cartridge of the practical embodiment hereof, the joint pipe
180
is disposed at the upper section of the absorption body
140
so that the dispersion in the ink traveling rout, that is, the difference in the rout distance can be limited and thus the dispersion in the ink components can be limited. That can serve to limit the dispersion component to the recording performance. Thus, the joint pipe
180
as well as the joint port
230
is preferably disposed at the upper section as much as possible, however, to be limited preferably to a certain degree as in the practical embodiment hereof in order to secure the buffer function. This position is appropriately determined under conditions such as the absorption bodies
130
and
140
, the ink, the ink supplying quantity, and the ink quantity, etc.
Incidentally, inside the negative pressure control container
110
of the ink jet head cartridge of the practical embodiment hereof, as described above, the absorption body
140
with the capillary force of P
1
and the absorption body
130
with the capillary force of P
2
are brought into contact by pressure and housed so that the boundary surface
113
c
with the capillary force of PS is formed. The relationship among respective capillary forces is P
2
<P
1
<PS, that is, giving rise to a relationship that the capillary force of the boundary surface
113
c
is strongest, and then the capillary force of the absorption body
140
disposed at the lower step is less strong, and the capillary force of the absorption body
130
disposed at the upper step is least strong. Since the capillary force of the boundary surface
113
c
is the strongest and the capillary force of the absorption body
130
disposed at the upper step is the least strong, even if the ink supplied from the communication port
231
flew into the absorption body
130
at the upper step over the boundary surface
113
c,
the ink will be drawn strongly to the direction of the boundary surface
113
c
party so as to return to the direction of the boundary surface
113
c.
Thus the existence of the boundary surface
113
c
can reduce the difference between the distance of a rout K and the distance of a rout J without the rout J tracing a line so as to pass both the absorption body
140
and the absorption body
130
and thus together with the communication port
230
being formed upper than at the supplying port
131
. Thus, the difference in the influence that the absorption body
140
gives the ink to take place at the time when the rout of the ink flowing inside the absorption body
140
is different can be reduced to a small level.
In addition, in the practical embodiment hereof, the ink absorption body being housed in the negative pressure control container
110
and being a negative pressure generating member is configured by two members. The practical embodiment hereof is configured by comprising the absorption bodies
130
and
140
having respectively different capillary forces with the absorption body of stronger capillary force at the lower section being used. In addition, the joint pipe
180
is disposed at the lower section in the vicinity of the interface of the boundary surface
113
c
between the absorption bodies
130
and
140
so that the dispersion in the ink routs will be able to be limited and the reliable buffer portions will be able to be secured.
In addition, the supplying port
131
is exemplified as that being formed in the vicinity of the center of the lower wall of the negative pressure control container
110
, but without being limited hereby, if necessary, that with the supplying port being formed in the direction so as to be departed from the communication port
231
, that is, at the left end party of the lower wall or the side wall at the left side in
FIG. 2
will do. In this relation, the ink jet head unit
160
provided in the holder
150
as well as the ink supplying tube
165
may be disposed at the position corresponding to the supplying port formed at the left end party of the lower wall or at the side wall at the left side.
<Valve Mechanism>
Next, the valve mechanism provided inside the joint port
230
of the above-described ink tank unit
200
will be described with reference to
FIGS. 9A
to
9
D.
FIG. 9A
is a front view on the relationship between the second valve frame
26
b
and the valve body
261
,
FIG. 9B
is a side sectional view of
FIG. 9A
,
FIG. 9C
is a front view on the relationship between the second valve frame
26
b
and the rotated valve body
261
, and
FIG. 9D
is a side sectional view of FIG.
9
C.
As shown in
FIGS. 3A and 3B
and
FIG. 9A
as well as
FIG. 9B
, the opening of the joint port
230
is shaped as an elongated hole expanding in one direction in order to improve the ink supplying performance of the ink containing container
201
so that the open area of the joint port
230
is enlarged. However, the opening width of the joint port
230
is enlarged in the horizontal direction perpendicular to the elongating direction of the joint port
230
and then the space occupied by the ink containing container
201
will increase, resulting in voluminousness of the device. This tendency is particularly effective in the case where the ink tanks are arranged in parallel in the horizontal direction (in the carriage scanning direction) coinciding with recent tendency toward colorization and photographic quality. Thus, in the practical embodiment hereof the joint port
230
being the ink supplying port of the ink containing container
201
is shaped as an elongated hole.
Moreover, in the ink jet head cartridge of the practical embodiment hereof, the joint port
230
has a role to supply the ink to the negative pressure control chamber unit
100
and a role to introduce the atmosphere into inside the ink containing container
201
. Accordingly, the elongated shape of the joint port
230
having the elongating direction in the direction perpendicular to the direction of gravity will be able to easily separate functionally the lower section of the joint port
230
as the ink supplying path from the upper section of the joint port
230
as the atmosphere introductory path so that the ink supply as well as the air-liquid exchange can be certainly attained.
As described above, the joint pipe
180
of the negative pressure control chamber unit
100
is inserted into inside the joint port
230
coinciding with installation of the ink tank unit
200
. This causes the valve body
261
to be pushed by the protrusion
180
b
to open/close the valve at the tip of the joint pipe
180
so as to open the valve mechanism of the joint orifce
230
so that the ink inside the ink containing container
201
is supplied to inside the negative pressure control chamber unit
100
. According to the posture of the ink tank unit
200
being installed in the joint pipe
180
, also in the case where the protrusion
180
b
to open/close the valve undergoes die facing against the valve member, the sectional shape at the tip section of the sealing protrusion
180
a
disposed on the side surface of the joint pipe
180
is shaped a semicircle so that twisting of the valve body
261
can be prevented. At this time, in order to enable the valve body
261
to slide in a stable fashion, the clearance
266
is provided as shown in
FIG. 9A
as well as
FIG. 9B
between the joint seal surface
260
inside the joint port
230
and the external periphery at the portion of the side of the first valve frame
260
a
of the valve body
261
.
Moreover, the joint pipe
180
has at least its upper portion being open at the tip portion, and therefore in the case where the joint pipe
180
is inserted into the joint port
230
, without formation of any main atmosphere introducing path being interrupted inside the joint pipe
180
as well as at the upper section inside the joint port
230
, the smooth air-liquid exchange can be operated. On the contrary, at the time when the ink tank unit
200
is removed, the joint pipe
180
is separated from the joint port
230
so that the valve body
261
slides forward in the first valve frame
260
a
by the elastic form applied by the urging member
263
, and as shown in FIG.
9
(D), the valve frame seal section
264
of the first valve frame
260
a
and the valve body seal section
265
of the valve body
261
is brought into engagement so as to block the ink supplying path.
FIG. 10
is a perspective view showing an example of the shape of the tip section of the joint pipe
180
. As shown in
FIG. 10
, at the upper portion in the tip section of the elongated joint pipe
180
, an upper opening
181
a
is formed and at the lower portion in the tip section a lower opening
181
b
is formed. The lower opening
181
b
is an ink path while the upper opening
181
a
is for a path for the air, but sometimes the ink travels through the upper opening
181
a.
In addition, the value of the pressure to the first valve frame
260
a
is set so that the urging force of the valve body
261
is maintained approximately at a constant even if there takes place any difference between pressures inside and outside of the ink containing container
201
under environmental changes for use. In the case where such an ink tank unit
200
is used in the high land of 0.7 air pressure and afterward the valve body
261
is closed and relocated under the environment of 1.0 air pressure, the inner space of the ink containing container
201
will be decompressed than the atmospheric pressure so that a force will be applied to that valve body
261
in the direction that the valve body
261
is pushed open. In the case of the practical embodiment hereof, the force FA of the atmosphere pushing the valve body
261
will be:
FA
=1.01×10
5
[N/m
2
] (1.0 air pressure)
In addition, the force FB of the gas inside the ink tank pushing the valve body
261
will be:
FB=
0.709×10
5
[N/m
2
] (0.7 air pressure)
In order to cause the valve body
261
to generate an urging force all the time over such environmental changes, the urging force FV of the valve body
261
needs to fulfill:
FV
−(
FA−FB
)>0
That is, in the practical embodiment hereof, the following will be given:
FV
>1.01×10
5
−0.709×10
5
=0.304×10
5
[N/m
2
]
This value is for the case where the valve body
261
and the first valve frame
260
a
are brought into engagement. When the valve body
261
and the first valve frame
260
a
are separated, that is, the displacement quantity of the urging member
263
in order to generate an urging force toward the valve body
261
becomes intensive so that the value of the urging force to urge the valve body
261
toward the first valve frame
260
a
party will apparently become further intensive.
With a valve mechanism in such a configuration, the coefficient of friction of the sliding surface on the valve body
261
of the protrusion
180
b
to open/close the valve happens to become grater due to fixation of the ink, etc., and in that occasion, the valve body
261
does not slide on the sliding surface of the protrusion to open/close the valve, and thus so-called complicating phenomena that the valve body
261
is pushed up upward in the drawing by the protrusion
180
b
to open/close the valve and implements stroking while the rotational operation is underway might take place.
In this relation, a mode of a valve which can cause influence onto the seal performance because the complication phenomena takes place to be taken into consideration will be described as follows with a comparative embodiment.
FIG. 11
shows an example of a mode to be compared with the valve mechanism of the present invention, and
FIG. 12
as well as
FIG. 13
shows complication and seal status in the valve mechanism of FIG.
11
. In the comparative embodiment in
FIG. 11
, clearance
506
between the valve body
501
shaped as an elongated hole and the second valve frame
500
b
for sliding is provided with a fixed quantity. The valve body
501
is pushed onto the first valve frame
500
a
with the urging member
503
so as to seal the joint port
530
subject to tight contact between the taper-like valve body seal section
501
c
at the second valve frame
500
b
party of the valve body
501
and the taper-like seal section
500
c
of the first valve frame
500
a
. When the above-described complication phenomena take place in the configuration of such a comparative embodiment, as shown in
FIG. 12
, the valve body
501
and the second valve frame
500
b
are brought into contact at two places, namely the contact surface
510
a
and the contact surface
511
b.
X, the distance between these to contact surfaces, and Y, the clearance quantity, give the complication angle θ (θ=tan−1(2Y/X)), which can be made smaller as the distance X between the contact surfaces becomes greater for the same quantity of clearance. However, in the case of this comparative embodiment, the distance X between the contact surfaces is comparatively short (compared, for example, with the diameter of the valve body) and thus the complication angle θ is comparatively large. In other words, the rotational operation of a comparatively large angle is necessary for correction of complication, and therefore the complication taking place is judged to undergo correction under lower probability.
Without this complication being corrected the taper-like valve body seal section
501
c
as well as the first valve frame seal section
500
c
, in particular, in their R portions in the elongated shape, which are again brought into contact with the first frame body
500
a
as shown in
FIG. 13
, the contact radius of the both parties will become different each other and thus the contact portion will not be brought into complete tight contact but the ink leakage will take place.
In addition, the second valve frame
500
b
and the valve cover
502
are sealed ultrasonically, but the valve cover of the comparative embodiment, which is a simple plane, give rise to positional displacement due to ultrasonic vibration, and could disperse accuracy with respect to the center position of the hole of the valve cover
502
into which the sliding shaft
501
a
of the valve body
501
is inserted. Therefore, it will become necessary that the hole of the valve cover
502
is made large so that the hole of the valve cover
502
and the sliding shaft
501
a
of the valve body
501
should not be brought into contact. The minimum radius of the urging member
503
is determined by the diameter of the hole in the valve cover
502
, making it difficult to miniaturize the urging member
503
and consequently to miniaturize the enter valve mechanism.
Unlike such a comparative embodiment, the valve mechanism of the practical embodiment hereof is configured as follows.
FIG. 14
shows a valve mechanism according to the practical embodiment of the present invention, and
FIG. 15
as well as
FIG. 16
shows complication and seal status in the valve mechanism in FIG.
14
. As shown in
FIG. 14
, in the practical embodiment hereof, the valve body
261
is provided with a taper in the direction of the stroke (rightward in the drawing) where its diameter (at least longer diameter) gets smaller. The inner peripheral section of the second valve frame
260
b
is likewise provided with a taper in the direction of the stroke where its inner diameter gets larger. In this configuration, when the valve body
261
gets complicated, in order that the valve body
261
and the second valve frame
26
b
are brought into contact at the position of the contact surface
511
b
of the comparative embodiment in
FIG. 12
, greatly large angle is necessary, and before that angle is attained, the sliding shaft of the valve body
261
is brought into contact with the hole in the valve cover
262
(See FIG.
15
). Thus serves to enable the distance of contact surfaces X to be set long, and thus the complication angle θ can be made small. Therefore, without the complication being corrected, as shown in
FIG. 16
, the valve body
261
is brought into contact with the first frame body
500
a
, and nevertheless since the complication angle θ is very small compared with the comparative embodiment, the valve seal section
265
and the first valve frame seal section
264
are brought into good tight contact.
But, with X being the distance between contact surfaces, Y
1
being the clearance between the valve body
261
and the second valve frame
26
b
, and Y
2
being the clearance between the sliding shaft of the valve body
261
and the hole in the valve cover
26
b
, the complication angle in this case will become θ=tan−1(Y
1
+Y
2
/X).
In addition, the valve cover
262
is provided with a valve cover sealing guide
262
a
being a step section (with the valve cover's entering quantity of 0.8 mm) capable of causing the valve cover
252
to enter inside the second valve frame
206
b
as well as of being brought into contact with the end section of the second valve frame
26
b
. Therefore, in the valve cover
262
, the diameter of the hole to which the sliding shaft of the valve body
261
enters is made smaller than that in the comparative embodiment. That is, the valve cover sealing guide
262
a
makes smaller the positional divergence of the valve cover
262
due to vibration at the time when the second valve frame
26
b
and the valve cover
262
are ultrasonically sealed and accuracy of the center position of the hole of the valve cover
262
can be improved. This can make the hole diameter of the valve cover
262
smaller, and can make the minimum diameter of the urging member
263
further smaller so that miniaturization of the valve mechanism can be pursued. In addition, even if complication of the valve body
261
applies a force onto the valve cover
262
via the sliding shaft of the valve body
261
, the valve cover sealing guide
262
a
can secure rigidity of the valve cover
262
.
Moreover, an R section
262
b
is provided on the ridgeline of the hole of the valve cover
262
. This R section
262
b
is provided only on the non-sealing surface (rightward in the drawing) in the ridgeline of the hole. This configuration can reduce contact resistance between the sliding shaft of the valve body
261
and the valve cover
262
at the time of the operation of the valve body
261
left complicated, in particular when the valve is closed.
In addition, the end portion being brought into contact with the first valve frame
260
a
party of the valve body
261
is a valve body seal section
265
having plane surface. On the other hand, the portion contacted by the valve seal section
265
of the first valve frame
260
a
is the first frame body seal section
264
made of elastomer
267
provided inside the first valve frame
260
a
. Thus, the valve body
261
and the seal portion of the first valve frame
260
a
are made flat to implement complete contact since the contact radius for the first frame body
260
a
of the R section of the valve body
261
shaped as an elongated circle even if the valve body is brought into contact in a complicated manner. Moreover, the first valve frame seal section
264
is shaped to protrude like a tongue so that the sealing at the time of that contact will be made more certain.
In addition, in the case where a clearance for sliding is provided between the valve body
261
and the second valve frame
26
b
in the valve mechanism in such a configuration, in the installation/removal operation of the ink tank unit
200
, as shown in
FIG. 9C
, the valve body
261
could rotate inside the second valve frame
260
b
with the shaft of the valve body
261
as the center. However, in the practical embodiment hereof, if the valve body
261
rotates around its shaft as the center and is urged to the first valve frame
260
a
under the state with the maximum rotational angle, the valve frame seal section
264
and the valve body seal section
265
will be brought into contact on their surfaces so that the valve mechanism is tightly sealed in a secured manner.
Moreover, the joint port
230
as well as the valve mechanism is shaped as elongated holes so that the rotational angle of the valve body
261
can be limited to a minimum toward sliding of the valve body
261
and response of the valve can be improved, and thus the sealing performance of the valve mechanism of the joint port
230
will become securable. In addition, the joint port
230
as well as the valve mechanism is shaped to be elongated holes so that, in the installation/removal operation of the ink tank unit
200
, the protrusion
180
a
for sealing disposed on the side surface of the joint pipe
180
as well the valve body
261
slides swiftly inside the joint port
230
and the stable connection operation is implemented.
In addition, as shown in
FIG. 10
, the contacting end sections of the joint pipe
180
with the valve body
261
are two protrusions
180
b
to open/close the valve disposed rightward and leftward in an opposing fashion to form the upper opening
181
a
and lower opening
181
b
for the purpose of air-liquid exchange and liquid supply. For that reason, as shown in
FIGS. 17C
as well as
17
D, two contact ribs
310
corresponding with the protrusions
180
b
are considered to be provided at the spots of the valve body
261
to be brought into contact with the protrusions
180
b
except the valve seal section
265
to tightly sealed with the first frame body seal section
264
. However, at the time when the valve opens, the valve body
261
is pushed back against the pushing pressure of the urging member
263
, and thus that rib sections are required to have rigidity to a degree that no deformation takes place. In addition, as concerns dispositions and shapes of the contact rib sections, even if positions of the contact rib sections of the valve body
261
against the two protrusions
180
b
to open/close the valve of the joint pipe
180
be shifted around axial periphery of the sliding shaft
261
a
of the valve body
261
, the moments applied to the two contact positions are required to set off with the sliding shaft
261
a
as a center from the view point of reliability. Therefore, in the practical embodiment hereof, as shown in
FIGS. 17A and 17B
, the valve body
261
is provided with a circular rib
311
(for example with the width of 0.6 mm and the height of 1.3 mm) being similar to the joint pipe
180
shaped in an elongated hole. In other words, a recess
311
a
shaped an elongated hole is provided at the center of the valve body
261
being the spot where the valve body seal section
265
tightly sealed with the first frame body seal section
264
is removed. This configuration will provide the valve body
261
with strength and reliability at the time when it is brought into contact with the protrusions
180
b
to open/close the valve. Incidentally, the ribs being shaped circular and the concave section is provided at the center so that the valve body become more effectively moldable. In addition, from this point of view, a tiny curved surface is preferably provided in the region at the side where the concave section of the base end section of the circular rib is formed.
In addition, as shown in FIG.
2
and
FIGS. 3A and 3B
, the ink tank unit
200
is to be fittingly assembled with the ID member
250
by sealing and engagement after the valve mechanism including the first valve frame
260
a
as well as the second valve frame
260
b
is inserted into the supplying port section of the ink containing container
201
. In particular, an inner bag
220
is exposed at the opening periphery surface of the supplying port of the ink containing container
201
and a flange section
268
of the first valve frame
260
a
of the valve mechanism is sealed with this inner bag exposing section
221
a
, and moreover the ID member
250
undergoes sealing at the spot of the flange section
268
and undergoes engagement at the engaging section
210
a
of the tank box body
210
.
With such a mode of fitting and assembly, no elastomer
567
will exist inside the supply port hole provided in the ID member
550
in the case where the first valve frame flange
508
to be brought into junction with the ID member
550
as in the comparative embodiment in
FIG. 11
for example is flat, and a seal leakage might take place at the time of the connecting operation of the joint pipe
180
as shown in
FIGS. 5A and 5B
. Under the circumstance, in the practical embodiment hereof, the sealing surface of the ID member
550
of the first valve frame flange section
508
, which has existed on the same surface as the opening surface of the joint port
530
, is arranged to be recessed to the tank mounting side and the opposite side. That is, as shown in FIG.
2
and
FIG. 14
, etc., the first valve flange section
268
is disposed so that the external surface of the ID member
250
matches the opening surface of the joint port
230
when the ID member
250
is brought into tight fitting with the first valve flange section
268
. According to this configuration, the elastomer
267
certainly exists inside the supplying port hole provided in the ID member
250
so that the valve mechanism will become highly reliable without any possibilities of the above-described seal leakage to take place. In addition, the first frame body flange section
268
is shifted from the opening surface of the joint port
230
so that the opening section of the joint port
230
protrudes from the flange surface of the first frame body flange section
268
, and thus at the time when the ID member
250
is fitting assembled the opening section of the joint port
230
guides the position of the ID member
250
so that the positioning can be easily determined.
Moreover, the respective ink containing container
201
of the ink tank unit
200
according to the practical embodiment hereof are installed inside the holder
150
to implement liquid supply toward the respective negative pressure control container
110
via the joint pipe
180
as well as the valve mechanism of the joint port
230
of the container
201
. Thus, the holder
150
in which the ink containing container
201
is mounted is as described later installed in the carriage in the case of a recording device of a serial scan type (see
FIG. 24
) and undergoes reciprocal movement in the direction in parallel along the recording paper. In this case, in order that the seal status between the inner surface of the joint port
230
of the ink containing container
201
and the external surface of the joint pipe
180
of the negative pressure control container
110
may not get worse due to complications in the connecting spots because of vibrations of the shaft of the joint pipe
180
at the time of the reciprocal movement of the carriage or the positional shift of the ink containing container
201
, etc., preventive measures in that respect are preferably implemented from the point of view of product reliability.
Therefore, in the practical embodiment hereof, the thickness of the elastomer
267
inside the first valve frame
260
a
of the valve mechanism shown in FIG.
2
and
FIG. 14
, etc., is made equal to or thicker than the thickness necessary at least to implement only sealing between the first valve frame
260
a
and the joint pipe
180
, so that the bending of the elastomer controls the axial shift or complication at the spot of the joint pipe connection at the time of the reciprocal movement of the carriage to secure further highly reliable seal. In addition, as other measures, the rigidity of the valve frame into which the joint pipe
180
is inserted may be made more rigid than the joint pipe
180
so as to control the axial shift or complication at the spot of the joint pipe connection at the time of the reciprocal movement of the carriage to secure further highly reliable seal.
Next, sizes of respective components to realize the above-described valve mechanism will be described with reference to
FIG. 10
,
FIGS. 17A
to
17
D, and FIG.
25
.
In
FIG. 25
, the length e
5
of the vale body
261
in the elongating direction is 5.7 mm, the length e
3
from the valve body seal section
265
to the valve body sliding shaft
261
a
is 14.4 mm, the length e
1
from the second valve frame
26
b
to the inside surface of the valve cover
262
is 8.7 mm, the length e
2
from the second valve frame
26
b
to the external surface of the valve cover
262
is 11.0 mm, the length e
4
of the opening section between the first valve frame
260
a
and the second valve frame
26
b
is 3.0 mm, the quantity of protrusion e
6
of the rib section from the seal section
265
of the valve body
261
is 1.3 mm, the length
12
of the valve cover sealing guide
262
a
is 0.8 mm, the length b
1
of the seal section
265
of the valve body
261
in the elongating direction is 9.7 mm, the length b
2
of the valve body
261
in the side of the valve cover
262
in the elongating direction is 9.6 mm, the length a
1
of the second valve frame
26
b
in the side of the first valve frame
260
a
in the elongating direction is 10.2 mm, the length a
2
of the second valve frame
26
b
in the side of the valve cover
262
in the elongating direction is 10.4 mm, the shaft diameter c
1
of the valve body sliding shaft
261
a
is 1.8 mm, the diameter c
2
of the hole into which the valve body sliding shaft
261
a
is inserted the valve cover
262
is 2.4 mm, the length of the spring as the urging member
263
is 11.8 mm (the spring constant: 1.016 N/mm), the R section
262
b
of the valve cover
262
is R0.2 mm (the whole round), the length g
1
of the first valve frame seal section
264
being a portion of the elastomer
267
is 0.8 mm, the R section of the first valve frame seal section
264
is R0.4 mm, the thickness u
1
of the first valve frame seal section
264
is 0.4 mm, the thickness u
2
of the elastomer
267
is 0.8 mm, the inner diameter g
2
of the elastomer
267
in the elongating direction is 8.4 mm, the external diameter g
3
of the first valve frame
260
a
in the elongated direction is 10.1 mm, the external diameter g
5
of the joint pipe
180
in the elongated direction is 8.0 mm, the external diameter g
4
of the joint pipe
180
including the protrusion
180
a
for sealing in the elongated direction is 8.7 mm, the recess quantity
11
of the first valve frame flange section
268
is 1.0 mm, the length
13
of the joint pipe
180
is 9.4 mm, and the length
14
of the protrusion
180
b
to open/close the valve is 2.5 mm.
The length g
1
of the first valve frame seal section
264
is 0.8 mm, but is preferably such a quantity that the first valve frame seal section
264
is bent to go out of the valve frame at the time when it is brought into contact with the seal section valve body seal section
165
, and in addition complete sealing can be implemented. For that purposes, the length g
1
of the first valve frame seal section
264
had better be within a range to fulfill (g
3
−g
2
)/
2
>g
1
>(b
1
−g
2
)/2.
In addition, as sizes for the protrusion
180
b
to open/close the valve of the joint pipe
180
and the rib
311
of the valve body
261
under a relationship of contact as shown in FIG.
10
and
FIGS. 17A
to
17
D, the thickness t of the joint pipe
180
as well as the rib
311
is 0.75 mm, the inner opposing distance f
3
of the protrusions
180
b
to open/close the valve is 1.7 mm, the external distance f
4
of the protrusions
180
b
to open/close the valve is 3.2 mm, the external distance f
1
of the elongated hole-shaped rib
311
of the valve body
261
in the shrinking direction is 2.6 mm, the inner distance f
2
of the rib
311
in the shrinking direction is 1.4 mm, and the length d of the rib
311
is 3.6 mm.
In addition, as concern the elastomer
267
inside the first frame body
260
a
in the shape of an elongated hole has preferably its thickness u
2
so as to be constant at the circumference shaped as the elongated hole and at the straight line portion from the point of view on accuracy in molding. In addition, in the upward and downward direction of the joint port
230
, the quantity of biting due to seal between the elastomer
267
and the portion with the largest diameter of the joint pipe
180
(the spot including the protrusion
180
a
for sealing) is g
4
−g
2
=0.3 mm, which quantity is absorbed by the elastomer
267
. At that time, the substantial thickness for absorption is 0.8 mm×2=1.6 mm, but the above-described biting quantity is 0.3 mm, and thus deformation of the elastomer
267
does not need much force. On the other hand, also in the horizontal direction of the joint port
230
, the quantity of biting for sealing is set to be 0.3 mm so that the elastomer
267
with the substantial thickness of 0.8 mm×2=1.6 mm absorbs that quantity of biting. Here, as concerns in the vertical direction, the outer diameter g
5
of the joint pipe<the inner diameter g
2
of the elastomer in the elongating direction is conditioned and also as concerns in the horizontal direction, g
5
<g
2
is conditioned likewise, under status shown in
FIG. 25
, the elastomer, which is brought into contact only with the protrusion
180
a
for sealing of the joint pipe, can implement smooth insertion as well as certain sealing in the joint portion. Looseness of the ink containing container
201
in the holder
150
in the horizontal direction may be within a range that can be absorbed by the thickness of the elastomer (±0.8 mm in the case of the practical embodiment hereof), and the permissible range of looseness of the practical embodiment hereof is set at ±0.4 mm as maximum. Here, in the case of the practical embodiment hereof, in the case where the quantity of looseness in the horizontal direction (quantity of looseness from the central position) is larger than a half of the absolute value of the difference between the outer diameter g
5
of the joint pipe and the inner diameter g
2
of the elastomer in the elongating direction (that is, looseness in the horizontal direction in the practical embodiment hereof is not less than ±0.2 mm), the outer wall of the tube other than the protrusion
180
a
for sealing of the joint pipe is brought into contact with the elastomer over a wide range so as to push, and thus elastic force of the elastomer will apply a force for restoration toward the central position.
Adopting sizes described above, such a valve mechanism can be realized that gives rise to the above-described effects.
<Effects in Accordance with the Place where the Valve Mechanism is Disposed>
In addition, in the ink jet head cartridge of the practical embodiment hereof, the valve cover
262
as well as the second valve frame
26
b
in the valve mechanism installed in the joint port
230
of the ink tank unit
200
deeply enters inside the inner bag
220
. This will serve to control deformation in the portion in the vicinity of the joint port
230
in the inner bag
220
with the portion deeply inserted into inside the inner bag
220
of the valve mechanism, that is the valve cover
262
or the second valve frame
26
b
even if the portion in the vicinity of the joint port
230
in the inner bag
220
is peeled off from the box body
210
when the inner bag
220
undergoes deformation coinciding with consumption of ink inside the inner bag
220
. Thus, deformation in the portion of the inner bag
220
in the vicinity of the valve mechanism and its circumference is controlled with that valve mechanism even if the inner bag
220
undergoes deformation coinciding with consumption of ink so that the flow path of ink around the valve mechanism inside the inner bag
220
as well as the path for bubbles to cope with the uprising bubbles at the time when the air-liquid exchange operation takes place is secured. Therefore, supply of ink from inside the inner bag
220
to the negative pressure control chamber unit
100
as well as uprising movement of the bubbles inside the inner bag
220
will not be prevented at the time when the inner bag
220
is deformed.
As described above, in the ink jet head cartridge comprising the ink tank unit
200
having the deformable inner bag
220
and the negative pressure control chamber unit
100
, it is preferable in order to increase the buffer space inside the box body
210
that the negative pressure inside the inner bag
220
is balanced with the negative pressure inside the negative pressure control container
110
so that the ink tank unit
200
and the negative pressure control chamber unit
100
undergo the air-liquid exchange operation subject to as much deformation of the inner bag
220
as possible. In addition, for the purpose of rapid ink supply, the joint port
230
of the ink tank unit
200
had better be made larger. Of course, it is preferable that the region in the vicinity of the joint port
230
inside the inner bag
220
is largely spacious and the path for ink supply in that region is sufficiently secured.
In that way, when the inner bag
220
undergoes substantial deformation in order to secure the buffer space inside the box body
210
to house the inner bag
220
, the space in the vicinity of the joint port
230
inside the inner bag
220
will normally become narrower coinciding with deformation of the inner bag
220
. In the case where the space in the vicinity of the joint port
230
inside the inner bag
220
becomes narrower, prevention of the upward movement of the bubbles inside the inner bag
20
and shrinkage of the ink supply path in the vicinity of the joint port
230
could take place and consequently rapid ink supply could not be coped with. Accordingly, as in the ink jet head cartridge of the practical embodiment hereof, in the case where the valve mechanism does not deeply enter inside the inner bag
220
and the deformation in the portion surrounding the joint port
230
of the inner bag
220
is not regulated, in order to comply with the rapid ink supply, the quantity of deformation of the inner bag
220
must be limited to the quantity of deformation within a range not influencing the ink supply substantially so that the negative pressure inside the inner bag
220
is balanced with the negative pressure inside the negative pressure control container
110
.
In contrast, in the practical embodiment hereof, as described above, the valve mechanism enters the inner bag
220
to a deep degree so that valve mechanism regulates deformation of the inner bag
220
in the portion in the vicinity of the joint port
230
. This will enable the region in the vicinity of the joint port
230
inside the inner bag
220
, that is the ink supply path communicating with the joint port
230
, to be secured sufficiently even if deformation of the inner bag
220
becomes larger so that it will become possible to cope with both security of the large buffer space inside the box body
210
and ink supply of a rapid flow.
In addition, an electrode
270
to be used as the remaining ink detection means to detect the remaining quantity of ink inside the inner bag
220
as described later is disposed downward the bottom of the ink tank unit
200
in the above-described ink jet head cartridge. The electrode
270
is fixed on the carriage of the printer in which the holder
150
is installed. Here, the joint port
230
where the valve mechanism is installed is provided at a lower portion of the front end surface being the negative pressure control chamber unit
100
party of the ink tank
200
and the valve mechanism is deeply inserted into inside the inner bag
220
in the approximately parallel direction along the bottom surface of the ink tank unit
200
so that deformation of the bottom portion of the inner bag
220
is regulated with the deeply inserted portion of the valve mechanism at the time when the inner bag
220
is deformed. Moreover, a portion of the bottom section of the ink containing container
201
comprising the box body
210
as well as the inner bag
220
is inclined so that the deformation of the bottom portion of the inner bag
220
is regulated at the time when the inner bag
220
is deformed. In addition to an advantage that such inclination in the bottom portion of the ink containing container
201
regulates the deformation of the inner bag
220
in the bottom portion, the deformation of the inner bag
220
in the bottom portion is further regulated by the valve mechanism so that movement of the bottom portion of the inner bag
220
toward the electrode
270
is regulated and further accurate detection of the ink remaining quantity becomes possible. Accordingly, as described above, the deformation in the portion in the vicinity of the joint port
230
of the inner bag
220
, which is regulated by the valve mechanism, copes with both security of the large buffer space inside the box body
210
by way of enlarging the deformation of the inner bag
220
and ink supply of rapid flow, and moreover, a liquid supplying system enabling further accurate detection of ink remaining quantity can be obtained.
In the practical embodiment hereof, as described above, the valve mechanism is caused to enter deeply inside the inner bag
220
so that the deformation in the portion in the vicinity of the joint port
230
is regulated, but another member different from the valve mechanism may be caused to enter inside the inner bag
220
so that the deformation of that portion of the inner bag
220
is regulated. In addition, a plate member, etc., may be caused to enter inside the inner bag
220
from the joint port
230
so that the deformation in the portion in the vicinity of the electrode
270
in the bottom portion of the inner bag
220
is prevented and that plate member may be extended along the bottom surface inside the inner bag
220
. This makes it possible to implement further accurate detection on the ink remaining quantity when the remaining quantity of ink inside the inner bag
220
is detected using the electrode
270
.
Moreover, in the practical embodiment hereof, in the valve mechanism installed in the joint port
230
, the configuring component of that valve mechanism enters deeply the inner bag
220
further than to the opening
260
c
being the ink flow path communication with the joint port
230
. This serves to give rise to such a configuration that the ink tank unit
200
can certainly secure the ink flow path in the vicinity of the joint port
230
inside the inner bag
220
.
<Production Method of the Ink Tank>
Next, the production method of the ink tank of the mode hereof will be described based on
FIGS. 18A
to
18
C. At first, as shown in
FIG. 18A
, the inner bag exposed portion
221
a
of the ink containing container
201
is directed upward against the direction of the gravity, and the ink
401
is injected into the ink containing container
201
from the ink supplying opening with the ink injection nozzle
402
. The configuration of the present invention enables injection of ink under atmospheric pressure.
Next, as shown in
FIG. 18B
, the valve body
261
, the valve cover
262
, the urging member
263
, the first valve frame
260
a
, and the second valve frame
26
b
are assembled in advance into a valve unit and this valve unit is dropped into the supply port portion of the ink containing container
201
.
At that time, the outer periphery of the seal surface
102
of the ink containing container
201
is surrounded by the step shape in the outside portion of the sealing surface of the first valve frame
260
a
so that the positions of the ink containing container
201
and the first valve frame
260
a
and it becomes possible to enhance accuracy in positioning. In addition, the sealing horn
400
is applied to the outer periphery of the joint port
230
of the first valve frame
260
a
from upward, and the first valve frame
260
a
and the inner bag
220
of the ink containing container
201
are sealed on the seal surface
102
, and at the same time, such sealing becomes possible that the first valve frame
260
a
and the box body
210
of the ink containing container
201
are certainly sealed in the outer periphery of the seal surface
102
. Incidentally, the present invention is applicable to ultrasonic sealing as well as vibration sealing. In addition, it is applicable to thermal sealing and adhesives, etc. as well.
Next, as shown in
FIG. 18C
, the ink containing container
201
sealed with the first valve frame
260
a
is covered with the ID member
250
. At that time, the engaging portion
210
a
to be formed in the side party of the box body of the ink containing container
201
and the click portion
250
a
of the ID member
250
are brought into engagement, and at the same time, the click portion
250
a
in the lower surface party of the ID member
250
brings the box body
210
located in the opposing direction of the seal surface
102
of the ink containing container
201
into engagement in such a manner that the first valve frame
260
a
are sandwiched (see FIGS.
3
A and
3
B).
<Detection of Quantity of Remaining Ink Inside the Tank>
Next, detection of the quantity of remaining ink inside the ink tank unit will be described.
As shown in
FIG. 2
, downward under the region of the holder
150
where the ink tank unit
200
is installed, a plate-like electrode
270
having width narrower than the width of the ink containing container
201
(in the direction of the depth in the drawing) is provided. This electrode
270
is fixed in the carriage (not shown) of the printer in which the holder
150
is installed, and is connected with the electric control system of the printer via the wiring
271
.
On the other hand, the ink jet head unit
160
comprises an ink flow path
162
communicating with the ink supply tube
165
, nozzles (not shown) respectively comprising energy generating elements (not shown) generating energy for ejecting the ink, and a common liquid room
164
to hold the ink supplied by the ink flow path
162
temporally and supply each nozzle with it. The energy generating element is connected with the connection terminal
281
provided in the holder
150
, and the holder
150
is mounted on the carriage so that the connection terminal
281
is brought into connection with the electric control system of the printer. The recording signals from the printer are sent to the energy generating element via the connection terminal
281
to drive the energy generating element so that the ejecting energy is given to the ink inside the nozzle so that the ink is ejected from the spilling-outlet being the opening tip of the nozzle.
In addition, inside the common liquid room
164
, an electrode
290
, which is brought into connection with the electric control system of the printer likewise via the connection terminal
281
, is provided. These two electrodes
270
and
290
configure the ink remaining quantity detecting means inside the ink containing container
201
.
Incidentally, in the practical embodiment hereof, in order that detection of the quantity of the remaining ink by such means to detect the quantity of the remaining ink can be implemented more precisely, the joint port
230
of the ink tank unit
200
is provided in the lowest end of the surface sandwiched by the surfaces with maximum area of the ink containing container
201
as shown in
FIG. 2
under the state of use. In addition, a part of the bottom surface of the ink supplying container
201
is caused to be inclined against the horizontal surface under the state of use. In particular, with the front end being the end at the side where the joint port
230
of the ink tank unit
200
is provided and the rear end being the opposite side of it, the vicinity of the front end portion in which the valve mechanism is provided is made to be a surface in parallel with the horizontal surface, and the region from there to the rear end is made to be a inclined surface uprising in the direction from the front end to the rear end. Considering the later described deformation of the inner bag
220
, this inclination angle of the bottom surface of the ink containing container
201
, an angle constituting with the rear end surface of the ink tank unit
200
is preferably an obtuse angel, and is set to be not less than 95 degrees in the practical embodiment hereof.
In addition, matching the shape of the bottom surface of such an ink containing container
201
, the electrode
270
is disposed in a position opposing the inclined region of the bottom surface of the ink containing container
201
so as to be positioned in parallel with this inclined region.
The detection of the quantity of remaining ink inside the ink containing container
201
by means of this detection means on the quantity of remaining ink will be described as follows.
Detection of the quantity of remaining ink is implemented by applying pulse voltages between the electrode
270
at the holder
150
party and the electrode
290
inside the common liquid room
164
and detecting capacitance (electrostatic capacity) varying in accordance with the opposing area of the electrode
270
against the ink then. For example, the rectangular wave pulse voltage of the pulse frequency of 1 kHz with the peak value of 5V is applied between the both electrodes
270
and
290
, and the time constant as well as the gain of that circuit undergoes arithmetic processing so that the existence of the ink inside the ink containing container
201
can be detected.
As the quantity of remaining ink inside the ink containing container
201
decreases due to consumption of ink, the ink liquid surface goes down toward the bottom surface of the ink containing container
201
. As the quantity of remaining ink further decreases, the ink liquid surface reaches the inclined region of the bottom surface of the ink containing container
201
so that, coinciding with consumption of ink, the opposing area between the electrode
270
and the ink gradually gets smaller (with approximately constant distance between the electrode
270
and the ink) and the capacitance begins to be reduced.
In the end, no ink will exist in the region opposing the electrode
270
so that decrease of gain as well as increase in electric resistant due to the ink can be detected by changing the pulse width of the pulse to be applied and changing the pulse frequency to calculating the time constant, and with this it is judged that the ink inside the ink containing container
201
is very little.
The above is an outline on detection of the quantity of remaining ink, but actually, the ink containing container
201
of the practical embodiment hereof comprises the inner bag
220
and the box body
210
, and together with the ink consumption, the air-liquid exchange between the negative pressure control container
110
and the ink containing container
201
so as to keep balance between the negative pressure inside the negative pressure control container
110
and the negative pressure inside the ink containing container
201
and introduction of the air into between the box body
210
and the inner bag
220
via the atmosphere communicating port
222
are implemented while the inner bag
220
is deformed inward in the direction that its inner volume decreases.
At the time of this deformation, as show in
FIG. 6
, the inner bag
220
is deformed undergoing regulation with the corner section of the ink containing container
201
. Deformation of the inner bag
220
, that is, exfoliation or separation from the box body
210
, is the largest with the two surfaces being the surfaces with the largest area (approximately in parallel with the sectional surface shown in FIG.
6
), and is the smallest with the bottom surface being the surface adjacent to that surface. Nevertheless, coinciding with deformation of the inner bag
220
, the distance between the ink and the electrode
270
gets bigger, and the capacitance gets smaller in inverse proportion to that distance. However, in the practical embodiment hereof, the main region of the electrode
270
is on the surface approximately perpendicular with the direction of deformation of the inner bag
220
, and even if the inner bag
220
is deformed, the electrode
270
and the region in the vicinity of the bottom portion of the inner bag
220
are kept approximately in parallel each other. Consequently, the area forming capacitance is secured so that certain detection becomes possible. In addition, as described above, in the practical embodiment hereof, the angle of the corner section made by the bottom surface of the ink containing container
201
and the rear end surface constitutes an obtuse angle not less than 95 degrees so that, compared with other corner sections, the inner bag
220
is easily separated from the box body
210
. Consequently, the practical embodiment hereof is configured so that the ink is easily discharged toward the joint port
230
also when the inner bag
220
is deformed toward the joint port
230
.
So far, configurations of the practical embodiment hereof have been described individually, but they can be appropriately combined, and further advantages can be given rise to by implementing combination.
For example, the joint section undergoes combination of the configuration of elongated circle with the above-described valve configuration so that sliding at the time of installation/removal is stabilized and also, as concerns opening/closing of the valve, further certain opening/closing will become possible. In addition, taking the shape of the elongated circle, the quantity of ink supply can be certainly improved. At that time, the fulcrum of rotational mount is shifted upward, but with the bottom surface of the ink tank being inclined toward upward, installation/removal operation, which is with less complication and stable, will become possible.
As described so far, the above-described configurations of the practical embodiment hereof are configurations, which were not present conventionally, respectively and individually give rise to advantageous effect, and with each configuration requirement in a compound fashion give rise to organic configurations. That is, each of the above-described configurations is an excellent invention individually and in a compound manner.
<Ink jet Head Cartridge>
FIG. 23
is a schematic view of an ink jet head cartridge using the ink tank unit applicable to the present invention.
The ink jet head cartridge
70
of the mode shown in
FIG. 23
comprises the negative pressure control chamber unit
100
integrating the negative pressure control containers
110
a,
110
b,
and
110
c
respectively containing a plurality of kinds of liquid (three colors of yellow (Y), magenta (M), and cyanogens (C) for the practical embodiment hereof) which respective liquids can be ejected by the ink jet head unit
160
, and for this negative pressure control chamber unit
100
, the ink tank units
200
a,
200
b,
and
200
c
containing respective liquids can undergo installation/removal each other.
In the practical embodiment hereof, in order that the ink tank units
200
a,
200
b,
and
200
c
are respectively installed in the corresponding negative pressure control containers
110
a,
110
b,
and
110
c
without any mistake, and a holder
150
covering a part of the external surface of the ink tank unit
200
is provided, an ID member
250
having recess in the front surface in the direction that the ink tank unit
200
is installed is provided, and a convex ID member
170
corresponding to the recess of the ID member
250
is provided to the negative pressure control container
110
so as to be configured to certainly prevent miss-installation.
In the present invention, it goes without saying that the kinds of liquids to be contained may be other than Y, M, and C, and also it goes without saying that the number as well as combination of the liquids to be contained (for example, black (Bk) only to be in an individual tank, and other Y, M, and C to be in an integrated tank) may be optional.
<Recording Device>
Next, an example of the ink jet recoding device in which the above-described ink tank unit or ink jet head cartridge can be installed will be described using FIG.
24
.
The recording device shown in
FIG. 24
comprises a carriage
81
in which the ink tank unit
200
as well as the ink jet head cartridge
70
can be installed in an installable/removable fashion, a head restoration unit
82
in which a head cap to prevent the ink from ports of the head from drying and an absorption pump to absorb the ink from the ports at the time of the head's malfunction are integrated, and a paper feeding surface
83
on which the recording paper as the media to be recorded.
The carriage
81
, which has its home position upon the position of the restoration unit
82
, has its belt
84
to be driven by a motor, etc., so as to be scanned leftward in the drawing. During this scanning, the ink is ejected from the head toward the recording paper conveyed onto the paper feeding surface (platen)
83
so that printing is implemented.
Incidentally, the valve mechanism of the present invention, which is exploitable most suitably in the above-described liquid containing container, is not limited to this mode as the shape of the liquid containing container, but is applicable to other containers, which houses the liquid directly at the supply port section.
Next, a storage container of the ink jet head cartridge of the present invention as well as storage methods will be described.
FIG. 26
is a sectional view showing the ink jet head cartridge housed inside the storage container prior to its use. However, the storage container is not shown in FIG.
26
. As shown in
FIG. 26
, a face seal member
701
being a first seal member is attached on the nozzle surface of the ink jet head cartridge so that evaporation of the ink from the ejection port of the nozzle or ink leakage based on shocks or environmental changes, etc., will not take place. In addition, attached onto the vacuum control room cover
120
is an atmosphere communication port seal member
702
being the second seal member preventing flow-out of the ink so that the ink inside the negative pressure control container
120
will not be leaked outside from the air communication port
115
due to shocks or environmental changes, etc., and preventing evaporation of the ink so that evaporation of the ink inside during long-term storage will not change the material characteristics or quality of the ink. These seal members are removed when the use of the ink jet head cartridge starts. When the seal members are removed, it is preferable that they are removed from the atmosphere communication seal members
702
which do not remain in direct contact with the ink. In addition, an opening
150
a
is provided in the portion opposing the vacuum control room cover
120
of the holder
150
in order to remove the atmosphere communication port seal member
702
.
Incidentally, the atmosphere communication port seal member
702
is integrally provided on the rear surface of the later-described cover member
703
so that the atmosphere communication port seal member
702
is peeled off. Consequently, the order of unsealing of the seal member is automatically stipulated so that unsealing of the seal member in the wrong order is prevented and steps to remove the seal member separately can be reduced.
FIG. 27
is an exploded perspective view showing the ink jet head cartridge of a packing mode at the time of distribution.
As shown in
FIG. 27
, the ink jet head cartridge is housed inside the storage container
704
, and moreover the upper surface of the storage container
704
is covered with the cover member
703
. This will protect the ink jet head cartridge against shocks applied during distribution, and prevent evaporation of the ink. In the practical embodiment hereof, the storage container
704
contains PP (polypropylene) resin and the cover member
703
contains PET (polyethylene terephthalate) resin as their main components and are formed of compound films. Incidentally, thickness of the storage container
704
is approximately 1 mm. Therefore, the storage container
704
is deformable so that increase in the inner pressure can increase the inner volume, which will give rise to an advantage that pressurization is decreased.
Incidentally, for example in the case where pigment ink is used, under the packed state, installation of a tank for storage which contains clear ink in stead of installation of the ink tank which contains the pigment ink can solve a problem that the pigments are firmly fixed while it is left in vain. In this case, when the ink jet head cartridge is mounted on the recording device for use, the storage tank containing the clear ink is replaced with the ink tank containing pigment ink and the restoration process is implemented until the vacuum generating member containing room is filled with the pigment ink. Incidentally, as the ink that the storage tank contains, other than the above-described ink in the line of clear ink, ink in the line of dye ink that is different from the line of the pigment ink may be used.
Here, methods when to use the ink jet head cartridge housed in the storage container will be described.
At first, the cover member
703
of the storage container of the present invention under the above-described packed state is peeled off from the storage container
704
so that the ink jet head cartridge
70
integrated with the ink tank is taken out from inside the storage container
704
.
Next, the seal member
702
attached on the atmosphere communication port
115
of the vacuum generating member containing room of the ink jet head cartridge
70
is taken off, and thereafter the seal member
701
sealing the nozzle surface is taken off. The ink jet head cartridge
70
under this state is installed in the carriage inside the not shown printer. Here, in the case where the storage tank of the ink jet head cartridge is an ink tank containing clear ink as described above, all the storage tanks are taken off from the ink jet head cartridge, and an ink tank filled with pigment ink, etc., which, however, is configured the same as the above described storage tank on the market for sale separately as component, is installed in the ink jet head cartridge to implement recording.
According to the practical embodiment hereof, the vacuum generating member containing room
110
and the ink tank
200
are stored under being brought into connection so that the communicating section between the vacuum generating member containing room
110
and the ink tank
200
does not require any seal member to be attached, and thus the quantity of wrapping material does not increase. Moreover, the ink tank
200
is equipped in advance under packaged-storage state so that it does not take time to take the ink jet head cartridge out from the storage container through to install it in the recording device for use. Moreover, storing it under the state that the liquid supply rout reaching the recording head is filled with the ink, ink supply can be stabilized from the beginning of use.
FIG. 28
is a sectional view showing the ink jet head cartridge in the state that it is packaged inside the storage container.
The ink jet head cartridge
70
packed inside the storage container
704
is supported and fixed by the rib
704
a
formed inside the storage container
704
. Consequently, even if shocks take place during transportation, etc., the ink jet head cartridge
70
will not be damaged inside the storage container
704
.
Here, again with reference to
FIG. 26
, the absorption bodies
130
and
140
of the vacuum control room are filled with ink, and the ink flow path from the head unit
160
to the ink tank unit
200
is secured. An air region that is not filled with ink exists above the vacuum control room.
The ink tank unit
200
is brought into connection with the holder
150
and the vacuum control room under the state that the inner bag
220
is deformed to have its inner volume to be reduced compared with that of the box body
210
. Therefore, the ink tank unit
200
has an inflation margin for the inner bag
220
between the box body
210
and the inner bag
220
.
In the case where the ink jet head cartridge is set at the state shown in
FIG. 26
as the normal state, environmental changes, for example changes in the atmospheric pressure (decompressed environment due to the highland transportation) and temperature changes (hot environment due to transportation in a hot area, such as a desert, etc) cause the air in the air region above the vacuum control room to expand to give rise to the state of the ink jet head cartridge as shown in FIG.
29
.
As shown in
FIG. 29
, when the air in the air region above the vacuum control room expands, the ink interface is pushed down from the interface A to the interface B. Then, a portion of the ink filling the vacuum control room flows into inside the inner bag
220
of the ink tank, the inner bag
220
inflates itself to absorb the ink equivalent to the volume due to expansion of the air. This can prevent a big increase in the inner pressure inside the ink tank due to environmental changes.
FIG. 30
is a sectional view showing the ink jet head cartridge under the state where the ink tank is disposed upward in the vertical direction in the vacuum control room, which state could take place at the time of distribution for example, etc. When the ink jet head cartridge is left as it is with such a posture, the ink inside the vacuum generating member moves from the party with lower capillary force to the party with higher capillary force so as to give rise to a head difference h between the head of the interface L separating the ink from the atmosphere and the head of the ink included in the vacuum generating member boundary layer
132
C. Here, with the capillary force of the vacuum generating member
130
being P
2
and with the capillary force of the vacuum generating member boundary layer
132
C being Ps, in the case where this head difference h is greater than the capillary force difference between P
2
and Ps, the ink included in the boundary surface
132
C tries to flow into the second vacuum generating member
130
until this head difference h gets equal to the capillary force difference between P
2
and Ps.
However, the ink tank of the practical embodiment hereof, the head difference h is smaller than (or equal to) the capillary force difference between P
2
and Ps so that the ink included in the boundary surface
132
C is held and the quantity of the ink contained in the second vacuum generating member
130
will not increase.
For other postures, the difference between the head of the ink-atmosphere boundary surface L and the head of the ink included in the vacuum generating member boundary surface
132
C will become further smaller than the capillary force difference between P
2
and Ps, the boundary surface
132
C is ready to maintain the state having the ink over its whole area despite its posture. Consequently, in any posture, the boundary surface
132
C functions as the air introduction obstructing means to obstruct the air not to enter the liquid containing room from the communication section
800
in association with the partition wall and the ink contained in the vacuum generating member containing room so that the ink is leaked out from the vacuum generating member.
In addition, as described above, the capillary force Ps of the vacuum generating member boundary surface
132
C is greater than the capillary force P
2
of the second vacuum generating member
130
, and thus when the movement of the ink takes place from the vacuum control room
100
to inside the inner bag
220
of the ink tank
200
as shown in
FIG. 29
, the decrease in the ink interface within the vacuum generating member is once put under control at the boundary surface
132
C. In addition, likewise when the movement of the ink from inside the inner bag
220
of the ink tank
200
to the vacuum control room
100
takes place, the ink interface within the vacuum generating member is once put under control at the boundary surface
132
C. Therefore, the buffer space can be exploited efficiently, and dispersion of the ink interface within the vacuum generating member can be controlled so that the stable ink supply will become possible when the ink jet head cartridge is used.
(Second Practical Embodiment)
A second practical embodiment of the ink tank of the present invention will be described with reference to FIG.
31
and FIG.
32
.
FIG. 31
is a sectional view showing the state of the ink tank of the practical embodiment hereof prior to its vacuum generating member containing room being brought into junction with the liquid containing room. As shown in
FIG. 31
, the ink tank
1001
as a liquid containing container is configured by comprising a vacuum generating member containing room
1010
and a liquid containing room
1050
as in the above-described first practical embodiment. The vacuum generating member container room has an atmosphere communication port
1015
enabling communication between its inside portion and the atmosphere and a supply port to lead the liquid out into the recording head. The vacuum generating member containing room
1010
has a communication tube
1014
communicable to the liquid containing room
1050
. In addition, the ink (liquid) containing section of the liquid containing room
1050
is configured so that it is substantially tightly sealed with the sealing means
1057
. Other configurations of the ink tank, description of the ink consumption steps, and function of the ink tank, etc. are the same as in the above-described first practical embodiment, and description thereon will be omitted.
Next, the installation/removal structure between the vacuum generating member containing room
1010
and the liquid containing room
1050
featured in the present invention will be described.
During distribution, that is, prior to user's use of the ink jet recording device, the ink tank of the present invention is in a state that the vacuum generating member containing room
1010
and the liquid containing room
1050
are separated each other as shown in FIG.
31
. That is, during distribution, the communication tube
1014
of the vacuum generating member containing room
1010
and the opening section of the liquid containing room
1050
are not brought into connection. Thus, although the communication tube
1014
of the vacuum generating member containing room
1010
and the opening section of the liquid containing room
1050
are not brought into connection each other, in the ink tank of the embodiment hereof, the vacuum generating member containing room
1010
and the liquid containing room
1050
are temporally held by the guide member
1100
as the regulating means.
This guide member
1100
, in the embodiment hereof, is configured so as to cover the portions other than the surface having the ink supply port
1012
of the vacuum generating member containing room
1010
and the atmosphere communication port
1015
, and the portion of the atmosphere communication port
1055
of the liquid containing room
1050
. Moreover, the slide portion
1101
in provided in the guide portion
1100
, and this slide portion
1101
is caused to slide so that the vacuum generating member containing room
1010
and the liquid containing room
1050
can be disposed closer or departed.
The user, at the time when he uses this ink tank
1001
, brings the vacuum generating member containing room
1010
and the liquid containing room
1050
into combination for the first time prior to installation of the ink tank
1001
into the printer. When the both parties are bought into combination, the slide portion
1101
is caused to slide so that the both parties is pushed in each other. This makes the communication tube
1014
of the vacuum generating member containing room
1010
break through the seal means
1057
of the liquid containing room
1050
so that the communication tube
1014
of the vacuum generating member containing room
1010
and the opening section of the liquid containing room
1050
are brought into communication.
FIG. 32
is a sectional view showing a state after the vacuum generating member containing room and the liquid containing room of the ink tank of the practical embodiment hereof are brought into combination.
When the vacuum generating member containing room
1010
and the liquid containing room
1050
are brought into combination, the guide member
1100
covers the region in the vicinity of the combined portion of the communication tube
1014
of the vacuum generating member containing room
1010
and the opening section of the liquid containing room
1050
so that, even if ink leakage or scattering takes place from the combined portion, that ink will be scavenged into inside the guide member
1100
and will never be leaked out outside the guide member
1100
.
In addition, the guide member
1100
is provided with the slide section
1101
so that the both containing rooms
1010
and
1050
can be regulated so as to be aligned in the direction of pushing in each other, that is, the direction of installation/removal of the both containing rooms into one direction. This prevents the communication tube
1014
of the vacuum generating member containing room
1010
from being inserted into the opening of the liquid containing room
1050
in an inclined position when they are combined. Thus, with the slide portion
1101
being configured so that the containing rooms
1010
and
1050
are inserted into inside the guide portion
1100
each other when they are bought into combination, miniaturization of the ink tank
1001
at the time of combination can be pursued and the both containing rooms
1010
and
1050
will be able to be certainly brought into combination.
In addition, in the above description, a configuration with the guide member
1100
covering the periphery of the ink tank
1001
is exemplified, but the configuration of the guide member is not limited hereto, but the configuration covering only the upper as well as lower portion of the ink tank
1001
will do if, for example, the direction of combination can be maintained certainly. In this case, the guide member is configured not to cover in the vicinity of the combination portion, but regulation on the direction of the combination can prevent ink leakage or scattering at the time of combination.
In addition, after the ink in the liquid containing room
1050
is all used up, the ink tank
1001
is abandoned with the both containing sections
1010
and
1050
being left combined, and a new ink tank
1001
is installed in the printer or the vacuum generating member containing room
1010
as well as the liquid containing room
1050
is replaced with new ones from the guide member
1100
, and the guide member
1100
is closed again so that they are installed in the printer, and thus the user can implement ink exchange operation without being concerned about suffering from ink stains.
Moreover, according to the configuration of the practical embodiment hereof, after the ink inside the liquid containing room
1050
is used up, the slide section
1101
is opened so that the only the liquid containing room
1050
can be replaced with a new one, and the slide section
1101
of the guide member
1100
can be closed again and the both containing sections
1010
and
1050
can be brought into combination. This is preferable from the point of view to recycle resources or to reduce running costs.
FIG. 33
is a perspective view showing the ink tank in the state where the vacuum generating member containing room and the liquid containing room are brought into combination.
As shown in
FIG. 33
, the ink tank of the practical embodiment hereof is configured to have the surface in which the ink supply port
1012
and the atmosphere communication port
1015
are provided not to be covered with the guide member
1100
.
FIG. 34
is a perspective view showing the state when the ink tank
1001
of the practical embodiment hereof configured as described above is installed in the later described recording head
1060
. As shown in
FIG. 34
, four ink tanks
1001
are installed in the recording head
1060
. Respective ink tanks
1001
are configured to contain ink colors different from each other (for example, yellow, magenta, cyanogen, and black) so that color printing can be implemented with the recording head
1060
.
(Third Practical Embodiment)
FIG. 35
is a sectional view showing a third practical embodiment of the ink tank of the present invention.
The ink tank
1001
of the practical embodiment hereof has as the ink tank of the second practical embodiment the vacuum generating member containing room
1010
and the liquid containing room
1050
to be integrally held with the guide member
1150
being the regulating means. The guide member
1150
in the practical embodiment hereof is provided with a flexible accordion section
1151
so that expansion and contraction of this accordion section
1151
can cause the vacuum generating member containing room
1010
and the liquid containing room
1050
to get closer or departed each other.
Moreover, in the practical embodiment hereof, an engaging concave section
1010
a
is formed in the vacuum generating member containing room
1010
and an engaging convex section
1050
a
is formed in the liquid containing room
1050
. The engaging concave section
1010
a
and the engaging convex section
1050
a
are brought into engagement each other when the vacuum generating member containing room
1010
and the liquid containing room
1050
are brought into combination so as to hold the combined state of the both containing sections
1010
and
1050
. Incidentally, the combining operation of the both containing sections
1010
and
1050
in the practical embodiment hereof is the same as in the second practical embodiment, and thus the detailed description will be omitted.
Also according to the practical embodiment hereof, when the vacuum generating member containing room
1010
and the liquid containing room
1050
are brought into combination, the guide member
1150
covers the combined portion of the communication tube
1014
of the vacuum generating member containing room
1010
and the opening of the liquid containing room
1050
so that, even if ink leakage or scattering takes place from the combined portion, that ink will be scavenged into inside the guide member
1150
and will never be leaked out outside the guide member
1150
.
In addition, the guide member
1150
is provided with the accordion section
1151
so that with a simple configuration the both containing rooms
1010
and
1050
can be regulated in the direction of pushing in each other into one direction and at the time of combination, the communication tube
1014
of the vacuum generating member containing room
1010
can be prevented from being inserted into the opening of the liquid containing room
1050
in an inclined position. Moreover, the state of combination of the both containing sections
1010
and
1050
can be held by the engaging concave portion
1010
a
and the engaging convex section
1050
a,
so that the combining state of the both combining rooms each other can be stabilized and the ink supply operation can become more reliable.
Incidentally, the above-described engaging concave section
1010
a
as well as the engaging convex section
1050
a
are applicable to the ink tank having the slide member described with reference to FIG.
31
.
Claims
- 1. A stored ink jet head cartridge, in a closed space comprising:an ink jet recording head having an ejection port for ejecting ink; a negative pressure generating member containing chamber which has a negative pressure generating member for generating negative pressure and an atmosphere communicating part for communicating with outside; a mounting part; a liquid supply container exchangeably mounted to the mounting part, said liquid supply container having a liquid containing part forming a substantially closed space except for a communicating part communicating with said negative pressure generating member containing chamber and generating negative pressure by deforming accompanied with flowing-out of liquid contained therein, and having a box-like body with an inside surface equal to or analogous to an outside surface of said liquid containing part and with an atmosphere communicating part for introducing atmosphere, the liquid supply container being mounted onto said mounting part so as to form said communicating part communicating with said negative pressure generating member containing chamber; and a first sealing member for sealing said ejection port and a second sealing member for sealing the atmosphere communicating part of said negative pressure generating member containing chamber, and wherein part of said liquid containing part is stored in a state of being separated from said box-like body, and the interior of said liquid containing part of said liquid supply container and a liquid supply passage from said communicating part to said recording head are filled with liquid.
- 2. The stored ink jet head cartridge according to claim 1, wherein said negative pressure generating member is configured by two fellow absorbents made of fiber material, and a boundary surface of said two fellow absorbents is arranged on the atmosphere communicating part side of said negative pressure generating member containing chamber relative to said communicating part.
- 3. The stored ink jet head cartridge according to claim 2, wherein a main fiber direction of said fiber material is arranged approximately horizontally in an attitude of said ink jet head cartridge in use.
- 4. The stored ink jet head cartridge according to claim 2, wherein the boundary surface of said two fellow absorbents is arranged near said communicating part.
- 5. The stored ink jet head cartridge according to claim 1, further comprising a storage container and a sealed lid for forming the closed space.
- 6. A stored liquid container comprising:a negative pressure generating member containing chamber which has a liquid supply part for supplying liquid to outside and an atmosphere communicating part for communicating with the atmosphere and which contains a negative pressure generating member for keeping liquid therein; a liquid containing chamber which forms a substantially closed space except for a communicating part to said negative pressure generating member containing chamber and which has a liquid containing part for containing liquid; regulating means for regulating a connecting direction of said negative pressure generating member containing chamber and said liquid containing chamber; and engaging means for each of said negative pressure generating member containing chamber and said liquid containing chamber to facilitate a mutually connected state, wherein said negative pressure generating member containing chamber and said liquid containing chamber are stored separated from each other with said communicating part to said negative pressure generating member containing chamber of said liquid containing chamber being closed, and said negative pressure generating member containing chamber and said liquid containing chamber are connectable to each other such that closure of said communicating part is released for the first time when said liquid container is used, and wherein both of said negative pressure generating member containing chamber and said liquid containing chamber are connected to each other while regulating the connecting direction of said negative pressure generating member containing chamber and said liquid containing chamber by said regulating means, and when using said liquid container.
- 7. The stored liquid container according to claim 6, further comprising a storage container and a sealed lid for forming the closed space.
- 8. A liquid container comprising: a negative pressure generating member containing chamber which has a liquid supply part for supplying liquid to outside and has an atmosphere communicating part for communicating with the atmosphere and which contains a negative pressure generating member capable of keeping liquid therein; and a liquid containing chamber which forms a substantially closed space except for a communicating part to said negative pressure generating member containing chamber and which has a liquid containing part for containing liquid,wherein said negative pressure generating member containing chamber and said liquid containing chamber are separated from each other, and the liquid container further comprises: closing means for closing the communicating part to said negative pressure generating member containing chamber of said liquid containing chamber; and regulating means for regulating the connecting direction when connecting said negative pressure generating member containing chamber and said liquid containing chamber.
- 9. The liquid container according to claim 8, wherein said negative pressure generating member containing chamber has liquid therein before being connected to said liquid containing chamber.
- 10. The liquid container according to claim 8, wherein said negative pressure generating member containing chamber has no liquid therein before being connected to said liquid containing chamber.
- 11. The liquid container according to claim 8, wherein said regulating means is a sliding member capable of expanding and contracting in one direction.
- 12. The liquid container according to claim 8, wherein said regulating means is a bellows member capable of expanding and contracting in one direction.
- 13. The liquid container according to claim 8, wherein each of said negative pressure generating member containing chamber and said liquid containing chamber has engaging means for keeping the mutually connected state.
- 14. The liquid container according to claim 8, wherein said regulating means is configured so as to cover at least the periphery of the connecting area of said negative pressure generating member containing chamber and said liquid containing chamber.
- 15. The liquid container according to claim 14, wherein said regulating means is configured so as to cover the periphery except for a liquid supply port surface of said negative pressure generating member containing chamber and an atmosphere communicating port surface of said liquid containing chamber.
Priority Claims (2)
Number |
Date |
Country |
Kind |
11-179055 |
Jun 1999 |
JP |
|
11-179083 |
Jun 1999 |
JP |
|
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