Certain example embodiments of this invention relate to a storm shutter system for protecting windows from hurricane conditions, storm conditions, and/or the like. More particularly, certain example embodiments relate to a storm shutter assembly clip used for stitching together multiple storm shutter panels in making a storm shutter system, and/or assembly method for accomplishing the same. In certain example embodiments, the clip includes upper and lower portions, with the upper portion having at least one arm extending therefrom, and the lower portion having a housing including a nut. A hole is formed in the lower portion. The upper and lower portions of the clip may be angled so as to correspond with an angle formed by intermediate portions of the storm shutter panels. The at least one arm of the clip is slipped over an end of the first shutter panel so that the hole of the clip aligns with holes of the inner and outer shutter panels. A screw is fed through the holes of the first and second shutter panels and the clip so as to engage with the nut, the shutter panels tightening together via the screw being received by the nut in forming the storm shutter system.
The number of hurricanes impacting the United States has increased in recent years, as has the damage caused by the same. Buildings such as homes, apartment buildings, office building, and the like often suffer significant damage during hurricanes or other types of strong storms. A common cause of damage is the breaking of windows in a building.
Window coverings have been used for many years to protect buildings from the elements (e.g., wind, rain, flying debris, etc.). One form of protection is the shutter system (sometimes also called a hurricane shutter). Typically, such shutter systems are attached to buildings using studded mounts and headers that are left up year-round. In such systems, storm shutter panels are inserted into the header at the top and placed over studs at the bottom, with wing nuts or other fastening systems used to hold the shutters in place.
Oftentimes, multiple panels are needed to cover an entire window. To decrease deflection and increase stability, multiple panels are “stitched” together in the center of the panels at the overlaps using sidewalk screws and wing nuts, or other suitable fastening systems.
A bar also is sometimes used for support when multiple panels are stitched together. For example, the bar is placed behind the panels, with the being attached to it through the shutters, thereby providing increased stability.
During stitching, a hole is drilled through both panels (if a preformed hole is not already provided). Then, the sidewalk screw is placed through the hole and secured by the wing nut. For proper installation, two people are needed. That is, one person is needed on a first side to tighten the wing nut, while another person is needed on a second side to secure the screw.
Thus, although such stitched-together storm shutter systems have been effective in reducing damage to buildings caused by the elements, further improvements are still possible to these basic techniques. For example, it will be appreciated that there is a need in the art for an improved storm shutter system and/or assembly method that reduces the need for multiple individuals during assembly and/or makes assembly of the same easier. It also will be appreciated that there is a need in the art for storm panel fastener or storm shutter assembly clip to facilitate the assembly of multiple storm panels in a storm shutter system.
In certain example embodiments of this invention, a storm shutter panel assembly clip is provided for connecting first and second storm shutter panels in making a storm shutter system. An upper portion has at least one arm extending therefrom. A lower portion includes a housing having a nut located therein. A hole is formed in the lower portion so as to correspond with a hole of the nut. The upper and lower portions are angled or bent away from each other so as to substantially correspond with an angle at which the first and second storm shutter panels connect to one another. The at least one arm is back-turned so as to extend towards the lower portion. The arm is spaced apart from the upper portion so that a channel is formed therebetween for accommodating an end of the first or second panel. The first and second panels are securable to one another when a screw is fed through corresponding holes thereof and the hole of the lower portion, so as to engage with the nut.
In certain example embodiments, a storm shutter system is provided. First and second storm shutter panels connect together at an overlapping portion of each of the first and second storm shutter panels. Each said storm shutter panel includes plateau and valley portions connected by intermediate portions, and each said storm shutter panel has a hole formed therein at the overlapping portion thereof so as to facilitate connections with other storm shutter panels. A storm shutter panel assembly clip is provided. It comprises an upper portion having at least one arm extending therefrom, and a lower portion including a housing having a nut located therein, with a hole being formed in the lower portion so as to be positioned at a location corresponding with a hole of the nut and the holes of the first and second storm shutter panels. The upper and lower portions are angled or bent away from each other so as to substantially correspond with a shape of at least a part of the overlapping portions of the first and second storm shutter panels. The at least one arm is back-turned so as to extend towards the lower portion, with the arm being spaced apart from the upper portion so that a channel is formed therebetween for accommodating an end of the first or second panel. A screw is fed through the holes of the first and second panels and the hole of the lower portion of the storm shutter panel assembly clip so that the screw secures the first and second storm shutter panels together in cooperation with the nut in the housing of the storm shutter panel assembly clip.
In certain example embodiments, a method of making a storm shutter system is provided. First and second storm shutter panels are provided for connecting together at an overlapping portion of each of the first and second storm shutter panels, with each said storm shutter panel including plateau and valley portions being connected by intermediate portions and each said storm shutter panel having a hole formed therein at the overlapping portion thereof so as to facilitate connections with other storm shutter panels. A storm shutter panel assembly clip is provided. It comprises an upper portion having at least one arm extending therefrom, and a lower portion including a housing having a nut located therein, with a hole being formed in the lower portion so as to be positioned at a location corresponding with a hole of the nut and the holes of the first and second storm shutter panels. The upper and lower portions are angled or bent away from each other so as to substantially correspond with a shape of at least a part of the overlapping portions of the first and second storm shutter panels. The at least one arm is back-turned so as to extend towards the lower portion, the arm being spaced apart from the upper portion so that a channel is formed therebetween for accommodating an end of the first or second panel. The end of the first or second panel is inserted into the channel formed by the at least one arm and the upper portion of the storm shutter panel assembly clip so that the holes of the first and second storm shutter panels and the hole and nut of the storm shutter panel assembly clip are substantially aligned. A screw is fed through the substantially aligned holes. The first and second storm shutter panels are secured together via the screw in cooperation with the nut in the housing of the storm shutter panel assembly clip.
The features, aspects, advantages, and example embodiments described herein may be combined to realize yet further embodiments.
These and other features and advantages may be better and more completely understood by reference to the following detailed description of exemplary illustrative embodiments in conjunction with the drawings, of which:
In certain example embodiments of this invention, a storm shutter panel assembly clip is provided for connecting first and second storm shutter panels in making a storm shutter system. An upper portion has at least one arm extending therefrom. A lower portion includes a housing having a nut located therein. A hole is formed in the lower portion so as to correspond with a hole of the nut. The upper and lower portions are angled or bent away from each other so as to substantially correspond with an angle at which the first and second storm shutter panels connect to one another. The at least one arm is back-turned so as to extend towards the lower portion. The arm is spaced apart from the upper portion so that a channel is formed therebetween for accommodating an end of the first or second panel. The first and second panels are securable to one another when a screw is fed through corresponding holes thereof and the hole of the lower portion, so as to engage with the nut.
In certain example embodiments, a storm shutter system is provided. First and second storm shutter panels connect together at an overlapping portion of each of the first and second storm shutter panels. Each said storm shutter panel includes plateau and valley portions connected by intermediate portions, and each said storm shutter panel has a hole formed therein at the overlapping portion thereof so as to facilitate connections with other storm shutter panels. A storm shutter panel assembly clip is provided. It comprises an upper portion having at least one arm extending therefrom, and a lower portion including a housing having a nut located therein, with a hole being formed in the lower portion so as to be positioned at a location corresponding with a hole of the nut and the holes of the first and second storm shutter panels. The upper and lower portions are angled or bent away from each other so as to substantially correspond with a shape of at least a part of the overlapping portions of the first and second storm shutter panels. The at least one arm is back-turned so as to extend towards the lower portion, with the arm being spaced apart from the upper portion so that a channel is formed therebetween for accommodating an end of the first or second panel. A screw is fed through the holes of the first and second panels and the hole of the lower portion of the storm shutter panel assembly clip so that the screw secures the first and second storm shutter panels together in cooperation with the nut in the housing of the storm shutter panel assembly clip.
In certain example embodiments, a method of making a storm shutter system is provided. First and second storm shutter panels are provided for connecting together at an overlapping portion of each of the first and second storm shutter panels, with each said storm shutter panel including plateau and valley portions being connected by intermediate portions and each said storm shutter panel having a hole formed therein at the overlapping portion thereof so as to facilitate connections with other storm shutter panels. A storm shutter panel assembly clip is provided. It comprises an upper portion having at least one arm extending therefrom, and a lower portion including a housing having a nut located therein, with a hole being formed in the lower portion so as to be positioned at a location corresponding with a hole of the nut and the holes of the first and second storm shutter panels. The upper and lower portions are angled or bent away from each other so as to substantially correspond with a shape of at least a part of the overlapping portions of the first and second storm shutter panels. The at least one arm is back-turned so as to extend towards the lower portion, the arm being spaced apart from the upper portion so that a channel is formed therebetween for accommodating an end of the first or second panel. The end of the first or second panel is inserted into the channel formed by the at least one arm and the upper portion of the storm shutter panel assembly clip so that the holes of the first and second storm shutter panels and the hole and nut of the storm shutter panel assembly clip are substantially aligned. A screw is fed through the substantially aligned holes. The first and second storm shutter panels are secured together via the screw in cooperation with the nut in the housing of the storm shutter panel assembly clip.
Referring now more particularly to the accompanying drawings in which like reference numerals indicate like parts throughout the several views,
The corrugated metal storm shutter panels 10 may be made of sheet metal such as aluminum, steel, tin or the like. There is some small amount of flexibility in the metal panels 10; however, generally speaking, the panels 10 are rigid enough to be used as storm shutter panels and withstand storm conditions and shipping/handling. The panels may be of any suitable thickness (e.g., metal panels may be about 0.100 inches thick). The panels 10 also may be of any suitable width. For example, the panels 10 may have a width of about one foot (twelve inches).
In certain example embodiments, a storm shutter system is provided which may include both clear plastic corrugated storm shutter panels 12 and opaque metal corrugated storm shutter panels 10, which may partially overlap each other in an installed state over a window or the like, as disclosed, for example, in co-pending and commonly-assigned application Ser. No. 11/265,498, the entire contents of which are incorporated herein by reference.
As shown in
As noted above, a screw 38 is fed through holes (which may be drilled or preformed) in the storm shutter panels 10a and 10b. The screw 38 is held in place, and thus the storm shutter panels 10a and 10b are fixed together, using a wing nut 39. Two people are required for this assembly, a first person for tightening the nut 39, and a second person for holding the screw 38 in place. Thus, a storm shutter system is formed. As shown in
In order to reduce the need for two people and to facilitate storm shutter system assembly, certain example embodiments, a storm shutter assembly clip is provided. The storm shutter assembly clip of certain example embodiments slips onto the bottom edge of the panel via one or more arms, lips, or clamps formed at an upper end thereof. A lower portion slips over holes that are preformed or predrilled in first and second storm shutter panels at corresponding locations. The storm shutter assembly clip is placed over the hole on the bottom panel while the holes are still aligned. A screw (e.g., a ¼″ sidewalk screw) or other suitable assembly means is secured to the clip, which includes a nut located in its bottom housing, thereby tightening the panels together. The nut is held in place via the housing, which reduces and sometimes even eliminates its ability to spin when a screw or other suitable fastening mechanism is inserted. Thus, the clips of certain example embodiments are easy to slip into place, allow for easier installation, and reduce the need for two persons during installation.
Referring once again to the drawings, the storm shutter assembly clip of certain example embodiments will now be described in more detail with reference to
The storm shutter assembly clip 40 comprises an upper portion 40a and a lower portion 40b. The lower portion 40b has a hole 40c formed therein so that a screw may be threaded therethrough. The upper portion 40a comprises one or more arms, lips, or clamps for engaging with the outer storm shutter panel (shown cross-sectionally in
The lower portion 40b of the clip 40 includes a plurality of downward extending arms 46 each having lips 46a that collectively form a housing for holding a nut or bolt 48. The housing formed by the downward extending arms 46 may hold the nut 48 firmly in place in certain example embodiments. In certain example embodiments, the nut 48 may float a little within the housing so as to allow it to be more easily aligned with the screw and holes of the storm shutter panels 10a and 10b. The housing may be formed so as to accommodate the nut 48. For example, the housing may be substantially square shaped so as to accommodate a substantially square-shaped nut 48. Of course, a substantially square shaped housing also may accommodate substantially hexagonal, octagonal, or other shaped nuts, as well. Thus, the nut 48 may float a little within the housing so as to facilitate the alignment of the holes for receiving the screw, even though the nut 48 will remain substantially in place in the housing.
An optional locator tab 49 may be formed in the lower portion 40b of the clip 40 so as to facilitate the placement thereof, in certain example embodiments.
As shown perhaps best in
As shown perhaps best in
Thus, as will be appreciated from
The storm shutter assembly clip 40 of certain example embodiments may be formed from any suitable material. For example, clip 40 made from any suitable metal or non-metal material, such as, for example, spring steel, a polymer, etc.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
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Number | Date | Country | |
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20090250175 A1 | Oct 2009 | US |