The present invention relates generally to apparatuses and methods for treating or filtering fluids, and more particularly to apparatuses and methods for use in conjunction with box culverts to collect and filter storm water runoff.
Impervious surfaces and other urban and suburban landscapes generate a variety of contaminants that can enter storm water, polluting downstream receiving waters. These contaminants can include heavy metals, oils, and greases, organic toxins, as well as trash and debris. In response to tighter guidelines imposed by environmental and regulatory agencies, the control of pollution, silt and sediment found in storm water runoff and other sources of water is receiving ever-increasing attention at all levels of federal, state, and local government. Federal and state agencies have issued mandates and developed guidelines regarding the prevention of non-point source (storm water caused) pollution that require action by governmental entities. These mandates affect the management of water runoff from sources such as storms, slopes, and construction sites. In addition, there are many other laws and regulations in place that restrict the movement or disposal of significant amounts of water. Such laws and regulations have a significant impact on, for example, the ways that states, municipalities, highway authorities and other responsible bodies can drain or otherwise dispose of storm water runoff or other water falling on or passing over highways, roadways, parking lots and the like.
Typical storm water filtration systems used to reduce pollutant loading in runoff from urban developments include known filter devices housed in a vault configuration. The filter devices capture and retain sediment, oils, metals and other target constituents close the source and reduces the total discharge load. As illustrated in
Referring to
Because the vault and the components must be separately constructed, time and effort is required to size and manufacture different vaults and components for different flow capacities. Moreover, the platform on which the filter devices rest must be sized and designed to securely fit these different vault structures. In practice, the filtration capacity is often limited by the size of an individual vault. Installation of the various components in the system may require additional effort, particularly for larger systems with a large number of filter devices and increased treatment capacities.
Thus, there exists a need for practical and economical storm water filtration methods and apparatuses that can be easily manufactured and installed at a site. There is also a need for a storm water filtration system that can efficiently handle bypass flows during peak events. There is also a need for a storm water filtration system that can be configured to handle different levels of storm water flows.
The present invention provides more effective methods and apparatuses for filtering and treating polluted or dirty water, such as storm water runoff, using existing box culverts. The invention relies on the support structures in the box culvert to install a “false floor” that supports the filter media and allows filtered flows to pass along the top. The false floor also creates an annular space below to allow for unfiltered bypass flows from the system.
A conventional box culvert includes a rectangular-shaped drain or pipe that channels water flow under roads, parking lots, railroads, or similar obstructions. Other shapes such as arched, round, circular, or curved culverts are also available. Box culverts are generally available as precast units that can be manufactured before installation. They provide both load bearing strength and structural integrity. Because they are readily available and easily sourced for construction applications, box culverts provide a versatile, structurally strong, and cost effective structure to support storm water filtration systems. Box culverts are available in various standard sizes and known materials, such as precast concrete. Thus, one advantage of the use of a box culvert in the present invention is the ability to use existing structures that are available and manufactured according to standard industry sizes. This allows for ease of manufacture, as well as quicker and more economical installation.
Another advantage of the present invention is the use of one or more false floors installed in an existing box culvert to provide a separate, alternate path for storm water flow. A false floor is set within the box culvert. It provides a platform or mounting surface on which filter devices may rest. It also creates an annular space beneath the floor through which unfiltered flows moving from the bypass assembly can move. In this way, the false floor separates filtered and unfiltered storm water flowing through the same system.
Another advantage of the present invention is the flexibility to configure and use additional filter sections in box culverts, as needed for a given site or filtration capacity. Because the box culverts are modular, a plurality of box culverts may be used in different configurations, depending on the needs of a given site or construction project. The system can be expanded to accommodate multiple units. In addition, filter units can be added or removed as needed.
Another advantage of the present invention is the use of one or more internal bypass assemblies disposed within one or more walls of the inlet section. The internal bypass assembly provides an alternate path for storm water during peak flow events by diverting storm water from a filter section into an annular space below the filter section.
A further advantage of the present invention is the reduction of the workload required of one more particular filter unit in terms of the amount of sedimentation, silt and pollution that they are required to remove over the course of its life span. These advantages can be accomplished by installing multiple filter banks, such that at least a portion of storm water runoff or other passing fluids can be processed through multiple banks during high flow events.
Another advantage of the present invention is the ability to retain gross pollutants, such as trash, debris, and coarse sediment, within a filtration system, without impeding peak flow bypass needs. The present invention allows for trash capture through the use of a bypass manifold assembly located within a box culvert.
Yet another advantage of the present invention is the provision of more effective methods and apparatuses for filtering and treating polluted or dirty water, such as storm water runoff, that passes over highways, roadways, parking lots and the like, such that whatever fluid eventually makes its way into a final drainage infrastructure or destination is likely to be cleaner. This advantage is realized by providing an apparatus and method for processing water runoff or other fluid when such fluid enters a water treatment system. These and other useful objects are achieved by the improved apparatuses and methods disclosed herein.
One embodiment of the present invention provides an apparatus adapted to cooperatively engage with a box culvert, comprising: an inlet section disposed within a box culvert; at least two outer walls shared with the box culvert; at least one internal bypass assembly disposed within a wall of the inlet section comprising two substantially vertical weirs; at least one filter section in fluid communication with the bypass assembly comprising at least two inner walls and filter media; at least one bottom platform disposed within the box culvert and under at least a portion of the filter section, wherein the space between a lower surface of the platform and an upper surface of the box culvert forms an annular space through which unfiltered fluid is allowed to flow; and an outlet section in fluid communication with the filter section, wherein said outlet section comprises at least two outer walls shared with a box culvert.
Optionally, the apparatus may comprise an access riser along a top surface of the box culvert, wherein the access riser includes a moveable access cover. The apparatus may further comprise multiple filter sections, wherein a substantially vertical separation plate is disposed between adjacent filter sections. The apparatus may further comprise multiple bottom platforms, wherein a closure plate separates adjacent platforms. The platform of the apparatus may optionally comprise concrete.
In another embodiment, the present invention provides a method of processing fluid comprising the steps of selecting an inlet of a box culvert; selecting a filter device; coupling said box culvert and said filter device; installing a platform disposed within the box culvert and under the filter device, wherein the surface of the platform rests on a surface of the box culvert; and passing fluid through said box culvert and filter device. The space between a lower surface of the platform and an upper surface of the box culvert forms an alternate route for fluid flow.
In some embodiments, it is contemplated that the dimensions and structural configurations of the box culvert and filter elements can vary with a range dependent on one or more design factors including but not limited to: desired water volume capacity, desired weight of each modular unit, desired load-bearing tolerance for each unit, desired amount of water flow to be managed, size and structure of overall assembly in which the system is to be used, and/or the desired access space for inspection and maintenance purposes. Other apparatuses, methods, features and advantages of the invention will be apparent to one with skill in the art upon examination of the following figures and detailed description. All such additional apparatuses, methods, features and advantages are included within this description and are encompassed within the scope of the invention.
The included drawings are for illustrative purposes and provide examples of possible structures for the disclosed inventive storm water filtration system. These drawings in no way limit any changes in form and detail that may be made to the invention by one skilled in the art without departing from the spirit and scope of the invention.
In the following detailed description, references are made to the accompanying drawings, which form a part of the description and in which are shown, by way of illustration, specific embodiments of the present invention. Although these embodiments are described in sufficient detail to enable one skilled in the art to practice the invention, these examples are not limiting. Other embodiments may be used, and changes may be made without departing from the spirit and scope of the invention.
One embodiment of the present invention includes a filtration system with multiple filter sections, each section containing filter media that forms a treatment bay for incoming storm water. The filtration system is incorporated into a precast box culvert with a standard industry design. The box culvert is shown as a large pipe structure having a rectangular cross section, but in practice, the box culvert may have any other size and shape common known in the art, such as round, elliptical, circular or curved.
As shown in
One or more inlet bypass assemblies 205 are located within the inlet section. The bypass assembly includes two substantially vertical weirs. A first weir is located at a lower portion of the assembly and forms a barrier to the flow of storm water entering the inlet section and against which storm water can accumulate. The second weir is behind the first weir, preferably positioned such that the top edge of the second weir is higher than the top edge of the first weir. The first weir can be located in front of the second weir to first capture gross pollutants such as trash or debris. A floatables weir, which can also take the form of a gross pollutant hood, can be optionally located at a top portion of the assembly and at least partially obstructs the passage of trash and floatables to the adjacent chambers. One or more steel plates may be used for or as part of one or more weirs. In addition, one or more pipes or flow thru tubes may be positioned through slots in the weirs to convey fluid to the filter sections. In a preferred embodiment, two flow thru tubes may be incorporated to direct flow in a given bypass assembly. One or multiple bypass assemblies can be positioned within the interior of a box culvert, downstream from the inlet opening. One or multiple bypass assemblies can be placed side by side along a wall in the inlet section. One or more filter sections 206 are placed downstream from the inlet section. An equalization port 207 is placed in the inlet section (and in the outlet section, as well).
During periods of normal flow, storm water flows from the inlet section through the bypass assembly and toward downstream filtration media, where it is treated using filtration methods known in the art, including filter devices with filter cartridges or perforated sand pipes. In one embodiment, the filter devices may be cylindrical in shape and manufactured from durable polymeric components with a polymer-coated steel support screen and stainless steel hardware. Its base construction allows use with a wide variety of media chose to address site-specific pollutants of concern. Additional access covers 209 and access risers with steps 210 or ladder 211 can be included in the filter sections. The presence of these additional ports allows for inspection, clean-out, monitoring, and maintenance of the filter sections.
Subsequent filter sections of the system may be built into individual box culverts or culvert segments placed side by side. To connect the segments, tongue and groove joints 212 are sealed with asphalt mastic and non shrink grout on the inside surfaces. An outlet section 208 is located at an end of the filtration system and includes an outlet 213 for storm water to exit the system.
As shown in
When multiple filter sections are included, as shown in
An embodiment of the bypass assembly is shown in more detail in
The design of the filtration system of the present invention is scalable. Because the box culverts are modular and can be added as needed, the filtration system can be assembled in various configurations to accommodate relatively high fluid flow along a space.
Storm water enters through an inlet section 306. One or more inlet bypass assemblies 307 are located downstream from the entrance of each bank. In a preferred embodiment, three bypass assembles are placed in each of the four banks, providing for a total of twelve bypass assemblies. The inlet sections include equalizing boot couplers, 308 and 309. During periods of routine flow, storm water moves from the inlet section through the bypass assembly, after which it is filtered by filter cartridges 310 placed in the filter sections 311. The filtered flows are directed to one or more outlet sections 312, which also include one or more equalizing boot couplers 313, and exit the system through an outlet 314 located on one side. False floors disposed within the box culverts under the filter cartridges provide a secondary route for unfiltered bypass flows during period of high storm water flow. Stainless steel connecting plates 315 join false floors from adjacent filter sections. By way of example, a filtration system configured in this way may be designed to handle a treatment flow rate of about 6,624 gallons per minute (14.76 cubic feet per second) and a bypass flow rate of about 15.9 cubic feet per second.
In this embodiment, storm water enters through a single inlet; filtered and unfiltered exits through a single outlet. However, the system can be configured to accept flow from additional inlets and additional outlets, such as external pipes or other structures. For example, unfiltered bypass flow can be directed to a separate pipe or manifold, from which it would then exit the system.
Notably, the system of the present invention allows for flexibility in the event that additional capacity is needed after installation. Although the filter banks are shown in the figures to be populated, in practice, some of the filter banks may be left vacant. Plugs, such as stainless steel separation plates or other dividers, can be provided to isolate those unused banks during operation. As the filtration needs of a particular site increases, filter devices with additional media may be added in the previously unused banks, and the plugs can be removed to increase the filtration capacity of a given system.
For cleanout and maintenance, bolted and gasketed access covers 404 may be integrated using field poured concrete collar. The access covers may be lifted to allow for maintenance, clean-out, or monitoring of a filter section. In this way, the filtration system will not be clogged. Additional access risers with steps 405 or a ladder 406 can also be included to facilitate access into and out of a particular unit.
Between individual filter sections, tongue and groove joints 407 are sealed with asphalt mastic and non-shrink grout on one or more inside surfaces. It is contemplated that in some embodiments, further connecting means or fastening means may be provided for securing the box culverts. For example, wires, plastic ties, fasteners (e.g., screws, rivets, nails, snap-clips, and the like) or adhesive means (e.g., tape, glue, and the like) may be used to secure box culverts.
The present invention uses the haunch or shoulder of the box culvert as a load-bearing surface, to support a false floor. This assembly provides for a more economical design, as available standard precast concrete box culverts may be used. It can also eliminate the need for separate piping and the accompanying hydraulic issues that may arise, as bypass flows can be directly to the annular space under the false floor.
As shown in more detail in
The false floor includes one or more cartridge impression forms 603 that create recesses, on which filter cartridges can rest. Threaded insert forms 604 are also included to be used with threaded inserts. Because of it relatively compact size, this false floor with four filter recesses may be placed at an outlet section, next to an outlet pipe.
Another embodiment of the false floor of the present invention is shown in
Yet another embodiment of the false floor with additional filter cartridges is shown in
The components of the present filtration system, including the bypass assemblies, false floor, filter sections, and banks can be placed in different positions and configurations to address storm water management needs along different surfaces and around different surface structures. For example, the false floor can be installed along side walls or underneath vertical walls. Different filter media known in the art may be used. In addition, the filtration system may be used alone or in connection with other storm water management devices to increase the capacity and improve processing of storm water. The box culverts may be attached to a retention or detention system for water storage. As a further embodiment, a method of telemetric monitoring can be incorporated into the systems to better manage water flows.
Although the foregoing invention has been described in detail by way of illustration and example for purposes of clarity and understanding, it will be recognized that the above described invention may be embodied in numerous other specific variations and embodiments without departing from the spirit or essential characteristics of the invention. Certain changes and modifications may be practiced, and it is understood that the invention is not to be limited by the forgoing details, but rather is to be defined by the scope of the appended claims. Various modifications, alternative constructions, design options, changes and equivalents will readily occur to those skilled in the art and may be employed, as suitable, without departing from the true spirit and scope of the invention. Such changes might involve alternative materials, components, structural arrangements, sizes, shapes, forms, functions, operational features or the like.
This application claims the benefit of U.S. Provisional Application No. 61/681,097 filed on Aug. 8, 2012, which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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61681097 | Aug 2012 | US |