The present invention relates generally to the field of automatic shut off for stovetop burners.
It is known to have timer controlled automatic shut off for stovetop burners in order to prevent overheating and smoke/fire.
It is known to have automatic on/off control for stovetop burners based, at least in part, upon the body of a cooking vessel completing an inductive circuit. The completion of the inductive circuit by the body of the cooking vessel heats up the vessel. Only certain materials may be used to make the cooking vessel, or it will not complete the inductive circuit. Herein, this type of stovetop burner will be referred to as an “inductive stovetop burner,” or, more simply, as an “inductive burner.” While inductive burners are a known technology, they should not be confused with non-inductive burners, such as conventional household stove electric burners and conventional household stove gas burners.
It is known to have automatic on/off control for stovetop burners based, at least in part, upon the body of a cooking vessel that is placed on the burner having an influence on a magnetic field generated by a device built into the burner.
It is known to have automatic on/off control for stovetop burners based, at least in part, upon the body of a cooking vessel that is placed on the burner having an influence on a magnetic mechanical switch built into the burner.
It is known to have automatic on/off control for stovetop burners based, at least in part, upon the weight of a cooking vessel that is placed on the burner closing a mechanical switch built into the burner.
It is known to have automatic on/off control for stovetop burners based, at least in part, upon the body of a cooking vessel that is placed on the burner having an influence on light waves detected by an optical sensor (for example, the cooking vessel changes the shape of a cooking flame when placed on the stovetop burner).
U.S. Pat. No. 6,452,136 (“Berkcan”) states as follows: “Monitoring and control system and method for sensing of a vessel and other properties of a cooktop . . . . An apparatus that determines properties of a cooktop is provided. The cooktop includes a cooktop surface and a vessel that is selectively placed on the cooktop surface. The apparatus comprises a radiation sensor positioned below the cooktop surface. The radiation sensor senses at least a portion of, at least one of reflected radiation and ambient radiation that are provided above the cooktop surface and that pass through the cooktop surface. The radiation sensor also generates a detected radiation signal based on the sensed radiation. A processor is connected to the radiation sensor, and the processor determines properties of the cooktop from analyzing the detected radiation signal.”
According to an aspect of the present invention, a stovetop burner assembly is for use with a cookware vessel. The assembly includes: a first non-inductive burner sub-assembly including a vessel support hardware set and a non-inductive burner hardware set; and a control module. The control module is operatively connected to the first non-inductive burner hardware set to control on/off status of the first non-inductive burner hardware set. The vessel support hardware set includes two vessel receiving portions located in a spaced apart relationship so that the cookware vessel contacts of the two vessel receiving portions when the cookware vessel is placed on the vessel support hardware set. The control module is structured, programmed and/or connected to provide an electromagnetic signal to the two vessel receiving portions of the vessel support hardware set. The control module is connected, structured and/or programmed to control the on/off status of the first non-inductive burner hardware set in a manner that is based, at least in part upon whether the cookware vessel is in contact with both of the two vessel receiving portions of the vessel support hardware set.
According to a further aspect of the present invention, a stovetop burner assembly is for use with an electrically conductive cookware vessel. The assembly includes: a first burner sub-assembly including a vessel support hardware set and a burner hardware set; and a control module. The control module is operatively connected to the first burner hardware set to control on/off status of the first burner hardware set. The vessel support hardware set includes two vessel receiving portions located in a spaced apart relationship so that the cookware vessel contacts of the two vessel receiving portions when the cookware vessel is placed on the vessel support hardware set. The control module is structured, programmed and/or connected to provide an electrical potential across the two vessel receiving portions of the vessel support hardware set. The control module is connected, structured and/or programmed to control the on/off status of the first burner hardware set in a manner that is based, at least in part upon whether the electrically conductive cookware vessel is in contact with both of the two vessel receiving portions of the vessel support hardware set to form an electrically conductive circuit across the two vessel receiving portions.
According to a further aspect of the present invention, a stovetop burner control assembly is for use with a cookware vessel and a stove including a first stovetop burner. The assembly includes: a control module is operatively connectable to the stove to control on/off status of the first stovetop burner; a clip sub-assembly structured to be detachably mechanically connectable to the cookware vessel; an elongated, flexible tether line having a first end and a second end. The first end of the tether line is mechanically connected to the control module. The second end of the tether line is mechanically connected to the clip assembly. The control module is connected, structured and/or programmed to control on/off status of the first stovetop burner based, at least in part, upon whether the clip member is detachably mechanically connected to the cookware vessel.
Some embodiments of the present invention may recognize one, or more, of the following facts, observations, potential problems and/or short comings with respect to the current state of the art: (i) another known countermeasure is to use weight sensors in the burners, however, the end user would need to buy a stove with weight sensors integrated; (ii) this may result in more problems such as the burner not being able to fit the stove; (iii) the use of motion sensor detection/timers requires setup beforehand—the person must set a time to let the technology know how long it should be left unattended for; (iv) however, this prior knowledge is not always known and those forgetting the setup may not reap the benefits; (v) there are also induction stoves, however, the temperature control for these types of stoves aren't as good and there are people who cannot afford a brand new stove and need to resort to other technologies; (vi) the technology that uses a camera on the ventilation addresses the problem but only have alarms and do not actually turn off the stove; and/or (vii) as can be seen, the lack of automation in setup, proper fit of burners, and the need of specific technology are just some of the drawbacks with respect to the current state of the art.
Some embodiments of the present invention are directed to a stove for use with a piece of cookware, where the stove includes a first burner (there will typically be more than one burner), a flexible tether line, an attachment mechanism located at a distal end of the tether line and an automatic shut off module. The attachment mechanism allows the distal end of the tether line to be detachably mechanically connected to a piece of cookware on, or at least near, to the first burner. The automatic shut off module includes machine logic to: (i) allow the burner to remain on so long as the distal end of the tether line is detachably attached to a piece of cookware by the attachment mechanism; and (ii) automatically turns off the first burner if: (a) the burner is on, and (b) the attachment mechanism has become mechanically disconnected from the piece of cookware for a predetermined amount of time (this predetermined amount of time may be zero time in embodiments with immediate automatic shut off). Other embodiments of the present invention are directed to a device that can be installed to a stovetop with a burner that includes the aforementioned tether, attachment mechanism and automatic shut off module.
Some embodiments of the present invention may include one, or more, of the following features, advantages, characteristics and/or operations: (i) technology that is integrated seamlessly in the stove cooking process; (ii) works for both gas or electric burners; (iii) a very flexible design that can fit on a majority of stoves that are sold; (iv) a stovetop device where the determination of whether a stove top burner is turned on and functioning at a given time is based, at least in part, upon completion of a circuit caused by the presence of cookware; (v) a control box to be placed over the traditional knobs on a stove; (vi) a control box to be placed over the traditional knobs on a stove that adds more controls over the use of burners, one being an auto-shut off control; (vii) technologies are potentially critical in saving lives and preventing home fires; (viii) usable with currently conventional cookware made of a wide variety of heat conductive materials (for example, aluminum, stainless steel, cast iron, carbon steel, and coated cookware; (ix) because all these materials listed in the foregoing item on this list conduct heat, they can also conduct electricity; (x) as a result, some embodiments are directed to a stove safety burner that makes the cookware itself complete the circuit; and/or (xi) once the cookware is removed, the stove turns off and thus, prevents a heating element from potentially burning the house down.
Some embodiments of the present invention may include one, or more, of the following features, advantages, characteristics and/or operations: (i) addresses the largest source of home fires (that is, people forget to turn the stove off) in a seamless manner; (ii) a new type of stove top that can be placed inside of both electric and gas stoves and causes the cookware to become the integral part of the on/off switch of the stove; (iii) cookware must be conductive by nature so putting electricity through it is not a problem; (iv) in the case of the electric stove top, one can turn on the stove but since there is no contact between both sides of the heating element, the stove will not be hot and thus, not a safety concern; (v) if a person wanted to begin cooking, he or she would have to place the cookware on top of the stove and the heating element would start to heat up and cook the food; and/or (vi) once the food is done and the cookware is removed from the stove, the circuit is no longer complete and again provides no safety concerns.
Some combustion stove (for example, gas stove) embodiments of the present invention may include one, or more, of the following features, advantages, characteristics and/or operations: (i) the electricity is sent from a separate control box which has control over the gas output as well as the ignitor; and/or (ii) with electrical signal based control over both the gas output and the igniter, when a person puts the pot onto the stove, the pot would cause the stove to be turned on if the temperature knob is set to the correct temperature.
As shown in
Before turning to operation of the embodiment of environment 100a, 100b, some terminology will be defined. The stovetop burner of embodiment 100a, 100b is an example of a “non-inductive burner.” This means that it generates thermal energy in some way that does not involve electromagnetic induction. Most currently conventional stovetop burners are non-inductive burners. This may be due, at least in part, to the fact that inductive burners require special stovetop cookware and may have other operational drawbacks. There are two currently popular types of non-inductive burners as follows: (i) electro-resistive type (for example, conventional burners that convert direct electrical current to heat using a heating coil or other resistive element); and (ii) combustion type that creates thermal energy by combustion of fuel (for example, a burner on a conventional gas stovetop). One technological insight involved in some embodiments of the present invention is that automatic on/off control based on location of a cooking vessel with respect to an inductive stovetop burner has been relatively well-developed, but similar technology for non-inductive burners (which are considerably more common) has not been as well developed.
Before turning to the automatic on/off control features that exist in this embodiment, the basic operation of causing elements 101, 102 to generate thermal energy (that is, heat) will now be discussed. When the machine logic of control circuitry mod 120 determines that the heating status of the stovetop burner should go from off to on, then a turn-on control signal is sent from control circuitry mod 120, through control-to-power-supply control signal line 140 and to power supply mod 130. Receipt of this control signal causes power supply mod 130 to send electrical power through power lines 144, 146 to electrically resistive conductors (not separately shown) inside of elements 101, 102. The heating elements will heat up in response to the electrical current from the power supply mod, but they do not conduct any substantial amount of electricity to, or through, their exterior surfaces. In this embodiment, a necessary condition for control circuitry mod 120 to send a control signal to turn on the heat is that a user must set a control (not shown in
Now discussion will shift to the automatic on/off operation of the embodiment of environment 100a, 100b. The machine logic of control circuitry mod 120 is structured and/or programmed so that a necessary condition for the heat to come on and also to remain on is that an electrically conductive cookware vessel (such as electrically conductive cookware vessel 104) must be in a position on the burner such that it completes an electrical current conducting circuit (as opposed to an inductive circuit, a magnetic circuit or other type of circuit) between the exterior surface of element 101 and the exterior surface of element 102. As shown in
While the embodiment of environment 100a, 100b uses direct current for its conductive cookware vessel presence switched automatic on/off control, alternatively, alternating current could be used.
While the embodiment of environment 100a, 100b will immediately turn the stovetop burner on or off in response to presence/absence of electrically conductive cookware, control circuitry mod 120 could be structured and/or programmed with time delays so that transient connections/disconnections of the control circuit do not immediately cause a change in stovetop burner on/off status.
While the embodiment of environment 100a, 100b uses the exterior surfaces of elements 101 and 102 as part of the control circuit, alternatively, it could be required that the electrically conductive cookware vessel make simultaneous contacts with both clips 106, 107 to complete the circuit as a necessary condition for having the stovetop burner turned on. In these embodiments, there would not need to be two separate heating elements, so long as the clips are electrically insulated from, or by, the exterior surface of the single piece heating element.
While the embodiment of environment 100a, 100b uses attachable detachable clips 106, 107, alternatively, the electronic and/or mechanical attachment between the control lines and the heating elements could be: (i) permanent; and/or (ii) physically integrated into the structure of the heating element(s).
In the embodiment of
In the embodiment of
In the embodiment of
In the embodiment of
As shown in
Before turning to the automatic on/off control features that exist in this embodiment, the basic operation of causing combustion burner sub-assembly to generate thermal energy (that is, heat) will now be discussed. When the machine logic of control circuitry mod 208 determines that the heating status of the stovetop burner should go from off to on, then: (i) a first turn-on control signal is sent from control circuitry mod 208, through fuel valve control signal line 241 and to valve 212 in order to start the flow of fuel through sub-assembly 210; and (ii) a second turn-on control signal is sent from control circuitry mod 208, through igniter control signal line 240 and to igniter 214 to cause ignition of the fuel stream. There will now be a flame for heating up the contents of vessel 204. A third control signal may be sent intermittently from control circuitry mod 208 to valve 212 when a user adjusts the degree of desired fuel flow and consequent heat (for example, low, medium, high).
Now discussion will shift to the automatic on/off operation of the embodiment of environment 200a, 200b. The machine logic of control circuitry mod 220 is structured and/or programmed so that a necessary condition for the heat to come on and also to remain on is that an electrically conductive cookware vessel (such as electrically conductive cookware vessel 204) must be in a position on the support members 201, 202 such that it completes an electrical current conducting circuit (as opposed to an inductive circuit, a magnetic circuit or other type of circuit) between the exterior surface of support member 201 and the exterior surface of support member 202. As shown in
As shown in
The embodiment of environment 300 provides seamless stove safety through the use of control box sub-assembly 308 that is placed over current rotary heat control knob 314 when sub-assembly 308 is secured to frame 312 by control box securing device 318. More specifically, sub-assembly 308 includes control electronics (not separately shown) that selectively drive first overlay knob 316 into rotation, to, in turn, drive current rotary heat control knob 314 into rotation in order to control: (i) on/off status of first electro-resistive burner 302; and (ii) degree of heat given off by the first electro-resistive burner. In this embodiment, a person may also turn first overlay knob 316 to override knob position determinations made by the control electronics of sub-assembly 308. While this embodiment is an electro-resistive type non-inductive stovetop, alternatively, a similar tether and/or control sub-assembly could be used on a combustion type non-inductive stovetop environment. The burner will only go on, and will only remain on, if magnetic clip 310 is mechanically connected to metal cookware vessel 304.
In this embodiment, control box securing device 318 uses threaded connectors. Alternatively, this device may use other mechanical connection hardware, such as magnets or adhesive strips.
In this embodiment, the control electronics of sub-assembly 308 include a timer that may be used to shut down the burners after they have been on for more than a predetermined amount of time.
In this embodiment, the on/off status of the burner is controlled by rotary actuation of overlay knobs 316, 317 and their interaction with the control knobs with which the stove was originally equipped. Alternatively or additionally, the control electronics of sub-assembly 308 could include an on/off switch for each burner.
Magnetic clip 310 can be secured in recess 320 when not in use.
The heat knob is used as normal, but the stove does not light unless the on switch is set in the on position and the timer switch has been cranked to a time greater than zero. The timer being set allows for a safety fall back mechanism by which the stove will turn off automatically when the timer pops.
The control electronics of sub-assembly 308 also include a magnetic auto turn off logic. This means that first electro-resistive burner 302 can only be set to on status when magnetic clip 310 is mechanically connected to cookware vessel 304. The operation of tether lines, like tether line 306, to control stovetop operations: (i) can be built directly into a stovetop (instead of being implemented through a control box sub-assembly like sub-assembly 308); and (ii) will be discussed in more detail, below.
In this embodiment, if magnetic clip 310 is not being used at the time the feature does nothing but if the magnet clip is attached to cookware vessel 304 then a signal is communicated through tether line 306 to the control electronics of sub-assembly 308. The magnet is not very strong so once the piece of cookware is removed from the stove and the short magnet string detaches from it, the signal drops and the control box turns off the stove element. With both the magnet and timer, the user is forced to set a certain time frame where the stove is used. This technology would prevent people from starting a stove fire if they leave the burner on.
Some embodiments of the present invention may include one, or more, of the following features, advantages, characteristics and/or operations: (i) replacing traditional stove burner control knob with a “smart knob” to provide stove safety features; (ii) smart knob on stove to ensure someone is aware of stove activity or shut off the stove if not; (iii) smart knob on stove to turn stove off when timers have popped; (iv) avoids need for a temperature sensor or temperature as a variable at all; and/or (v) ensures that the stove does not cause remain on for too long or cause fires.
Three more specific embodiments of the tether line aspect of the present invention will now be respectively discussed with reference to
As shown in
As shown in
As shown in
In some embodiments of tether lines according to the present invention, the tether line is made of two wires that send voltage to and from the attachment device to make a complete circuit. However, this does not necessarily mean that any substantial current flows through the body of the cookware vessel (unlike the embodiments of
The descriptions of the various embodiments of the present invention have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to best explain the principles of the embodiments, the practical application or technical improvement over technologies found in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
The following paragraphs set forth some definitions for certain words or terms for purposes of understanding and/or interpreting this document.
Present invention: should not be taken as an absolute indication that the subject matter described by the term “present invention” is covered by either the claims as they are filed, or by the claims that may eventually issue after patent prosecution; while the term “present invention” is used to help the reader to get a general feel for which disclosures herein are believed to potentially be new, this understanding, as indicated by use of the term “present invention,” is tentative and provisional and subject to change over the course of patent prosecution as relevant information is developed and as the claims are potentially amended.
Embodiment: see definition of “present invention” above—similar cautions apply to the term “embodiment.”
and/or: inclusive or; for example, A, B “and/or” C means that at least one of A or B or C is true and applicable.
Including/include/includes: unless otherwise explicitly noted, means “including but not necessarily limited to.”
Electrically Connected: means either directly electrically connected, or indirectly electrically connected, such that intervening elements are present; an electrical connection may include, but need not be limited to, elements such as capacitors, inductors, transformers, vacuum tubes, and the like.
Conductively connected: means directly electrically connected such that electrical current flows between the conductively connected elements.
Mechanically connected: Includes both direct mechanical connections, and indirect mechanical connections made through intermediate components; includes rigid mechanical connections as well as mechanical connection that allows for relative motion between the mechanically connected components; includes, but is not limited, to welded connections, solder connections, connections by fasteners (for example, nails, bolts, screws, nuts, hook-and-loop fasteners, knots, rivets, quick-release connections, latches and/or magnetic connections), force fit connections, friction fit connections, connections secured by engagement caused by gravitational forces, pivoting or rotatable connections, and/or slidable mechanical connections.
Module/Sub-Module: any set of hardware, firmware and/or software that operatively works to do some kind of function, without regard to whether the module is: (i) in a single local proximity; (ii) distributed over a wide area; (iii) in a single proximity within a larger piece of software code; (iv) located within a single piece of software code; (v) located in a single storage device, memory or medium; (vi) mechanically connected; (vii) electrically connected; and/or (viii) connected in data communication.
Electromagnetic signal to the two vessel receiving portions: any provision of electric energy to at least one of the two vessel receiving portions such that any type of electrical and/or magnetic circuit can be made across the two vessel receiving portions; types of electrical and/or magnetic circuits include: inductive circuits, capacitive circuits, electrically conductive circuits and/or magnetic circuits based at least in part on lines of magnet flux.
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