The following invention relates to construction tools for forming curves and straight edges. More particularly, this invention relates to construction tools which can mark a workpiece along a curve segment for forming a curve in the workpiece.
When practicing the construction arts it is often necessary to mark out lines along which different actions are required to be made. For instance, when a large piece of sheet material (i.e. plywood or oriented strand board (OSB)) is to be cut in a particular fashion. When the lines are straight, some form of straight edge tool is typically utilized as is known in the art. When curves are required to be drawn, a compass can be used if the curve is circular and relatively short. However, when larger curves need to be formed on a piece of material before it is cut, more difficulty is experienced. Also, when laying out forms, such as for concrete pouring and when building landscaping hardscape elements, when a larger curve needs to be laid out during a construction process, it can be difficult to form precise curves.
Construction tools need to be simple to use or their propensity for non-use or misuse is sufficiently great that the tool loses its usefulness. Hence, it is important that any curve/circle marking tool be easy to utilize. Also, beneficially the tool would benefit from being usable for other purposes, such as also performing as a straight edge, so that it becomes a multi-use tool.
With this invention a straight edge tool is provided which can also be used for precisely forming circles or portions of circles. The tool is generally in the form of an elongate rigid structure, such as formed of a metal (typically aluminum or steel), but conceivably also formable from relatively high strength plastic or other material. The tool beneficially has straight edges so that it can double as a straight edge tool. A plurality of graduation marks are provided at various different distances along opposite straight long side edges of the tool. Indicia are provided adjacent some of these graduation marks providing an indication of the significance of some of the marks. For instance, in a preferred embodiment some of the graduation marks are at one inch increments away from a starting point, and numbers for whole inches act as the indicia and are provided adjacent such graduation marks.
To facilitate usefulness of the tool in forming circular arcuate lines, a series of holes are provided passing through the tool. A first large hole is provided merely as a suspension aide to allow the tool to be easily hung from a nail or other hanger on a wall. This hole is typically rather large and not sufficiently precise to serve any function during the forming of curves. Other holes are also provided through the tool. One of these holes is provided at each extreme end lined up with a zero point on the tool so that either end can be the pivot point. This zero point is typically inboard from each end somewhat to ensure that the hole has sufficient material around it so that it can maintain its form and not break out of an end of the tool. In one embodiment a radius of approximately one inch is provided at each end of the tool to provide strength about this starting hole.
This starting hole is fitted with a nail or other pivot element which would be fixed in position at a center of the circle or circular arc. The nail, pin or other pivot element would preferably be approximately the same size as the hole so that accurate measurements can be provided, but which has sufficient clearance so that the entire tool can be pivoted about this first hole when mounted upon such a nail or other pivot pin.
Furthermore, additional holes are preferably provided spaced away from the pivot hole. These additional holes are provided at standard distances. A pencil or other marker can thus pass through an appropriate hole and then be simultaneously used to mark an underlying surface. As the tool is rotated about the pivot point, the pencil passing through the hole a desired distance away fro the pivot point can mark a curving line on a material to be cut. The holes are preferably provided at rather frequent distances, such as one-eighth inch distances or one-quarter inch distances from each other.
These holes are sufficiently large and sufficiently frequent that aligning them along a single line radiating from the pivot hole would weaken the tool along that line. Hence, these holes are offset from a centerline for non-primary length increments, such as quarter inch increments and along the centerline for one inch increments. The lateral offset holes are sufficiently far from the pivot hole that this offset does not make any significant change in the distance from the pivot hole.
In addition to use of the tool in cutting materials during construction, the tool can also be utilized in landscaping. For instance, when a wall is to be formed that has a perfect circular form, or for laying out form boards for a circular concrete patio, the tool of this invention can be effectively utilized for forming such a curve during such form building or other landscaping procedures. In particular, a pivot pin, which could be in the form of a stake pounded into the ground with a small nail on an upper end thereof, can be provided with the nail passing through the pivot hole. Then as edging material is being placed the tool can remain in position and be frequently utilized to make sure that form materials are properly being positioned a constant distance away from this pivot point, as measured by the tool freely rotating away from this pivot point.
Accordingly, a primary object of the present invention is to provide a tool for forming circles and circle segments in construction of structures as part of a building, landscaping or other structure.
Another object of the present invention is to provide a marking tool which can facilitate marking of both a straight edge line and curving line segments.
Another object of the present invention is to provide a marking tool which is easy to use and performs precise marking, especially of curves.
Another object of the present invention is to provide a marking tool which can be effectively used in more than one orientation.
Another object of the present invention is to provide a marking tool and method which simplifies the process of forming precise curves in construction.
Another object of the present invention is to provide a method for forming arcs of various different sizes.
Another object of the present invention is to provide a tool for forming curves and straight edges which is of rigid form and can be readily made from relatively low cost materials, such as by stamping or extrusion.
Another object of the present invention is to provide a method for forming triangles and bisecting lines and performing other geometric calculations over greater distances than can typically be achieved with a compass.
Other further objects of the present invention will become apparent from a careful reading of the included drawing figures, the claims and detailed description of the invention.
Referring to the drawings, wherein like reference numerals represent like parts throughout the various drawing figures, reference numeral 10 is directed to a tool for use in forming a line L (
In essence, and with particular reference to
A center hole 40 is provided at least one end and typically at each end corresponding with a “zero” indicia 30. This center hole 40 is adapted to receive a pivot element therethrough, such as a pin or nail. A series of marking holes are provided spaced from the central hole 40 at regular distances away from the center hole 40. These marking holes include primary marking holes 50 provided at one inch spacing, secondary marking holes 52 provided at quarter inch spacing and tertiary marking holes 54 provided at one-eighth inch intervals. These holes 50, 52, 54 are sized just large enough to allow a tip of a marker M to pass therethrough to mark an underlying workpiece W or other structure to form a line L thereon (
More specifically, and with continuing reference to
The bar 20 preferably has a top surface 26 opposite a parallel underlying bottom surface. This top surface 26 is planar and supports indicia 30 and graduations 32 thereon. Optionally, the bottom surface opposite the top surface 26 can also be provided with indicia 30 and/or graduations 32. A thickness of the bar 20 is preferably constant and in one embodiment is approximately one-sixteenth of an inch thick.
The bar 20 has an elongate form extending from an inner end 22 to an outer end 24. These two ends 22, 24 define opposite extreme ends of the bar 20 which cause the bar 20 to be elongate in form in that the bar 20 is longer between ends 22, 24 than a width between two side edges 28. While the inner end 22 and outer end 24 are so named, preferably each end 22, 24 has a center hole 40 adjacent thereto so that the bar 20 is generally reversible and either end can be positioned at an “inner” portion of a circle while the opposite “outer” portion of the bar 20 passes over an outline of a circular arc being formed by the tool 10.
With continuing reference to
Preferably two indicia 30 are located at each one inch interval which face in opposite directions to be read from opposite sides of the tool, with one set of indicia 30 counting up from the inner end 22 and the other set of indicia 30 counting down from the inner end 22. In this eighteen inch embodiment, nineteen sets of indicia are provided extending from integers zero to eighteen. The overall bar is preferably configured to have a rounded terminus at each end 22, 24 that has an approximately one inch diameter, such that the overall marking tool has a length of about nineteen inches. While the indicia 30 generally corresponds with the English measuring system, based on inches, as an alternative metric units might be provided, such as with indicia corresponding with centimeters.
The graduations 32 are preferably in the form of linear marks oriented perpendicular to the side edges 28. Preferably these graduations 32 come in a variety of different lengths with the longest graduations 32 corresponding with whole inches away from the center holes 40 and the number of which whole integers away from the center holes 40 corresponding with the number of the indicia 30 located adjacent these longest graduations 32. Preferably, the second longest graduations correspond with half inch marks midway between the longest graduations 32. Quarter inch marks can be provided between the half inch and whole inch marks. Eighth inch marks can be provided between the quarter inch marks and half inch or one inch marks. Preferably, at least one of the side edges 28 has graduations 32 which further continue to have sixteenth inch graduation marks thereon which would be the shortest graduation marks in a typical embodiment (although thirty-two inch increment marks might also be provided as additional fine graduations 32).
Preferably, these graduations 32 follow a somewhat standard prior art pattern which facilitates the ready determination of the distance value associated with each graduation even though indicia are only provided adjacent the one inch intervals, rather than adjacent the graduations 32.
These indicia 30 and graduations 32 can optionally be provided not only on the top surface 26 but also on a bottom surface opposite the top surface 26. The graduations 32 could be provided by forming small grooves or scratches in the bar 20, but most preferably are printed precisely onto the bar 20 at the required positions relative to the central holes 40 adjacent each end 22, 24 of the bar 20. While the indicia 30 are preferably in the form of numbers and the graduations 32 are preferably in the form of lines, it is conceivable that the indicia 32 could be in the form of letters or other markings. Similarly, the graduations could be in the form of arrows or other non-line substitutes.
With continuing reference to
These center holes 40 are preferably approximately one-sixteenth of an inch in size, or slightly larger, such as three-thirty-seconds of an inch in diameter. The holes are provided with a center point of the hole aligned with the graduation associated with the indicia “0” adjacent each end.
A suspension hole 45 is preferably located adjacent at least one of the two ends. This suspension hole 45 is a significantly larger hole which can be readily place onto a hanging structure extending from a wall, so that the tool 10 can be conveniently hung from a wall structure rather than on the ground where it risks becoming bent or otherwise damaged.
In addition to the central holes 40, a plurality of marking holes 50, 52, 54 are provided at various distances away from the center hole 40. These marking holes can be divided into three groups including primary marking holes 50, secondary marking holes 52 and tertiary marking holes 54. Primary marking holes 50 are provided at one inch intervals. Furthermore, the primary holes 50 are preferably provided along a center line midway between the two side edges 28. These primary marking holes 50 would be used by a marker M when a circular arc is being formed which has a radius that measures in a whole integer.
The secondary marking holes 52 are preferably not provided in line with the primary marking holes 50 so that strength of the bar 20 is not compromised by providing too many holes along a common line. Rather, the secondary marking holes 52 are preferably provided at a point approximately midway between a centerline of the bar 20 and one of the side edges 28. Because the primary marking holes 50 are already provided at one inch intervals, the secondary marking holes 52 are limited to quarter inch intervals but omitting intervals which correspond with whole inch distances away from the center hole 40. For instance, secondary marking holes 52 would first be provided one quarter of an inch from the center hole, then at one-half inch from the center hole 40, then at three-quarters of an inch from the center hole 40. No secondary marking hole 50 would be provided one inch away from the center hole 40. Rather, the next secondary marking hole 52 would be at the one and one-quarter inch distance from the center hole 40.
The tool 10 would typically not be utilized for small circles or arcs (i.e. radiuses of two inches or less). However, it is desirable to have the holes extend all of the way to each end so that they are available when the center hole 40 of the opposite end 24, 22 of the bar 20 is being utilized for a center of the circle or curving arc. The gap in the secondary marking holes 52 adjacent each whole inch distance from the center hole 40 provides a convenient location for printing of the indicia 30 without having the printing of the indicia 30 overlap or otherwise interfere with the secondary marking holes 52.
Tertiary marking holes 54 are also provided, typically at a location spaced from the centerline of the bar 20 to avoid weakening the bar 20 along the centerline. Rather, the tertiary marking holes 54 are preferably provided along a line approximately midway between the centerline associated with the primary marking holes 50 and a second side edge 28 opposite the side edge which has the secondary marking holes 52 adjacent thereto. Tertiary marking holes 54 are preferably provided at one-eighth inch intervals, but omitting whole inch intervals and quarter inch intervals which are already being provided by the primary marking holes 50 and secondary marking holes 52. In this way, excessive numbers of tertiary marking holes 54 and associated weakness of the bar 20 is avoided.
In particular, the tertiary marking holes 54 would start with a hole one-eighth inch from the center hole 40. A next tertiary marking hole 54 would be at three-eighth inch spacing. A next tertiary marking hole 54 would be provided at the five-eighth inch spacing, followed by a hole at the seven-eighth inch spacing. The next tertiary marking hole 54 would be at the one and one-eighth inch interval.
As can be seen, with this arrangement of secondary marking holes 52 and tertiary marking holes 54, three secondary marking holes 52 are provided between each primary marking hole 50 and four tertiary marking holes 54 are provided between each primary marking hole 50. By spacing out these marking holes and sub-grouping them into those which have quarter inch or eighth inch spacing, strength of the bar 20 is maximized while also providing a convenient way for a user to quickly identify which hole 50, 52, 54 is to be used for the marker M.
In use and operation, and with particular reference to
The user then identifies the radius for the curve and other parameters of the curve such as the starting and stopping points for the curve to be formed. In the illustration shown in
A tip of the marker M is then placed into this appropriate hole matching the desired radius for the line L. Finally, the bar 20 can be pivoted about the pin P (along arrow B) to form the line L on the workpiece W. As can be seen in
When curves are to be joined, initially a line between two origins can be identified and joined, such as with a straightedge making a slight mark on the material (such as depicted by line X of
Various different straightedges are also facilitated by the tool 10. In an embodiment depicted in
When a triangle is to be formed (
Similarly, the tool 10 could also be utilized for other layout techniques such as dividing a line or forming other complex shapes such as pentagons, utilizing known geometric techniques that involve a compass and/or straightedge. Not only can the tool 10 perform these functions, but it performs these functions quickly and reliably with a simple tool. The marker M would typically be a pencil, but could be an ink pen or other form of marker (i.e. chalk, etc.).
With particular reference to
The alternative tool 110 uniquely typically only includes at least one center hole 140 and preferably a center hole 140 adjacent each end, but no other holes are formed in the bar 120 (other than possibly a suspension hole like the suspension hole 45 of the previous embodiment).
This alternative tool 110 includes a shuttle 150 which can slide along the groove 125. The shuttle 150 is preferably a substantially rigid structure which can be formed of injection molded plastic or metal and otherwise formed to have a geometry such as that depicted in
The shuttle 150 preferably includes a pointer 156 on a side thereof opposite the notch 154 which points at an indicia which identifies a radius that the tool 110 is configured to form when the shuttle 150 is in that position. The shuttle 150 also preferably includes a window 159 strategically located to overlie the indicia 130 so that the indicia 130 can be seen through the window 159 when the shuttle 150 is aligned with one of the indicia 130. This window 159 is preferably aligned with the notch 154 so that when an indicia number appears within the window 159, a mark made through a marker M at the notch 154 will have a distance from a center hole 140 which matches the number within the window 159.
The shuttle 150 includes a bore 158 which preferably receives a lock knob 160 therein as a preferred format selectively engageable shuttle 150 lock. This lock knob 160 is preferably formed of a somewhat resilient material and is adapted to rotate within the bore 158. The lock knob 160 has a cap 162 which overlies the bore 158 and keeps the lock knob 160 from falling down into the bore 158. A grip 163 is provided on top of the cap 162 to assist in gripping and rotating the lock knob 160. A foot 164 extends down from the cap 162 and into the center groove 124. This foot 164 is preferably not radially symmetrical, but rather has a major diameter and a minor diameter which are different from each other. A minor diameter thereof is preferably less than a width of the groove 125. A major diameter of this foot 164 is preferably slightly greater than the width of the groove 125. Because the foot 164 at least is formed of a resilient material, the foot 164 can have an interference fit within the groove 125 to effectively hold the shuttle 150 in position when the lock knob 160 is so rotated (along arrow G of
When the lock knob 160 is rotated to have the minor diameters face the side walls of the center groove 125, preferably a width of the foot 164 is less than that of the center groove 125 to facilitate ready sliding thereof. Most preferably, the foot 164 has a slight taper for both the minor diameter and the major diameter so that the foot 164 always acts to keep the shuttle 160 within the center groove 125 which is preferably also tapered in a dovetail fashion.
While the lock knob 160 is depicted as a rotating element which exhibits a friction fit when rotated to a locking position, other forms of locking knobs or other devices can be provided to secure the shuttle 150 at various different positions along the bar 120. These locking systems can be continuous so that the shuttle 150 can be provided precisely where desired, or can be incrementally positionable at increments which are likely to be desired, such as one-eighth inch increments.
This disclosure is provided to reveal a preferred embodiment of the invention and a best mode for practicing the invention. Having thus described the invention in this way, it should be apparent that various different modifications can be made to the preferred embodiment without departing from the scope and spirit of this invention disclosure. When structures are identified as a means to perform a function, the identification is intended to include all structures which can perform the function specified. When structures of this invention are identified as being coupled together, such language should be interpreted broadly to include the structures being coupled directly together or coupled together through intervening structures. Such coupling could be permanent or temporary and either in a rigid fashion or in a fashion which allows pivoting, sliding or other relative motion while still providing some form of attachment, unless specifically restricted.
This application claims benefit under Title 35, United States Code §119(e) of U.S. Provisional Application No. 61/396,811 filed on Jun. 2, 2010.
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Number | Date | Country | |
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20110296700 A1 | Dec 2011 | US |
Number | Date | Country | |
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61396811 | Jun 2010 | US |