The present invention relates to the technical field of lights, particularly to a UV light.
BackgroundStrong-UV lights refer to medium-power or large-power UV lights whose power is above 20W. Their strong UV rays can achieve good sterilization and disinfection effects, can also bring bigger damage to human bodies.
In existing technologies, to prevent strong UV rays of lights from irradiating human bodies, UV rays are usually designed into a large-dimension cabinet structure by adding sealing or shielding parts around the UV light source, fan, control power supply, optical subassembly or other functional components and parts. Such parts are usually set in different cavities, leading to repeated multi-layer protection. The design scheme of repeated protection will lead to a complex structure and a bigger volume of the light. Also, the main structure of existing UV lights is not suitable for deriving different types of UV lights, and it is hard to realize unification of key parts of different types of UV lights.
The foregoing content is only used for assisting in understanding the technical scheme of the present invention, but does not mean the acknowledgement that the above content is the prior art.
To solve the above problem, the present invention provides a straight-tube UV light that can not only simplify the protective structure of the light, reduce the volume of the light and improve the sealing property of the light, but can also derive other types of UV lights to realize standardization and unification of key components and parts of different types of UV lights.
The straight-tube UV light provided by the present invention comprises:
Other characteristics and corresponding beneficial effects of the present invention are elaborated in the latter part of the description.
The solving ideas of technical problems of the present invention and relevant product design solutions are as shown below:
The light body of the UV light is designed into a straight tubular structure. The light body is of a hollow tubular structure in a straight line shape. Each of two ends of the light body is provided with an end cover, the light body and two ends cover enclose each to form a mounting cavity that serves as the main structure of the light. Functional components and parts (i.e. functional subassemblies) like the UV light source, fan, control power supply or optical modules are provided in the mounting cavity. All the functional components and parts are protected, stored and mounted in a unified way via the main structure to significantly reduce the volume of the light, simplify the protective structure of the light and improve the sealing property of the product. Functional components and parts are mounted in the mounting cavity, by which components and parts are less likely to be exposed, and then the appearance of the light is more concise and beautiful.
Additionally, under such a straight-tube UV light design scheme, functional components and parts are harder to mount due to the thin and long space of the tubular light body, but the light can derivate different lengths and power sizes of UV lights as well as different types of UV lights (for example, ventilation-type UV lights can be derived into upper-layer flat irradiation UV light or direct irradiation UV light.
Definition and characteristics of different types of UV lights:
(1) Direct irradiation UV light: The light directly exposes UV rays to an open environment for sterilization and disinfection of object surfaces and air, achieving a high sterilization and disinfection effect; however, people should not stay in the sterilization environment when the light is working, so the safety performance is low.
(2) Ventilation-type UV light: Such lights inhale air into the enclosed light cavity, after UV sterilization and disinfection in the light cavity, sterilized air is exhausted out of the light to finish air sterilization and disinfection and ventilation. They are mainly used for air disinfection. People do not need to leave the sterilization place when such lights are working, so people can be protected from the damage of UV rays, man-machine symbiosis can be realized, and the safety performance is high; however, the sterilization efficiency is low, noises are likely to occur during ventilation, and products are usually designed into large-size cabinets, so they have a large volume and a heavy weight.
(3) Upper-layer flat irradiation UV light: By mounting the UV light to an upper space that is 2.1 m above the ground or floor, the UV light can irradiate UV rays horizontally to sterilize and disinfect the upper space. During disinfection with the light, people can act in the lower space below 2.1 m, and do need to leave the sterilization place, enabling a high safety level. However, the product is usually designed into a large-size cabinet structure featured with a big volume and heavy weight.
During implementation of the product, the light body can be made of aluminum alloy profile that is easy to cut into different lengths. To facilitate installation of corresponding parts into a thin and long space, the inner surface of the light body is provided with a chute structure. The UV light source, control power supply or optical subassembly can be mounted onto the support in advance, and then the support is pushed to the corresponding position along the chute to realize assembly of corresponding parts. All the parts can be mounted with different supports, and can share one support. When the UV light is provided with a fan, the fan can be fixed on to the end cover in advance, and then the end cover can be fixed onto the end of the light to realize mounting of the fan. For example, the end cover is provided with a mounting column, the fan is fixed onto the mounting column, which can reduce noises caused by vibration of the fan arising from installation of the fan onto the support.
As shown in
As shown in
As shown in
Among the above-mentioned several types of UV lights, the first end cover, the second end cover, fan, UV light source, control power supply, support and other key parts can be designed into common standard parts. And, the light body can be made of aluminum profile. Except the light outlet on the light body or the second outlet that needs post-processing, the dimensions and structure of the chute and other mounting components inside the light may be unified to realize unified standards of the light mold. Such a straight-tube UV light straight-tube UV light design scheme is very suitable for standardizing parts of different types of lights, by which the cost can be significantly reduced via batch production, strong-UV lights may be widely applied by common civil sterilization, solving some existing industry problems like big volume and expensive price of strong-UV lights. Such a design scheme has a new application prospect.
The shape, dimension, proportion or position relationship of parts of the product in drawings may be real data of embodiments and they are under protection of the present invention.
To make the objective, technical solutions and advantages of the present invention clearer and be understood better, further detailed descriptions of embodiments of the present invention are made in combination with drawings. Understandably, the specific embodiments described are just used to explain but not limit the present invention.
As shown in
The light body 1 of the UV light 10 is designed into a straight tubular structure. The light body 1 is of a hollow tubular structure in a straight line shape. Each of two ends of the light body 1 is provided with an end cover 2, the light body 1 and two ends cover 2 enclose each to form a mounting cavity 40 that serves as the main structure of the light. Functional components and parts (i.e. functional subassemblies) like the UV light source, fan 20, control power supply 30 or optical modules are provided in the mounting cavity 40. All the functional components and parts are protected, stored and mounted in a unified way via the main structure to significantly reduce the volume of the light, simplify the protective structure of the light and improve the sealing property of the product. Functional components and parts are mounted in the mounting cavity 40, by which components and parts are less likely to be exposed, and then the appearance of the light is more concise and beautiful.
The upper-layer flat irradiation straight-tube UV light 10 is as shown in
As shown in
Further, the side of the end cover 2 on one side or both sides nearby the mounting cavity 40 is provided with a support pillar 22; functional subassemblies include the fan 20 that is fixed onto the end cover 2 via the support pillar 22, the fan 20 is opposite to the air hole 21, that is, only one end cover 2 can be provided with one fan 20, or both end covers 2 can be provided with a fan 20 respectively; when two fans 20 are adopted, they can inhale air into the light at the same time, and then air is exhausted out of the light via the grating subassembly 4; or air can be exhausted via end covers 2 and inhaled via the light outlet of the grating subassembly 4 at the same time; in such a way, air convection can be accelerated, and the sterilization and disinfection efficiency is improved.
In another embodiment, the inside of the light may be not provided with a fan 20, end covers 2 on both ends may be not provided with an air hole 21, surrounding air is sterilized and disinfected only with UV rays emitted via baffles 41, because the effective sterilization distance of UV rays emitted horizontally by the strong UV light source whose power is above 20 W can be above 5 m, and the sterilization effect is very good.
In one embodiment, both the front side and the rear side of the light body 1 are provided with a light outlet, two light outlets are provided with two corresponding grating subassemblies 4, UV rays emitted by the first light source subassembly 23 go out of the light body 1 respectively via two grating subassemblies 4, improving the UV sterilization scope and efficiency.
From
Wherein, the bottom of the central column 45 is provided with a sliding part 57. Correspondingly, the inner side of the light body 1 is provided with a chute structure 12. The sliding part 57 and the chute structure 12 collaborate with each other, enabling the grating subassembly 4 to move to the preset assembly position along the chute structure 12. The grating subassembly 4 is fixed onto the light body 1 in a dismountable way via the locating device 6.
Specifically, the central column 45 is a hollow structure. One gasket 47 is fixed to the bottom of the central column 45 via the bolt 93, and the gasket 47 serves as one sliding part 57 to make the grating subassembly 4 slide inside the light body 1; the locating device 6 may be several trim strips 61 provided inside the chute, after the grating subassemblies 4 slide to the preset position, one end of the trim strip 61 holds onto the sliding part 57, the other end holds onto the end cover 2 to fix the connecting structure 44; or bolts or other fastening parts are added between the light body 1 and the connecting structure 44 to fix grating subassembly 4.
In another embodiment, the bottom of the central column 45 may be provided with one stud bolt 93 whose head is provided inside the chute structure 12 and serves as the sliding part 57 to make the grating subassembly 4 slide inside the light body 1.
As shown in
Specifically, baffles 41 are about 0.8 mm thick and 60 mm wide, the spacing of baffles 41 is 6.8 mm, the height difference between the top of the upper convex 43a and the bottom of the lower convex 43b is greater than 1.5 mm, which enables other non-horizontal UV rays to be attenuated and filtered better. Of course, there will be a certain error in actual manufacture, which should be regarded as being within the scope of the present invention.
As shown in
Specifically, support 5 is composed of the reflective part 51 and the connecting part 52, the reflective part 51 is an arc structure, the concave surface of the reflective part 51 faces the first opening 11, the first light source subassembly 23 provided inside the convex surface of the reflective part 51 reflects UV rays other than those from the first opening 11 to improve the quantity of UV rays form the first opening 11.
The inner surface of the light body 1 is provided with a chute structure 12, the bottom of the connecting part 52 is provided with a sliding part 57, the sliding part 57 and the chute structure 12 collaborate with each other to make the support 5 move to the preset assembly position along the chute structure 12 and make the support 5 fix into the light body 1 in a dismountable way via the locating device 6, facilitating dismounting of support 5 and further inspection, maintenance or repair of functional subassemblies. wherein, the locating device 6 may be several trim strips 61 provided inside the chute, after the support 5 slides to the preset position, one end of the trim strip 61 holds onto the sliding part 57, the other end holds onto the end cover 2 to fix the support 5; or bolts or other fastening parts are added between the light body 1 and the support 5 to fix support 5.
If it is defined that the concave surface of the reflective part 51 is the front, the opposite surface of the concave surface is the back, the connecting part 52 comprises two supporting arms 53 provided at intervals, two supporting arms 53 are provided on the back of the reflective part 51 to form the first mounting slot 54, and the control power supply 30 is fixed inside the first mounting slot 54; sliding part 57 is provided on one end of each supporting arm 53 far from the reflective part 51.
Further, the reflective plate 55 is provided against the concave surface of the reflective part 51 to improve the reflection efficiency of UV rays. Wherein, the reflective plate 55 can be mirror-surface metal sheet that can reflect UV rays better.
Further, straight-tube UV light 10 also comprises a handle 56 provided on one end of support 5, the handle 56 drives the support 5 to push or pull the light body 1 along the chute structure 12, facilitating the user to operator.
Further, the first light source subassembly 23 comprises the first light source 231 and the mounting base 232, the mounting base 232 is fixed onto the handle 56, the mounting base 232 is used to fix the first light source 231 and supply power for the first light source 231, the first light source 231 and the reflective part 51 are provided at intervals, that is, there is a certain clearance between the first light source 231 and the reflective part 51, enabling UV rays emitted by the first light source 231 onto the reflective part 51 to be reflected better.
As shown in
Wherein, the sensing module 8 comprises the sensing element 81, fixing base 82, lens 85 and circuit board 87, the sensing element 81 is provided on the circuit board 87, fixing base 82 is provided on the first pass-through slot 821, circuit board 87 is fixed onto the fixing base 82, sensing element 81 is provided inside the first pass-through slot 821, lens 85 covers the other end of first pass-through slot 821 in a fixed way to cover the light outlet of the first pass-through slot 821; lens 85 is a semitransparent or transparent material, its inner surface is provided with many kinds of optical convex patterns that enable the sensing probe to receive horizontal sensing signals and vertical sensing signals to be significantly weakened.
The inner surface of the light body 1 is provided with the first arc surface 17, the fixing base 82 comprises one or several parallel convex blocks 83 where there is the second arc surface 84, the second arc surface 84 is against the first arc surface 17, the lower part of the front surface of the light body 1 is provided with the second pass-through slot 18, the lens 85 is inserted into the second pass-through slot 18, by which the sensing module 8 is fixed onto the light body 1. This fixing mode is simpler and more efficient, and no other fixing structures are needed to fix the sensing module 8.
Further, the lens 85 is square, the side of the lens 85 opposite to the sensing element 81 is provided with a square slot 86 whose bottom wall surface is provided with circles of convex patterns which further weaken vertical sensing signals.
The ventilation-type straight-tube UV light 10 is as shown in
As shown in
Wherein, the first air hole 21 or the second air hole 21 is the combination of several thin and long holes whose width is smaller than 6.5 mm, preventing human body contacting internal electrified body. The light body 1 can be made of aluminum profile via the extrusion process.
In one embodiment, the quantity of fan 20 is one or two; when there is one fan 20, the side of the first end cover 2 nearby the mounting cavity 40 is provided with a support pillar 22, the fan 20 is fixed onto the first end cover 2 via the support pillar 22; when there are two fans 20, the side of both the first end cover 2 and the second end cover 2 nearby the mounting cavity 40 is provided with the support pillar 22, two fans 20 are respectively installed onto the support pillar 22 of the first end cover 2 and the second end cover 2, fans 20 and end covers 2 form a module, fans 20 can be dismounted after removing end covers 2, fans 20 can be installed onto the end covers 2 first, and then the end covers 2 are used to cover the light body 1, which facilitates mounting and dismounting and avoids more complex internal structure inside the light body 1. Specifically, one end of the support pillar 22 is provided with threads, and the fan 20 is fixed onto the support pillar 22 through collaboration between nut 94 and support pillar 22.
Further, as shown in
As shown in
Specifically, the assembling part 9 includes the mounting plate body 95 and two bosses 91 provided symmetrically on both ends of the mounting plate body 95 respectively, and two bosses 91 can be a hollow structure that is supported and reinforced by rib slabs on both sides; the first fixing hole 88 is provided on the mounting plate body 95 between two bosses 91 for fixing the assembling part 9 onto the straight-tube UV light 10; the upper surface of at least one boss 91 is provided with a hanging hole 92 for collaborating with external hanging parts; the second fixing hole 89 is provided on the mounting plate body 95 inside two bosses 91, the second fixing hole 89 is opposite to the hanging hole 92 and can also be used to fix the assembling part 9 onto the light. When connecting and fixing the assembling part 9 and the light body 1, bolt 93 goes through the first fixing hole 88, collaborates with the nut 94 to fix the bolt 93, the cap of the bolt 93 is provided inside the third mounting slot as the sliding part 57, assembling part 9 slides onto the preset position, nut 94 is fastened, the assembling part 9 is fixed above the third mounting slot 15, facilitating adjustment of the position of the assembling part 9. In this embodiment, when the straight-tube UV light 10 is placed horizontally, the boss 91 can be used as a supporting leg; when the straight-tube UV light 10 is mounted onto the wall, detachable connection can be realized via the hanging hole 92.
Further, as shown in
In one embodiment, as shown in
As shown in
Specifically, the ventilation structure of the baffle 3 comprises multiple convex parts 33 and multiple ventilation slots 34, the ventilation slots 34 are holes for connecting both sides of the board 31, convex parts 33 are a prominent structure on the board 31 for shielding UV rays, the projection of the convex parts 33 on the plane of the board 31 covers the projection of the ventilation slot 34 on the plane of the board 31; according to the distribution of multiple convex parts 33 and multiple ventilation slots 34, the ventilation structure can be a unilateral ventilation structure 32a or a bilateral ventilation structure 32b; as shown in
It needs to be noted that for convex parts 33 and ventilation slots 34 in the unilateral ventilation structure 32a and the bilateral ventilation structure 32b, it is not required that their shape and connection relationship are completely the same, and the shape and connection relationship of their convex parts 33 and ventilation slots 34 may be different.
In one embodiment, baffle 3 is fixed onto the support pillar 22 of the end cover 2. Sheet parts are hard to be fixed inside the light body 1, and it is hard to operate if it is deep, so the baffle 3 can be fixed onto the end cover 2 before installing the end cover 2 in this embodiment, and then end cover 2 is fixed onto the light body 1, facilitating mounting and dismounting.
In one embodiment, the above-mentioned ventilation structure of baffle 3 can be applied to end cover 2, at least one air hole of the first air hole 21 and the second air hole 21 should be provided as the unilateral ventilation structure 32a, or at least one air hole of the first air hole 21 and the second air hole 21 should be provided as the bilateral ventilation structure 32b, further preventing damage to human body caused by UV rays from the light body 1.
As shown in
Further, one end of the support 5 is provided with a handle 56 on which there is a hollow groove for firm holding in service, the handle 56 drives the support 5 to be pushed into or pulled out of the light body 1 along the chute structure 12, facilitating movement of the support 5 and winding of lead wire inside the light.
Specifically, the support 5 includes the base plate 58 and the supporting plate 59, the sliding part 57 is provided on one side of the base plate 58, the supporting plate 59 is provided on the other side of the base plate 58; the first light source subassembly 23 comprises the first light source 231 provided on the supporting plate 59 that supports the first light source 231 above the base plate 58 in a suspension way; the control power supply 30 is provided on the base plate 58 and is between the base plate 58 and the first light source 231.
More specifically, the handle 56 is provided with the mounting base 232 that connects to the control power supply 30 in an electric way, and connects to the electric connection end of the first light source 231 and fixes it onto the mounting base 232, supplies power to the first light source 231 via the mounting base 232 and fixes one end of the first light source 231, the other end of the base plate 58 is provided with the supporting plate 59, the upper side of the supporting plate 59 is provided with a protective lantern ring 60 in a nesting way, the other end of the first light source 231 goes through the protective lantern ring, and the supporting plate 59 and the protective lantern ring 60 fix the other end of the first light source 231.
Of course, both ends of the base plate 58 can be provided with the supporting plate 59, the first light source 231 goes through two supporting plates 59, so that the first light source 231 can be fixed firmly.
Wherein, the first light source 231 can be a UV light tube or UV LED module.
As shown in
In one embodiment, the chute structure 12 can be realized in the way where the chute is provided on the light body 1 and the slide rail is provided on the support 5; or a slide rail can be provided on the light body 1, and a chute is provided on the support 5; or other locating structures are provided on the inner surface of the light body 1, the corresponding device on the support 5 can push the support 5 to other structures at the preset position on the light body 1, as shown in
As shown in
Wherein, the second cover plate 110 can connect to the light body 1 via the hinge or in other connection way, the first light source subassembly 23 and the control power supply 30 are fixed onto the top of the second cover plate 110, by opening the second cover plate 110, the first light source subassembly 23 and the control power supply 30 can be replaced and installed, enabling convenient operation. Of course, the second cover plate 110 can be opened to expose the internal structure of the light body 1, so the first light source subassembly 23 and the control power supply 30 can be fixed onto the inner surface of the light body 1. In other embodiments, the second opening 19 can also be provided on different surfaces of the light body, the second opening 19 is provided with other functional components and parts, such as light source, fan, protective net shield, control module and optical subassembly to realize corresponding functions.
Further, the side of the first end cover 2 nearby the mounting cavity 40 is provided with the fan 20, or / and, the side of the second end cover 2 nearby the mounting cavity 40 is provided with the fan 20 to improve the air supply efficiency and improve the sterilization and disinfection efficiency of the straight-tube UV light 10.
Further, the straight-tube UV light 10 comprises the second light source module 25 provided at the bottom of the second cover plate 110, and the second light source module 25 directly emits UV rays or visible light to the external environment; when the second light source module 25 emits UV rays, the straight-tube UV light can enable the ventilation type and the direct irradiation sterilization and disinfection, significantly improving the sterilization and disinfection efficiency of the light, the ventilation mode can be applied when there are people on the sterilization site, and the direct irradiation mode can be applied when there is no people on the sterilization site; when the second light source module 25 emits visible light, the straight-tube UV light can enable the sterilization and disinfection and lighting and emits visible light below provide lumination, realizing two functions of one light. In such a case, the second cover plate 110 can serve as a reflective housing whose middle is provided with a reflective concave reflective slot, the second light source module 25 is provided inside the concave reflective slot which reflects via the concave reflective slot the light emitted onto the second cover plate 110 to improve the illuminating rate.
Further, the straight-tube UV light 10 also comprises the protective net shield 120 that covers the second cover plate 110 and the second light source module 25. The protective net shield 120 prevents foreign objects or human bodies from touching the second light source module 25, so that foreign objects will not damage the second light source module 25 or the second light source module 25 brings damage to human bodies.
In one embodiment, the second light source module 25 comprises the mounting base 232 and the second light source 26, the mounting base 232 is provided with a sensing device 27 which comprises a signal receiving element that is used for receiving the external control signal (e.g. control signal of the remote control), the control power supply 30 controls work of the straight-tube UV light 10 according to the control signal, by which the working condition, working mode of the straight-tube UV light 10 can be controlled or its working parameters can be adjusted from a distance, avoiding exposure of human body to the UV light source.
Further, the infrared sensor or microwave sensor can be provided inside the sensing device 27, when human body approaches the working light, the sensor will automatically turn off the second light source 26 to ensure safety of the user.
In one embodiment, the straight-tube UV light 10 also comprises a display 50 electrically connecting to the control power supply 30, the display 50 can display the working condition of the straight-tube UV light 10, so that the working condition of the light can be monitored and displayed. For example,
In one embodiment, the top of the light body 1 is also provided with the third opening 140, the straight-tube UV light 10 also comprises the third cover plate 150 that covers the third opening 140, and the third cover plate 150 is provided with the third air hole 21; the first air hole 21 and the second air hole 21 are respectively provided with a fan 20, two fans 20 blow air to the outside of the light body 1, under the action of two fans 20, the first air hole 21 and the second air hole 21 serve as the air outlet, the third air hole 21 serves as the air inlet, so that air can be flow from the top to the bottom, promoting circulation of the air around the light, air flows into the light body 1 via the middle third air hole 21, passes through the first light source 231 for sterilization and disinfection, and then is exhausted to the outside of the light body 1 via the first air hole 21 and the second air hole 21, improving the sterilization and disinfection efficiency of the straight-tube UV light 10.
Further, the side of the third cover plate 150 nearby the accommodating cavity is also provided with a filter structure 24 that covers the third air hole 21 and filters air that flows into the light body 1, improving the air purification effect of the light and facilitating replacement of the filter structure 24.
As shown in
As shown in
Wherein, the first arc surface 1a is provided with the third opening 140 and the wiring hole 170 for connecting lead wire, the power cable 7 goes through the wiring hole 170 and connects to the control power supply 30 to supply power for the light; the mounting opening of the display 50 is provided on the fourth arc surface 1d; the second opening 19 is provided on the third arc surface 1c.
The above description only presents the preferred embodiments of the present invention, and it is not for this reason that the patent scope of the invention is limited. Any equivalent structural transformation made by using the description of the invention and the drawings, or direct/indirect application in other related technical fields under the inventive concept of the invention, is included in the patent protection scope of the invention.
Number | Date | Country | Kind |
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2021227091955 | Nov 2021 | CN | national |