The present disclosure relates to a check link assembly for uniformly distributing strain along a vehicle door.
Vehicles, such as cars, typically include one or more vehicle doors such as passenger doors or rear cargo doors. The vehicle doors can move relative to a vehicle body from a closed position to an open position to allow entry of persons or objects inside the vehicle. The movement of the vehicle door, however, can be limited by a check link assembly. When the vehicle door moves from the closed position toward the open position, the check link assembly can stop further movement of the vehicle door once the vehicle door has reached a predetermined position.
The present disclosure relates to a checklink assembly for distributing stain on a sheet metal panel having multiple strain zones and being pivotally movable with respect to an attached body. In an embodiment, the checklink assembly includes an elongated link having one end pivotally attachable to the body and another end having a stop. The checklink assembly further includes a checklink housing movable along said elongated link. The checklink housing has a lateral portion inboard with respect to a pivotable attachment of said link to said body. The checklink housing is configured as a sidewall to engage and apply sufficient load to said stop when said housing moves to shift the load on said sheet metal panel sufficiently inboard with respect to said body and the strain zones of said sheet metal panel whereby to enable the downgaging of said sheet metal panel. The stop of the checklink assembly may be a hook engagable with the sidewall of the checklink housing when the housing moves.
The present disclosure relates to check link assemblies. In an embodiment, the check link assembly includes a link and a housing. The link includes a link body. The link body includes a first link end portion, a second link end portion opposite the first link end portion, a first sidewall disposed between the first link end portion and the second link end portion, a second sidewall disposed between the first link end portion and the second link end portion. The link body is elongated along a longitudinal axis. The link further includes a link extension protruding from the second link end portion in a direction substantially perpendicular to the longitudinal axis. The link extension is closer to the first sidewall than to the second sidewall. The housing is movably coupled to the link and is configured to move relative to the link between a first housing position and a second housing position. Further, the housing includes a mechanical stop disposed closer to the first sidewall than to the second sidewall. The mechanical stop is configured to contact the link extension when the housing is in the second housing position to limit further movement of the housing.
In an embodiment, the link extension is a hook. The link extension may define a recess configured to receive at least a portion of the mechanical stop. The mechanical stop may include an end stop portion configured to mate with the recess. Only the mechanical stop is configured to contact the link extension to limit the movement of the housing. The housing is slidably coupled to the link.
The present disclosure also relates to vehicles. In an embodiment, the vehicle includes a vehicle body, a vehicle door, and a check link assembly. The vehicle body defines a vehicle interior compartment. The vehicle door is movably coupled to the vehicle body and is configured to move relative to the vehicle body between an open position and a closed position. The check link assembly is coupled between the vehicle door and the vehicle body. Further, the check link assembly includes a housing coupled to the vehicle door. The housing includes a mechanical stop and is configured to move concomitantly with the vehicle door. The link is movably coupled to the vehicle body and the housing. The link includes a link body having a first link end portion and a second link end portion opposite the first link end portion. The link body is elongated along a longitudinal axis. The link further includes a link extension protruding from the second link end portion in a direction substantially perpendicular to the longitudinal axis. The mechanical stop is configured to contact the link extension when the vehicle door is in the open position in order to limit movement of the vehicle door.
In an embodiment of the vehicle, the link extension is a hook. Only the mechanical stop is configured to contact the link extension when the vehicle door is in the open position. The link includes a first sidewall and a second sidewall opposite the first sidewall, the first and second sidewalls being disposed between the first link end portion and the second link end portion. Further, the link extension is disposed closer to the first sidewall than to the second sidewall. The first sidewall is closer to the vehicle interior compartment than the second sidewall when the vehicle door is in the closed position. The mechanical stop is closer to the first sidewall than to the second sidewall. The link extension defines a recess configured to receive at least a portion of the mechanical stop. The mechanical stop includes an end stop portion configured to be received in the recess. The end stop portion has a substantially convex shape, and the recess has a substantially concave shape. The link includes a link body, and the link extension protrudes from the link body in a direction substantially perpendicular to the link body. The housing is slidably coupled to the link. The vehicle door includes an inner door panel and an outer door panel. The inner door panel is closer to the vehicle interior compartment than the outer door panel. The housing is coupled to the inner door panel. The mechanical stop is closer to the vehicle interior compartment than to the outer door panel when the vehicle door is in the closed position. The link extension is closer to the vehicle interior compartment than to the outer door panel.
In operation, the link extension of the check link assembly can apply a force (i.e., check load) to the mechanical stop at a location that is closer to the first sidewall than to the second sidewall of the link body, thereby uniformly distributing strain along the inner door panel of the vehicle door. As a result, the high strain zones in the inner door panel are eliminated or reduced.
The above features and advantages, and other features and advantages, of the present invention are readily apparent from the following detailed description of some of the best modes and other embodiments for carrying out the invention, as defined in the appended claims, when taken in connection with the accompanying drawings.
Referring to the drawings, wherein like reference numbers refer to like components,
The vehicle 8 further includes one or more vehicle doors 12 movably coupled to the vehicle body 10. One or more hinges (not shown) rotatable about hinge centerline 16 or any other suitable coupler can rotationally couple the vehicle door 12 and the vehicle body 10. In the depicted embodiment, the vehicle door 12 is pivotally coupled to the vehicle body 10. As such, the vehicle door 12 can rotate about the hinge centerline 16 in a first rotational direction as indicated by arrow R1 and a second rotational direction as indicated by arrow R2. The first rotational direction indicated by arrow R1 may be opposite to the second rotational direction indicated by arrow R2. Hence, the vehicle door 12 can move relative to the vehicle body 10 between an open position (
The vehicle 8 may further include one or more seals 24 disposed between the vehicle door 12 and a portion of the vehicle body 10 such as the vehicle body pillar 18. The seals 24 can minimize fluid flow between the vehicle interior compartment 20 and the outside atmosphere when the vehicle door 12 is in the closed position.
The vehicle door 12 may be wholly or partly made of a metallic material or sheet metal and includes an outer door panel 28 and an inner door panel 30 opposite the outer door panel 28. The inner door panel 30 may be attached to the outer door panel 28 at an end portion 32 of the vehicle door 12. The vehicle door 12 may further include a trim panel 34 (
The inner door panel 30 may include several panel portions. For instance, in the depicted embodiment, the inner door panel 30 includes at least a first inner panel portion 36, a second inner panel portion 38, a third inner panel portion 40, a fourth panel inner panel portion 42, and a fifth inner panel portion 44. The first inner panel portion 36 may be attached to the outer door panel 28 at the end portion 32 of the vehicle door 12. The inner door panel 30 further includes a first connecting portion 46, such as an elbow portion, interconnecting the first inner panel portion 36 and the second inner panel portion 38. The first inner panel portion 36 may be substantially parallel to the second inner panel portion 38. The inner door panel 30 is sheet metal and may include a second connecting portion 48, such as an elbow portion, interconnecting the second inner panel portion 38 and the third inner panel portion 40. The third inner panel portion 40 may be substantially perpendicular to the second inner panel portion 38. The inner door panel 30 may further include a third connecting portion 50, such as an elbow portion, interconnecting the third inner panel portion 40 and the fourth inner panel portion 42. The third inner panel portion 40 may be substantially parallel to the fourth inner panel portion 42. The inner door panel 30 additionally includes a fourth connecting portion 52, such as an elbow portion sometimes called a J-line, interconnecting the fourth inner panel portion 42 and the fifth inner panel portion 44. The fourth inner panel portion 42 may be substantially perpendicular to the fifth inner panel portion 44. The different sheet metal portions forming the inner door panel 30 incorporate multiple strain zones as they are configured.
The vehicle 8 further includes a check link assembly 26 coupled between the body pillar 18 and the vehicle door 12. The check link assembly 26 can limit movement of the vehicle door 12 in the first rotational direction indicated by arrow R1 . In other words, when the vehicle door 12 moves from the closed position (
The check link assembly 26 may be part of a vehicle door assembly 54. The vehicle door assembly 54 may also include the vehicle door 12, the hinge centerline 16, and at least a portion of the vehicle body 10 such as the vehicle body pillar 18. As discussed above, the check link assembly 26 is configured to stop, or at least inhibit, further movement of the vehicle door 12 once the vehicle door 12 has reached a predetermined fully open position (
The check link 56 is improved to include a link extension or stop 72 protruding from the link body 60. Specifically, the link extension 72 protrudes from the second link end portion 64 in a direction toward the vehicle interior compartment 20 of the vehicle body 10 when the vehicle door 12 is in the closed position (
The check link assembly 26 further includes the housing 58 affixed to the vehicle door 12. Consequently, the housing 58 can move concomitantly with the vehicle door 12 between a first housing position (
The housing 58 further includes a housing support 78 directly attached to the inner door panel 30 of the vehicle door 12 using any suitable means such as welding, rivets, screws, among others. In the depicted embodiment, the housing support 78 is attached to the fourth inner panel portion 42 of the inner door panel 30 using, for example, nuts and studs. The housing support 78 may be substantially planar. The housing 58 may further include a first housing lateral portion 84 and a second housing lateral portion 86 both coupled to the housing support 78. The first housing lateral portion 84 is inboard with respect to said body 10 and is thus disposed closer to the first sidewall 80 of the link body 60 and the vehicle body 10 than the second housing lateral portion 86. The second housing lateral portion 86 is disposed closer to the second sidewall 82 of the link body 60 than the first housing lateral portion 84. Importantly, the first housing lateral portion 84 is configured to engage and apply sufficient load to the stop 72 of the link 56 when the housing 58 moves so as to shift the load on the panel 30 sufficiently inboard with respect to the pillar body 18 and the strain zone portions of the sheet metal inner door panel 30 to enable downgaging of the sheet metal panel 30.
More particularly, the housing 58 additionally includes a mechanical stop 88. The mechanical stop 88 may be coupled to, or monolithically formed with, the first housing lateral portion 84. The mechanical stop 88 includes an end stop portion 90 configured, shaped, and sized to be received in the extension recess 76. Specifically, the end stop portion 90 is configured, shaped, and sized to mate with the extension recess 76 to prevent, or at least inhibit, lateral movement of the housing 58 relative to the link 56 when the end stop portion 90 is received in the extension recess 76. For instance, the end stop portion 90 may have a substantially convex shape that substantially corresponds to a concave shape of the extension recess 76.
The mechanical stop 88 is configured to contact the link extension 72 when the vehicle door 12 is in the open position (
In operation, a user may apply a force or load to the vehicle door 12 to move the vehicle door 12 from the closed position (
The detailed description and the drawings or figures are supportive and descriptive of the invention, but the scope of the invention is defined solely by the claims. While some of the best modes and other embodiments for carrying out the claimed invention have been described in detail, various alternative designs and embodiments exist for practicing the invention defined in the appended claims.