The following includes information that may be useful in understanding the present disclosure. It is not an admission that any of the information provided herein is prior art nor material to the presently described or claimed inventions, nor that any publication or document that is specifically or implicitly referenced is prior art.
The present invention relates generally to the field of filtered face masks of existing art and more specifically relates to personal breathing masks.
Personal breathing devices such as respirators are used in many industries. Government regulations have for many years required the use of respirators. Contaminants in the air have been studied and standards for particulates in the air of a workplace environment have been set. For a worker to function in a healthy environment, the use of a respirator is required. The style of respirator used in the work environment is bulky, restrictive, and only used when absolutely necessary. Furthermore, the commonly used conventional respirator is heavy, requires a shaven face, and limits visibility. Such traditional bulky respirators typically seal across the front of the face, and due to their forwardly-biased balance and excessive weight, require some sort of strap passing around the back of the head or neck to retain the respirator to the face. A suitable solution which eliminates these shortcomings is desired.
U.S. Pat. No. 7,025,060 to Alexander J. G. Nicholson relates to a personal breathing filter. The described personal breathing filter includes a personal air filtration device that has a cylindrical exhalation tube, with a one-way valve thereon. Concentric around the periphery of the exhalation tube and integrally connected to the exhalation tube rearward (proximate the user's mouth) of the one-way valve is a filter media housing. Filter media is contained between the housing and the tube. A plurality of perforations in the exhalation tube, rearward of the one way valve but forward from the housing connection ring, provide inhaled air ingress to the exhalation tube. Inhaled air forces the one-way valve closed, so that air is directed through the filter media, passes through the perforations and into the exhalation tube where the user can take in the cleansed air. The pressure of the exhaled air through the exhalation tube causes the one-way valve to open, so that exertion by the user is minimized. This patent to Nicholson is representative of previous attempts to improve traditional respirators.
In view of the foregoing disadvantages inherent in the known personal breathing mask art, the present disclosure provides a novel personal breathing apparatus and method. The general purpose of the present disclosure, which will be described subsequently in greater detail, is to provide an effective and efficient personal breathing apparatus and method.
A personal breathing apparatus includes a housing having an exhaust port, at least one filter-port, and a mouth-port connecting to a mouthpiece which is held inside the user's mouth while worn. A mouthguard on the mouthpiece is claspable by the user's teeth. By design, the personal breathing apparatus is balanceable at the mouthpiece, such that the portion of the apparatus outside of the user's mouth is no heavier than the portion inside the user's mouth. In this way, the apparatus can be retained only by the clenching action of the user's teeth for long periods of time with no duress to the user. No head strap or other retention fastener is required. Ergonomically, the respirator is designed to be donned and doffed with one hand, with a thumb and forefinger grasping on top and on bottom of the respirator. Check valves are provided in each interior passageway connecting a filter-port or exhaust-port to the mouth-port tom prevent undesirable, unfiltered backflow. This is necessary because each port is in communication with a single common chamber adjacent to the mouth-port, and the exhaust-port is unfiltered. Therefore, in order to prevent inhalation through the exhaust-port, as well as to prevent unnecessary exhalation and introduction of moisture to the filters, check valves ensure that a user inhales through the filter-ports and exhales through the exhaust-port. In a preferred embodiment, two inlet filters straddle a single exhaust port as seen in a frontal view of the respirator. Accordingly, three total check valves are provided.
For purposes of summarizing the invention, certain aspects, advantages, and novel features of the invention have been described herein. It is to be understood that not necessarily all such advantages may be achieved in accordance with any one particular embodiment of the invention. Thus, the invention may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other advantages as may be taught or suggested herein. The features of the invention which are believed to be novel are particularly pointed out and distinctly claimed in the concluding portion of the specification. These and other features, aspects, and advantages of the present invention will become better understood with reference to the following drawings and detailed description.
The figures which accompany the written portion of this specification illustrate embodiments and methods of use for the present disclosure, a personal breathing apparatus and method, constructed and operative according to the teachings of the present disclosure.
The various embodiments of the present invention will hereinafter be described in conjunction with the appended drawings, wherein like designations denote like elements.
As discussed above, embodiments of the present disclosure relate to breathing apparatuses and more particularly to a personal breathing apparatus and method as used to improve the efficient and effective use of breathing apparatus.
Generally, the personal breathing apparatus is a light weight, minimalistic housing having multiple attachment points for filters. The apparatus replaces a conventional face-mask style respirator. The housing includes attachment points for air filters. The air filter attachment points are designed such that standardized air filters can be attached. A P-100 filter material is envisioned as an ideal filtering material, and a 3M 2097 is one preferable model of filter to be used in conjunction with the respirator. Bayonet-type filter attachments are envisioned, but other styles may be implemented. By design, a user can attach and replace any portable air filter with ease with full functionality. A mouthpiece is inserted into the mouth when worn, and has a U-shaped deformable appendage which a user may bite upon to retain the respirator in their mouth. Sea-Cure is seen as an optimal material for the deformable appendage of the mouthpiece. In some embodiments, the mouthpiece may be weighted to balance the respirator assembly. Such a method of retention is desirable, because with the teeth clenched in this way, it has been found that the user salivates less while wearing the respirator. Additionally, the mouthpiece appendage is sufficiently deformable that it can be easily formed for users having differently sized mouths, and the provision of different sizes, or burdensome fitting, is not necessary. Centrally to the U-shaped mouthpiece appendage, and facing into the opening of the U-shape, is an aperture which is in communication with the interior channels of the respirator, and it is through this aperture that the user inhales and exhales. Sealing of the mouth to the respirator is enacted entirely by the closing of the user's lips. Advantageously, this means that no external fitting of the respirator to the user's face is necessary, and the respirator is easily usable by users with abnormally shaped faces, as well as bearded individuals. Furthermore, because the respirator does not hug about the top of the user's nose, sufficient clearance is given to wear fully protective Z87 eyewear. The reduced surface contact of the respirator to skin improves comfort of the user, especially in hot environments, as the respirator will not retain heat against the user's face.
Preferably, no airflow communication with the nostrils are provided. Rather, a noseclip may be affixed to the top of the respirator housing, which may be positioned over the bridge of the nose in use, clamping on either side of the nose to close the nostrils. This function ensures that all inhalation and exhalation is passed through the mouthpiece of the respirator. Additionally, the noseclip may provide some additional stability to the respirator on the user's face, although this is deemed an optional feature, and not always necessary to the effective use of the respirator.
Referring now more specifically to the drawings by numerals of reference, there is shown in
As illustrated in
Housing 110 may be constructed of resin. Resin has been found as an ideal material for constructing housing 110 for weight distribution purposes; however, other materials such as polymers, rubber, and silicone may also be used so long as the weight distribution does not bias the center of gravity of the respirator in front of the mouthpiece. Resin has been found to have a sufficiently high strength-to-weight ratio that the housing may be constructed light enough to not overbalance mouthpiece 150. See
Respirator 100 may further comprise upper shield 120, which may be unitary to or attached to housing 110. Upper shield 120 may be disposed over the nose of user 40 (
Respirator 100 may include a nose clamp affixed to an upper end of housing 110 proximate to or connected to upper shield 120. Nose clamp may include a pair of curved arms 140 as shown, mirrored over a center line of respirator 100 from a frontal view, and being outwardly convex, such that the left and right arms of the pair of curved arms 140 circle around the left and right sides of the nose of user 40 (
Housing 110 may also include a left-breakaway socket 105 (
Outlet-passage 134 may correspond to (being proximate to and in direct communication with) exhaust-port 114, being able to deliver air from mouth-port 119 to exhaust-port 114, having exhaust-valve 134 installed within or behind exhaust-port 114, preventing inflow from exhaust-port 114 to mouth-port 119.
In this way, air flows selectively in through inlet-passage 132, or out through outlet-passage 134, based simply on whether the user is inhaling or exhaling respectively, this selective action being controlled by the unidirectional nature of checkvalve 160 and exhaust-valve 134 respectively.
Mouthpiece 150 is anatomically shaped to create an air-tight seal to a user's mouth, mouthpiece 150 being affixed to or unitary with mouth-port 119, mouthpiece 150 being connected to breathing-channel 136, which itself is configured for the passage of breathable air. Breathing-channel 136 of interconnected hollow passageways 130 within mouthpiece 150 is simultaneously connected to inlet-passage 132 and outlet-passage 134. Inlet-passage 132 and outlet-passage 134 may be a unitary airspace, the unitary airspace having a C-shape, such that each terminus of the C-shape comprises one of at least one filter-port 112, and exhaust-port 114 is disposed at a center of the C-shape on the convex side, and mouth-port 119 is disposed at the center of the C-shape on the concave side. This shape, in an ideally envisioned embodiment, is illustrated.
When flat and circular elastic membrane 162 is fastened by valve-fastener 169 to trident-frame 164, and trident-frame 164 is inserted into filter-port 112, flat and circular elastic membrane 162 covers and closes filter-port 112 against fluid communication with inlet-passage 132, such that when a vacuum is applied to inlet-passage 132, the flat and elastic circular elastic membrane will deform about the circumference and open filter-port 112 to fluid communication with inlet-passage 132. Flat and circular elastic membrane 162 is constructed of rubber, silicone, or another similarly deformable and elastic material which will naturally hold a flat and sealed position within checkvalve 160.
Exhaust-valve 134 may include rectangular panel 180 able to cover exhaust-port 114 and close and seal exhaust-port 114 from fluid communication with outlet-passage 134, rectangular panel 180 being able to hinge upon an edge to open exhaust-port 114 to fluid communication with outlet-passage 134 when a pressure is applied to outlet-passage 134, whereby rectangular panel 180 is only able to hinge open away from exhaust-port 114, such that a pressure applied exteriorly to outlet-passage 134 will not open exhaust-port 114 to fluid communication with outlet-passage 134. Studs may be attached to or may be integral to rectangular panel 180, and may be insertable into bores in housing 110. However, the fitment of the bores to the studs must be sufficiently flexible to enable articulation of rectangular panel 180 over exhaust-port 114. This function may be further enacted by rounded or bulbous ends on the ends of the studs interfacing with rubber grommets within the bores. However, other retention and articulation mechanisms may be implemented.
The embodiments of the invention described herein are exemplary and numerous modifications, variations and rearrangements can be readily envisioned to achieve substantially equivalent results, all of which are intended to be embraced within the spirit and scope of the invention. Further, the purpose of the foregoing abstract is to enable the U.S. Patent and Trademark Office and the public generally, and especially the scientist, engineers and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application.