Agricultural machines, such as combine harvesters, typically process crop material, and deposit a portion of the material on the ground behind the machine. As the purpose of the harvester is to collect grain, the material that is deposited is primarily material other than grain (“MoG”), such as chaff and stalks. This is commonly called “residue.” It is generally desirable to minimize the size of the residue pieces, and to spread the residue evenly across the path of the machine. For this purpose, the machine may include a chopper to reduce the residue size, and a spreader to distribute the residue.
The chopper typically comprises a series of knives that rotate on a shaft and are partially enclosed by a shroud that forms a chopper housing. The residue enters the shroud, and the knives strike and cut the residue. A typical chopper also has counterknives that extend radially towards the shaft, and between adjacent pairs of the rotating knives. The counterknives face towards the incoming stream of residue, and provide additional cutting edges. The counterknives can be mounted on their own shaft or on a support that can be moved to extend and retract the counterknives.
Typical counterknives are positioned below the chopper housing, such as below a concave pan assembly that forms the bottom part of the chopper housing. Examples of such devices are shown in U.S. Pat. Nos. 7,484,350, 7,677,965, and 8,141,805, which are incorporated herein by reference. The counterknives are mounted on a pivoting support that is rotated to move the counterknife blades up to enter the chopper housing. In this arrangement, the pivot axis is located forward of the blades, and the blades trail behind the pivot axis with respect to the flow direction of the residue. The blades are mounted to a plate that extends generally radially and backwards from the pivot axis, with the counterknife blades oriented generally tangentially to the pivot axis.
Having the counterknives spaced behind the pivot axis is helpful to minimize changes in the orientation of the counterknives as they enter the chopper housing. In particular, it can be desirable to maintain the counterknives' leading edges at a particular range of angles relative to the rotating chopper knives, to thereby maintain ideal chopping effectiveness and efficiency. The angle or range of angles between the counterknives and the chopper knives can also be maintained by mounting the counterknives along a linear sliding path to enter and exit the chopper housing.
While such rotating and sliding arrangements can be effective, it has been found that residue can become trapped between the outer face of the chopper pan and the plate or other structure to which the counterknives are mounted. Residue can also become trapped in a gap formed between the counterknives and the outer face of the chopper pan while the counterknives are in the retracted position. Such residue is compressed as the counterknife assembly is moved into the extended position. This can lead to increased operating power requirements, frequent servicing requirements, and possible damage to the parts.
The inventors have determined that further improvements can be made to agricultural machine counterknife assemblies.
This description of the background is provided to assist with an understanding of the following explanations of exemplary embodiments, and is not an admission that any or all of this background information is necessarily prior art.
An agricultural residue chopper assembly comprising: a cutting chamber housing defining a cutting chamber therein; a plurality of cutting knives mounted to rotate along a cutting direction within the cutting chamber about a cutting knife rotation axis; a counterknife shaft unit mounted at a fixed location relative to an outer surface of the cutting chamber housing, wherein the counterknife shaft unit is rotatable about a counterknife shaft rotation axis through a range of motion between a first position and a second position, and wherein the counterknife shaft rotation axis extends parallel to the cutting knife rotation axis; an outer face defined by a portion of the counterknife shaft unit; one or more counterknives secured to the counterknife shaft unit and extending radially outward from the outer face, wherein the one or more counterknives are spaced a first distance from the cutting knife rotation axis when the counterknife shaft unit is in the first position, and a second distance from the cutting knife rotation axis when the counterknife shaft unit is in the second position, and the second distance is less than the first distance. The outer face and the outer surface of the cutting chamber housing define a trailing area located between a first line extending between the cutting knife rotation axis and the counterknife shaft rotation axis, and a second line that is parallel to the first line and spaced from the first line along a tangent to the cutting direction, and the outer face is configured such that a gap distance, as measured parallel to the first line, between the outer face and the outer surface of the cutting chamber housing at all locations within the trailing area remains constant or increases in size as the counterknife shaft unit is rotated from the first position to the second position.
Also provided is an agricultural harvester machine comprising: a chassis configured for movement on a surface; and a residue chopper assembly as described in the first example.
Embodiments of inventions will now be described, strictly by way of example, with reference to the accompanying drawings, in which:
In the figures, like reference numerals refer to the same or similar elements.
Exemplary embodiments of the present invention provide choppers and counterknives that may be used in agricultural equipment (e.g., combines, windrowers, etc.), or in other environments. However, the invention is not limited to any particular application except as may be specifically recited in the claims.
Referring to
The residue exits the threshing and separating system 108 and falls into, or is otherwise conveyed to, a crop residue chopper 116, such as those described herein. The residue chopper 116 comminutes the residue, and the residue is then delivered to a spreader 118 that distributes the residue behind the combine 100.
The features described in relation to
Details of an exemplary crop residue chopper 116 are shown in more detail in
The crop residue chopper 116 also includes a counterknife system comprising a counterknife shaft 128 to which counterknives 134 are attached by one or more bolts, screws, or other fasteners. In this case, the counterknives 134 are attached to the counterknife shaft 128 by knife holders 132 having one or more counterknives 134 mounted thereon. The knife holders 132 may be integral to the counterknife shaft 128, or separate parts that are attached to the counterknife shaft 128. Any number of counterknives 134 may be attached along the length of the counterknife shaft 128. The counterknife shaft 128 and knife holders 132 (excluding the counterknives 134) are referred to herein as the counterknife shaft unit.
The counterknife shaft 128 is mounted at a fixed location relative to an outer surface 120′ of the cutting chamber housing 120, and is rotatable about a counterknife shaft rotation axis 136 that extends parallel to the cutting knife rotation axis 124′. The outer surface 120′ is generally cylindrical about the cutting knife rotation axis 124′, at least at the location adjacent to the counterknife assembly. The counterknife shaft 128 and knife holders 132 (i.e., the counterknife shaft unit) are rotatable through a range of motion between a first position (
The counterknife shaft 128 may be fixed in the desired position using any suitable structure. In this case, the counterknife shaft 128 is mounted on two or more counterknife shaft supports 160 by bearings, bushings or the like. The counterknife shaft supports 160 may be secured to the housing 120, or to a portion of the housing 120 defined by a removable chopper pan 150. In other cases, the counterknife shaft supports 160 may be mounted to other structures, such as another part of the chopper assembly or the chassis of the vehicle. Other alternatives and embodiments will be apparent to persons of ordinary skill in the art in view of the present disclosure.
The counterknife shaft 128 may be rotated between the first and second positions using any suitable drive mechanism. In the shown example, one or more lever arms 174 are secured at one end to the counterknife shaft 128 and at the other end to respective drive links 180. The drive links 180 connect to drive levers 182 mounted to the chopper pan 150 or to any other suitable structure, such as the vehicle chassis 102. The drive levers 182 are secured to a common rotatable drive shaft 184, so that the drive levers 182 rotate in unison about the drive shaft's rotation axis, which preferably is parallel to the counterknife shaft rotation axis 136. The drive shaft 184 is rotated about its axis by an actuator (not shown), such as a hydraulic piston and cylinder assembly that is secured to the drive shaft 184 by a drive lever, gears, a chain and sprocket assembly, or the like. Other alternatives and embodiments will be apparent to persons of ordinary skill in the art in view of the present disclosure.
The counterknives 134 are secured to the counterknife shaft unit, and rotate with the counterknife shaft unit between the first and second positions.
The counterknife shaft unit may comprise a single part, or an assembly of parts. In the shown embodiment, the counterknife shaft unit comprises a counterknife shaft 128 having a circular or other geometric profile (e.g. square or hexagonal), and the knife holders 132 are separate parts that are secured to the counterknife shaft 128 by removable fasteners 148 (e.g., bolts, pins, etc.) or by permanent fixation (e.g., welding). Other alternatives and embodiments will be apparent to persons of ordinary skill in the art in view of the present disclosure.
As noted above, the inventors have determined that a problem can arise when residue becomes trapped between a conventional counterknife moving system and the cutting chamber housing outer surface 120′, in that the trapped residue can impede the motion of the mechanism that moves the counterknives into the engaged position. Such residue becomes compressed as the mechanism moves, and can form a dense mass that becomes difficult or impossible to compress as the mechanism is repeated operated. This leads to increased power requirements, the need for service, and possible damage to the parts.
To address this issue of trapped residue, the counterknife shaft unit is configured to reduce the likelihood of trapping residue where it can impede the motion of the counterknife moving system. In general terms, this is done by locating the counterknife shaft rotation axis 136 and configuring the parts such that the clearance between the counterknife shaft unit and the lower surface 120′ of the cutter housing 120 stays the same (or does not decrease) as the counterknife shaft unit is moved to the second position. An example of this operation is illustrated in
The outer face 138 of the counterknife shaft unit is configured such that that a gap G distance between the outer face 138 and the outer surface 120′ of the chopper housing 120 (as measured parallel to the first line L1) does not decrease or increases as the counterknife shaft unit is rotated from the first position to the second position. In this case, the outer face 138 is semicircular and concentric with the counterknife shaft rotation axis 136. Thus, the gap distance G at any given location remains constant throughout the range of travel. A scraper 142 may be provided to contact the outer face 138 as it rotates to help remove any residue that might cling to the outer face 138.
In other cases, some or all of the outer face 138 may converge towards the counterknife shaft rotation axis 136, such as shown by the dashed line 138′. In this case, the second line L2 moves closer to the counterknife shaft rotation axis 136 as the counterknife shaft unit moves towards the second position. However, as in the first example, the gap distance G does not decrease at any location within the trailing area A.
Portions of the outer face 138 that do not form a boundary of the trailing area A during rotation of the counterknife shaft rotation may have any shape. For example, a leading portion 140 of the outer face 138 is located on an upstream side of the first line L1 when the counterknife shaft unit is in the first position. (As used herein, the upstream side is opposite the second line L2.) The entire leading portion 140 moves away from the outer surface 120′ of the cutting chamber housing 120 as the counterknife shaft unit rotates from the first position to the second position. Thus, residue is not compressed by the leading portion 140 against the outer surface 120′ as the counterknife shaft unit rotates from the first position to the second position, and any shape may be used without risk of such compression (compression might occur between the leading portion 140 and parts other than the outer surface 120′, but those other parts optionally may be spaced to avoid detrimental compression). In this example, the leading portion 140 comprises a short semicircular region, and a flat region that converges radially towards the counterknife shaft rotation axis 136 to define a flat surface that can push residue away from the outer surface 120′ of the cutting chamber housing 120.
In other embodiments, the semicircular outer face 138 may be part of a complete circular face. Also, the outer face 138 also may connect to surfaces that extend away from the counterknife shaft rotation axis 136, but do not form part of the trailing area A as the counterknife shaft unit rotates between the first position and the second position. Other alternatives and embodiments will be apparent to persons of ordinary skill in the art in view of the present disclosure.
The outer face 138 may be formed as an integral part of the counterknife shaft, or as surfaces on parts that are secured to the counterknife shaft 138. For example, the outer face 138 may be an outer surface of the knife holder 132 that is secured to and protrudes radially from the counterknife shaft 138.
The outer face 138 of the counterknife shaft unit may be defined as a collection of discrete outer faces segments that are spaced along the counterknife shaft rotation axis 136. For example, a collective outer face 138 may be defined by respective outer face portions of a plurality of knife holders 132 that are mounted to or formed as part of the counterknife shaft 138, and located next to each other along the counterknife shaft rotation axis 136. In this case, the outer face portions may abut one another, or there may be gaps between them along the counterknife shaft rotation axis 136.
It is preferred for the entire length of the counterknife shaft unit to have an outer face 138 that is configured such that the gap distance G within the trailing area A at every point along the counterknife shaft unit remains constant or increases in size as the counterknife shaft unit is rotated from the first position to the second position. However, this is not strictly required. For example, one or more protrusions (e.g., fastener heads, mounting collars, etc.) may extend from the counterknife shaft 128 at discrete locations along its length to form areas where the gap distance G decreases in size as the counterknife shaft unit rotates towards the second position.
As shown in
Referring to
First, the leading portion 140 of the outer face 138 defines a residue pushing surface that has a concave face 140′. The concave face 140′ is hooked in the forward direction (i.e., forward as the counterknife shaft unit rotates towards the second position), so that it tends to pull residue towards the counterknife shaft rotation axis 136. This is expected to improve residue clearing.
Second, the counterknife 134 is secured at a trailing position relative to the knife holder 132, such that the counterknife 134 does not necessarily extend directly between the counterknife shaft rotation axis 136 and the blade shaft rotation axis 124′ when the counterknife shaft unit is in the second position.
Third, the trailing position of the counterknife 134 can be helpful to integrate an overload breakaway mechanism into the assembly. An overload breakaway mechanism (not shown) allows the counterknife 134 to retract into the counterknife slot 146 while the counterknife shaft unit remains in the second position. This can be helpful to prevent relatively solid objects from being trapped between the cutting blades 126 and the counterknives 134. With the trailing position in
It will appreciated that embodiments may be provided to the market in various states of assembly. For example, one embodiment may be provided as a counterknife assembly having a blocking surface as described herein, which may be provided with or without blades and fasteners. Another embodiment may be provided as an assembly of a counterknife shaft having counterknife assemblies. Another embodiment may be provided as a counterknife system having a counterknife shaft, counterknife assemblies, a chopper pan, and other parts, which can be installed in an existing harvester. Another embodiment may be provided as a towed agricultural harvester machine having a powered residue chopper with a counterknife system as described herein. Another embodiment may be provided as a self-propelled agricultural harvester including a threshing and separating system, powered drive wheels, and counterknife system as described herein. Other alternatives and embodiments will be apparent to persons of ordinary skill in the art in view of the present disclosure.
The present disclosure describes a number of inventive features and/or combinations of features that may be used alone or in combination with each other or in combination with other technologies. The embodiments described herein are all exemplary, and are not intended to limit the scope of the claims. It will be appreciated that various aspects of the embodiments described herein may be provided as component parts or as subassemblies. It will also be appreciated that the inventions described herein can be modified and adapted in various ways, and all such modifications and adaptations are intended to be included in the scope of this disclosure and the appended claims.
It will also be understood that the description herein and the claims describe features that may be combined with other features not specifically described. For example, a counterknife as described and claimed herein may be used in conjunction with other, conventional counterknives, and so on. Also, features identified in the singular or by a specific number are not intended to be limited to a single features or the described number of features unless specifically recited as being present only in the specified quantity.
Number | Date | Country | |
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63459058 | Apr 2023 | US |