Claims
- 1. A strength improvement admixture composition comprising:
a. polycarboxylate dispersant; b. set retarder; and c. a strength improvement additive selected from the group consisting of poly(hydroxyalkylated)polyethyleneamines, poly(hydroxyalkylated)polyethylenepolyamines, poly(hydroxyalkylated)polyethyleneimines, poly(hydroxyalkylated)polyamines, hydrazines, 1,2-diaminopropane, polyglycoldiamine, poly(hydroxyalkyl)amines and mixtures thereof.
- 2. The admixture composition of claim 1, wherein the amount of polycarboxylate dispersant is from about 5% to about 80%, the set retarder is from about 0.5% to about 40%, and the strength improvement additive is from about 0.5% to about 40% based on the total dry weight of the admixture composition components.
- 3. The admixture composition of claim 1, wherein the amount of polycarboxylate dispersant is from about 20% to about 60%, the set retarder is from about 2% to about 25%, and the strength improvement additive is from about 2% to about 25% based on the total dry weight of the admixture composition components.
- 4. The admixture composition of claim 1, wherein the strength improvement additive is selected from the group consisting of di(hydroxyethyl)1,2-diaminopropane, tetra(hydroxyethyl) 1,2-diaminopropane, di(hydroxyethyl)hydrazine, tetra(hydroxyethyl)hydrazine, ethoxylated polyglycoldiamine, triisopropanolamine and mixtures thereof.
- 5. The admixture composition of claim 1, wherein the strength improvement additive is selected from the group consisting of N,N,N′-tri-(hydroxyethyl)ethylenediamine, N,N,N′-tri-(hydroxyethyl)diethylenediamine, N,N′-di-(hydroxyethyl)ethylenediamine, N,N′-bis(2-hydroxypropyl)diethylenetriamine, N,N,N′,N′-tetra(hydroxyethyl)ethylenedianiine, N,N,N,N′, N″-penta(hydroxyethyl)diethylenetriamine, N,N′-bis(2-hydroxypropyl)-N,N,N′-tri(hydroxyethyl)diethylenetriamine, and mixtures thereof.
- 6. The admixture composition of claim 1, wherein the strength improvement additive comprises poly(hydroxyethyl)polyethyleneimine.
- 7. The admixture composition of claim 1, wherein the strength improvement additive comprises poly(hydroxyalkylated)polyethyleneamine having the following formula:
- 8. The admixture composition of claim 1, wherein the strength improvement additive has the following formula:
- 9. The admixture composition of claim 1, wherein the strength improvement additive has the following formula:
- 10. The admixture composition of claim 1, wherein the strength improvement additive comprises Ethoxylated Amine HH, having a typical analysis of:
- 11. The admixture composition of claim 1, wherein the strength improvement additive has the following formula:
- 12. The admixture composition of claim 1 wherein the set retarder is selected from the group consisting of an oxy-boron compound, a polyphosphonic acid, a carboxylic acid, a hydroxycarboxylic acid, polycarboxylic acid, hydroxylated carboxylic acid, fumaric, itaconic, malonic, borax, gluconic, and tartaric acid, lignosulfonates, ascorbic acid, isoascorbic acid, sulphonic acid-acrylic acid copolymer, and their corresponding salts, polyhydroxysilane, polyacrylamide, carbohydrates and mixtures thereof.
- 13. The admixture composition of claim 1 further comprising at least one of set accelerators, air detraining agents, air entraining agents, shrinkage reducing admixtures, water reducers, foaming agents, dampproofing admixtures, pumping aids, fungicidal admixtures, insecticidal admixtures, germicidal admixtures, alkali activity reducers, bonding admixtures, corrosion inhibitors, and pigments.
- 14. The admixture composition of claim 1, wherein the admixture composition is in an aqueous solution.
- 15. A cementitious composition comprising hydraulic cement and a strength improvement admixture composition, said admixture composition comprising:
a. polycarboxylate dispersant; b. set retarder; and c. a strength improvement additive selected from the group consisting of a poly(hydroxyalkylated)polyethyleneamines, poly(hydroxyalkylated)polyethylenepolyamines, poly(hydroxyalkylated)polyethyleneimines, poly(hydroxyalkylated)polyamines, hydrazines, 1,2-diaminopropane, polyglycoldiamine, poly(hydroxyalkyl)amines and mixtures thereof.
- 16. The cementitious composition of claim 15, wherein the amount of polycarboxylate dispersant is from about 0.02% to about 2%, the set retarder is from about 0.002% to about 0.2%, the strength improvement additive is from about 0.0001% to about 0.2% by weight of cementitious binder.
- 17. The cementitious composition of claim 15, wherein the amount of polycarboxylate dispersant is from about 0.02% to about 0.24%, the set retarder is from about 0.005% to about 0.08%, the strength improvement additive is from about 0.004% to about 0.08% by weight of cementitious binder.
- 18. The cementitious composition of claim 15, wherein the strength improvement additive is selected from the group consisting of di(hydroxyethyl)1,2-diaminopropane, tetra(hydroxyethyl) 1,2-diaminopropane, di(hydroxyethyl)hydrazine, tetra(hydroxyethyl)hydrazine, ethoxylated polyglycoldiamine, triisopropanolamine and mixtures thereof.
- 19. The cementitious composition of claim 15, wherein the strength improvement additive is selected from the group consisting of N,N,N′-tri-(hydroxyethyl)ethylenediamine, N,N,N′-tri-(hydroxyethyl)diethylenediamine, N,N′-di-(hydroxyethyl)ethylenediamine, N,N′-bis(2-hydroxypropyl)diethylenetriamine, N,N,N′,N′-tetra(hydroxyethyl)ethylenediamine, N,N,N′,N′,N″-penta(hydroxyethyl)diethylenetriamine, N,N′-bis(2-hydroxypropyl)-N,N,N′-tri(hydroxyethyl)diethylenetriamine, and mixtures thereof.
- 20. The cementitious composition of claim 15, wherein the strength improvement additive comprises poly(hydroxyethyl)polyethyleneimine.
- 21. The cementitious composition of claim 15, wherein the strength improvement additive comprises poly(hydroxyalkylated)polyethyleneamine having the following formula:
- 22. The cementitious composition of claim 15, wherein the strength improvement additive has the following formula:
- 23. The cementitious composition of claim 15, wherein the strength improvement additive has the following formula:
- 24. The cementitious composition of claim 15, wherein the strength improvement additive comprises Ethoxylated Amine HH, having a typical analysis of:
- 25. The admixture composition of claim 15, wherein the strength improvement additive has the following formula:
- 26. The cementitious composition of claim 15 wherein the set retarder is selected from the group consisting of an oxy-boron compound, a polyphosphonic acid, a carboxylic acid, a hydroxycarboxylic acid, polycarboxylic acid, hydroxylated carboxylic acid, fumaric, itaconic, malonic, borax, gluconic, and tartaric acid, lignosulfonates, ascorbic acid, isoascorbic acid, sulphonic acid-acrylic acid copolymer, and their corresponding salts, polyhydroxysilane, polyacrylamide, carbohydrates and mixtures thereof.
- 27. The cementitious composition of claim 15, wherein the cement is selected from the group consisting of portland cement, modified portland cement, or masonry cement, and mixtures thereof.
- 28. The cementitious composition of claim 15 wherein the hydraulic cement is portland cement.
- 29. The cementitious composition of claim 15 further comprising a cement admixture or additive that is selected from the group consisting of set accelerator, air detraining agent, air entraining agent, foaming agent, corrosion inhibitor, shrinkage reducing admixture, water reducer, fiber, pigment, pozzolan, clay, strength enhancing agents, rheology modifying agents, water repellents, wetting agents, water soluble polymers, dampproofing admixtures, gas formers, permeability reducers, pumping aids, fungicidal admixtures, germicidal admixtures, insecticidal admixtures, aggregates, alkali-reaction reducers, bonding admixtures, and mixtures thereof.
- 30. The cementitious composition of claim 29, wherein the aggregate is at least one of silica, quartz, crushed round marble, glass spheres, granite, limestone, calcite, feldspar, alluvial sands, and sand.
- 31. The cementitious composition of claim 29, wherein the pozzolan is at least one of natural pozzolan, metakaolin, fly ash, silica fume, calcined clay, and blast furnace slag.
- 32. The composition of claim 1 or 15 wherein the polycarboxylate dispersant comprises at least one of:
a) a dispersant of Formula (I): 35wherein in Formula (I) X is at least one of hydrogen, an alkali earth metal ion, an alkaline earth metal ion, ammonium ion, or amine; R is at least one of C1 to C6 alkyl(ene) ether or mixtures thereof or C1 to C6 alkyl(ene) imine or mixtures thereof; Q is at least one of oxygen, NH, or sulfur; p is a number from 1 to about 300 resulting in at least one of a linear side chain or branched side chain; R1 is at least one of hydrogen, C1 to C20 hydrocarbon, or functionalized hydrocarbon containing at least one of —OH, —COOH, an ester or amide derivative of —COOH, sulfonic acid, an ester or amide derivative of sulfonic acid, amine, or epoxy; Y is at least one of hydrogen, an alkali earth metal ion, an alkaline earth metal ion, ammonium ion, amine, a hydrophobic hydrocarbon or polyalkylene oxide moiety that functions as a defoamer; m, m′, m″, n, n′, and n″ are each independently 0 or an integer between 1 and about 20; Z is a moiety containing at least one of i) at least one amine and one acid group, ii) two functional groups capable of incorporating into the backbone selected from the group consisting of dianhydrides, dialdehydes, and di-acid-chlorides, or iii) an imide residue; and wherein a, b, c, and d reflect the mole fraction of each unit wherein the sum of a, b, c, and d equal one, wherein a, b, c, and d are each a value greater than or equal to zero and less than one, and at least two of a, b, c, and d are greater than zero; b) a dispersant of Formula (II): 36wherein in Formula (II):
A is COOM or optionally in the “y” structure an acid anhydride group (—CO—O—CO—) is formed in place of the A groups between the carbon atoms to which the A groups are bonded to form an anhydride; B is COOM M is hydrogen, a transition metal cation, the residue of a hydrophobic polyalkylene glycol or polysiloxane, an alkali metal ion, an alkaline earth metal ion, ferrous ion, aluminum ion, (alkanol)ammonium ion, or (alkyl)ammonium ion; R is a C2-6 alkylene radical; R1 is a C1-20 alkyl, C6-9 cycloalkyl, or phenyl group; x, y, and z are a number from 0.01 to 100; m is a number from 1 to 100; and n is a number from 10 to 100; c) a dispersant comprising at least one polymer or a salt thereof having the form of a copolymer of
i) a maleic anhydride half-ester with a compound of the formula RO(AO)mH, wherein R is a C1-C20 alkyl group, A is a C2-4 alkylene group, and m is an integer from 2-16; and ii) a monomer having the formula CH2═CHCH2—(OA)nOR, wherein n is an integer from 1-90 and R is a C1-20 alkyl group; d) a dispersant obtained by copolymerizing 5 to 98% by weight of an (alkoxy)polyalkylene glycol mono(meth)acrylic ester monomer (a) represented by the following general formula (1): 37wherein R1 stands for hydrogen atom or a methyl group, R2O for one species or a mixture of two or more species of oxyalkylene group of 2 to 4 carbon atoms, providing two or more species of the mixture may be added either in the form of a block or in a random form, R3 for a hydrogen atom or an alkyl group of 1 to 5 carbon atoms, and m is a value indicating the average addition mol number of oxyalkylene groups that is an integer in the range of 1 to 100, 95 to 2% by weight of a (meth)acrylic acid monomer (b) represented by the above general formula (2), wherein R4 and R5 are each independently a hydrogen atom or a methyl group, and M1 for a hydrogen atom, a monovalent metal atom, a divalent metal atom, an ammonium group, or an organic amine group, and 0 to 50% by weight of other monomer (c) copolymerizable with these monomers, provided that the total amount of (a), (b), and (c) is 100% by weight; e) a graft polymer that is a polycarboxylic acid or a salt thereof, having side chains derived from at least one species selected from the group consisting of oligoalkyleneglycols, polyalcohols, polyoxyalkylene amines, and polyalkylene glycols; f) a dispersant of Formula (III): 38wherein in Formula (III): D=a component selected from the group consisting of the structure d1, the structure d2, and mixtures thereof; X=H, CH3, C2 to C6 Alkyl, Phenyl, p-Methyl Phenyl, or Sulfonated Phenyl; Y=H or —COOM; R=H or CH3; Z=H, —SO3M, —PO3M, —COOM, —O(CH2)nOR3 where n=2 to 6, —COOR3, or —(CH2)nOR3 where n=0 to 6, —CONHR3, —CONHC(CH3)2 CH2SO3M, —COO(CHR4)nOH where n=2 to 6, or —O(CH2)nOR4 wherein n=2 to 6; R1, R2, R3, R5 are each independently —(CHRCH2O )mR4 random copolymer of oxyethylene units and oxypropylene units where m=10 to 500 and wherein the amount of oxyethylene in the random copolymer is from about 60% to 100% and the amount of oxypropylene in the random copolymer is from 0% to about 40%; R4=H, Methyl, C2 to about C6 Alkyl, or about C6 to about C10 aryl; M=H, Alkali Metal, Alkaline Earth Metal, Ammonium, Amine, triethanol amine, Methyl, or C2 to about C6 Alkyl; a=0 to about 0.8; b=about 0.2 to about 1.0; c=0 to about 0.5; d=0 to about 0.5; and wherein a, b, c, and d represent the mole fraction of each unit and the sum of a, b, c, and d is 1.0; g) a dispersant of Formula (IV): 39wherein in Formula (IV): the “b” structure is one of a carboxylic acid monomer, an ethylenically unsaturated monomer, or maleic anhydride wherein an acid anhydride group (—CO—O—CO—) is formed in place of the groups Y and Z between the carbon atoms to which the groups Y and Z are bonded respectively, and the “b” structure must include at least one moiety with a pendant ester linkage and at least one moiety with a pendant amide linkage; X=H, CH3, C2 to C6 Alkyl, Phenyl, p-Methyl Phenyl, p-Ethyl Phenyl, Carboxylated Phenyl, or Sulfonated Phenyl; Y=H, —COOM, —COOH, or W; W=a hydrophobic defoamer represented by the formula R5O—(CH2CH2O )s—(CH2C(CH3)HO)t—(CH2CH2O )u where s, t, and u are integers from 0 to 200 with the proviso that t>(s+u) and wherein the total amount of hydrophobic defoamer is present in an amount less than about 10% by weight of the polycarboxylate dispersant; Z=H, —COOM, —O(CH2)nOR3 where n=2 to 6, —COOR3, —(CH2)nOR3 where n=0 to 6, or —CONHR3; R1=H, or CH3; R2, R3, are each independently a random copolymer of oxyethylene units and oxypropylene units of the general formula —(CH(R1)CH2O )mR4 where m=10 to 500 and wherein the amount of oxyethylene in the random copolymer is from about 60% to 100% and the amount of oxypropylene in the random copolymer is from 0% to about 40%; R4 =H, Methyl, or C2 to C8 Alkyl; R5=C1 to C18 alkyl or C6 to C18 alkyl aryl; M=Alkali Metal, Alkaline Earth Metal, Ammonia, Amine, monoethanol amine, diethanol amine, triethanol amine, morpholine, imidazole; a=0.01-0.8; b=0.2-0.99; c=0-0.5; and wherein a, b, c represent the mole fraction of each unit and the sum of a, b, and c, is 1; h) a random copolymer corresponding to the following Formula (V) in free acid or salt form having the following monomer units and numbers of monomer units: 40wherein A is selected from the moieties (i) or (ii)
(i) —CR1R2—CR3R4—41wherein R1 and R3 are selected from substituted benzene, C1-8 alkyl, C2-8 alkenyl, C2-8 alkylcarbonyl, C1-8 alkoxy, carboxyl, hydrogen, and a ring, R2 and R4 are selected from the group consisting of hydrogen and C1-4 alkyl, wherein R1 and R3 can together with R2 and/or R4 when R2 and/or R4 are C1-4 alkyl form the ring; R7, R8, R9, and R10 are individually selected from the group consisting of hydrogen, C1-6 alkyl, and a C2-8 hydrocarbon chain, wherein R1 and R3 together with R7 and/or R8, R9, and R10 form the C2-8 hydrocarbon chain joining the carbon atoms to which they are attached, the hydrocarbon chain optionally having at least one anionic group, wherein the at least one anionic group is optionally sulfonic; M is selected from the group consisting of hydrogen, and the residue of a hydrophobic polyalkylene glycol or a polysiloxane, with the proviso that when A is (ii) and M is the residue of a hydrophobic polyalkylene glycol, M must be different from the group —(R5O)mR6; R5 is a C2-8 alkylene radical; R6 is selected from the group consisting of C1-20 alkyl, C6-9 cycloalkyl and phenyl; n, x, and z are numbers from 1 to 100; y is 0 to 100; m is 2 to 1000; the ratio of x to (y+z) is from 1:10 to 10:1 and the ratio of y:z is from 5:1 to 1:100; i) a copolymer of oxyalkyleneglycol-alkenyl ethers and unsaturated dicarboxylic acids, comprising:
i) 0 to 90 mol % of at least one component of the formula 3a or 3b: 42wherein M is a hydrogen atom, a mono- or divalent metal cation, an ammonium ion or an organic amine residue, a is 1, or when M is a divalent metal cation a is ½; wherein X is —OMa,
—O—(CmH2mO)n—R1 in which R1 is a hydrogen atom, an aliphatic hydrocarbon radical containing from 1 to 20 carbon atoms, a cycloaliphatic hydrocarbon radical containing 5 to 8 carbon atoms or an optionally hydroxyl, carboxyl, C1-4 alkyl, or sulphonic substituted aryl radical containing 6 to 14 carbon atoms, m is 2 to 4, and n is 0 to 100, —NHR2, —N(R2)2 or mixtures thereof in which R2=R1 or —CO—NH2; and wherein Y is an oxygen atom or —NR2; ii) 1 to 89 mol % of components of the general formula 4: 43wherein R3 is a hydrogen atom or an aliphatic hydrocarbon radical containing from 1 to 5 carbon atoms, p is 0 to 3, and R1 is hydrogen, an aliphatic hydrocarbon radical containing from 1 to 20 carbon atoms, a cycloaliphatic hydrocarbon radical containing 5 to 8 carbon atoms or an optionally hydroxyl, carboxyl, C1-14 alkyl, or sulfonic substituted aryl radical containing 6 to 14 carbon atoms, m is 2 to 4, and n is 0 to 100, and iii) 0.1 to 10 mol % of at least one component of the formula 5a or 5b: 44wherein S is a hydrogen atom or —COOMa or —COOR5, T is —COOR5, —W—R7, —CO—[—NH—(CH2)3)—]s—W—R7, —CO—O—(CH2)z—W—R7, a radical of the general formula: 45or —(CH2)z—V—(CH2)z—CH═CH—R1, or when S is —COOR5 or —COOMa, U1 is —CO—NHM—, —O— or —CH2O, U2 is —NH—CO—, —O— or —OCH2, V is —O—CO—C6H4—CO—O— or —W—, and W is 46R4 is a hydrogen atom or a methyl radical, R5 is an aliphatic hydrocarbon radical containing 3 to 20 carbon atoms, a cycloaliphatic hydrocarbon radical containing 5 to 8 carbon atoms or an aryl radical 5 containing 6 to 14 carbon atoms, R6=R1 or 47R7=R1 or 48r is 2 to 100, s is 1 or 2, x is 1 to 150, y is 0 to 15 and z is 0 to 4; iv) 0 to 90 mol % of at least one component of the formula 6a, 6b, or 6c: 49wherein M is a hydrogen atom, a mono- or divalent metal cation, an ammonium ion or an organic amine residue, a is 1, or when M is a divalent metal cation a is ½; wherein X is —OMa,
—O—(CmH2mO)n—R1 in which R1 is a hydrogen atom, an aliphatic hydrocarbon radical containing from 1 to 20 carbon atoms, a cycloaliphatic hydrocarbon radical containing 5 to 8 carbon atoms or an optionally hydroxyl, carboxyl, C1-14 alkyl, or sulphonic substituted aryl radical containing 6 to 14 carbon atoms, m is 2 to 4, and n is 0 to 100, —NH—(CmH2mO)n—R1, —NHR2, —N(R2)2 or mixtures thereof in which R2=R1 or —CO—NH2; and wherein Y is an oxygen atom or —NR2; j) a copolymer of dicarboxylic acid derivatives and oxyalkylene glycol-alkenyl ethers, comprising:
i) 1 to 90 mol. % of at least one member selected from the group consisting of structural units of formula 7a and formula 7b: 50wherein M is H, a monovalent metal cation, a divalent metal cation, an ammonium ion or an organic amine; a is ½ when M is a divalent metal cation or 1 when M is a monovalent metal cation; wherein R1 is —OMa, or
—O—(CmH2mO)n—R2 wherein R2 is H, a C1-20 aliphatic hydrocarbon, a C5-8 cycloaliphatic hydrocarbon, or a C6-14 aryl that is optionally substituted with at least one member selected from the group consisting of COOMa, —(SO3)Ma, and —(PO3)Ma2; m is 2 to 4; n is 1 to 200; ii) 0.5 to 80 mol. % of the structural units of formula 8: 51wherein R3 is H or a C1-5 aliphatic hydrocarbon; p is 0 to 3; R2 is H, a C1-20 aliphatic hydrocarbon, a C5-8 cycloaliphatic hydrocarbon, or a C6-14 aryl that is optionally substituted with at least one member selected from the group consisting of —COOMa, (SO3)Ma, and —(PO3) Ma2; m is 2 to 4; n is 1 to 200; iii) 0.5 to 80 mol. % structural units selected from the group consisting of formula 9a and formula 9b: 52wherein R4 is H, C1-20 aliphatic hydrocarbon that is optionally substituted with at least one hydroxyl group, —(CmH2mO)n—R2, CO—NH—R2, C5-8 cycloaliphatic hydrocarbon, or a C6-14 aryl that is optionally substituted with at least one member selected from the group consisting of —COOMa, —(SO3)Ma, and —(PO3)Ma2; M is H, a monovalent metal cation, a divalent metal cation, an ammonium ion or an organic amine; a is ½ when M is a divalent metal cation or 1 when M is a monovalent metal cation; R2 is H, a C1-20 aliphatic hydrocarbon, a C5-8 cycloaliphatic hydrocarbon, or a C6-14 aryl that is optionally substituted with at least one member selected from the group consisting of —COOMa, (SO3)Ma, and —(PO3)Ma2; m is 2 to 4; n is 1 to 200; iv) 1 to 90 mol. % of structural units of formula 10 53wherein R5 is methyl, or methylene group, wherein R5 forms one or more 5 to 8 membered rings with R7; R6 is H, methyl, or ethyl; R7 is H, a C1-20 aliphatic hydrocarbon, a C6-14 aryl that is optionally substituted with at least one member selected from the group consisting of —COOMa, —(SO3)Ma, and —(PO3)Ma2, a C5-8 cycloaliphatic hydrocarbon, —OCOR4, —OR4, and —COOR4, wherein R4 is H, a C1-20 aliphatic hydrocarbon that is optionally substituted with at least one —OH, —(CmH2mO)n—R2, —CO—NH—R2, C5-8 cycloaliphatic hydrocarbon, or a C6-14 aryl residue that is optionally substituted with a member selected from the group consisting of —COOMa, —(SO3)Ma, and —(PO3)Ma2.
- 33. A method of making a cementitious composition comprising forming a mixture of water, hydraulic cement and a strength improvement admixture composition, said admixture composition comprising the components of:
a. polycarboxylate dispersant; b. set retarder; and c. a strength improvement additive selected from the group consisting of poly(hydroxyalkylated)polyethyleneamines, poly(hydroxyalkylated)polyethylenepolyamines, poly(hydroxyalkylated)polyethyleneimines, poly(hydroxyalkylated)polyamines, hydrazines, 1,2-diaminopropane, polyglycoldiamine, poly(hydroxyalkyl)amines and mixtures thereof.
- 34. The method of claim 33, wherein the amount of polycarboxylate dispersant is from about 0.02% to about 2%, the set retarder is from about 0.002% to about 0.2%, the strength improvement additive is from about 0.0001% to about 0.2% by weight of cementitious binder.
- 35. The method of claim 33, wherein the amount of polycarboxylate dispersant is from about 0.02% to about 0.24%, the set retarder is from about 0.005% to about 0.08%, the strength improvement additive is from about 0.004% to about 0.08% by weight of cementitious binder.
- 36. The method of claim 33, wherein the strength improvement additive is selected from the group consisting of di(hydroxyethyl) 1,2-diaminopropane, tetra(hydroxyethyl) 1,2-diaminopropane, di(hydroxyethyl)hydrazine, tetra(hydroxyethyl)hydrazine, ethoxylated polyglycoldiamine, triisopropanolamine and mixtures thereof.
- 37. The method of claim 33, wherein the strength improvement additive is selected from the group consisting of N,N,N′-tri-(hydroxyethyl)ethylenediamine, N,N,N′-tri-(hydroxyethyl)diethylenediamine, N, N′-di-(hydroxyethyl)ethylenediamine, N,N′-bis(2-hydroxypropyl)diethylenetriamine, N,N,N′,N′-tetra(hydroxyethyl)ethylenediamine, N,N,N′,N′,N″-penta(hydroxyethyl)diethylenetriamine, N,N′-bis(2-hydroxypropyl)-N,N,N′-tri(hydroxyethyl)diethylenetriamine, and mixtures thereof.
- 38. The method of claim 33, wherein the strength improvement additive comprises poly(hydroxyethyl)polyethyleneimine.
- 39. The method of claim 33, wherein the strength improvement additive comprises poly(hydroxyalkylated)polyethyleneamine having the following formula:
- 40. The method of claim 33, wherein the strength improvement additive has the following formula:
- 41. The method of claim 33, wherein the strength improvement additive has the following formula:
- 42. The method of claim 33, wherein the strength improvement additive comprises Ethoxylated Amine HH, having a typical analysis of:
- 43. The admixture composition of claim 33, wherein the strength improvement additive has the following formula:
- 44. The method of claim 33 wherein the set retarder is selected from the group consisting of an oxy-boron compound, a polyphosphonic acid, a carboxylic acid, a hydroxycarboxylic acid, polycarboxylic acid, hydroxylated carboxylic acid, fumaric, itaconic, malonic, borax, gluconic, and tartaric acid, lignosulfonates, ascorbic acid, isoascorbic acid, sulphonic acid-acrylic acid copolymer, and their corresponding salts, polyhydroxysilane, polyacrylamide, carbohydrates and mixtures thereof.
- 45. The method of claim 33, wherein the cement is selected from the group consisting of portland cement, modified portland cement, or masonry cement, and mixtures thereof.
- 46. The method of claim 33 wherein the hydraulic cement is portland cement.
- 47. The method of claim 33 further comprising a cement admixture or additive that is selected from the group consisting of set accelerator, air detraining agent, air entraining agent, foaming agent, corrosion inhibitor, shrinkage reducing admixture, water reducer, fiber, pigment, pozzolan, clay, strength enhancing agents, rheology modifying agents, water repellents, wetting agents, water soluble polymers, dampproofing admixtures, gas formers, permeability reducers, pumping aids, fungicidal admixtures, germicidal admixtures, insecticidal admixtures, aggregates, alkali-reaction reducers, bonding admixtures, and mixtures thereof.
- 48. The method of claim 47, wherein the aggregate is at least one of silica, quartz, crushed round marble, glass spheres, granite, limestone, calcite, feldspar, alluvial sands, and sand.
- 49. The method of claim 47, wherein the pozzolan is at least one of natural pozzolan, metakaolin, fly ash, silica fume, calcined clay, and blast furnace slag.
- 50. The method of claim 33 wherein the polycarboxylate dispersant comprises at least one of:
a) a dispersant of Formula (I): 59wherein in Formula (I) X is at least one of hydrogen, an alkali earth metal ion, an alkaline earth metal ion, ammonium ion, or amine; R is at least one of C1 to C6 alkyl(ene) ether or mixtures thereof or C1 to C6 alkyl(ene) imine or mixtures thereof; Q is at least one of oxygen, NH, or sulfur; p is a number from 1 to about 300 resulting in at least one of a linear side chain or branched side chain; R1 is at least one of hydrogen, C1 to C20 hydrocarbon, or functionalized hydrocarbon containing at least one of —OH, —COOH, an ester or amide derivative of —COOH, sulfonic acid, an ester or amide derivative of sulfonic acid, amine, or epoxy; Y is at least one of hydrogen, an alkali earth metal ion, an alkaline earth metal ion, ammonium ion, amine, a hydrophobic hydrocarbon or polyalkylene oxide moiety that functions as a defoamer; m, m′, m″, n, n′, and n″ are each independently 0 or an integer between 1 and about 20; Z is a moiety containing at least one of i) at least one amine and one acid group, ii) two functional groups capable of incorporating into the backbone selected from the group consisting of dianhydrides, dialdehydes, and di-acid-chlorides, or iii) an imide residue; and wherein a, b, c, and d reflect the mole fraction of each unit wherein the sum of a, b, c, and d equal one, wherein a, b, c, and d are each a value greater than or equal to zero and less than one, and at least two of a, b, c, and d are greater than zero; b) a dispersant of Formula (II): 60wherein in Formula (II): A is COOM or optionally in the “y” structure an acid anhydride group (—CO—O—CO—) is formed in place of the A groups between the carbon atoms to which the A groups are bonded to form an anhydride; B is COOM M is hydrogen, a transition metal cation, the residue of a hydrophobic polyalkylene glycol or polysiloxane, an alkali metal ion, an alkaline earth metal ion, ferrous ion, aluminum ion, (alkanol)ammonium ion, or (alkyl)ammonium ion; R is a C2-6 alkylene radical; R1 is a C1-20 alkyl, C6-9 cycloalkyl, or phenyl group; x, y, and z are a number from 0.01 to 100; m is a number from 1 to 100; and n is a number from 10 to 100; c) a dispersant comprising at least one polymer or a salt thereof having the form of a copolymer of
i) a maleic anhydride half-ester with a compound of the formula RO(AO)mH, wherein R is a C1-C20 alkyl group, A is a C2-4 alkylene group, and m is an integer from 2-16; and ii) a monomer having the formula CH2═CHCH2—(OA)nOR, wherein n is an integer from 1-90 and R is a C1-20 alkyl group; d) a dispersant obtained by copolymerizing 5 to 98% by weight of an (alkoxy)polyalkylene glycol mono(meth)acrylic ester monomer (a) represented by the following general formula (1): 61wherein R1 stands for hydrogen atom or a methyl group, R2O for one species or a mixture of two or more species of oxyalkylene group of 2 to 4 carbon atoms, providing two or more species of the mixture may be added either in the form of a block or in a random form, R3 for a hydrogen atom or an alkyl group of 1 to 5 carbon atoms, and m is a value indicating the average addition mol number of oxyalkylene groups that is an integer in the range of 1 to 100, 95 to 2% by weight of a (meth)acrylic acid monomer (b) represented by the above general formula (2), wherein R4 and R5 are each independently a hydrogen atom or a methyl group, and M1 for a hydrogen atom, a monovalent metal atom, a divalent metal atom, an ammonium group, or an organic amine group, and 0 to 50% by weight of other monomer (c) copolymerizable with these monomers, provided that the total amount of (a), (b), and (c) is 100% by weight; e) a graft polymer that is a polycarboxylic acid or a salt thereof, having side chains derived from at least one species selected from the group consisting of oligoalkyleneglycols, polyalcohols, polyoxyalkylene amines, and polyalkylene glycols; f) a dispersant of Formula (III): 62wherein in Formula (III): D=a component selected from the group consisting of the structure d1, the structure d2, and mixtures thereof; X=H, CH3, C2 to C6 Alkyl, Phenyl, p-Methyl Phenyl, or Sulfonated Phenyl; Y=H or —COOM; R=H or CH3; Z=H, —SO3M, —PO3M, —COOM, —O(CH2)nOR3 where n=2 to 6, —COOR3, or —(CH2)nOR3 where n=0 to 6, —CONHR3, —CONHC(CH3)2 CH2SO3M, —COO(CHR4)nOH where n=2 to 6, or —O(CH2)nOR4 wherein n=2 to 6; R1, R2, R3, R5 are each independently —(CHRCH2O)mR4 random copolymer of oxyethylene units and oxypropylene units where m=10 to 500 and wherein the amount of oxyethylene in the random copolymer is from about 60% to 100% and the amount of oxypropylene in the random copolymer is from 0% to about 40%; R4=H, Methyl, C2 to about C6 Alkyl, or about C6 to about C10 aryl; M=H, Alkali Metal, Alkaline Earth Metal, Ammonium, Amine, triethanol amine, Methyl, or C2 to about C6 Alkyl; a=0 to about 0.8; b=about 0.2 to about 1.0; c=0 to about 0.5; d=0 to about 0.5; and wherein a, b, c, and d represent the mole fraction of each unit and the sum of a, b, c, and d is 1.0; g) a dispersant of Formula (IV): 63wherein in Formula (IV): the “b” structure is one of a carboxylic acid monomer, an ethylenically unsaturated monomer, or maleic anhydride wherein an acid anhydride group (—CO—O—CO—) is formed in place of the groups Y and Z between the carbon atoms to which the groups Y and Z are bonded respectively, and the “b” structure must include at least one moiety with a pendant ester linkage and at least one moiety with a pendant amide linkage; X=H, CH3, C2 to C6 Alkyl, Phenyl, p-Methyl Phenyl, p-Ethyl Phenyl, Carboxylated Phenyl, or Sulfonated Phenyl; Y=H, —COOM, —COOH, or W; W=a hydrophobic defoamer represented by the formula R5O—(CH2CH2O )s—(CH2C(CH3)HO)t—(CH2CH2O )u where s, t, and u are integers from 0 to 200 with the proviso that t>(s+u) and wherein the total amount of hydrophobic defoamer is present in an amount less than about 10% by weight of the polycarboxylate dispersant; Z=H, —COOM, —O(CH2)nOR3 where n=2 to 6, —COOR3, —(CH2)nOR3 where n=0 to 6, or —CONHR3; R1=H, or CH3; R2, R3, are each independently a random copolymer of oxyethylene units and oxypropylene units of the general formula —(CH(R1)CH2O )mR4 where m=10 to 500 and wherein the amount of oxyethylene in the random copolymer is from about 60% to 100% and the amount of oxypropylene in the random copolymer is from 0% to about 40%; R4=H, Methyl, or C2 to C8 Alkyl; R5=C1to C18 alkyl or C6 to C18 alkyl aryl; M=Alkali Metal, Alkaline Earth Metal, Ammonia, Amine, monoethanol amine, diethanol amine, triethanol amine, morpholine, imidazole; a=0.01-0.8; b=0.2-0.99; c=0-0.5; and wherein a, b, c represent the mole fraction of each unit and the sum of a, b, and c, is 1; h) a random copolymer corresponding to the following Formula (V) in free acid or salt form having the following monomer units and numbers of monomer units: 64wherein A is selected from the moieties (i) or (ii)
(i) —CR1R2—CR3R4—65wherein R1 and R3 are selected from substituted benzene, C1-8 alkyl, C2-8 alkenyl, C2-8 alkylcarbonyl, C1-8 alkoxy, carboxyl, hydrogen, and a ring, R2 and R4 are selected from the group consisting of hydrogen and C1-4 alkyl, wherein R1 and R3 can together with R2 and/or R4 when R2 and/or R4 are C1-4 alkyl form the ring; R7, R8, R9, and R10 are individually selected from the group consisting of hydrogen, C1-6 alkyl, and a C2-8 hydrocarbon chain, wherein R1 and R3 together with R7 and/or R8, R9, and R10 form the C2-8 hydrocarbon chain joining the carbon atoms to which they are attached, the hydrocarbon chain optionally having at least one anionic group, wherein the at least one anionic group is optionally sulfonic; M is selected from the group consisting of hydrogen, and the residue of a hydrophobic polyalkylene glycol or a polysiloxane, with the proviso that when A is (ii) and M is the residue of a hydrophobic polyalkylene glycol, M must be different from the group —(R5O)mR6; R5 is a C2-8 alkylene radical; R6 is selected from the group consisting of C1-20 alkyl, C6-9 cycloalkyl and phenyl; n, x, and z are numbers from 1 to 100; y is 0 to 100; m is 2 to 1000; the ratio of x to (y+z) is from 1:10 to 10:1 and the ratio of y:z is from 5:1 to 1:100; i) a copolymer of oxyalkyleneglycol-alkenyl ethers and unsaturated dicarboxylic acids, comprising:
i) 0 to 90 mol % of at least one component of the formula 3a or 3b: 66wherein M is a hydrogen atom, a mono- or divalent metal cation, an ammonium ion or an organic amine residue, a is 1, or when M is a divalent metal cation a is ½; wherein X is —OMa,
—O—(CmH2mO)n—R1 in which R1 is a hydrogen atom, an aliphatic hydrocarbon radical containing from 1 to 20 carbon atoms, a cycloaliphatic hydrocarbon radical containing 5 to 8 carbon atoms or an optionally hydroxyl, carboxyl, C1-14 alkyl, or sulphonic substituted aryl radical containing 6 to 14 carbon atoms, m is 2 to 4, and n is 0 to 100, —NHR2, —N(R2)2 or mixtures thereof in which R2═R1 or —CO—NH2; and wherein Y is an oxygen atom or —NR2; ii) 1 to 89 mol % of components of the general formula 4: 67wherein R3 is a hydrogen atom or an aliphatic hydrocarbon radical containing from 1 to 5 carbon atoms, p is 0 to 3, and R1 is hydrogen, an aliphatic hydrocarbon radical containing from 1 to 20 carbon atoms, a cycloaliphatic hydrocarbon radical containing 5 to 8 carbon atoms or an optionally hydroxyl, carboxyl, C1-14 alkyl, or sulfonic substituted aryl radical containing 6 to 14 carbon atoms, m is 2 to 4, and n is 0 to 100, and iii) 0.1 to 10 mol % of at least one component of the formula 5a or 5b: 68wherein S is a hydrogen atom or —COOMa or —COOR5, T is —COOR5, —W—R7, —CO—[—NH—(CH2)3)—]s—W—R7, —CO—O—(CH2)z—W—R7, a radical of the general formula: 69or —(CH2)z—V—(CH2)z—CH═CH—R1, or when S is —COOR5 or —COOMa, U1 is —CO—NHM—, —O—or —CH2O, U2 is —NH—CO—, —O— or —OCH2, V is —O—CO—C6H4—CO—O— or —W—, and W is 70R4 is a hydrogen atom or a methyl radical, R5 is an aliphatic hydrocarbon radical containing 3 to 20 carbon atoms, a cycloaliphatic hydrocarbon radical containing 5 to 8 carbon atoms or an aryl radical containing 6 to 14 carbon atoms, R6=R1 or 71R7=R1 or 72r is 2 to 100, s is 1 or 2, x is 1 to 150, y is 0 to 15 and z is 0 to 4; iv) 0 to 90 mol % of at least one component of the formula 6a, 6b, or 6c: 73wherein M is a hydrogen atom, a mono- or divalent metal cation, an ammonium ion or an organic amine residue, a is 1, or when M is a divalent metal cation a is ½; wherein X is —OMa,
—O—(CmH2mO)n—R1 in which R1 is a hydrogen atom, an aliphatic hydrocarbon radical containing from 1 to 20 carbon atoms, a cycloaliphatic hydrocarbon radical containing 5 to 8 carbon atoms or an optionally hydroxyl, carboxyl, C1-14 alkyl, or sulphonic substituted aryl radical containing 6 to 14 carbon atoms, m is 2 to 4, and n is 0 to 100, —NH—(CmH2mO)n—R1, —NHR2, —N(R2)2 or mixtures thereof in which R2=R1 or —CO—NH2; and wherein Y is an oxygen atom or —NR2; j) a copolymer of dicarboxylic acid derivatives and oxyalkylene glycol-alkenyl ethers, comprising:
i) 1 to 90 mol. % of at least one member selected from the group consisting of structural units of formula 7a and formula 7b: 74wherein M is H, a monovalent metal cation, a divalent metal cation, an ammonium ion or an organic amine; a is ½ when M is a divalent metal cation or 1 when M is a monovalent metal cation; wherein R1 is —OMa, or
—O—(CmH2mO)n—R2 wherein R2 is H, a C1-20 aliphatic hydrocarbon, a C5-8 cycloaliphatic hydrocarbon, or a C6-14 aryl that is optionally substituted with at least one member selected from the group consisting of COOMa, —(SO3)Ma, and —(PO3)Ma2; m is 2 to 4; n is 1 to 200;
ii) 0.5 to 80 mol. % of the structural units of formula 8: 75wherein R3 is H or a C1-5 aliphatic hydrocarbon; p is 0 to 3; R2 is H, a C1-20 aliphatic hydrocarbon, a C5-8 cycloaliphatic hydrocarbon, or a C6-14 aryl that is optionally substituted with at least one member selected from the group consisting of —COOMa, (SO3)Ma, and —(PO3) Ma2; m is 2 to 4; n is 1 to 200;
iii) 0.5 to 80 mol. % structural units selected from the group consisting of formula 9a and formula 9b: 76wherein R4 is H, C1-20 aliphatic hydrocarbon that is optionally substituted with at least one hydroxyl group, —(CmH2mO)n—R2, CO—NH—R2, C5-8 cycloaliphatic hydrocarbon, or a C6-14 aryl that is optionally substituted with at least one member selected from the group consisting of —COOMa, —(SO3)Ma, and —(PO3)Ma2; M is H, a monovalent metal cation, a divalent metal cation, an ammonium ion or an organic amine; a is ½ when M is a divalent metal cation or 1 when M is a monovalent metal cation; R2 is H, a C1-20 aliphatic hydrocarbon, a C5-8 cycloaliphatic hydrocarbon, or a C6-14 aryl that is optionally substituted with at least one member selected from the group consisting of —COOMa, —(SO3)Ma, and —(PO3)Ma2; m is 2 to 4; n is 1 to 200;
iv) 1 to 90 mol. % of structural units of formula 10 77wherein R5 is methyl, or methylene group, wherein R5 forms one or more 5 to 8 membered rings with R7; R6 is H, methyl, or ethyl; R7 is H, a C1-20 aliphatic hydrocarbon, a C6-14 aryl that is optionally substituted with at least one member selected from the group consisting of —COOMa, —(SO3)Ma, and —(PO3)Ma2, a C5-8 cycloaliphatic hydrocarbon, —OCOR4, —OR4, and —COOR4, wherein R4 is H, a C1-20 aliphatic hydrocarbon that is optionally substituted with at least one —OH, —(CmH2mO)n—R2, —CO—NH—R2, C5-8 cycloaliphatic hydrocarbon, or a C6-14 aryl residue that is optionally substituted with a member selected from the group consisting of —COOMa, —(SO3)Ma, and —(PO3)Ma2.
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of the filing date of United States Provisional Application for Patent Serial No. 60/450,374 filed Feb. 26, 2003.
Provisional Applications (1)
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Number |
Date |
Country |
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60450374 |
Feb 2003 |
US |