Stress reduction for pulverizer main shaft via thrust bearing modification

Abstract

A pulverizer mounted on a foundation and comprising a housing enclosing a pulverizing zone and a base plate attached to the housing. The pulverizing zone includes a horizontally disposed rotatable grinding ring, rolling grinding balls positioned on the grinding ring, and means for rotating the grinding ring including an upright main shaft. An annular yoke is attached to the main shaft, and has an outer peripheral portion which is disposed superjacent to the base plate and supports the grinding ring. A load carrying member or thrust bearing is sandwiched between the base plate and the outer peripheral portion of the yoke to minimize the impact, shock, and eccentric loads that are transmitted from the coal grinding process to the main shaft. The load carrying member or thrust bearing achieves this by transmitting the vertical loads directly through the base plate to the housing and therethrough to the pulverizer foundation.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a sectional side view of a prior art type EL ball and race pulverizer, wherein the lower or bottom grinding ring rests in and is secured to a ring seat which rests upon and is secured to the pulverizer yoke;

FIG. 2 is a detail cutaway view of a portion of the prior art EL pulverizer shown in FIG. 1;

FIG. 2A is a detail cutaway view of a portion of another prior art EL pulverizer similar to shown in FIGS. 1 and 2, wherein the lower or bottom grinding ring is a one-piece grinding ring;

FIG. 3 is a detail cutaway view of a portion of an EL pulverizer wherein, according to the present invention, a cylindrical roller type thrust bearing is interposed between the yoke and the base plate;

FIG. 4 is a detail cutaway view of a portion of an EL pulverizer wherein, according to the present invention, a ball type thrust bearing is interposed between the yoke and the base plate;

FIG. 5 is a detail cutaway view of a portion of an EL pulverizer wherein, according to the present invention, a tapered roller type thrust bearing is interposed between the yoke and the base plate;

FIG. 6 is a detail cutaway view of a portion of an EL pulverizer wherein, according to the present invention, a slide type thrust bearing is interposed between the yoke and the base plate;

FIG. 7 is a detail cutaway view of a portion of an EL pulverizer wherein, according to the present invention, a thrust bearing is interposed between the yoke and a base plate, and includes a plurality of load bearing idler rollers mounted on the yoke; and

FIG. 8 is a detail cutaway view of a portion of an EL pulverizer wherein, according to the present invention, a thrust bearing is interposed between the yoke and a base plate, and includes a plurality of load bearing idler rollers mounted on the base plate.

Claims

1. An assembly comprising an upright rotatable shaft extending into a rotatable yoke, a tubular bushing interposed between the shaft and the yoke, a base plate, an outer peripheral portion of the yoke facing the base plate, and a load carrying member sandwiched between the outer peripheral portion of the yoke and the base plate.

2. The assembly according to claim 1 wherein the load carrying member is a thrust bearing.

3. The assembly according to claim 2, wherein the thrust bearing includes an upper raceway and a lower raceway, and a plurality of cylindrical rollers respectively interposed between the upper raceway and the lower raceway.

4. The assembly according to claim 2, wherein the thrust bearing includes an upper raceway and a lower raceway, and a plurality of balls respectively interposed between the upper raceway and the lower raceway.

5. The assembly according to claim 2, wherein the thrust bearing includes an upper raceway and a lower raceway, at least one of the upper and lower raceways being tapered, and a plurality of tapered rollers respectively interposed between the upper raceway and the lower raceway.

6. The assembly according to claim 2, wherein the thrust bearing includes an upper raceway and a lower raceway spaced from each other and having a sliding surface on a mutually facing side.

7. The assembly according to claim 6, wherein the thrust bearing includes a lubricating fluid in the space between the upper raceway and the lower raceway.

8. The assembly according to claim 2, wherein the thrust bearing includes a lower raceway, a plurality of load bearing idler rollers interposed between the lower raceway and the yoke, the idler rollers being mounted on the yoke.

9. The assembly according to claim 2, wherein the thrust bearing includes an upper raceway, a plurality of load bearing idler rollers interposed between the upper raceway and the yoke, the idler rollers being mounted on the base plate.

10. A pulverizer comprising a housing enclosing a pulverizing zone, a base plate attached to the housing, the pulverizing zone including a horizontally disposed rotatable grinding ring, rolling grinding elements positioned on the grinding ring, means for rotating the grinding ring including an upright main shaft, an annular yoke mounted on the main shaft, the yoke having an outer peripheral portion disposed superjacent the base plate and supporting the grinding ring, a load carrying member sandwiched between the outer peripheral portion of the yoke and the base plate, and a seal assembly for isolating the load carrying member from the pulverizing zone.

11. The pulverizer according to claim 10, wherein the load carrying member is a thrust bearing.

12. The pulverizer according to claim 11, wherein the thrust bearing is a cylindrical roller bearing.

13. The pulverizer according to claim 11, wherein the thrust bearing is a ball bearing.

14. The pulverizer according to claim 11, wherein the thrust bearing is a tapered roller bearing.

15. The pulverizer according to claim 11, wherein the thrust bearing is a friction bearing.

16. The pulverizer according to claim 15, wherein the thrust bearing is a fluid lubricated friction bearing.

17. The pulverizer according to claim 11, wherein the thrust bearing includes a load bearing idler roller mounted on the yoke.

18. The pulverizer according to claim 11, wherein the thrust bearing includes a load bearing idler roller mounted on the base plate.

19. The pulverizer according to claim 10, wherein the seal assembly includes a pair of laterally spaced skirt plates.

20. The pulverizer according to claim 19, wherein one skirt plate is attached to the yoke and the other skirt plate is attached to the base plate.

21. The pulverizer according to claim 19, including sealing means interposed between the skirt plates.

22. A method of retrofitting a pulverizer having a housing enclosing a pulverizing zone, a base plate attached to the housing, a horizontally disposed rotatable grinding ring located in the pulverizing zone, rolling grinding elements positioned on the grinding ring, an upright main shaft for rotating the grinding ring, the main shaft having a tapered end, an annular yoke mounted on the tapered end of the main shaft, the yoke having an outer peripheral portion disposed superjacent the base plate and supporting the grinding ring, a tubular bushing interposed between the yoke and the tapered end of the main shaft, the bushing having a tapered inner periphery facing the shaft, comprising the step of: positioning a thrust bearing between the outer peripheral portion of the yoke and the base plate.

23. The method according to claim 22, further comprising the step of providing a seal assembly for isolating the thrust bearing from the pulverizing zone.

24. The method according to claim 22, further comprising the step of eliminating the tapers from the inner periphery of the bushing and the end of the shaft.

25. The method according to claim 22, further comprising the step of leveling the underside of the outer peripheral portion of the yoke.

26. The method as in one of claims 22-25, in which the thrust bearing is a cylindrical roller bearing.

27. The method as in one of claims 22-25, in which the thrust bearing is a ball bearing.

28. The method as in one of claims 22-25, in which the thrust bearing is a tapered roller bearing.

29. The method as in one of claims 22-25, in which the thrust bearing is a friction bearing.

30. The method according to claim 29, further comprising the step of fluid lubricating the friction bearing.

31. The method as in one of claims 22-25, in which the thrust bearing includes a load bearing idler roller mounted on the yoke.

32. The method as in one of claims 22-25, in which the thrust bearing includes a load bearing idler roller mounted on the base plate.

33. The method according to claim 23, further comprising the step of providing a pair of laterally spaced skirt plates between outer peripheral portion of the yoke and the base plate.

34. The method according to claim 33, further comprising the step of attaching one of the skirt plates to the yoke and the other skirt plate to the base plate.

35. The method according to claim 33 or 34, further comprising the step of positioning a sealing means between the skirt plates.