The present invention relates generally to organic semiconductor devices and, more particularly, to varying charge carrier mobility in organic semiconductor devices.
Semiconductor-based devices and systems conventionally utilize inorganic semiconductor materials, for example, silicon-based materials. Organic semiconductors have the potential to replace conventional inorganic semiconductors in a number of applications, and further may provide additional applications to which inorganic semiconductors have not been utilized. Such applications may include, for example, display systems, mobile devices, sensor systems, computing devices, signal reception devices, signal transmission devices, and memory devices.
Unfortunately, organic semiconductors often have inefficient charge carrier mobility in contrast to inorganic semiconductors. The source of this inefficiency is that the electrical properties of organic semiconductors are largely limited by intrinsic material properties. Such properties include, for example, morphology, crystallinity, and packing density of molecules.
Prior attempts to increase charge carrier mobility in organic semiconductors have proven inadequate. Therefore, a need exists for a method of efficiently increasing or decreasing charge carrier mobility in organic semiconductors.
To meet this and other needs, and in view of its purposes, the present invention provides a semiconductor device. In a first exemplary embodiment, the semiconductor device includes a substrate having a first thermal expansion coefficient and an organic semiconductor material coupled to the substrate at an interface between the substrate and the organic semiconductor material. The organic semiconductor material has a second thermal expansion coefficient that is different from the first thermal expansion coefficient. A mechanical stress is transferred from the substrate to the organic semiconductor through the interface. The mechanical stress is related to the difference between the first thermal expansion coefficient and the second thermal expansion coefficient.
According to another exemplary embodiment of the present invention, a method of fabricating a semiconductor device is provided. The method includes providing a substrate having a first thermal expansion coefficient. The method also includes coupling an organic semiconductor material to the substrate at an interface between the substrate and the organic semiconductor material. The organic semiconductor material has a second thermal expansion coefficient that is different from the first thermal expansion coefficient. The method also includes applying a mechanical stress to the organic semiconductor material through the interface by varying a temperature of the substrate such that the substrate changes in at least one physical dimension. As utilized in this document, the expression “varying a temperature” may refer to an intentional variation in temperature (e.g., heating or cooling) or may refer to normalization to an environmental or ambient temperature from a temperature above or below the ambient temperature.
According to yet another exemplary embodiment of the present invention, a semiconductor device is provided. The semiconductor device includes a substrate and an organic semiconductor material coupled to the substrate at an interface between the substrate and the organic semiconductor material. The semiconductor device also includes an actuator provided for use with at least one of the substrate or the organic semiconductor material. The actuator is selected from the group comprising piezoelectric actuators, piezomagnetic actuators, electrostrictive actuators, magnetostrictive actuators, electrostatic actuators, magnetostatic actuators, shape memory alloy actuators, magnetic shape memory alloy actuators, and electroactive polymer actuators. The actuator applies a mechanical force to at least one of the substrate or the organic semiconductor material upon the actuator being actuated. The mechanical force applied by the actuator varies a carrier mobility of the organic semiconductor material.
According to yet another exemplary embodiment of the present invention, a method of fabricating a semiconductor device is provided. The method includes providing an organic semiconductor material coupled to a substrate. The method also includes providing an actuator for use with at least one of the substrate or the organic semiconductor material. The actuator is selected from the group comprising piezoelectric actuators, piezomagnetic actuators, electrostrictive actuators, magnetostrictive actuators, electrostatic actuators, magnetostatic actuators, shape memory alloy actuators, magnetic shape memory alloy actuators, and electroactive polymer actuators. The method also includes applying a mechanical force to at least one of the substrate or the organic semiconductor material by actuating the actuator. The mechanical force applied by actuating the actuator varies a carrier mobility of the organic semiconductor material.
According to yet another exemplary embodiment of the present invention, a semiconductor device is provided. The semiconductor device includes a semiconductor package and an organic semiconductor material provided within the semiconductor package. The semiconductor package has a hydrostatic pressure applied to it such that the pressure within the semiconductor package is different from atmospheric pressure. The applied hydrostatic pressure varies a carrier mobility of the organic semiconductor material.
According to yet another exemplary embodiment of the present invention, a method of fabricating a semiconductor device is provided. The method includes providing an organic semiconductor material in a semiconductor package. The method also includes applying a hydrostatic pressure to the semiconductor package such that the pressure within the semiconductor package is different from atmospheric pressure. The applied hydrostatic pressure varies a carrier mobility of the organic semiconductor material.
It is to be understood that both the foregoing general description and the following detailed description are exemplary, but are not restrictive, of the invention.
Exemplary embodiments of the invention are best understood from the following detailed description when read in connection with the accompanying drawing. It is emphasized that, according to common practice, the various features of the drawing are not to scale. On the contrary, the dimensions of the various features are arbitrarily expanded or reduced for clarity. Included in the drawing are the following figures:
Preferred features of embodiments of the present invention will now be described with reference to the figures. It will be appreciated that the spirit and scope of the invention is not limited to the embodiments selected for illustration.
More specifically, the mechanical interaction relates to a change in a dimension of substrate 106 (e.g., a change in a dimension that is parallel to interface 110) that results in a corresponding change in a dimension of organic semiconductor 102. For example, the mechanical interaction in the lateral structure illustrated in
More specifically, the mechanical interaction relates to a change in a dimension of substrate 206 (e.g., elongation of substrate 206 in a direction that is parallel to interface 210) that results in a corresponding change in a dimension of organic semiconductor 208. Such an elongation of substrate 206 induces a negative strain in organic semiconductor 208 in the direction of current flow, resulting in an increase in carrier mobility (e.g., electron or hole mobility) in organic semiconductor 208. Interestingly, the mechanical interaction that ultimately results in the increase in electron mobility occurs even though organic semiconductor 208 is not in direct contact with substrate 206 (i.e., electrode 204 is positioned between substrate 206 and organic semiconductor 208).
The various exemplary embodiments of the present invention provide a number of methods of affecting carrier (e.g., electron) mobility in an organic semiconductor through a dimensional change to a substrate. For example,
Moving now to the second phase (i.e., phase “(b)”) illustrated in
At the third phase (i.e., phase “(c)”) illustrated in
In the exemplary embodiment of the present invention illustrated in
According to another exemplary embodiment of the present invention, a substrate may be used that has a lower thermal expansion coefficient (i.e., TEC) than the organic semiconductor, and the organic semiconductor (e.g., an organic semiconductor film) may be deposited at a temperature that is lower than the operational temperature. According to this embodiment, improved electron mobility in the organic semiconductor is achieved.
According to another exemplary embodiment of the present invention, the techniques disclosed in this document (including the use of thermal expansion coefficients affecting the dimension of the substrate as described above) may be used to apply a tensile stress (as opposed to a compressive stress) to an organic semiconductor. Such an embodiment may be useful in reducing electron mobility of the organic semiconductor.
Thus, as illustrated by
Certain embodiments of the present invention use actuators (or actuator materials) to vary carrier mobility in an organic semiconductor material. Such actuators include, for example, piezoelectric actuators (i.e., materials generating a mechanical force when a voltage is applied, as in a piezoelectric crystal), piezomagnetic actuators (i.e., materials generating a mechanical force when a magnetic field is applied), electrostrictive actuators (i.e., materials generating a mechanical force when a voltage is applied, as in an electrostrictive crystal such as PMN-PT), magnetostrictive actuators (i.e., materials exhibiting a change in dimension when placed in a magnetic field, also known as the Joule effect), electrostatic actuators (i.e., actuator or material generating an electrostatic force when a voltage is applied), magnetostatic actuators (i.e., actuator generating a mechanical force between two magnetic poles), shape memory alloy actuators (i.e., if the material (e.g., a film) is deformed at a low temperature, upon heating the material will exert a high force to re-attain its as-deposited shape), magnetic shape memory alloy actuators (i.e., smart materials which can undergo large reversible deformations in an applied magnetic field to function as actuators, and compared to ordinary temperature driven shape memory alloys, the magnetic control offers faster response, as the heating and cooling is slower than applying the magnetic field), and electroactive polymer actuators (i.e., a polymer which responds to external electrical stimulation by displaying a significant shape or size displacement). Such actuators may be used to provide a broad range of desired strain values to organic semiconductors (e.g., strain values ranging from 0.1-400%). The actuator may be independent of the substrate or the organic semiconductor as illustrated and described below with reference to
For example, this mechanical force may be a stress or strain applied to substrate 512. This stress or strain is transferred through substrate 512 to the interface between substrate 512 and organic semiconductor 514. This stress or strain is applied to organic semiconductor 514 through the interface between substrate 512 and organic semiconductor 514, and changes the carrier mobility of organic semiconductor 514. Of course, a piezomagnetic actuator is simply an example of a type of actuator 518, and any of a number of alternative actuating materials or mechanisms may be utilized so long as the actuator results in the application of the desired mechanical force (e.g., stress, strain, etc.) through substrate 512 and to the interface between substrate 512 and organic semiconductor 514.
Further, upon application of a predetermined voltage to piezoelectric actuator 528, a dimension of piezoelectric actuator 528 changes (e.g., piezoelectric actuator 528 shrinks). This dimensional change in piezoelectric actuator 528 results in the application of a mechanical force at the interface between piezoelectric actuator 528 and substrate 522. For example, this mechanical force may be a stress or strain applied to substrate 522. This stress or strain is transferred through substrate 522 to the interface between substrate 522 and organic semiconductor 524. This stress or strain is applied to organic semiconductor 524 through the interface between substrate 522 and organic semiconductor 524, and changes the carrier mobility of organic semiconductor 524.
Thus, in the exemplary embodiment of the present invention illustrated in
According to certain other exemplary embodiments of the present invention, the actuator (e.g., piezoelectric actuator, piezomagnetic actuator, and the like) may actually be integrated into at least one of an organic semiconductor or a substrate on which the organic semiconductor is mounted. For example, if an organic semiconductor is mounted on a substrate including a piezoelectric material, then the carrier mobility of the organic semiconductor may be altered by applying a predetermined voltage to the substrate. Similarly, if an organic semiconductor is mounted on a substrate where the organic semiconductor includes a piezomagnetic material, then the carrier mobility of the organic semiconductor may be altered by applying a predetermined magnetic field to the organic semiconductor. Further still, if an organic semiconductor is mounted on a substrate where both the organic semiconductor and the substrate include a piezoelectric material, then the carrier mobility of the organic semiconductor may be altered by applying a predetermined electric field to the organic semiconductor, the substrate, or both.
Although the exemplary embodiments of the present invention depicted in
The various exemplary embodiments of the present invention using actuators primarily relate to actuators that (either directly or through a mechanical interaction with a substrate) alter the carrier mobility of an organic semiconductor through actuation of the actuator; however, the reverse process is also contemplated. More specifically, an actuator may be de-actuated (e.g., the magnetic field removed in the case of a piezomagnetic actuator) in order to cause the mechanical interaction (e.g., change in dimension of the substrate and/or organic semiconductor) that varies the carrier mobility of the organic semiconductor. Thus, the application of a mechanical force to at least one of the substrate or the organic semiconductor upon the actuator being actuated (where the mechanical force varies a carrier mobility of the organic semiconductor) may be through a positive actuation of the actuator (e.g., application of a magnetic field in the case of a piezomagnetic actuator) or a negative actuation of the actuator (e.g., removal of a magnetic field in the case of a piezomagnetic actuator).
For example, the hydrostatic pressure applied may directly alter the carrier mobility through application of the pressure to organic semiconductor 602. In such an embodiment, a positive hydrostatic pressure that results in a compressive force being applied to organic semiconductor 602 may desirably increase carrier mobility of organic semiconductor 602. Alternatively, a negative hydrostatic pressure that results in tensile force being applied to organic semiconductor 602 may desirably decrease carrier mobility of organic semiconductor 602.
Further, the hydrostatic pressure may apply a mechanical force to a substrate in package 604 (the substrate is not shown in
If the stress applied at step 704 is a compressive stress, the method proceeds through step 706 to step 708, where a distance between adjacent molecules in the organic semiconductor material is decreased, thereby increasing carrier mobility of the organic semiconductor material. If the stress applied at step 704 is a tensile stress, the method proceeds through step 710 to step 712, where a distance between adjacent molecules in the organic semiconductor material is increased, thereby decreasing carrier mobility of the organic semiconductor material.
If the mechanical force applied at step 804 is a compressive stress, the method proceeds through step 806 to step 808, where a distance between adjacent molecules in the organic semiconductor material is decreased, thereby increasing carrier mobility of the organic semiconductor material. If the mechanical force applied at step 804 is a tensile stress, the method proceeds through step 810 to step 812, where a distance between adjacent molecules in the organic semiconductor material is increased, thereby decreasing carrier mobility of the organic semiconductor material.
If the hydrostatic pressure results in a compressive stress being applied to the organic semiconductor material, the method proceeds through step 904 to step 906, where a distance between adjacent molecules in the organic semiconductor material is decreased, thereby increasing carrier mobility of the organic semiconductor material. If the hydrostatic pressure results in a tensile stress being applied to the organic semiconductor material, the method proceeds through step 908 to step 910, where a distance between adjacent molecules in the organic semiconductor material is increased, thereby decreasing carrier mobility of the organic semiconductor material.
Through the various exemplary embodiments of the present invention described herein, application of a compressive stress to the organic semiconductor has primarily been described in connection with an increase in carrier mobility. Likewise, application of a tensile stress to the organic semiconductor has primarily been described in connection with a decrease in carrier mobility. However, the present invention is not limited thereto. For example, application of a compressive stress to the organic semiconductor (either directly or through a substrate) may result in a decrease in carrier mobility. Likewise, application of a tensile stress to the organic semiconductor (either directly or through a substrate) may result in an increase in carrier mobility. This result may be achieved, for example, based on a phase transformation or a change in the physical configuration (e.g., morphology) of the organic semiconductor material as a result of the compressive/tensile stress.
The substrate utilized in connection with the present invention may be any of a number of types of substrate including, for example, a plate substrate, wire substrate, spherical substrate, cubical substrate, and the like.
As described in this document, according to certain exemplary embodiments of the present invention, it is desirable that the substrate may be dimensionally altered by varying temperature. In order to further this objective, the substrate may be made of organic materials (e.g., Lexan® resin, a high-performance polycarbonate available from GE Plastics). Lexan® resin has been demonstrated to shrink in the range of 10-500 ppm, and even up to 1000 ppm, through thermal treatment. This level of shrinkage may desirably be used to apply stress to the organic semiconductor.
Although the device structures and fabrication methods described in this document depict direct connections between the various components of a semiconductor device (e.g., a direct connection between a substrate and an organic semiconductor, a direct connection between an actuator and either of a substrate or an organic semiconductor, etc.), the present invention is not limited to such direct configurations. The inventive concepts disclosed may be applied to a diverse set of device structures and fabrication methods. For example, insulative layers, electrical connections, and other elements may be provided between the various structural components. Thus, as used in this document, the term “coupling” does not necessarily refer to a direct connection; rather, the term may apply to any connection that facilitates the desired mechanical interaction and ultimate shift in carrier mobility of the organic semiconductor material.
The inventive concepts may be applied to a broad range of traditional and non-traditional semiconductor applications. More specifically, the concepts disclosed in this document are suitable to any application utilizing organic semiconductor materials.
Although the invention is illustrated and described above with reference to specific embodiments, the invention is not intended to be limited to the details shown. Rather, various modifications may be made in the details within the scope and range of equivalents of the claims and without departing from the invention.
This application is a divisional of U.S. application Ser. No. 10/807,065, filed Mar. 23, 2004, the contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | 10807065 | Mar 2004 | US |
Child | 11439935 | May 2006 | US |