Information
-
Patent Grant
-
6679091
-
Patent Number
6,679,091
-
Date Filed
Tuesday, May 21, 200222 years ago
-
Date Issued
Tuesday, January 20, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 072 148
- 072 153
- 072 162
- 072 173
- 072 172
- 072 201
- 072 202
- 072 3111
- 072 296
- 072 297
- 072 302
-
International Classifications
-
Abstract
A stretch bending device that can conduct accurate bending without using heavy material. A tension application mechanism 62 comprises first and second drive sources for movably supporting both ends of a guide member 12 with respect to a pair of arm members 28, 30 and moving the guide member 12 along the arm members 28, 30. Between the arm members 28, 30, a work piece 6 is arranged. There are tension sensor 98 for detecting tension applied to the work piece 6 and position sensors for detecting positions of the guide member 12. Torque of the first drive source is controlled based on the tension detected by the tension sensor 98, and the second drive force is controlled based on the positions detected by the position sensors.
Description
FIELD OF THE INVENTION
This invention relates to a stretch bender for bending a strip work piece by thrusting it against a bending die while applying axial tension to the work piece.
BACKGROUND OF THE INVENTION
When a window frame for an automobile is formed, a steel strip is rolled, cut and bent into a desired shape. In order to form a work piece into a three-dimensional shape which is fitted to the outer shape of the window, a stretch bender for three-dimensional bending is required.
Schematic constitution of such a stretch bender is illustrated in
FIGS. 11A and 11B
. The stretch bender
400
comprises a base
410
, curved rails
420
mounted on the base
410
, arms
440
which rotatively move on the curved rails
420
around support shafts
430
provided on the base
410
, pillars
450
movably standing on the arms
440
, lifts
460
which can be moved upward and downward guided by the pillars
460
, and chuck mechanisms
470
provided on the lifts
460
for gripping a strip work piece. In stretch bending, the chuck mechanisms
470
grip both ends of the strip work piece
480
, and while tension is applied to the work piece
480
to its axial direction, the work piece
480
is thrust against the bending die
490
. The bending die
490
has a groove for bending, and the work piece
480
is formed into a desired shape by being bent to be fitted into the groove of the bending die
490
under the tension. To bend the work piece
480
to be fitted into the groove of the bending die
490
, swinging movement (arrow A) of the arms
440
, horizontal movement (arrow B) of the pillars to and from the support shafts
430
, and vertical movement (arrow C) of the lifts
460
are utilized.
However, such stretch benders must be built of heavy material in order to ensure rigidity of the device. Especially, since each pillar
450
is supported by a single arm
440
in a slidable manner, it is necessary to adopt material having a large cross section. Furthermore, in order to drive the pillars
450
and the lifts
460
, high-powered motors are required.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a stretch bender which can maintain desired rigidity without using heavy material.
Another object of the present invention is to provide a stretch bender which can perform accurate bending using low-powered drive sources.
Further object of the present invention is to provide a stretch bender which is easy to operate.
To attain these and other objects, the present invention provides a stretch bender for bending a strip work piece by thrusting it against a bending die while applying axial tension to the work piece, comprising a pair of support shafts, and a pair of rotating members rotatably supported by the support shafts and provided with two arm members and a coupling member for connecting the arm members, each of the arm members extending outward from the support shafts.
Each of the rotating members comprises a guide member extending between the two arm members which can move to a direction parallel to the longitudinal direction of the arm members, a chuck mechanism, for gripping the strip work piece, arranged movable to a direction orthogonal to the longitudinal direction of the arm members, and a tension application mechanism for moving the guide member with respect to the arm members and applying tension to the work piece gripped by the chuck mechanism.
The stretch bender of the present invention further comprises rotation control means for controlling rotation of the rotating members in order to thrust the work piece gripped by the chuck mechanisms against the bending die.
High rigidity of the device is realized by the U-shaped rotating members which are constituted of the arm members, parallel to each other and supporting the guide member which holds the chuck mechanism gripping the work piece, and the coupling member by means of which the arm members are connected.
Accordingly, the stretch bender of the present invention can be built without using heavy material and also without deteriorating bending accuracy.
The tension application mechanism may comprise a first drive source for moving one end of the guide member along one of the arm members, a second drive source for moving the other end of the guide member along the other arm member, a tension sensor for detecting tension applied to the work piece, a position sensor for detecting a position of the guide member, and control means for controlling torque of the first drive source based on the tension detected by the tension sensor and also controlling the second drive source based on the position detected by the position sensor.
If the tension application mechanism is constituted as such, drive force for moving the guide member can be shared between the two drive sources having low power. In addition, since the first drive source of the tension application mechanism is controlled based on the tension and the second drive source is controlled based on the position of the guide member, the guide member can be moved with high accuracy by a pair of drive sources while desired tension is applied to the work piece.
The control means may adjust the torque of the first drive source to predetermined target torque based on the tension detected by the tension sensor. Additionally, the control means may comprise storage means for storing the position of the guide member detected by the position sensor and a control value for adjusting the torque of the first drive source to the target torque. It is also possible to provide position control means which, after stretch bending of one work piece, controls the first drive source according to the control value stored in the storage means instead of the control means.
It is preferable that a table on which the bending die is mounted is provided in a tiltable manner. As such, even if the position of the chuck mechanism on the guiding member is reached to its upper or lower limit and further move is restrained, it is possible to place the chuck mechanism at a desired position with respect to the bending die by tilting the table. Thus, it is possible to expand the range of position within which the chuck mechanism can be placed with respect to the bending die and continue bending without interruption. In other words, unless the table is tiltable, the work piece has to be taken off from the chuck mechanism when the position of the chuck mechanism is reached to its upper or lower limit, and the work piece is again attached to the chuck mechanism with its chuck position modified. The above constitution can save such time and labor.
It is preferable that when an operator performs teaching, bending is performed as taught. In this way, bending becomes easy to perform.
The drive sources for driving the guide member may be selectively operated either in a torque control mode or in a position control mode. In this case, the drive sources are driven in the torque control mode to generate predetermined tension, and the positions that the guide member takes at that time are stored in the storage means. In the position control mode, the drive sources are controlled based on the position data stored in the storage means. In initial stretch bending, the guide member is moved in the torque control mode to obtain desired tension. However, once the position of the guide member is fixed, it is possible to perform bending with application of the desired tension only by moving the guide member to the fixed position in the position control mode.
BRIEF DESCRIPTION OF THE DRAWING FIGURES
The invention will now be described, by way of examples, with reference to the accompanying drawings, in which:
FIG. 1
is a schematic elevation view of a stretch bender according to a first embodiment of the present invention, partly showing cross sections thereof;
FIG. 2
is a schematic plane view of the stretch bender of the first embodiment;
FIGS. 3A
,
3
B and
3
C are a plane view, an elevation view and a right side view, respectively, of an example of a bending die used in the stretch bender;
FIG. 4
is an enlarged view of the stretch bender taken along the line
4
—
4
in
FIG. 1
;
FIG. 5
is a block diagram of an electric system in the first embodiment;
FIG. 6
is an explanatory view illustrating master-slave control in a tension application mechanism of the first embodiment;
FIG. 7
is a flowchart illustrating a control process performed in an electronic control circuit of the first embodiment;
FIG. 8
is a schematic side view of a stretch bender according to a second embodiment of the present invention;
FIG. 9
is a flowchart illustrating operation in the stretch bender of the second embodiment in a teaching mode;
FIGS. 10A-10D
are diagrams illustrating the operations in the teaching mode; and
FIGS. 11A and 11B
are diagrams illustrating background technique of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[First Embodiment]
As shown in
FIGS. 1 and 2
, a stretch bender
1
of this embodiment mainly comprises a base
3
having a table
13
on which a bending die
2
is mounted, and U-shaped arms
5
,
7
attached to the base
3
in a swingable manner and provided with chuck mechanisms
8
,
10
for gripping both ends of a strip work piece
6
. In the neighborhood of the stretch bender
1
, a control device
9
and an operation console
11
are arranged for controlling the stretch bender
1
.
A groove
4
, illustrated in
FIGS. 3A
,
3
B and
3
C as an example, suitable for bending to be performed is formed on the bending die
2
. The work piece
6
is inserted into this groove
4
and bent along the same under tension to be formed into a desired shape. For this purposes the chuck mechanisms
8
,
10
for gripping both ends of the work piece
6
are arranged on both sides of the bending die
2
.
The chuck mechanisms
8
,
10
are arranged on lifts
16
,
18
supported in a slidable manner along a pair of pillar guide members
12
,
14
which extend orthogonal to the work piece
6
. The chuck mechanisms
8
,
10
are supported in a swingable manner around swinging shafts
20
,
22
attached to the lifts
16
,
18
, and they can swing up and down freely within an angle of 30 degrees to both sides of a horizontal plane, for example
The lifts
16
,
18
are supported in a swingable manner around the guide members
12
,
14
. They can swing right and left freely within an angle of 45 degrees to both sides of a vertical plane in which both of the lifts
16
,
18
face to each other, for example. Accordingly, the chuck mechanisms
8
,
10
can swing to both vertical and horizontal directions freely within the aforementioned angles, so that they can take appropriate positions according to a direction of the applied tension.
Motors
24
,
26
are mounted respectively on the lifts
16
,
18
, and by driving the motors
24
,
26
, the lifts
16
,
18
can move up and down along the guide members
12
,
14
.
In the present embodiment, the lift
16
, swinging shaft
20
and motor
24
constitute a right vertical move mechanism
27
, and the lift
18
, swinging shaft
22
and motor
26
constitute a left vertical move mechanism
29
.
As shown in
FIG. 4
, linear rails
32
and
33
and linear rails
34
and
35
are laid on a pair of arm members
28
,
30
, respectively. Both ends of the guide member
12
of the right vertical move mechanism
27
abut on the rails
32
and
33
and the rails
34
and
35
, and are supported by the same in a slidable manner. As can be seen in
FIG. 1
, the arm members
28
,
30
are, on one end, attached to a pair of rotation shafts
36
,
38
, respectively, which are supported rotatably by the base
3
, and, on the other end, attached to a coupling member
40
. The arm members
28
,
30
and coupling member
40
form a U-shaped arm
5
and accordingly, rigidity of the device is improved.
Referring to
FIG. 4
, ball screws
42
,
44
(the left vertical move mechanism
29
is not shown) are arranged parallel to the rails
32
-
35
on the arm members
28
,
30
. The guide member
12
is adapted to move forward and backward along with rotation of the ball screws
42
,
44
. The ball screws
42
,
44
comprise pulleys
46
,
48
, respectively. First and second drive sources
50
,
52
having motors are respectively attached adjacent to the respective arm members
28
,
30
, and belts
58
,
60
are attached between the pulleys
46
,
48
and pulleys
54
,
56
, respectively. The pulleys
54
,
56
are respectively attached to rotation shafts of the first and second drive sources
50
,
52
.
In the present embodiment, the arm members
28
,
30
, rails
32
-
35
, rotation shafts
36
,
38
, coupling member
40
, ball screws
42
,
44
, pulleys
46
,
48
,
54
,
56
, first and second drive sources
50
,
52
and belts
58
,
60
constitute a right tension application mechanism
62
.
In
FIG. 1
, gear wheels
64
,
66
are attached to the rotation shafts
36
,
38
, respectively, and pinions
68
,
70
mesh the gear wheels
64
,
66
, respectively. The pinions
68
,
70
are respectively attached to rotation shafts of upper and lower drive sources
72
,
74
having motors. In the present embodiment, the gear wheels
64
,
66
, pinions
68
,
70
and drive sources
72
,
74
constitute a right lap mechanism
76
. The lap mechanism is a mechanism for swinging, that is, rotating the aforementioned U-shaped arms. Also, an axis for the rotation is called a lap axis.
Similarly, the guide member
14
of the left vertical move mechanism
29
is adapted to move the left chuck mechanism
10
along a pair of arm members
80
,
82
by driving first and second drive sources
78
,
79
of a left tension application mechanism
77
. In addition, a left lap mechanism
84
enables the arm members
80
,
82
to be rotated around rotation shafts
86
,
88
by upper and lower drive sources
90
,
92
.
As illustrated in
FIG. 5
, first and second position sensors
96
a,
96
b
for detecting positions of the guide member
12
with respect to the arm members
28
,
30
are provided in the right tension application mechanism
62
. First and second position sensors
97
a,
97
b
for detecting positions of the guide member
14
with respect to the arm members
80
,
82
are provided in the left tension application mechanism
77
. In addition, in order to detect tension applied to the work piece
6
, a tension sensor
98
having a load cell is provided for the right tension application mechanism
62
, and a tension sensor
99
is provided for the left tension application mechanism
77
.
The motors
24
,
26
, first and second drive sources
50
,
52
,
78
,
79
of the right and left tension application mechanisms
62
,
77
, upper and lower drive sources
72
,
74
,
90
,
92
of the right and left lap mechanisms
76
,
86
, first and second position sensors
96
a,
96
b,
97
a,
97
b
and tension sensors
98
,
99
are all connected to an electronic control circuit
100
.
The electronic control circuit
100
is a logic circuit mainly comprising CPU
102
, ROM
104
and RAM
106
, and is interconnected to an input/output circuit
108
via a common bus
110
. The input/output circuit
108
controls input and output of the motors
24
,
26
, first and second drive sources
50
,
52
,
78
,
79
and upper and lower drive sources
72
,
74
,
90
,
92
.
The CPU
102
takes in data from the first and second position sensors
96
a,
96
b,
97
a,
97
b
and tension sensors
98
,
99
via the input/output circuit
108
, and executes calculation using data stored in the ROM
104
and RAM
106
and a built-in control program. The CPU
102
outputs drive signals to the motors
24
,
26
, first and second drive sources
50
,
52
,
78
,
79
and upper and lower drive sources
72
,
74
,
90
,
92
via the input/output circuit
108
.
Upon tension stretching, the first and second drive sources
50
,
52
,
78
,
79
of the right and left tension application mechanisms
62
,
77
are driven to apply tension to the work piece
6
gripped by the chuck mechanisms
8
,
10
. While the motors
24
,
26
are driven to move up and down the chuck mechanisms
8
,
10
according to a form of the groove
4
, the upper and lower drive sources
72
,
74
,
90
,
92
of the right and left lap mechanisms
76
,
84
are driven to swing the arm members
28
,
30
,
80
,
82
around the rotation shafts
36
,
38
,
86
,
88
. As a result, the work piece
6
is inserted into the groove
4
and thrust against the bending die
2
under the tension, to be stretched and bent.
From now on, operation for applying desired tension to the work piece
6
is explained.
As shown in
FIG. 6
, master-slave control is adopted in the right and left tension application mechanisms
62
,
77
of the present embodiment. As shown in
FIGS. 4 and 5
, the first drive sources
50
,
78
on the lower side are controlled as master devices, and the second drive sources
52
,
79
on the upper side are controlled as slave devices. Only the operation of the right tension application mechanism
62
is described below, but it is understood that the left side tension application mechanism
77
operates in the same way.
In
FIG. 6
, a motion controller MC which constitutes a part of the electronic control circuit
100
transmits a torque control command to a motor MM. The motor MM is the first drive source
50
on the master side. The motor MM operates according to the torque control command. Tension is generated in the work piece
6
according to rotation of the motor MM, and the generated tension is detected by a load cell LC. The load cell LC constitutes the first position sensor
96
a.
The detected tension is fed back to the motion controller MC for control of the motor MM so that the desired tension is always applied to the work piece
6
. In the meantime, the rotational position (rotation angle) of the motor MM is detected at all times, and the detected rotational position is transmitted to the motion controller MC.
The motion controller MC transmits a position control command to a motor SM on the slave side. The motor SM rotates according to the position control command, and the rotational position of the motor SM is fed back to the motion controller MC.
Now, a control process for applying tension to the work piece
6
executed in the aforementioned electronic control circuit
100
is described by way of a flowchart in FIG.
7
. Only the operation in the right tension application mechanism
62
is explained below, since the left tension application mechanism
77
operates in the same way as the right tension application mechanism
62
.
Firstly, it is determined whether a position detection mode is selected (Step
200
). In the present embodiment, the tension application mechanism is provided with two modes, namely, a tension detection mode and a position detection mode. Operation in the tension detection mode is followed by that in the position detection mode. Accordingly, if the operation in the tension detection mode is not yet executed, it is determined that the position detection mode is not selected, and target torque of the first drive source
50
is loaded (Step
210
).
The target torque of the first drive source
50
is predetermined and being stored beforehand. It is the torque for generating tension required for stretching of the work piece
6
. The target torque is set differently for respective stages of the stretch bending.
Current torque of the first drive source
50
based on the tension detected by the tension sensor
98
is loaded (Step
220
). A control value is calculated based on this current torque and the target torque and is outputted to the first drive source
50
(Step
230
). Subsequently, a position of the guide member
12
detected by the first position sensor
96
a
is loaded (Step
240
). In the present embodiment, the first position sensor
96
a
detects the position of the guide member
12
based on rotation of the ball screw
42
or that of the first drive source
50
.
According to the detected position of the guide member
12
, the second drive source
52
is informed of a target position (Step
250
). Then, a current position of the guide member
12
on the side where the second drive source
52
is provided is detected by the second position sensor
96
b
(Step
260
). A control value is calculated based on the current position and the target position and is outputted to the second drive source
52
(Step
270
). In the present embodiment, the position of the guide member
12
on the side where the second drive source
52
is provided is detected by rotation of the ball screw
44
or that of the second drive source
52
.
As such, the work piece
6
is stretched and bent, and the control value for the first drive source
50
and the positions of the guide member
12
during the bending are associated to each other and stored (Step
280
). After the stretch bending of one work piece
6
, a new work piece
6
is attached and bent to be stretched again. After execution of Step
200
, if it is determined that the position detection mode is selected, the target position stored in Step
280
is then outputted to the first drive source
50
(Step
290
).
In the next step, the current position of the guide member
12
detected by the first position sensor
96
a
is loaded (Step
300
). On the basis of the current position and the target position, a speed command value is outputted to the first drive source
50
(Step
310
). Thereafter, the aforementioned Step
240
and onwards are executed.
A position of the chuck mechanism
8
gripping the work piece
6
is defined by an angle of the lap axis of the right lap mechanism
76
, a distance from the original position of the chuck mechanism
8
in the right tension mechanism
62
, and a vertical position of the chuck mechanism
8
in the right vertical move mechanism
27
. Here, the angle of the lap axis is determined by rotational positions of the upper drive source
72
and the lower drive source
74
. The distance from the original position of the chuck mechanism
8
in the right tension mechanism
62
is determined by rotational positions of the first and second drive sources
50
,
52
. The vertical position in the right vertical move mechanism
27
is determined by a rotational position of the motor
24
.
[Second Embodiment]
As shown in
FIG. 8
, a stretch bender
201
in this embodiment comprises a table
213
supporting a bending die and arranged in a tiltable manner. The table
213
can be tilted up to a position having an angle of θ indicated by a chained line, from a horizontal plane indicated by a full line. The angle θ is 15 degree, for example. The table
213
is made tiltable so as not to limit vertical move of the chuck mechanisms
8
,
10
when the work piece
6
is bent along the groove
4
provided on the bending die
2
. In the present embodiment, the table
213
is tilted when the chuck mechanisms
8
,
10
have to be moved to a position beyond its predetermined range in relation to the groove
4
. In this case, the left and right lap and tension mechanisms are also operated, if required.
In
FIG. 8
, first and second drive motors
250
,
252
are motors for respectively applying tension to the work piece
6
. A drive motor
224
is for moving up and down a chuck mechanism not shown in
FIG. 8
, a piston
300
is for tilting the table
213
, a hydraulic pomp
400
is for supplying hydraulic thrusture to the piston
300
, and a hydraulic pomp
500
is for swinging the arm
205
. Descriptions for other compositions are omitted since they are the same as in the first embodiment.
The stretch bender in the present invention is operated not only according to a preset program, but also as taught.
FIG. 9
is a flowchart explaining operation in a teaching mode, and
FIGS. 10A-10D
are diagrams for illustrating the bending operation.
FIG. 10A
shows a state that the work piece
6
gripped by the chuck mechanisms
8
,
10
is in contact with the bending die
2
at the point P.
FIGS. 10B-10D
show states of gradual increase in bending angle.
Now, an operation of the stretch bender
201
in the teaching mode is explained by way of FIGS.
9
and
10
A-
10
D.
The following conditions are assumed in the teaching mode explained herein.
A plurality of stages, for example, 4 stages, are provided in bending of the work piece
6
as shown in
FIGS. 10A-10D
.
Scheduled positions in which the chuck mechanisms
8
,
10
should take in respective stages are stored as process data beforehand, and the chuck mechanisms
8
,
10
are moved to the scheduled positions automatically.
An operator moves the chuck mechanisms
8
,
10
in each stage by using the operation console
11
, and determines the positions of the chuck mechanisms
8
,
10
in each stage.
The determined positions are stored and the next bending will be performed according to the data stored.
In Step
400
, initialization such as moving the chuck mechanisms
8
,
10
to their home positions is executed. In Step
410
, both ends of the work piece
6
are gripped by the chuck mechanisms
8
,
10
, and by moving the chuck mechanisms
8
,
10
, predetermined initial tension is generated in the work piece
6
. In Step
420
, a process number stored in the RAM
106
is initialized.
In Step
430
, among the process data stored beforehand in the RAM
106
, the data corresponding to a current process number is loaded. In Step
440
, the chuck mechanisms
8
,
10
are moved based on the process data loaded.
In Step
450
, the operator determines whether the positions of the chuck mechanisms
8
,
10
are appropriate, and in Step
460
, determines whether tilting of the table
213
is necessary. If the positions of the chuck mechanisms
8
,
10
are appropriate, the operator transmits a determination command from the operation console
11
. In this case, the process proceeds to Step
490
, and the data for defining the positions of the chuck mechanisms
8
,
10
are stored in a predetermined area of the RAM
106
.
If the tilting of the table
213
is not necessary, the process proceeds to Step
480
, and the operator operates the operation console
11
to move the chuck mechanisms
8
,
10
to the appropriate positions.
On the other hand, if the tilting of the table
213
is necessary, the process proceeds to Step
470
, and the operator operates the operation console
11
to tilt the table
213
to the appropriate angle. Accordingly, bending of the work piece which cannot be achieved by the vertical move of the chuck mechanisms
8
,
10
is realized.
When the position data are stored in Step
490
, the process proceeds to Step
500
where the process number is incremented by one and then proceeds to Step
510
.
In Step
510
, it is determined whether the process is completed at all. If not, the process returns to Step
430
to repeat the aforementioned operation. If it is determined that the process is completed in Step
510
, the operation in the teaching mode is ended.
The present invention is not limited to the above embodiment, and other modifications and variations are possible within the scope of the present invention. For example, in case of bending a work piece using a bending die which is symmetrical, teaching may be conducted for only one of the sides, and by copying data obtained by the teaching, teaching to be done on the other side may be omitted.
Moreover, in the aforementioned embodiment, the scheduled positions in which the chuck mechanisms
8
,
10
should take are preset in the teaching mode. However, the positions may be determined only by the operation of the operator, without the presetting.
Furthermore, the tension to be applied to the work piece may be monitored, and when there is an abnormal change in the tension, it is determined that the work piece is broken and the operation of the tension and lap mechanisms may be stopped automatically.
As above explained, mechanical rigidity is improved by the stretch bender of the present invention, since both ends of the guide member which guides the chuck mechanisms gripping the work piece are supported by the pair of arm members and the arm members are connected by the coupling member. Moreover, accurate movement is achieved by the pair of drive sources, since the first drive source of the tension application mechanism is controlled by the tension and the second drive source is controlled based on the position. Accordingly, the stretch bender of the present invention can perform accurate stretch bending even of large-sized parts.
Claims
- 1. A stretch bender for bending a strip work piece by thrusting it against a bending die while applying tension to the work piece, comprising:a pair of support shafts, a pair of rotating members rotatably supported by the support shafts, each of the rotating members having two arm members and a coupling member for connecting the arm members, the arm members being parallel to each other and extending outward from the respective support shafts, and rotation control means for controlling rotation of the rotating members to thrust the work piece gripped by the chuck mechanisms against the bending die, wherein each of the rotating members further comprises a guide member extending between the two parallel arm members and arranged movable to a direction parallel to the arm members, a chuck mechanism which is guided by the guide member and arranged movable to a direction orthogonal to the arm members, for gripping the strip work piece, and a tension application mechanism for moving the guide member in relation to the arm members to apply tension to the work piece gripped by the chuck mechanism.
- 2. The stretch bender set forth in claim 1, wherein said tension application mechanism comprises:a first drive source for moving one end of said guide member along one of said arm members, a second drive source for moving the other end of the guide member along the other of the arm members, a tension sensor for detecting tension applied to said work piece, a position sensor for detecting a position of the guide member, and control means for adjusting torque of the first drive source based on the tension detected by the tension sensor as well as controlling the second drive source based on the position detected by the position sensor.
- 3. The stretch bender set forth in claim 2, wherein said control means adjust the torque of said first drive source to predetermined target torque, based on the tension detected by said tension sensor.
- 4. The stretch bender set forth in claim 3, wherein said control means further comprises storage means for storing the position of said guide member detected by said position sensor and a control value for adjusting the torque of said first drive source to the target torque.
- 5. The stretch bender set forth in claim 4, wherein said control means further comprises position control means for, when stretching and beading of one work piece is completed, controlling said first drive source according to said control value stored in said storage means instead of said control means.
- 6. The stretch bender set forth in claim 1, further comprising a table on which a bending die is mounted and tilting means for tilting the table.
- 7. A stretch bender for bending a strip work piece by thrusting it against a bending die while applying tension to the work piece, comprising:chuck mechanisms for gripping the strip work piece, guide members for guiding the chuck mechanisms and which permit the chuck mechanisms to move orthogonal to an axial direction of the work piece gripped by the chuck mechanisms, rotating members attached rotatably to support shafts, for supporting the guide members movably, tension application mechanisms for applying tension to the work piece gripped by the chuck mechanisms, rotation control means for controlling rotation of the rotating members to thrust the work piece gripped by the chuck mechanisms against the bending die, teaching means for teaching desired operation procedures to the tension application mechanisms and rotation control means, and control means for controlling operation of the tension application means and rotation control means according to the procedures taught by the teaching means.
- 8. A stretch bender for bending a strip work piece by thrusting it against a bending die while applying tension to the work piece, comprising:chuck mechanisms for gripping the strip work piece, guide members for guiding the chuck mechanisms which permit the chuck mechanisms to move orthogonal to an axial direction of the work piece gripped by the chuck mechanisms, rotating members attached rotatably to support shafts, for supporting the guide members movably, tension application mechanisms having drive sources for applying tension to the work piece gripped by the chuck mechanisms, rotation control means for controlling rotation of the rotating members to thrust the work piece gripped by the chuck mechanisms against the bending die, position sensors for detecting positions of the guide members, storage means for storing the positions detected by the position sensors, selection means for selecting one of a torque control mode and a position control mode, torque command means for providing torque to the drive sources, and position command means for providing the positions to the drive sources, wherein the tension application mechanisms further comprise control means for driving the drive sources based on the torque provided from the torque command means and for storing the positions detected by the position sensors in the storage means in case that the torque control mode is selected by the selection means, and for driving the drive sources based on the positions stored in the storage means in case that position control mode is selected by the selection means.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-153947 |
May 2001 |
JP |
|
US Referenced Citations (6)
Foreign Referenced Citations (1)
Number |
Date |
Country |
09285822 |
Nov 1997 |
JP |