Patent Application
20240300726
The present application claims priority to German application serial no. DE 10 2023 105 673.5 filed on Mar. 7, 2023, and EP23207067.2 filed on Oct. 31, 2023, each herein incorporated by reference in their entireties.
The invention refers to a string- or strap-based hanger system for containers.
Conventional hanger systems with stitched straps or knotted strings are used to vertically hang multiple garments overlapping each other. In order to transport garments, they are commonly stored in a hanging state, hanging from a holding bar in a container. The number of knots in the string or the number of stitched sections in the strap define the number of garments that can be held by one string or strap. Of course, to reduce transportation costs, containers are to be filled with as many garments as possible. Therefore, considering the standard dimensions of a regular container for international shipment, multiple garments are hung on vertical holding strings or straps. In order to increase the number of garments transported in the container, either more holding structures for attaching the strings and straps or more knots or stitched sections are commonly provided.
However, such approaches are limited by the size of the garment to be transported.
Unused space in transportation results in more transportation efforts and thus higher energy consumption. Accordingly, environmental impact and possibly damage to the environment are increased.
It is therefore an objective of the present invention to improve the prior art, increase space usage within a transportation container and thereby reduce environmental impact due to transportation of hanging items.
This objective is met with a hanger system for containers and a container according to the independent claims. Advantageous developments are subject to the dependent claims.
In general terms, the invention allows to add hanging garments between two fully stocked vertical item hangers, thus using the space in the upper section of a container by exploiting the fact that a distance between garments in the upper part of subsequent vertical item hangers is bigger than the distance of the garment in the middle and lower part of the vertical item hanger. This is due to the fact that in the middle and lower part, multiple garments are overlapping, which eventually leads to a maximum number of garments to be loaded next to each other in a width direction of the container. To put it differently, the more garments are overlapping, the more they bulge out, using all space available in a width direction of the container, while in the upper section, no or little overlapping occurs between subsequent item hangers and there will be unused available space.
According to preferred embodiments of the invention, a hanger system for containers is provided, comprising at least a first hanger bar and holding means. The first hanger bar is attached to the holding means and the holding means are connectable to a support provided on a shipping container. Depending on the specific container, the first hanger bar has a width corresponding to the width of such a container, for example a standard 40 feet container. In metric units, such a standard 40 feet container typically has a length of approximately 12.2 meters in length, approximately 2.4 meters in width, and approximately 2.6 meters in height. These dimensions are commonly used in the international shipping and logistics industry for transporting a wide variety of goods across the globe. The hanger bar according to the present invention is dimensioned to span the entire inner width of the container from one of its sidewalls to the other such that it is held by the support structure fastened to the container.
At least one, preferably a plurality of, vertical item hangers is coupled to said first bar. The vertical item hangers extend, i.e., hang, from the first bar in a general direction downward.
In preferred embodiments, the hanger system further comprises a second hanger bar. The hanger system further comprises at least one horizontal item hanger arranged on the second hanger bar. In use, one, two, or multiple horizontal item hangers are provided along the second hanger bar in its direction of extension, positioned such that they are situated at positions between a first and a second vertical item hanger when looking onto the hanger system from a direction perpendicular to the extension direction of the first and the second hanger bar, i.e., in a length direction of a container equipped with the hanger system.
Preferably, the second hanger bar is arranged in parallel, or essentially in parallel, to the first hanger bar. This can allow to improve usage of the void spaces within a shipping container.
In other embodiments it is possible that no second hanger bar is provided and one or multiple horizontal item hangers are provided on the first hanger bar between adjacent vertical item hangers.
In at least one embodiment of the invention, the vertical item hangers are straps. A strap is formed to a loop and in predefined distances from one another, two layers of the strap are stitched together, that way forming a section with a closed loop to accommodate a garment holder. This is repeated along the length of the strap to form a predetermined number of sections, for example 8 sections or 16 sections, but any other number may be provided, depending on the specific items, in particular garments, to be transported. As an alternative to straps, strings could be used as vertical item hanger. The strings could also be treated with stitches rather then provided with knots, or any other suitable technique for creating a robust holder. In a further alternative embodiment, strings or straps are provided with knots, instead of stitches, that way forming said sections.
With a fully loaded strap or string, according to the invention and due to the overlapping of the garments hanging on the string or strap, the space needed for the garments is inhomogeneous in the vertical direction. This typically leaves unused space in an upper part of the shipping container, as garments provided in the upper knots or sections of the string or strap will overlap with garments provided below. With the amount of overlapping garments increasing for lower knots or sections. Using such standard transportation equipment therefore results in void space in an upper part close to the hanger bar on top of the container. A hanger system according to the invention allows to make use of that unoccupied space and therefore allows to efficiently exploit the transportation capacities of a container.
A first hanger bar according to the invention may also be referred to as a main bar of the hanging system. The second hanger bar may likewise also be referred to as a top plus hanger bar and the entire hanger system may be referred to as a string- or strap-based top plus hanger system.
Preferably, in the hanger system according to the invention, in use, vertical item hangers and horizontal item hangers are arranged alternately, with at least one horizontal item hanger, preferably two, more preferably multiple, horizontal item hangers, arranged between the vertical item hangers when viewing the system from a frontal view, i.e., a perspective perpendicular to the main extension direction of the system, for example in a direction along the length of the shipping container. That way, ideal use of the available space in the upper portion of the container can be made, thereby increasing the used volume of the container. Preferably, at least one of the hanger bars, the first hanger bar and/or the second hanger bar of the hanger system, is provided with a scale, e.g., a mark-up, a carving or similar indicator, predefining positions for receiving the respective item hangers. That way, a pre-definition of the space usage can be provided, helping when loading the hanger system during use.
Horizontal item hangers are means to receive at least one piece of garment and are suitable to hold the garment close to the respective bar, i.e. the second hanger bar. The horizontal item hangers preferably include such structures that allow connecting or fastening of one or multiple pieces of garment to the second hanger bar, such as cable tie or other retainers. Horizontal item hangers differ from vertical item hangers in that vertical item hangers in use hold a plurality of items with subsequent items having a vertical offset with respect to the adjacent items, while horizontal item hangers are designed to be distributed preferably single file along the horizontal hanger bar.
In some embodiments of the invention, the horizontal item hangers might have one or multiple additional vertical sections to also receive a limited amount of garments in a vertical direction, depending on what kind of garments shall be transported.
The invention also refers to a container for transportation comprising at least one such hanger system.
Basically, the suggested hanging system provides a structure to use the topmost space of a container by providing means to store items closer to the hanger bars than existing systems.
In general terms, the invention allows to add hanging garments between two fully stocked vertical item hangers, thus using the space in the upper section of a container.
In a preferred embodiment, the invention relates to a second hanger bar, preferably having a circular cross section—which may be referred to as Circular Bar Plus—in addition to the single bar comprising strings or straps as vertical item hangers in a Garment On Hanger (GOH) System of strings/straps for shipping containers.
As already discussed, according to the current situation a single bar with strings/straps Garment On Hanger system is the usual and common structure for international transportation of hanging garments in containers. Depending on the side from which a loading of the vertical item hangers is provided, e.g., from the right hand side, the most loaded item on the respective other side, of the container, e.g., the left most item hanger, significantly bulges out in lower parts of the vertical item hanger. Adjacent loaded vertical item hangers will therefore compete for the space in bulged-out segments, but leaving significant space available in its upper part. According to the invention this void space can be occupied with additional garments.
Further, according to the invention, the hanger system comprises holding means to be connected to a transport container. These holding means preferably are V-steel rails. When applied, the holding means are connected with a support of the container, e.g., lashing rings. The first hanging bar of the hanger system preferably is a rectangular bar coupled to the holding means, i.e., coupled on the V-Steel rails. Vertical item hangers such as strings or straps are fastened to the hanging bar. The strips or straps are provided with stitches or knots, creating loops capable of receiving hanging garments on the knots/stitches of the strings/straps.
In order to load and hang more garments into the container, so far, one method is to add one to several main bars, i.e., rectangular bars. The other is to add more knots/stitches on the string/strap. But these methods are subjected to the width of garment and the inside height of the container, respectively.
According to the invention, new space is found and made available for further hanging garment.
According to the Invention, in the hanger system, or GOH string/strap system, the garments are hung one by one, knot by knot or stitch by stitch, on the strings or straps tied on the rectangular bars in the container.
In the conventional existing single bar systems, the knots and stitches create numerous nodes in the air, which efficiently utilizes the space of the container especially in the part of middle and lower height, because many tiers of garments are overlapped. It is one essential finding of the present invention that there is vacant space left unused and how to exploit that space, which is the part of upper height, where less tiers of garments are overlapped, because near to the rectangular main bar it is the starting phases of knots/stitches.
Accordingly, in the part of middle and lower height of the shipping container, the space is tight or even crowded, while the upper part has significant void space in comparison.
When defining the individual nodes available for receiving hanging garment from top to bottom with numbers starting with ‘one’ for the topmost node in conventional hanging systems, the invention provides above the top number one node, i.e., the uppermost knot or stitch, a top number ‘zero’ node for hanging garments and thus allows use of the free upper space remaining unused between the vertical item hangers.
In a preferred embodiment of the invention, on the holding means, e.g., the V-Steel rails of the existing system, a second hanger bar is provided. Advantageously, the second hanger bar is a circular steel bar. The second hanger bar, e.g., the steel bar, has a diameter of 2.5 to 6.6 cm, preferably 3 to 4 cm, preferentially 3.3 cm. Further, the second hanger bar preferably is placed in a distance from the cross-sectional center of the first hanger bar to the cross-sectional center of the second hanger bar of 3 to 30 cm, more preferably at a distance of 5 to 8 cm center to center, more preferably a distance of 6 to 7 cm center to center, preferentially at about 6.6 cm center to center. In that, the cross-sectional center relates to the center of the cross section of the respective bar. For a circular bar, that cross sectional center would be the center of the circle forming the cross section of the bar. For a rectangular bar, the cross section would be a rectangle, the cross sectional center thereof being the intersection of the diagonals of the rectangle.
The second hanger bar may be provided such that garments can be hanged directly instead of on a knot/stitch. The second hanger bar may be provided with pre-installed or pre-fastened horizontal item hangers or with fasteners to hang items, preferably garments, horizontally distributed on the second hanger bar. Such fasteners to hang garments could be cable tie or other retainers. Other horizontal item hangers can also be used and be pre-installed or pre-fastened to the second hanger bar. The horizontal item hangers may also be fastened after installing the second hanger bar. In particular, the horizontal item hangers may comprise a cable tie or other retainers. The horizontal item hangers may be provided for one-time use, e.g., having to be destroyed after use to release the garments. The horizontal item hangers may also be provided for multiple use.
In at least one embodiment of the invention, the second hanger bar further comprises a retaining element. The retaining element is designed to comprise a concave section suitable to receive a part of the outer circumference of the second hanger bar, i.e., covering the second hanger bar along a part of its circumference in a form-fitting manner and along a defined length of the second hanger bar. The retaining element further comprises at least one, preferably multiple, fixing elements, which allow fixing of the retaining element to the second hanger bar. By fixing the retaining element to the second hanger bar while the horizontal item hangers are attached to the second hanger bar, the retaining element also fixes the horizontal item hangers to the second hanger bar. The fixing element can be provided for one-time use, such as a cable retainer. In other embodiments, the fixing element may also be a reusable element. Further, the retaining element and the fixing element can be fixedly coupled to another. Such a retaining element can allow an improved security of the hanging garments during rough transport conditions such that an accidentally falling down and thereby soiling or damaging the garment can be reduced.
Relatively speaking, to the nodes top one/two/three . . . knots/stitches, the plus of the extra circular bar actually acts as the node top number zero knot/stitch.
As a result of providing a top zero node, in the upper space between garments on two adjacent strings/straps, one, two, or multiple pieces of garment can be inserted. Thus the original void space can be utilized more efficiently.
Considering common string/strap GOH systems, vertical item hangers with 8 or 16 knots/stitches are used, thus, on average, 12 garments per vertical item hanger. Assuming that two additional pieces of garment can be hanged on the hanger system according to the invention, in particular on a second hanger bar, e.g., the circular bar plus, this means approximately an increase of 2/12=16.67% transportation efficiency. Hence, both transportation costs can and environmental impact can be reduced.
In some embodiments of the invention, the hanger system comprises a holding structure for attachment to a container, a first hanger bar and a second hanger bar, further comprising vertical item hangers attached to the first hanger bar and at least one, preferably two, more preferably multiple horizontal hanger bars for each vertical hanger bar, attached to the second hanger bar.
The invention also refers to a container having installed at least one hanging structure as described.
It should be noted, that the invention as laid out herein does not require to be applied to a standard 40-feet container as exemplified above. It will be understood that the invention may easily be applied to other transportation containers, boxes or storages, without having to depart from the idea of the invention.
In the following, exemplary embodiments of the invention are provided, showcasing various ways to realize its potential. The figures are not intended to limit the scope of the invention, which is solely defined by the claims for protection. In the figures
Reference signs in the different figures refer to same or similarly acting elements, if not indicated differently. The description thereof is only repeated, if this helps understanding the invention better or to emphasize differences between individual figures or embodiments.
The first hanger bars 12 are distributed in parallel to another along the ceiling 2 of the container 1 in a distance allowing the placement of one garment element 29 hanging from one first hanger bar 12 next to a garment element 29 hanging from the adjacent first hanger bar 12. Preferably, there is little to no space between the garment elements 29 in the length direction of the container 1, so that the space is used as efficiently as possible.
As can be seen in the upper part of the container, close to the hanger bar 12, void spaces 18 are formed which remain unused in conventional hanger systems, compared with the part of middle and lower height.
By forming the loops 22, 22a in the vertical item hanger 20, 20a, a garment hanger 28 can be placed in such a loop 22, 22a and find support in the knot 24 or the seam 24a as the case may be. One vertical item hanger 20, 20a commonly is equipped with 8 or 16 knots, while in the embodiments shown herein typically 8 knots are displayed for better visibility of properties.
The vertical item hangers 20, 20a further comprise a holding section 26. The holding section 26 is provided for fixing and holding the vertical item hangers 20, 20a at the first hanger bar 12.
The second hanger bars 14 are equipped with horizontal item hangers 30. When looking in a length direction of the container 1, which is a direction perpendicular to the extension direction of the first and second hanger bars, the vertical item hangers 20 are positioned spaced apart from another as already shown in
Considering that the strings/straps as described in
The second hanger bar 14 has a diameter of 2.5 to 6.6 cm, preferably 3 to 4 cm, preferentially 3.3 cm. The second hanger bar 14 is placed in a distance center to center of the first hanger bar 12 and the second hanger bar 14 of 3 to 30 cm apart from the first hanger bar 12. More specifically, the preferred distance is 5 to 8 cm center to center of the respective hanger bars 12, 14. More preferably the distance is 6 to 7 cm center to center. Preferentially the distance from the cross sectional center of the second hanger bar 14 is about 6.6 cm from the cross-sectional center of the next first hanger bar 12.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2023 105 673.5 | Mar 2023 | DE | national |
| 23207067.2 | Oct 2023 | EP | regional |
