Weed and grass string trimmers have been available and in use for many years. These string trimmers are particularly desirable for trimming along fences, buildings and other areas that are generally inaccessible by regular lawn mowers. Additionally, string trimmers can be used to trim sidewalk and driveway borders or small lawn areas.
String trimmers employ a flexible line that allows the trimmer to impact walls and shrubs with minimal or no damage, as opposed to a rigid, metal blade. Additionally, the flexible line can be far safer to use than the rigid cutting blade.
One common type of string trimmer uses a rotatable string trimmer head comprising a housing with a short length of flexible plastic or nylon line that extends from the housing. The string trimmer head is attached to a motor shaft operated by a small gasoline engine or electric motor. The motor shaft can rotate at high speeds, upwards of 6,000 RPM to 12,000 RPM. At these high speeds, the plastic or nylon line serves as a cutting blade to cut grass, weeds or other vegetation.
Through use of the string trimmer, the plastic or nylon line wears down and breaks, requiring replacement of the line. Many string trimmers employ a “bump and feed” mechanism that replaces the used or broken line while the string trimmer is in operation. The mechanism has the line wrapped around a spool located within the housing. The spool feeds the line out of at least one eyelet in the housing. As the line wears down and breaks off, the bottom of the string trimmer head is bumped on the ground to cause a spring release of the line within the string trimmer head housing. The line extends out a short length through an eyelet by means of centrifugal force when the trimmer head is rotating.
A problem exists with such “bump and feed” trimmers, as debris collects inside the trimmer head when the bottom of the trimmer head is bumped. Debris, such as dirt and vegetation pieces, causes the trimmer head to become inoperable over a period of time. Prior designs have not been successful in preventing debris, as bump and feed string trimmers must be frequently stopped for cleaning and maintenance. Thus, there is a need for a bump and feed trimmer that reduces or eliminates debris from collecting in the interior of the trimmer head.
Embodiments of the present invention generally provide systems of bump and feed string trimmers. The systems and methods of the present invention provide solutions for reducing or eliminating debris from collecting in the interior of the string trimmer head. Details and advantages are described below in the detailed description.
Embodiments may include any of the following aspects in various combinations and may also include any other aspect described below in the written description or in the attached drawings.
In one embodiment, the string trimmer head comprises a cylindrical housing having a top and a bottom end. The trimmer head further comprises a spool enclosed within the housing where the spool is movable up to a maximum compressing distance between an operating position and a compressed position. The trimmer head further comprises a spring operatively connected with the spool. The trimmer head further comprises a lid connected to the bottom end of the housing. The lid comprises an outer surface. The trimmer head further comprises a bump knob with a base and an intermediate member. The base of the bump knob is located inside the housing. The intermediate member of the bump knob comprises top and bottom sides. The top side of the intermediate member is joined with the base member. The bottom side extends outside the housing through the lid and maintains a distance farther away from the spool than the outer surface of the lid when the spool is in either the operating or compressed position.
In another embodiment, the string trimmer head comprises a cylindrical housing having a top and a bottom end. The trimmer head further comprises a spool enclosed within the housing where the spool is movable a maximum compressing distance between an operating position and a compressed position. The trimmer head further comprises a spring operatively connected with the spool. The trimmer head further comprises a lid connected to the bottom end of the housing. The trimmer head further comprises a bump knob with a base located inside the housing. The lid comprises an annulus which surrounds the base of the bump knob. Additionally, the height of the annulus is greater than the maximum compressing distance traveled by the spool when compressed by the bump knob.
In another embodiment, the string trimmer head comprises a cylindrical housing having a top and a bottom end. The trimmer head further comprises a spool enclosed within the housing where the spool is movable a maximum compressing distance between an operating position and a compressed position. The trimmer head further comprises a spring operatively connected with the spool. The trimmer head further comprises a lid connected to the bottom end of the housing. The lid comprises an outer surface. The trimmer head further comprises a bump knob with at least one finger slot positioned outside the housing, located on the outer circumference of the bump knob. The finger slot has an outer edge and a recessed portion. The outer edge is positioned radially outward from the recessed portion at a distance farther away from a central axis of the spool than the recessed portion of the finger slot. The outer edge also has a bottom side that is positioned at a distance farther away from the spool than the recessed portion in both operating and compressed positions.
In another embodiment, the string trimmer head comprises a cylindrical housing having a top and a bottom end. The trimmer head further comprises a spool enclosed within the housing where the spool is movable a maximum compressing distance between an operating position and a compressed position. The trimmer head further comprises a spring operatively connected with the spool. The trimmer head further comprises a lid connected to the bottom end of the housing. The lid comprises an outer surface. The trimmer head further comprises a bump knob with a base and an intermediate member. The base of the bump knob is located inside the housing. The intermediate member extends outside the housing through the lid. In this embodiment, the intermediate member comprises an external segment that is outside the housing when the string trimmer head is in the operating position. The external segment has a height that is greater that the maximum compressing distance. Additionally, the lid comprises an annulus which surrounds the base of the bump knob. The height of the annulus is greater than the maximum distance traveled by the spool when compressed by the bump knob. Additionally, the bump knob further comprises at least one finger slot positioned outside the housing, located on the outer circumference of the bump knob. The finger slot has an outer edge and a recessed portion. The outer edge is positioned radially outward from the recessed portion at a distance farther away from a central axis of the spool than the recessed portion. Additionally, the outer edge has a bottom side that is positioned at a distance farther away from the spool than the recessed portion in both the operating and compressed positions.
In another example, a method is provided for preventing debris from entering a housing of a string trimmer head. The method comprises operating a string trimmer with the string trimmer head in an operating position. The string trimmer head comprises the housing having top and bottom ends. The trimmer head further comprises a spool enclosed within the housing where the spool is movable a maximum compressing distance between the operating position and a compressed position. The trimmer head further comprises a spring operatively connected with the spool. The trimmer head further comprises a lid connected to the bottom end of the housing. The lid comprises an outer surface. The trimmer head further comprises a bump knob with a base and an intermediate member. The base of the bump knob is located inside the housing. The intermediate member of the bump knob comprises top and bottom sides. The bottom side extends outside the housing through the lid. The method further comprises pressing the bump knob against a surface, thereby moving the bump knob and the spool into the compressed position. In both operating and compressed positions, the bottom side of the intermediate member maintains a distance farther away from the spool than the outer surface of the lid.
The invention may be more fully understood by reading the following description in conjunction with the drawings, in which:
Referring now to the drawings,
As the plastic or nylon line becomes worn and breaks, the line is replaced by “bumping” the bump knob 26 on the ground during operation of the string trimmer. The string trimmer head has the line wrapped around a spool located within the housing 20. The spool feeds the line out of at least one eyelet 22 in the housing 20. Bumping the bump knob 26 compresses a spring and rotates the spool within the housing 20, causing a release of the line out of the housing 20 through the eyelet 22.
The base 32 also touches or abuts the spool 28 located within the housing 20. The spool 28 feeds the cutting line out of the housing 20 through at least one eyelet 22. Feeding the line through the eyelet 22 is accomplished during operation of the string trimmer head 18. By pressing the bump knob 26 on the ground, the base 32 of the bump knob 26 pushes the spool 28 away from the lid 24, compressing the spring 30 inside the housing 20. This defines a compressed position of the string trimmer head 18. Compressing the bump knob allows for the line to be extended out of the housing 20 through the eyelet 22. When the bump knob 26 is released, the spring 30 pushes the spool 28 and bump knob 26 back to an operating position.
In
This embodiment serves multiple purposes. One purpose of the finger slot 36 is to decrease or eliminate the amount of debris that may collect within the housing 20 during operation of the string trimmer head 18. By creating a finger slot 36 with an outer edge 40 and a recessed portion 38, the outer edge forms a barrier near the gap between the lid 24 and bump knob 26. The barrier is formed while the string trimmer head is in both the operating and compressed positions. Debris created within the perimeter of the bump knob 26 is directed into the recessed portion 38 of the finger slot 36 by the outer edge barrier. This barrier reduces the amount of debris that can filter into the internal components of the housing 20, causing delays in operation for maintenance.
Another purpose of the finger slot 36 is to provide a grip for rotating the bump knob 26 manually. Having a recessed portion 38 in the finger slot 36 allows for a full grip to exist beginning at a point closer to the housing 20, thereby minimizing the distance between the distal end 64 of the bump knob 26 and the lid 24. In other words, if the same sized finger slot existed without a recessed portion 38, the bump knob 26 would be larger in height. A larger sized bump knob would extend farther away from the housing 20 and lid 24, potentially affecting operation of the string trimmer. As will be seen in the other embodiments (described below), there is a potential need to limit any increased size of the bump head. The recessed portion 38 in the finger slot 36 accomplishes this task.
Adjacent to the finger slot 36 is the intermediate member 34 of the bump knob 26. The intermediate member 34 is located between the finger slot 36 and the base 32 of the bump knob 26. The base 32 is located inside the housing 20, between the spool 28 and the outer surface 46 of the lid 24. The intermediate member 34 extends out of the housing 20 through the opening in the center of the lid 24. The lid 24 surrounds the intermediate member 34, creating a small gap. The gap preferably can range from <0.1 to 0.2 mm. Most preferably, the gap between the intermediate member 34 and lid 24 is 0.1 mm or less. The intermediate member 34 contains a top side 42 and a bottom side 44. The top side 42 of the intermediate member 34 is connected or transitions to the base 32 of the bump knob 26. The bottom side 44 of the intermediate member 34 is connected or transitions to the finger slot 36. In the embodiment in
When the string trimmer head 18 moves from an operating position to a compressed position by pressing the bump knob 26 against the ground, a maximum compressing distance 58 can be achieved. The spool 28 and bump knob 26 can move a maximum compressing distance 58 before the spool 28 is stopped by a portion of the housing 20. In this embodiment, the intermediate member 34 comprises an external segment 48 when the string trimmer head 18 is in an operating position. The external segment 48 of the intermediate member 34 has a height that is greater than the maximum compressing distance 58.
Alternatively described, the intermediate member 34 is designed to have a portion of the intermediate member 34 remain outside the housing 20 and the outer surface 46 of the lid 24 when the string trimmer head 18 is in either the operating or compressed position. When measuring in a line parallel to the central axis (A), the bottom side 44 of the intermediate member remains at a distance farther from the spool 28 than the outer surface 46 of the lid 24.
This embodiment helps reduce and potentially eliminate debris from entering the housing 20. By having an intermediate member 34 of a certain height, any opening into the trimmer head is minimized by a “wall” that is always present to prevent debris from flooding into the housing 20, regardless of whether the string trimmer head 18 is in an operating or a compressed position.
When the string trimmer head 18 is in an operating position, the bottom side 52 of the base 32 is in a position farther away from the spool 28 than a top edge 56 of the annulus 54. When the string trimmer head 18 moves into a compressed position, the bottom side 52 of the base 32 remains in a position farther away from the spool 28 than the top edge 56 of the annulus 54. Alternatively described, the height of the base 32 (measured from the top side 50 to the bottom side 52) is greater than the maximum compressing distance 58.
This embodiment helps reduce and potentially eliminate debris from entering the housing 20. By having a base 32 of a certain height, any opening into the trimmer head is minimized by a “wall” that is always present to prevent debris from filtering into the housing 20, regardless of whether the string trimmer head 18 is in an operating or compressed position.
As shown in
Preferably, the base embodiment is combined with the intermediate member embodiment and the finger slot embodiment. Through a combination of these three embodiments, the amount of debris entering the housing 20 can be reduced or eliminated. Additionally, the amount of debris can also be reduced by decreasing the size of the gap between the intermediate member 34 of the bump knob 26 and the lid 24. The size of the gap can preferably ranges from <0.1 to 0.2 mm. Most preferably, the gap should be 0.1 mm or less. Additionally, the amount of debris can be further reduced by decreasing the gap size between the base 32 of the bump knob 26 and the annulus 54 of the lid 24. The size of this gap preferably ranges from <0.1 to 0.2 mm. Most preferably, this gap should be 0.1 mm or less.
With regard to the intermediate member 34 of the bump knob 26,
Regarding the base 32 of the bump knob 26,
Additionally, when the string trimmer head 18 is in a compressed position, the intermediate member 34 of the bump knob 26 has a bottom side 44 that is farther away from the spool 28 than the outer surface 46 of the lid 24. Alternatively described, the external segment 48 of the intermediate member 34 (shown in
The base 32 of the bump knob 26 has a top side 50 and a bottom side 52 shown in
As previously discussed, it is also important to limit the gaps between: (1) the intermediate member 34 of the bump knob 26 and lid 24 and (2) the base 32 of the bump knob 26 and the annulus 54 of the lid 24. In the embodiments shown in
While preferred embodiments of the invention have been described, it should be understood that the invention is not so limited, and modifications may be made without departing from the invention. The scope of the invention is defined by the appended claims, and all devices that come within the meaning of the claims, either literally or by equivalence, are intended to be embraced therein. Furthermore, the advantages described above are not necessarily the only advantages of the invention, and it is not necessarily expected that all of the described advantages will be achieved with every embodiment of the invention.