The present invention refers to a vehicle chassis stringer and a vehicle chassis containing at least one stringer.
Vehicle chassis are essential structures in the assembly of cars, trucks, buses, motorcycles, among others. They are the basic structures that connect most of the vehicle components and provide structural integrity to the vehicle. Components such as engine, transmission, axles, wheels, body, etc. are assembled on the chassis.
Apart from the constructive importance of the connection of the components, the chassis has important structural characteristics related to the safety of the passengers in a vehicle. In case of an external impact, the chassis helps protect the passengers inside the vehicle.
Thus, the chassis must comprise an efficient design, which allows the correct interaction of the vehicle components, and a robust structure able to support the weight of these components, the loads related to the use of the vehicle and impacts resulting from collisions. Other characteristics desired in chassis include construction with easily manufactured elements for reducing costs and lightness for increasing the efficiency of the vehicle. Additionally, a versatile chassis that is able to adapt to different needs in length and width represents a significant advantage in the market.
An example of chassis described in the state of the art is presented in document U.S. Pat. No. 20,020,163173. In this patent publication is described a vehicle frame comprising a reduced number of parts aiming at obtaining low manufacturing costs and a light assembly. The chassis described in the mentioned document uses a plurality of stringers with square transverse section with inverted “U” shaped connecting elements.
By presenting stringers with square transverse section and the need for connecting elements to reinforce the interconnections, the chassis described in the mentioned document is not able to considerably reduce the weight of a traditional chassis. Additionally, it does not describe elements that contribute to increase the structural reinforcement against lateral impacts. It is not described either, structural reinforcements against specific point loads nor characteristics which bring versatility to the chassis.
Another example of chassis is described in document DE102017101561. This publication describes a chassis for an electric motor vehicle. Electric vehicles have a different load distribution from the usual vehicles and, therefore, present different constructive configuration from the one found in vehicles having internal combustion engines. As can be seen in the mentioned publication, the chassis has a substantially horizontal construction with reinforcements around the batteries and in the front region.
Despite increasing the resistance against frontal impacts, the chassis of the mentioned publication does not describe elements and reduced weight or ease of manufacture. Additionally, there are no characteristics that allow the increase of the resistance of the chassis against lateral impacts.
Document EP1378421 describes a chassis with extended stringers and internal structural reinforcing members, whereby the stringers have a “C” shaped construction and the internal reinforcing members thereof are “W” or “L” shaped. It is also described a “K” shaped cross-piece. In this example, despite the cited structural reinforcements, It is also not described characteristics which allow achieve a reduction in weight added to ease of manufacture and increase in strength.
Considering the documents of the state of the art which describe chassis for both electric and fossil fuel vehicles, it was not identified a chassis able to satisfy the design needs of electric vehicles, of substantially reducing weight without relinquishing structural resistance, presenting satisfactory resistance against lateral impacts and/or of presenting good torsional rigidity. It was not identified either chassis comprising stringers able to extend longitudinally and laterally, with a facilitated manufacturing configuration and reduced cost, and further, with optimized structural capacity in the more demanding areas.
In view of the problems described in the state of the art, the present invention has the purpose of providing a chassis configured for use in traditional and/or electric vehicles with robustness and lightness.
Another purpose of the chassis of the present invention is to comprise easily manufactured elements which result in reduction in time and costs, such as, for example, a stringer with “C” shaped cross section horizontally downwards.
Another purpose of the present invention is to increase the resistance to lateral impacts without increasing the complexity or weight of the chassis, by means or elements, such as, for example, the stringer with largest moment of inertia of horizontal area.
Another purpose of the present invention is to provide a chassis with the ability to receive specific reinforcements which result in an increase of the resistance to specific load for the design of the vehicle, without significantly increasing the total weight of the structure and without altering the basic configuration thereof.
Additionally, it is a purpose of the present invention to provide a versatile chassis able to have the length and/or width thereof altered according to the needs of the design without the need for replacing important parts, such as, for example, the stringers.
Another purpose of the present invention is to provide a chassis with good torsional rigidity by means of, for example, special crossbars and full rigidity of the set by means of, for example, side and lower closures.
The purposes of the present invention are achieved by a vehicle chassis stringer, which comprises: a rear stringer member; a front stringer member; and a central stringer connection, wherein the rear stringer member and the front stringer member are coupled to the central stringer connection, wherein the rear stringer member, the front stringer member and the central stringer connection comprise a “C” shaped cross section horizontally downwards formed by at least one upper flat surface and flat side surfaces.
Optionally, the rear stringer member comprises a rear end portion, a rear curved portion and a first part of central portion, wherein the rear end portion and the first part of the central portion are intermediated by rear curved portion, wherein the rear curved portion comprises a wider upper wall than the upper walls of the rear end portion and the first part of the central portion.
Optionally, the front stringer member comprises a front end portion, a front curved portion and a second part of the central portion, wherein the front end portion and the second part of the central portion are intermediated by the front curved portion, wherein the front curved portion comprises a wider upper wall than the upper walls of the front end portion and the second part of the central portion.
Optionally, the front end portion, the front curved portion and the second part of the central portion of the front stringer member comprise flat upper walls in the same horizontal plane.
Optionally, the longitudinal axis of the first part of the central portion is aligned with the longitudinal axis of the second part of the central portion.
Optionally, the total length of the stringer is altered by the variation in length of the central stringer connection.
The purposes of the present invention are also achieved by a vehicle chassis stringer assembly which comprises: a stringer; and a set of central reinforcing members, wherein the stringer comprises two end portions, two curved portions and a central portion, wherein the two curved portions intermediate the two end portions and the central portion, wherein the set of central reinforcing members is coupled on the central portion and in part of the curved portions of the stringer.
Optionally, the stringer comprises a “C” shaped cross section horizontally downwards.
Optionally, the set of central reinforcing members comprises a rear reinforcing member, a central reinforcing connection and a front reinforcing member, wherein the rear reinforcing member and the front reinforcing member are coupled to the central reinforcing connection, and wherein the rear reinforcing member, the front reinforcing member and the central reinforcing connection comprise vertically elongated bodies which comprise upper and lower flaps, so as to form an “I” shaped cross section.
Optionally, the set further comprises an “L” shaped internal reinforcing member coupled to the stringer and to the set of central reinforcing members.
The purposes of the present invention are also achieved by a vehicle chassis, which comprises: at least two stringer assemblies; and at least one crossbar, wherein each one of the at least two stringer assemblies comprises a stringer and a set of central reinforcing members, wherein the stringer comprises a “C” shaped cross section horizontally downwards and the set of central reinforcing members comprises an “L” shaped cross section, wherein the at least one crossbar comprises at least one among an “X” 420 shaped crossbar and an “H” 440 shaped crossbar.
Optionally, the vehicle chassis comprises two crossbars, wherein the crossbars comprise a shape selected from at least one among an “X” 420 shaped crossbar and an “H” 440 shaped crossbar.
Optionally, the vehicle chassis comprises a set of closure reinforcing members, wherein the set of closure reinforcing members comprises side closure reinforcing members and a lower reinforcing member.
The present invention will now be described in greater detail, based on a sample of execution represented in the drawings. The figures show:
The stringer comprises an elongated body in the longitudinal direction of chassis 100. The body of the stringer is divided in two end portions 232,242 and a central portion 214, whereby the end portions 232, 242 are separated from the central portion 214 by curved portions 234, 244, that is, the two curved portions 234, 244 intermediate the two end portions 232, 242 and the central portion 214. The end portions 232, 242 and the central portion 214 have substantially parallel longitudinal axes. The curved portions 234, 244 are configured to shift the longitudinal axis of central portion 214 of the stringer of the longitudinal axes of the end portions 232, 242 in horizontal plane. In this embodiment, the longitudinal axis of the stringer central portion 214 is shifted outwards in relation to the center of mass of chassis 100.
In the present embodiment, the end portions 232, 242, the central portion 214, and the curved portions 234, 244 of the stringer comprise substantially flat upper walls. Additionally, the upper wall of central portion 214, the upper wall of the at least one end portion and the upper wall of at least one curved portion are comprised in a same horizontal plane, as can be better observed in
The set of central reinforcing members 280 is configured to be coupled to the lower region of stringer 210. In this embodiment, the set of central reinforcing members 280 is coupled to central portion 214 and in part of the curved portions 234, 244 of stringer 210. In this way, the set of central reinforcing members 280 provides greater rigidity and mechanical resistance to these portions, which are usually more demanded mechanically due to the distance thereof from the wheel axles. The set of central reinforcing members 280 will be described in detail ahead in the description of
In the present embodiment, the stringer assembly 200 further comprises the internal reinforcing member 290 (
Rear reinforcing member 282 and front reinforcing member 286 further comprise elongated bodies in the longitudinal direction of chassis 100 so as to reinforce all the central portion 214 and part of the curved portions 234, 244 of stringer 210. Both the rear reinforcing member 282 and the front reinforcing member 286 comprise regions with curvature which accompany the curvatures of the curved portions 234, 244 of stringer 210.
Upper flaps 288 are configured to attach to the lower region of stringer 210 and present a preferred 90° angulation. Lower flaps 289 are configured to increase the moment of inertia of the vertical area of the set of central reinforcing members 280 and present an angulation of 90° to 180° in relation to the vertical bodies of the respective parts. Lower flaps 289 can present multiple walls depending on the needs of the chassis 100 design.
The rear stringer member 230, the front stringer member 240 and the central stringer connection 220 comprise a “C” shaped cross section horizontally downwards, that is, the stringer comprises a “C” shaped cross section horizontally downwards in all the extension thereof. This “C” shaped cross section horizontally downwards is formed by a horizontally elongated upper wall and two side walls elongated vertically downwards configuring a “C” shape horizontally with the opening turned toward the lower region of stringer 210. Additionally, stringer 210 comprises a bevel 2190 in at least one rim, being preferably on the outer rim of stringer 210. This bevel 2190 can be better observed in
This configuration of the cross section of stringer 210 in “C” shape horizontally downwards provides to stringer 210 a greater moment of inertia of the horizontal area. In this way, the resistance against horizontal forces applied on stringer 210 of chassis 100 of the present invention is increased and the need for reinforcing members for protection against horizontal impacts is reduced. Consequently, the weight and complexity of the elements of stringer 210 of chassis 100 of the present invention are also reduced and chassis 100 as a whole presents a much more advantageous relation between weight and resistance.
The rear member of stringer 230 is comprised of a rear end portion 232, a rear curved portion 234 and a first part of central portion 236. The front member of stringer 240 is comprised of a front end portion 242, a front curved portion 244 and a second part of central portion 246.
As already described, the rear stringer member 230 and the front stringer member 240 are coupled to the central connection of stringer 220. More specifically, the rear stringer member 230 and the front stringer member 240 are attached to the stringer central connection 220 by means of the first part of central portion 236 and of second part of central portion 246. In this way, the first part of central portion 236, the second part of central portion 246 and the stringer central connection 220 form the central portion 214 of stringer 210.
In rear stringer member 230, the rear end portion 232 and the first part of central portion 236 are intermediated by rear curved portion 234. Rear curved portion 234 presents a curved shape in the horizontal plane to shift the longitudinal axis of rear end portion 232 of the longitudinal axis of the first part of central portion 236 in the horizontal plane. Additionally, the rear curved portion 234 comprises an upper wall that is wider than the upper walls of the rear end portion 232 and of the first part of central portion 236. Rear curved portion 234 also presents a slight inclination relative to the vertical plane so as to shift the longitudinal axis of rear end portion 232 of the longitudinal axis of the first part of central portion 236 in vertical plane. This characteristic can also be visualized in
On the front member of stringer 240, front end portion 242 and the second part of central portion 246 are intermediated by front curved portion 244. Front curved portion 244 presents a curved shape in relation to the horizontal plane so as to shift the longitudinal axis of front end portion 242 of the longitudinal axis of second central portion 246 in horizontal plane. Additionally, front curved portion 244 comprises an upper wall that is wider than the upper walls of front end portion 244 and of the second part of central portion 246. Front curved portion 244, front end portion 242 and the second part of central portion 246 have flat upper walls comprised in the same horizontal plane so as to form a single plane horizontal upper wall for stringer front member 240.
The substantially rectangular configuration of central portion 214 of the stringer assembly 200 combining with the moment of inertia of vertical area of the set of central reinforcing members 280 with the moment of inertia of the horizontal area of stringer 210 with “C” shaped cross section horizontally downwards provides high vertical and horizontal rigidity to chassis 100 without the need for a significant increase in the weight of chassis 100.
The coupling of the rear end portion 232 of rear stringer member 230 with lower rear stringer 238 results in the rear stringer member 230 comprising a substantially square beveled cross section 2190, the substantially square cross section being formed by the “C” shaped cross section horizontally downwards of rear stringer member 230 and by “C” shaped cross section horizontally upwards of lower rear stringer 238.
In the embodiment illustrated in
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As already described, stringer 210 comprises a “C” shaped cross section horizontally downwards. This configuration creates an internal space in the lower region of stringer 210 defined by the upper wall and the side walls. In an embodiment, the stringer comprises additional reinforcing members 2192 in the internal region. The additional reinforcing members 2192 are plates coupled to the upper wall and to the side walls of stringer 210, whereby they may be coupled so as to have different inclination angles with the upper wall. The possibility of adding additional reinforcing members 2192 provides versatility to the stringer of the present invention in the sense of being able to adapt stringer 210 to the different rigidity needs of the designs.
In an embodiment, the “X” 420 shaped crossbar is coupled to the front members of the stringer of chassis 100, more specifically to the front end portions 232, 242 and front curved portions 234, 244. This embodiment can be observed in
In other embodiments, the “X” 420 shaped crossbar is coupled to other regions of the two stringer assemblies of chassis 100 of the present invention. Or further, a plurality of “X” shaped crossbars is coupled to a plurality of regions of the two stringer assemblies of chassis 100 of the present invention.
The “X” 420 shaped crossbar is a component which provides an increase of the torsional rigidity of chassis 100. This increase in torsional rigidity cannot be achieved by the single bar crossbars known from the state of the art.
In an embodiment, the “H” 440 shaped crossbar is coupled to the rear stringer members of chassis 100, more specifically to the rear end portions 232, 242 and to rear curved portions 234, 244. This embodiment can be observed in
In another embodiment, the “H” 440 shaped crossbar is coupled to the rear stringer members of chassis 100, more specifically to the rear end portions 232, 242 and to rear curved portions 234, 244, and to the front stringer members of chassis 100, more specifically to the front end portions 232, 242 and to the front curved portions 234, 244. This embodiment can be observed in
In other embodiments, the “H” 440 shaped crossbar is coupled to other regions of the two stringer assemblies of chassis 100 of the present invention. Or further, a plurality of “H” shaped crossbars is coupled to a plurality of regions of the two stringer assemblies of chassis 100 of the present invention.
Just like the “X” 420 crossbar, the “H” 440 crossbar is a component which provides torsional rigidity to chassis 100. This increase in torsional rigidity cannot be achieved by the single bar crossbars known from the state of the art.
The set of closure reinforcing members 600 comprises reinforcing bars 612 which form the structure of the set of closure reinforcing members 600. The reinforcing bars 612 are coupled to reinforcing crossbars 614 which complement the structure and increase the rigidity of the set of closure reinforcing members 600. The set of closure reinforcing members 600 further comprises side closure reinforcing members 616 and a lower closure reinforcing member 618.
The side closure reinforcing members 615 are flat plates coupled to reinforcing bars 612. The side closure reinforcing members 616 comprise internal openings which reduce the weight of this component without compromising the structural rigidity thereof.
The lower closure reinforcing member 618 is a flat plate coupled to reinforcing bars 612 and to at least one reinforcing crossbar of the set of closure reinforcing members 600.
The side closure reinforcing members 616 and the lower closure reinforcing member 618 provide to the set of closure reinforcing members 600 a significant increase in rigidity which translates into a significant increase in rigidity of chassis 100 of the present invention as a whole.
Having described an example of a preferred embodiment, it should be understood that the scope of the present invention encompasses other possible variations, being limited only by the content of the accompanying claims, possible equivalents being included therein.
Number | Date | Country | Kind |
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BR102021007734-4 | Apr 2021 | BR | national |
This application is a U.S. National Stage Application of International PCT Application No. PCT/BR2022/050135, filed on Apr. 22, 2022, that claims priority to Brazilian Application No. BR102021007734-4, filed on Apr. 22, 2021, the entireties of which are hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/BR2022/050135 | 4/22/2022 | WO |