Strip lighting

Abstract
A strip lighting device includes an elongate housing, a plurality of light sources arranged at intervals within the housing, and a fastener for fastening the elongate housing to a surface. The elongate housing overlies the plurality of light sources and diffuses, disperses or scatters light from the light sources such that individuals of the plurality of light sources are substantially not distinguishable when the housing is viewed from the outside.
Description




FIELD OF INVENTION




This invention relates to light sources and to lighting systems, and has a particularly advantageous application to the decorative illumination of structures and structural elements. The invention is especially effective when employed with LEDs as light sources, although it is emphasised that broader applications are encompassed.




BACKGROUND ART




British patent publication 2102933 discloses a lighting display configuration made up of multiple transparent polycarbonate or plastics tubes linked by socket units with several differently oriented recesses to seat the tubes. Each of the tubes contains an array of light bulbs, filament lamps or light emitting diodes (LED). The application illustrates a free standing framework of the tubes and linking socket units.




A known lighting product in strip form has a linear array of well-spaced LED chips in a close-fitting coloured plastics tube of rectangular cross-section. The tube is a little less than 1 cm in width and each LED chip is visible from the exterior both when not activated and as an individual point of light. The product is used to provide low light level safety lighting, eg., as a front edge “night light” marker for steps and stairways, and thus the rectangular tube is a protective carrier housing for the low light level LED marker lamps.




Another known product has small incandescent light bulbs embedded at intervals in an axial plane in a solid cylinder of plastics material. The bulbs are arranged as series sets in parallel, electrically connected across a pair of longitudinally extending wires also embedded in the cylinder. Each bulb stands out individually when the device is activated, so that the cylinder of plastics material effectively serves as a carrier forming a chain of spaced incandescent bulbs.




SUMMARY OF THE INVENTION




The present applicant has appreciated that a light tube structure in which multiple light emitting diodes are arranged within an elongated translucent tube, provides a wide variety of opportunities for novel strip lighting of structures such as playgrounds and the walls and roofs of commercial premises including restaurants. This opportunity is further enhanced by the recent availability of light emitting diodes of substantially enhanced luminance relative to conventional devices, and of multi-colour LED devices.




In one respects the invention is concerned with the decoration or highlighting of features of structures. In another respect, the invention provides for the fixing of translucent housings containing spaced LEDs on wall or frame surfaces of a wide variety of structures.




The invention provides a strip lighting device which includes:




an elongate housing that is at least partially translucent;




a multiplicity of light sources arranged at intervals within said housing; and




means to diffuse, disperse or scatter light from said light sources whereby on activation of the light sources, a visible optical effect is produced when the housing is viewed from the outside.




In a particular application, the invention is directed to a structure having one or more features highlighted or decorated by one or more of the above-described strip lighting devices.




Preferably, the highlighted or decorated feature of the structure is a corner or edge, for example an edge of a roof, a window or a door, or a corner between respective wall or roof sections. A particularly effective application is to a gable or ridge line of a building roof. The strip lighting device(s) may be mounted along the edge or corner, or adjacent to but offset from the edge or corner.




The housing of the strip lighting device may be substantially white, but is preferably a colour other than white. In one application of the invention, the structure is a commercial building and the color of the or each housing is chosen to match or complement the colour(s) of identification or trade mark signage displayed on the building.




The highlighted or decorated feature may alternatively be, e.g., a post, a rail or a border.




There may be mounting means that includes a mounting rail adapted to be fastened to said surface, and cooperable means on the strip and the housing for effecting a snap or sliding engagement of the housing to the strip so that the housing is generally parallel to, and preferably overlies, the strip.




The light sources are preferably light emitting diodes or other low voltage or semiconductor devices.




The invention further provides, in a third aspect, a housing assembly for strip lighting, including:




an elongate housing at least partly but preferably substantially wholly of a translucent material;




a mounting rail; and




co-operable longitudinally extending formations on the rail and the housing for effecting a snap or sliding engagement of the housing to the rail so that the housing is generally parallel to, and preferably overlies, the strip.




The snap or sliding engagement may be achieved between longitudinally extending rib means on one of the components, preferably the strip, and complementary groove moans on the other. There may be opposed longitudinal undercut formations in the groove means.




The strip conveniently includes a substantially planar rear engagement with the respective surface to which it is fastened.




Preferably, in all of the aforementioned as of the invention, the outer or front face of the elongate hollow housing is defined by a transversely domed or convex segment.




Preferably, in all the aforementioned aspects of the invention, the interior of the housing is provided with support means for one or more webs or strips extending longitudinally of the housing. One such web or strip may be a support web for the light sources and for the electrical connections to these light sources, and may thereby incorporate ribbon cable. A suitable support web is printed circuit board (PCB) laminate. The web or strip may be transversely oriented at any angle, eg. parallel to or normal to the backing surface, or otherwise. The light sources may be on either face or side of the support web or strip, or on both faces or sides.




Connector means is preferably provided to physically couple a pair of the elongate housings whereby the housings may be relatively longitudinally displaced in situ, eg. by thermal expansion or building subsidence, without being uncoupled. Where the light sources are provided on a plurality of support webs or strips having electrically conductive surface elements and extending longitudinally of the housings, connectors are preferably also provided for pairwise electrically and physically coupling the support webs or strips whereby the webs or strips may also be relatively longitudinally displaced in situ without being uncoupled, either physically or electrically. It is particularly advantageous to provide for such displacement both between housings and between support webs or strips carried by an array of the housings.




A further said strip or web may be an optical refractor or diffuser, arranged in front of or behind the light sources as appropriate.




In all aspects of the invention the housing may be hollow and/or may define a passageway in which the light sources are disposed. Alternatively, the housing may be substantially a solid, eg. moulding bout the pre-positioned light sources, or with cavities to receive the light sources.




Where the elongate housing is hollow, it is preferably a plastics (e.g. Polycarbonate) extrusion of substantially uniform cross-section, and is preferably translucent but not transparent. A translucent and also transparent housing may be preferred in some embodiments. The housing can be substantially rigid. A suitable form of the flexible tubular segment is a collapsible pleated web or concertina structure.




Presently, the base strip, flexible tube segments and coupling means are also at least partly provided in translucent material.




The means to diffuse, disperse or scatter may include e.g., a body portion of the housing, and/or light diffuser means in the passageway.




The invention, in a further aspect, provides a connector for physically coupling a pair of generally tubular components, including:




an integral moulded body which defines a pair of generally tubular portions slidably engageable with the respective said tubular components so that their interiors are in communication within the connector;




wherein said integral moulded body further defines a relatively thin wall portion between said generally tubular portions, said thin wall portion being resiliently deformable to compensate for relative variations in the relative positions of the generally tubular portions.




The material of the body is preferably silicone rubber or similar.




In a still further aspect of the invention, there is provided a connector for electrically and physically coupling a pair or more of support strips having electrically conductive surface elements including:




an integral moulded body with features which define spaced generally parallel channels or passages open at their outer ends to receive respective end fingers of the respective said strips, whereby the strips are aligned and generally co-planar;




electrically conductive contact mans in said channel or passages for engaging complementary contacts on said strips when said fingers are received in the channels or fingers;




means carried by said body electrically connecting each of the contact means for one strip carried by said body with one or more of the contact means for the other strip; and




resiliently deformable means on said body for latching said body to each of said strips.




Preferably, each of the electrically connecting means is provided contacts as an integral electrically conductive strip—more preferably, the strip is of appropriately conductive material, eg. phosphor-bronze or other alloy, mounted to be resiliently deflect by said fingers.




Preferably, the spaced channels are arranged along opposite sides of the integral moulded body, and open laterally from the body. In an embodiment, these channels are provided in elongate side portions linked by a central cross-piece in an I or H configuration.




The resiliently deformable latch means is preferably provided as a pair of deflectable tongue portions with lugs, which tongue portions is defined by slits in a web portion of the integral moulded body, e.g. bridging said elongate side portions of the body.




In still further aspects, the invention respectively provides (i) a strip lighting system including multiple strip lighting devices as described above, and (ii) a set of components for such a system including multiple such strip lighting devices, flexible tube segments, and suitable coupling means such as, eg., connectors according to the sixth and/or seventh aspects of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will now be further described, by way of example only, with reference to the accompanying drawings, in which:





FIG. 1

is a perspective view of a simple arrangement of a strip lighting systems incorporating multiple light source enclosures according to an embodiment of the invention, depicted on the wall of a restaurant or other premises;





FIG. 2

is an end element depicting a light tube segment and mounting rail ivy for engagement;





FIG. 3

illustrates an advantageous application of the strip lighting system to the illumination of the roof lines of a building, according to an embodiment of the first aspect of the invention;





FIG. 4

illustrates an application of the invention to the framing of a display signage unit;





FIG. 5

is a fragmentary cross-section of part of the unit of

FIG. 4

;





FIG. 6

is a perspective view of a form of connector for coupling two light tube segments:





FIG. 7

is a fragmentary cross-sectional view of the connector of

FIG. 6

in situ;





FIG. 8

is an isometric view of a connector for coupling the cable ribbon support strips, being an embodiment of the sixth aspect of the invention;





FIG. 9

is a side elevational sketch of the connector shown in

FIG. 8

, with support strips inked into position;





FIG. 10

shows an end portion of a support strip slit to co-operate with the connector of

FIG. 8

;





FIG. 11

is an axial cross-section of an end-insert;





FIG. 12

is a cross-section on the line


12





12


in

FIG. 11

;





FIG. 13

is an outer end-elevation of the end-insert;





FIG. 14

is an axial cross-section of a flexible tube segment for linking light tube segments where they are not aligned;





FIGS. 15 and 16

are an end-elevation and an axial cross-section of a locking ring:





FIG. 17

is a cross-section on the line


17





17


in

FIG. 16

;





FIG. 18

is a fragmentary cross-section illustrating the assembly of a pair of substantially rigid light tube segments to an intervening flexible light tube segment of the form shown in

FIG. 14

;





FIGS. 19 and 20

depict two views of an end plug;





FIG. 21

is a cross-sectional view showing termination of a light tube segment by an end plug;





FIG. 22

depicts, in section, an elbow;





FIG. 23

shows an alternative form of end-cap;





FIGS. 24 and 25

illustrate, in isometric and cross-sectional views, a further alternative arrangement for interconnecting two of the tube segments end to end; and





FIG. 26

is a sectioned isometric view of a modified tube and rail assembly.











PREFERRED EMBODIMENTS




Referring firstly to

FIGS. 1 and 2

, the illustrated strip lighting system


10


includes several light source enclosures


12


each having an elongate hollow housing


14


of a translucent material. Housings


14


am hereinafter referred to as light tube segments. These segments


14


are straight and substantially rigid, and an linked by flexible segments


16


, light tube segments


14


define respective internal passageways


13


in which multiple light sources in the form of light emitting diodes (LED)


8


are arranged at intervals on ribbon cable support strips


9


, eg printed circuit board (PCB) laminates. These laminates may be of either substantially rigid or flexible type. The LEDs are preferably of the surface mounted type. The electrical conductor cables printed on these strips are electrically connected to an external power source controller via junction boxes


20


and upright cable enclosures


22


. The PCB laminate or other support strip way include local or extended layering or coating to provide an optical effect, eg. reflection, in cooperation with the LEDs.




Light tube segments


14


are fixed to respective surface


5


of a structure


6


so that they each extend along and adjacent the surface, by base strips in the form of mounting rails


30


onto which the tube segments


14


can be releasably snap fitted. The mounting rails


30


are in turn fixed onto the surfaces


5


by screws or the like hidden by the attached tube segments.




Other components of the illustrated strip lighting system include end inserts


40


for providing tube segments


14


with end coupling formations, end plugs


50


(

FIGS. 19

to


21


) for terminating the light tube segments other than at junction boxes, and locking means


60


for disengagably coupling inserts


40


to the flexible tube segments


16


or to the end plugs


50


.




Each substantially rigid light tube segment


14


comprises an extrusion of uniform cross-section in a plastics material selected so that it is translucent in a tanner whereby to diffuse, disperse or scatter the light emitted by the interior LEDs, so that the tube appears to glow when viewed from the outside. In this way, an extended strip or line of light is provided, ie. the tube appears to glow over a substantially continuous zone extending over its length and encompassing the contained light sources. The translucent material is preferably such that the LEDs are not visible to the eye when not activated and viewed from outside the housing, and are substantially not distinguishable when activated and viewed from outside the housing.




A suitable material is a polycarbonate polymer composition with appropriate color pigment and a titanium dioxide whitening agent to determine the optical dispersion and degree of translucence or opaqueness. The colour may be chosen to match a colour of the LEDs, or may be any other colour, or white or colourless. The colour is preferably UV stabilised. In an alternative embodiment, the material of the extrusion may contain optional dispersed light scattering elements


234


such as metal shavings or chips, or dust, that are effective to diffuse, disperse or scatter the emitted light and so cause a sparkling effect. In still a further variation of the tube segment, diffusion, dispersal or scattering of the LED light may be facilitated by the presence of fine grooves, ribs, or other surface variations in the extruded segment. The extrusion material may include a component which is optically activated by electromagnetic radiation such as the sun's light or other radiation so that the emitted colour, pattern or other optical characteristic may be altered.




A cross-section of the extrusion is illustrated in FIG.


2


. It includes a semi-circular or semi-annular outside portion


23


, generally straight side wall portions


24




a


,


24




b


, and a slightly flared thin-wall base structure


25


in which a pair of hollow longitudinally extending ribs


27




a


define a central grove or chapel


27


. Channel


27


has shallow undercuts


28




a


,


28




b


along each side defined behind rounded ridge portions


29




a


,


29




b.






The interiors of side wall portions


24




a


,


24




b


of light tube segment


14


are provided with a number, typically four as illustrated, of longitudinally extending ribs


19




a


that are evenly spaced to define intervening grooves


19




b


. These grooves are provided for mounting ribbon cable snips


9


, or optical diffuser or reflector strips or other accessories. This will be discussed further below.




Each mounting rail


30


is also an elongate extrusion of uniform cross-section formed in a material similar to light tube segments


14


. It has a main base web


31


with two integral outstanding ribs


32




a


,


32




b


of shallow V configuration in cross-section. The lateral outside profile of this strip is thereby a close match with the side profiles of channel


27


, including a V-groove


34




a


,


34




b


matching ridge portions


29




a


,


29




b


and a rib formation


35




a


,


35




b


matching undercuts


28




a


,


28




b.






The mounting rail


30


is dimensioned to be an interference fit in channel


27


. The hollow thin-wall form of tube segment base structure


25


and the arrangement of ribs


32




a


,


32




b


on mounting rail


30


allow both components to flex and deform so that the tube segments


14


can be demountably attached to the mounting rails by pressing the tube segments onto the mounting rails in the direction of the arrow


80


in FIG.


2


. The ribs


32




a


,


32




b


flex inwardly towards each other and the hollow flanges


26




a


,


26




b


of the tube flex apart to allow the rib formations


35




a


,


35




b


to snap past ridges


29




a


,


29




b


into undercuts


28




a


,


28




b


. In this way, the light tube segment can be mounted to a surface such as a wall surface by first fixing the mounting rails in place against the wall with fasteners


81


driven through the main web


31


of the rail, and then snapping the tube segment into place. Mounting rails


30


have a smooth flat rear face


33


for engaging the wall or outer surface on which the rail is mounted, and the fasteners are hidden from view in the assembled configuration. The mounting rails may include provision to support electrical conductors in particular applications. If it is desired at any time to rearrange or dismantle the strip lighting, tube segment


14


can be grasped and pulled off the mounting rails by inverting the snap action. To facilitate the snap-fit, there may be a longitudinal slit in the center of channel


27


, at the position indicated in

FIG. 2

at


127


.




It will be appreciated that the illustrated system is adaptable to provide configurations of strip lighting which match or complement a structure or provide a particular shape, eg. a recognisable shape. An advantageous application is illustrated in

FIG. 3. A

building


150


, eg. a commercial press such as a restaurant, includes a roof


152


with peripheral edges


153


and corners such as ridge line


154


or gables


156


. Certain of these edges and corners are fitted with light tube segments


14


to form, a strip lighting system for the roof. The strip lighting system thus highlights and decorates the respective features of the roof. The colour of the tube segments may be chosen to complement the colour scheme of the building and/or to match the colour(s) of identification or trade mark signage displayed on the building. It will of course be understood that the strip lighting system may be applied with similar effect to other building lines, both internal and external.




With good choice of LED characteristics, colour and spacing, the effect of the strip lighting system on the building as illustrated in

FIG. 3

is to enhance the profile of the roof line without creating glare, and without being unduly ostentatious. The light has a richness without excessive brightness. Undesirable dark spots are eliminated or reduced. Major electrical switchboard adjustments are avoided, and the inventive system does not include the inconvenience, high maintenance and fragility of neon tubes. Fixings are concealed and easy to install, and protruding structure, which might attract birds, is avoided. Very long continuous lines of light can be achieved, whereas neon tubes require regular interruption by discharge boxes.




In a variation, mounting rails


30


may have an integral leg or rib, eg. T, L, or X section, for elevating the rail from an edge or surface. Twin rail extrusions may be provided. These variations may assist in eg. positioning tube segments


14


as framing for surface mounted features.

FIG. 4

illustrates the application of the strip lighting to a promotional display sign, and

FIG. 5

is a sectional view showing the T-section leg


129


of mounting rail


30


. This highlights the application of the invention to shopfitting generally. Other applications include playgrounds eg. to highlight posts or rails, and children's locations in general. In alternative applications, the mounting rail may be free-standing.





FIGS. 6 and 7

depict an embodiment


100


of connector for coupling a pair of tube segments


14


to form a longer strip of Light for applications such as that depicted in FIG.


3


. This connector is simple in form yet effective in adjusting for relative a movement between the tube segments, eg. due to thermal expansion or contractions. Connector


100


is an integral generally tubular moulding in liquid silicone rubber which consists of a pair of substantially identical socket portions


102


,


103


linked by a relatively thin walled centre portion


104


. Each socket portion


102


,


103


has an internal profile to closely match the external profile of tube segments


14


so that each is slidably engageable with and about an end of a respective tube segment


14


so that the interiors of the tube segments are in communication within connector


100


.




At their inner ends, each socket portion


102


,


103


has an internal flange


106


that defines a peripheral groove


107


to receive and sealingly grip the end


14




a


of the tube segment. Centre portion


104


, bridging the two flanges


106


, is sufficiently thin to be able to accommodate or compensate for relative movement of the tube segments without uncoupling of the tube segments, by resiliently bucking, stretching or otherwise deforming. Further compensation is provided by sliding movement of the tube segments longitudinally of groove


107


. The material of the connector should be chosen to facilitate and optimise this role. Liquid silicone rubber (SP,) is especially suitable, because of its excellent elastic memory in deformation, its ability to sealingly grasp the tube segments, and its overall durability. The moulding thus achieves a substantially waterproof coupling with structural integrity, able to compensate for thermal expansion and other displacement between the tube segments


14


.





FIGS. 8 and 9

illustrate an embodiment


110


of connector for electrically and physically interlinking ribbon cable support strips (typically PCB laminates)


9


within tube segments


14


, or within a coupling between them.




Again connector


110


is an integral moulding in a suitable material. The moulding defines a solid body comprising spaced parallel elongate side portions


112


,


113


linked by a central cross-piece


114


in an I or H configuration. The bights within this body are closed by generally rectangular web portions


116


,


117


. Along the outside of side portions


112


,


113


are respective channels


118


, open laterally of the connector. Each channel is divided by a centre block lug


120


. Mounted against top and bottom of each channel is a respective spring metal strip


122


(eg. of phosphor bronze, not shown in

FIG. 8

) shaped to pass over lug


120


and under intermediate lugs


124


, and retained by slots


126


in end ribs


128


. The ends of channels


118


are open, between ribs


128


, to receive respective end fingers


140


,


142


of PCB laminates


9


(FIG.


10


). These fingers force contact strips


122


resiliently apart, so ensuring electrical contact with contacts


144


on the top and bottom faces of the strip fingers.




The PCB laminates


9


are latched to the connector by engagement of lugs


132


in matching apertures


145


(

FIG. 10

) in the laminates. Lugs


132


are provided on resiliently deflectable tongues


130


defied in the open edges of web portions


116


,


117


by slots


134


. Lugs


132


have an inclined outer strike face


135


by which the strip forces the tongue/lug pair aside, and a steep inner face


136


which provides the latching function. Tongues


130


can be deflected manually to uncouple the components.




Connector


110


would typically include a formation (not shown) to prevent coupling except in a correct relative strip orientation. Connector


110


is also preferably such as to allow relative longitudinal displacement of the respective laminates, eg. between limits determined by co-operating abutments without their being uncoupled either physically or electrically. Connector


110


is preferably designed and coloured to minimise disruption to the uniformity of the light pattern emitted by the connected tube segments.




A set of the various components described and illustrated herein may be delivered to a site and mounted to a structure or set of walls in the manner described. Connectors


110


would be used to bridge the diode mounting strips via the interiors of the flexible tube segments


16


, and electrical power would be delivered to the diodes via upright cable enclosures


22


and junction boxes


20


(

FIG. 1

) to which at least some of the tube segments


14


would be attached. Advantageously, the light levels of multiple tube segments could be controlled at a central point to achieve balance, or to obtain particular effects. In another alternative arrangement, each tube segment or respective subgroups of tube segments may have a separate brightness control, eg. a current level adjustment device mounted In the tube segment or adjacent mounting rail.




It will be appreciated that the light emitting diodes may be of any suitable type, e.g. the three-colour diode sets now available, but it is desirable to avoid excessive variations in outputs between diodes for a given current, and to seek long life LED products. The LEDs could be simply activated to provide constant and uniform illumination, or could be managed in a variable sequence by programmed logic circuits either internal or external to the illustrated configuration. By similar means, random and variable patterns, colour and hue variations and colour changes can be achieved.




Because the connectors


100


allow a degree of relative longitudinal movement between adjacent coupled tube segments


14


, and the connectors


110


perform a similar function between adjacent coupled PCB laminates


9


, the system is able to simultaneously compensate for or accommodate such dual movement eg. due to thermal expansion or building subsidence, both externally in the array of tube segments


14


and internally in the contained array of PCB laminates. Provision for such compensation is advantageous in most “real-world” applications of the inventive concepts.




As already noted, light tube segments


14


may be fitted with end inserts


40


to allow them to be connected to other fittings. A typical such insert is illustrated in

FIGS. 1

to


13


. It is an integral moulding in a suitable plastics material, preferably that used for segments


14


and


42


and mounting rails


30


. The insert essentially includes three axially successive portions, i.e. a plug portion


42


, and end flange


44


and a connector portion


46


. Plug portion


42


is precisely matched to make an interference fit into either of the open ends of a light tube segment


14


and thus has an external profile complementary to the internal profile of tube segments


14


. The interior of the insert is provided with a peripheral shallow shoulder


41


at the transition between plug portion


42


and flange portion


44


, and with a longitudinally extending convex rib


43


at the top interior of plug portion


42


. These features are for locating and keying electrical cable ribbon connectors as and if required.




End flange


44


is a lateral enlargement about the whole of plug portion


42


and has an external profile which closely matches that of each tube segment


14


. It may thus also be snapped onto a base strip


30


if needed at an intermediate position on the base strip.




Connector portion


46


is a generally tubular coaxial extension from flange


44


having two additional features at its outer axial end: an external flange


47


and a peripherally extending frustoconical enlargement


48


of the internal bore


45


. This enlargement is to provide an O-ring seat, as will be further explained. The flange


47


locates a locking ring


60


.




An assembled tube segment


14


for installation would be fitted with at least an array of light emitting diodes


8


mounted on a suitable cable ribbon support strip


9


. Typically, this strip would be mounted in a lower pair of grooves


19




b


. If desired for particular effects, a suitable diffuser ship may be mounted in another of the groove pairs, or a refractor strip may be mounted in a still further pair, typically between the light emitting diodes and the diffuser strip relative to the curved front of the tube. Once these are in place, they can be retained by fitting inserts


40


to either or both ends of the tube and fixing them in place with a suitable adhesive or contact cement at the interface between plug portion


42


at the internal surface of the tube. Other fixing and closure arrangements are of course possible.




The orientation of the plane of strip


9


may be varied in other embodiments. For example, this plane may be normal to surface


5


in FIG.


2


. Moreover, LEDs


8


may be on either or both surfaces of strip


9


.




A flexible tube segment


16


is shown in situ in FIG.


1


and detailed in

FIGS. 14 and 18

. Flexible tub segment


16


is a thin walled moulding of a translucent material similar to that of tube segments


14


. The general structure is of a corrugated or pleated configuration by virtue of which the segment is highly flexible and able to be compressed concertina-fashion, bent along its axis through 90° or more. The segment is provided with end portions


84


which include a tapered spigot


85


and a pair of diametrically opposite arcuate lugs


86


which are set back from tapered end portion


85


so that a very shallow reversely-facing annular shoulder


88


at the inner end of spigot portion


85


defines an O-ring seat


89


between it and lugs


86


.




A further component for effecting coupling of the flexible tubular segments


16


to the rigid tube segments


14


is integrally moulded locking ring


60


(

FIGS. 15

to


17


). This essentially consists of a bayonet socket ring


62


and a snap fit half ring


64


with an undercut


65


. The outer surface of the ring has integral grip-enhancement ribs


63


. Bayonet socket ring


62


has diametrically opposite arcuate recesses


66


that are matched to receive lugs


86


of flexible tube segments


16


. The snap fit half ring


64


is slightly larger than semi-circular, subtending at its outer rim about 250° and extending between deformable wings


67




a


,


67




b.






With reference now to

FIG. 18

, which depicts in cross-section an assembly of a flexible tube segment


16


with tube segments


14


, the locking ring


60


is applied to the body of insert


40


behind flange


47


:the wings


67




a


,


67




b


deform apart so that the locking ring snaps about the body of the insert and is then retained by engagement of flange


47


behind undercut


65


. The end formation


84


of a flexible tube segment


16


, with the O-ring


90


in scat


89


, is then introduce into the locking ring by passing lugs


86


through recesses


66


. On twisting of either component, the O-ring


90


held in seat


89


is clamped, against frustoconical end surface


48


, thereby clamping all of the components together to form the assembly shown in FIG.


18


. The joint is preferably liquid tight and/or gas tight, especially if the system is intended for outdoor installation.




Instead of coupling a tube segment


14


to another tube segment


16


, the former may be terminated by means of end plug


50


(

FIG. 19

to


21


). End plug


50


has an end formation


51


similar to end portion


84


of flexible tube segment


16


, including a spigot portion


55


, shoulder


58


and O-ring seat


59


. However, in this case, the interior is closed by a transverse membrane


52


flush with the spigot end of the plug, and the component is completed by in external flange


54


. Assembly to an end insert


40


using a locking ring


60


, and clamping an O-ring


90


, is similar to that described above for the flexible tube segment and is depicted in FIG.


19


.




End inserts


40


can also be employed to couple a pair of tube segments to the respective ends of a tubular elbow component


220


(

FIGS. 4

,


22


) defining a selected angle bend between the two segments. This component may be rigid or flexible, and may conveniently also be formed in the aforementioned liquid silicone rubber (LSR).




An alternative to end plug


50


is depicted in

FIG. 23

, and consists of a LSR end cap


250


that fits onto end insert


40


and may include a port


252


for a cable


254


or other accessory. This allows an effective watertight seal around the cable.




An alternative coupling arrangement is shown in

FIGS. 24 and 25

. Here, the tube segments


14


are closed by polycarbonate end caps


200


with ports


201


for conductor pins


202


. These pins


202


are held in a liquid silicone rubber coupler


204


shaped, like connector


100


, to the profile of the tube segments. Coupler


204


has central bosses


206


that retain he conductor pins


202


and project into and seal ports


201


. Coupler


204


embraces and grasps the respective end caps


200


.




The illustrated embodiments—with the enclosed tubes


14


,


16


, separate mounting rails


30


and various forms of coupling—provide a strip lighting system in which the LED's arm protected In an environment which is able to be sealed against moisture incursion, but is easily installed and dismantled. The installation may thus be substantially permanent or oily temporary. Tubes may be readily detached individually for service of the electrical componentary, eg replacement of failed diodes.




The component bodies—tube segments


14


,


16


, mounting rails


30


, external connectors


110


, end inserts


40


, locking ring


60


, and end plugs


50


—may be provided in a single uniform colour, or in any other colour configuration. By forming all of the components in translucent optically diffusive material, advantageous continuity of the strip lighting can be achieved. Variations of intensity are easily obtained with choice of material and into LED configuration or control. In an alternative arrangement, the tube segments


14


and the mounting rails


30


may be extruded in quite different coloured materials. In a still further variation, illustrated in

FIG. 26

, the tube segments


14


may be separable into base


14




a


and cap


14




b


portions of different colours and/or materials.



Claims
  • 1. A strip lighting device which includes:an elongate housing comprising a hollow enclosure with at least one opening, wherein said elongate housing is at least partially translucent and is a single piece of material having one or more cavities to receive said light sources; a plurality of light sources arranged at intervals within said hollow enclosure; and a fastener, separate from said elongate housing, for fastening said elongate housing to a surface; wherein said housing overlies the plurality of light sources and diffuses, disperses, or scatters light emitted by the light sources such that individuals of the plurality of light sources are substantially not distinguishable when activated and viewed from outside said housing.
  • 2. A strip lighting device according to claim 1 wherein the housing includes multiple scattering elements.
  • 3. A strip lighting device according to claim 1 wherein said light sources are semiconductor light emitting devices.
  • 4. A strip lighting device according to claim 1 wherein an outer face of the elongate housing is transversely domed or convex.
  • 5. A strip lighting device to claim 1 wherein said housing is a single piece of hollow material comprising a passageway in the hollow portion extending longitudinally of the housing, and wherein said light sources are disposed in said passageway.
  • 6. A strip lighting device according to claim 1 wherein said elongate housing has a substantially uniform cross-section.
  • 7. A strip lighting device according to claim 5 wherein said light sources are semiconductor devices such as light emitting diode (LED) devices and wherein said semiconductor or LED devices are arranged on a printed circuit board strip extending along and mounted within said passageway.
  • 8. A strip lighting device according to claim 1 wherein said fastener comprises a mounting rail adapted to be fastened to said surface, and cooperable means on the rail and on said housing for effecting a snap or sliding engagement of the housing to the rail so that the housing is generally parallel to the rail.
  • 9. A strip lighting device according to claim 8 wherein, on said engagement, the housing overlies said rail.
  • 10. A strip lighting device according to claim 8 wherein said snap or sliding engagement is between longitudinally extending rib means on one of the rail and housing, and complementary groove means on the other of the rail and housing.
  • 11. A strip lighting device according to claim 10 further including opposed longitudinal undercut formations in said groove means.
  • 12. A strip lighting device according to claim 1 further comprising a face that provides a substantially planar real surface.
  • 13. A strip lighting device according to claim 1 further comprising a connector to couple the housing to another similar strip lighting device.
  • 14. A strip lighting device according to claim 13 wherein said connector permits said housing and said another similar strip lighting device to be relatively longitudinally displaced by thermal explosion or building subsidence, without being uncoupled.
  • 15. A strip lighting device according to claim 14 wherein said connector comprises an integral molded body which defines a pair of generally tubular portions slidably engageable with the respective said housings so that their interiors are in communication within the connector, wherein said integral molded body further defines a relatively thin wall portion between said generally tubular portions, said thin wall portion being resiliently deformable to compensate for relative variations in the relative positions of the generally tubular portions.
  • 16. A strip lighting device according to claim 15 wherein said integral molded body is in a material adopted to engage and sealingly grasp the respective said housings.
  • 17. A strip lighting device according to claim 7 further including means to electrically and physically interconnect said circuit board strip to a similar circuit board strip of a similar device to which said device is coupled.
  • 18. A strip lighting device according to claim 17 wherein said means to electrically and physically interconnect includes:an integral molded body with features which define spaced generally parallel channels or passages open at their outer ends to receive respective end fingers of the respective said strips, whereby the strips are aligned and generally co-planar; electrically conductive contact means in said channels or passages for engaging complementary contacts on said strips when said fingers are received in the channels; means carried by said body electrically connecting each of the contact means for one strip carried by said body with one or more of the contact means for the other strip; and resiliently deformable means on said body for latching said body to each of said strips.
  • 19. A strip lighting device according to claim 18 wherein said spaced channels are arranged along opposite sides of the integral molded body, and open laterally from the body.
  • 20. A strip lighting device according to claim 18 wherein said resiliently deformable latch means is provided as a pair of deflectable tongue portions with lugs, which tongue portions are defined by slits in a web portion of the integral molded body.
  • 21. A structure having one or more features highlighted or decorated by one or more strip lighting devices comprising:an elongate housing comprising a hollow enclosure with at least one opening, wherein said elongate housing is at least partially translucent and is a single piece of material having one or more cavities to receive said light sources; a plurality of light sources arranged at intervals within said hollow enclosure; and a fastener, separate from said elongate housing, for fastening said elongate housing to a surface; wherein said housing overlies the plurality of light sources and diffuses, disperses, or scatters light emitted by the light sources such that individuals of the plurality of light sources are substantially not distinguishable when activated and viewed from outside said housing.
  • 22. A structure according to claim 21 wherein said highlighted or decorated feature of the structure is a corner or edge.
  • 23. A structure according to claim 22 wherein said edge is an edge of a roof, a window or a door, or a corner between respective wall or roof sections.
  • 24. A structure according to claim 22 wherein said edge is a gable or ridge line of a building roof.
RELATED APPLICATIONS

This application is a continuation of International Application No. PCT/AU98/00602, with an international filing date of Jul. 28, 1998, published in English on Feb. 11, 1999, and incorporated herein by reference. International Application No. PCT/AU98/00602 claims priority to AUPO8240 filed Jul. 28, 1997; AUPP2590 filed Mar. 26, 1998; and AUPP3229 filed Apr. 29, 1998.

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Number Date Country
09258676 Oct 1997 JP
WO 8801360 Feb 1988 WO