The disclosure relates generally to vehicle seats and, more specifically, relates to a vehicle seat and a latch or seat locking mechanism.
A conventional striker latch, as shown in
The comfort cam engagement surface 362 contacts the hook engagement surface 332 in the engaged position and the structural cam engagement surface 352 is spaced apart from the hook engagement surface 332. However, high stresses or forces (such as the end or top of the seat cushion while the seat is in a stadium position) are transferred to the striker 340. The striker 340 applies the force to the hooking mechanism 330, which forces the hooking mechanism 330 to rotate toward the cams 350 and 360 (as shown in
According to one embodiment, a latch for a vehicle seat may include a hooking component with a hook engagement surface, a first cam with a first cam engagement surface, and a second cam with a second cam engagement surface. The hooking component may be rotatable about a first axis and the first cam and the second cam may be rotatable about a second axis between an engaged position and an unengaged position. The hook engagement surface may contact at least one of the first cam engagement surface and the second cam engagement surface in the engaged position. One of the hook engagement surface or the first cam engagement surface may include a stepped surface extending incrementally from either the hook engagement surface or the first cam engagement surface.
According to another embodiment, a vehicle seat may include a seat back, a seat cushion, a striker attached to either the seat back or the seat cushion, and a latch. At least one of the seat back or the seat cushion may be movable relative to the other of the seat back or the seat cushion. The striker may be engagable with and removable from the latch between a locked position and an unlocked position. The striker may be engaged with the latch in the locked position and either the seat back or the seat cushion may not be able to move relative to the other in the locked position. The latch may include a hooking component with a hook engagement surface, a first cam with a first cam engagement surface, and a second cam with a second cam engagement surface. The hooking component may be rotatable about a first axis and the first cam and the second cam may be rotatable about a second axis between an engaged position and an unengaged position. The hook engagement surface may contact at least one of the first cam engagement surface and the second cam engagement surface in the engaged position. One of the hook engagement surface or the first cam engagement surface may include a stepped surface extending incrementally from either the hook engagement surface or the first cam engagement surface.
The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
Features, aspects, and advantages of the present invention will become apparent from the following description, appended claims, and the accompanying exemplary embodiments shown in the drawings, which are briefly described below.
Referring generally to the figures, disclosed herein is a latch mechanism for locking one component to another component, as shown according to exemplary embodiments. The latch mechanism may further allow at least one of the components to move relative to the other component. In one embodiment, the latch mechanism may allow one portion of a vehicle seat to move relative to another portion of a vehicle seat and to lock into position. The latch mechanism may further secure the components of the vehicle seat relative to each other. More specifically, due to a stepped surface between the cams within the latch mechanism, the latch mechanism may have a reduced gap or clearance between the hooking mechanism and the cams, which may further reduce or eliminate any noise and prevent excessive movement within the seat. Accordingly, the latch mechanism may have greater tolerances and will not result in a loud “popping” noise when one of the cams disengages.
According to one embodiment as shown in
As shown in
The seat 22 may be moved into a variety of different positions. For example, as shown in
As shown in
As shown in
In order to move and lock the various components of the seat 22, the seat 22 may include the locking or latch mechanism 120. The latch mechanism 120 may allow certain components within the seat 22 to move relative to each other. The latch mechanism 120 may lock portions of the vehicle seat 22 into particular positions. For example, as shown in
The latch mechanism 120 may be positioned anywhere within the vehicle 20 (and the seat 22). As shown in
To lock and move the seat cushion structure 27 relative to the seat back structure 25, the strikers 140 may be hooked into and removable from the latch mechanism 120. While one of the strikers 140 is engaged with the latch mechanism 120, the seat 22 (and latch mechanism 120) is in a locked position 122 (as shown in
In order to unlock the seat 22 to move the seat cushion 26, a control (which may be located on the seat adjustment controls 30) may be activated to unlock the latch mechanism 120 and allow the lower striker 144 or the upper striker 142 to move out of the latch mechanism 120, as described further herein. Accordingly, neither of the strikers 140 may be engaged with the latch mechanism 120 in an unlocked position 124 (as shown in
As shown in
According to one embodiment as shown in
The hooking component 130 may be rotatable about a first axis 136 to engage with and release the striker 140 into the locked position 122 and unlocked position 124, respectively. Accordingly, the hooking component 130 may include at least one claw or hook 138 to engage with the striker 140 in the engaged position 172 and/or the locked position 122. For example, the hooking component 130 may latch, clamp, or hook around the striker 140 to prevent the striker 140 from moving out of the locked position 122. As shown in
The hooking component 130 may further have a hook engagement surface 132, which may engage with or contact the cams 150 and 160. The hook engagement surface 132 may be located along a protrusion or extension of the hooking component 130, which may be located along a different area than the hook 138.
In the engaged position 172 (as shown in
In the unengaged position 174 (as shown in
The first axis 136 and the second axis 176 may be parallel to each other, as shown in
More specifically, the first cam 150 may carry crash loads and may be used to ensure that the hooking component 130 does not accidently unlock, particularly under extreme conditions (such as a car crash). The first cam 150 can maintain and hold large amounts of load or force. The first cam 150 is independent of or does not rely on friction to keep it in place and to maintain its position relative to the hooking component 130. According to one embodiment, the first cam 150 may always be fully engaged to prevent the hooking component 130 from inadvertently unlocking. Accordingly, the first cam 150 may prevent malfunctioning and ensure the safety of the latch mechanism 120.
The second cam 160 may carry normal driving loads and contact the hooking component 130 under normal driving loads. The second cam 160 may compensate for the striker position tolerance and the striker misalignment tolerance. The position of the second cam 160 along the hooking component 130 and the amount of rotation of the second cam 160 may depend on the specific tolerances of the latch mechanism 120, thus creating a tight connection. The second cam 160 may keep the hooking component 130 locked tightly in the locked position 122 and prevent or eliminate any looseness, free movement, or rattle between the striker 140, the hooking component 130, and the bracket 200 due to size variations and tolerances. Accordingly, the second cam 160 may prevent excessive noise or movement and minimize the “buzz, squeak, rattle” (BSR). The second cam 160 may release or “pop open” under large amounts of force.
In order to engage with the hooking component 130, the first cam 150 may have a first cam engagement surface 152 and the second cam 160 may have a second cam engagement surface 162. The first and second cam engagement surfaces 152 and 162 may directly engage with or contact the hook engagement surface 132 and may be located along a protrusion or extension of the first cam 150 and the second cam 160. The engagement surface 132, 152, and 162 may optionally be tapered to prevent BSR. In the engaged position 172, the hook engagement surface 132 may contact at least one of the first cam engagement surface 152 or the second cam engagement surface 162 (as shown in
As shown in
The stepped surface 192 may reduce or minimize the distance between the hook engagement surface 132 and the first cam engagement surface 152. Therefore, the stepped surface 192 may minimize the distance the hooking component 130 (and, therefore, the striker 140) can travel with respect to the first cam 150 if the second cam 160 disengages. Due to the minimized distance between the first cam 150 and the hooking component 130, the speed of the hooking component 130 (when the hooking component 130 contacts the first cam 150 after disengagement of the second cam 160) may be reduced. Therefore, the stepped surface 192 reduces the sound energy (and, therefore, the noise) when the hooking component 130 contacts the first cam 150 after the second cam 160 back drives.
According to one embodiment, the stepped surface 192 may improve the back drive force from approximately 726 N to 3000 N. Since the size of the gap between the first cam 150 and the hooking component 130 directly correlates to the amount of resulting noise when the second cam 160 releases, the amount of noise (e.g. sound energy) is minimized within the latch mechanism 120 to do the minimized gap. For example, the stepped surface 192 may reduce the sound energy from approximately 1000 to 10.
Additionally, the stepped surface 192 may provide structural reinforcement by allowing the cams 150 and 160 to work together by both contacting the hooking component 130 in the engaged position 172. Accordingly the movement of the hooking component 130 may be minimized since there is no or minimal clearance between the first cam engagement surface 152 and the hook engagement surface 132 and the BSR is reduced.
In the engaged position 172 as shown in
The stepped surface 192 may provide several surfaces at different heights and extending from the hook engagement surface 132 to provide a taper lock for the first cam 150. As shown, for example, in
The stepped surface 192 may include any number of steps or intervals and transitions (the areas between the steps). According to one embodiment, the stepped surface 192 may include two, three, four, or five steps and one, two, three, or four transitions, respectively. The steps may be equal in length or may have different lengths and the transitions may be equal in height or may have different heights, according to the desired configuration. For example, the stepped surface 192 in
While moving into the engaged position 172, the first cam 150 may move up the stepped surface 192 on the hooking component 130 toward the highest step 196 until the first cam engagement surface 152 engages or contacts the stepped surface 192. Accordingly, as shown in
For example, as shown in
As shown in
If the first cam engagement surface 152 is located on a transition between stair steps, as shown in
According to one embodiment shown in
As shown in
According to another embodiment shown in
According to another embodiment shown in
According to yet another embodiment shown in
According to another embodiment, grease or coatings may be used within the components of the latch mechanism 120.
It is anticipated that the various embodiment and components described herein may be used in conjunction with each other and in variety of different configurations.
The embodiments disclosed herein allow a latch mechanism to be securely and firmly locked. Besides those embodiments depicted in the figures and described in the above description, other embodiments of the present invention are also contemplated. For example, any single feature of one embodiment of the present invention may be used in any other embodiment of the present invention.
Given the disclosure of the prevent invention, one versed in the art would appreciate that there may be other embodiments and modifications within the scope and spirit of the invention. Accordingly, all modifications attainable by one versed in the art from the present invention within the scope and spirit of the present invention are to be included as further embodiments of the present invention.
The present application is a U.S. National Stage of International Application No. PCT/US2014/047686 filed on Jul. 22, 2014, which claims the benefit of U.S. Provisional Patent Application No. 61/857,579 filed on Jul. 23, 2013, the entire disclosures of all of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2014/047686 | 7/22/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/013326 | 1/29/2015 | WO | A |
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Number | Date | Country | |
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20160152161 A1 | Jun 2016 | US |
Number | Date | Country | |
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61857579 | Jul 2013 | US |