The present invention is generally directed to a balustrade support system with a sustainable design, using cross laminated timber as the primary material.
Balustrade supports are widely used in a variety of construction projects for installing panels, railings, and other structures. Typically, balustrades are constructed from aluminum or other metals, and are shipped to a construction site in a preassembled form. Balustrades oftentimes consist of oblong or irregular shapes that can take up space, leading to inefficient shipping. Further, by transporting balustrades in an assembled form, there is potential of structural risk and damage during shipping. Balustrades made from aluminum or other metals, must further rely on laborious and time consuming methods of assembly and manufacture. Even further, there is an increasing demand for products of all varieties be made from renewable and sustainable sources. Presently, no balustrades are formed from such sustainable materials, and there is a need for such balustrades.
The present invention is directed to a structural glass balustrade support, and more specifically, to a structural glass balustrade support comprising a cross-laminated timber design with a keyed joint assembly. The present invention can be constructed using a cross laminated timber design, and may be constructed from Douglas fir, Larch, Alaskan cedar, or another species of wood or combination thereof. The cross laminated timber design provides the dual benefit of using sustainable and recyclable material without sacrificing strength required to support glass panels or other structures.
The present invention comprises a structural glass balustrade support consisting of two halves, a male half and female half, operably coupled together to create a structural base support unit. The male half may comprise an extending tongue that generally corresponds to a grooved receiving piece located in the female half. The extending tongue and grooved receiving piece may be designed in such a way that when the extending tongue is inserted into the grooved receiving piece, a keyed joint is created, resulting in a secure and stable fit. This can be achieved through the operably coupling of the male half to the female half, thereby forming the base support of the structural glass balustrade support. The strength of the bond between the male half and female half may be increased through the use of anchoring material placed either on the extending tongue, the grooved receiving piece, both of the extending tongue and grooved receiving piece, or other surface area of the male or female half. In furtherance of creating a secured and stable fit, the extending tongue may further comprise an angled surface. This angled surface can be used to increase the amount of surface area of the extending tongue, allowing for more space for adhesive to be applied to as well as increasing the overall strength of the keyed joint. As such, the combination of a keyed joint and increased surface area provide for a stable and secure fit. When formed, the base support generally comprises a ‘U’ shape, with two vertically extending leg pieces or members with a void space defined between the two leg pieces. This void space may be used for the placement and securing of a glass laminated panel or other structure.
During installation, an assembled base support may be installed and coupled to a concrete, steel, or wooden surface and may be secured to the installation surface through the use of one or more anchors or other fasteners. The anchors may pass through the base support and into the installation surface, thereby securing base support to the installation surface. In one embodiment, spacers may be pre-laid on the installation surface, and the base support may be placed on top of the spacer, rather than directly on the installation surface. In such an embodiment, the anchors would pass through both the base support and spacer before entering the installation surface. In another embodiment, base support may further and optionally include a shear plate that can surround the anchor and provide additional support and strength to base support.
Once base support has been placed and secured on the installation surface, polyvinyl setting blocks may be placed in the void space and directly on a top member of the base support. The number of polyvinyl setting blocks can vary, depending on the embodiment, but the polyvinyl settings blocks may aid in placing glass panels, or other structures, and prevent or reduce direct exposure of the glass panel to the base support. After the initial placement, temporary holders may be used to align the glass panel prior to the application of epoxy, grout, or other adhesive to secure the glass panel in place. Depending on the embodiment, the base support can be used to place a plurality of glass panels, depending on the length of the base support and the length of the glass panel.
Other and further objects of the invention, together with the features of novelty appurtenant thereto, will appear in the course of the following description.
In the accompanying drawings, which form a part of the specification and are to be read in conjunction therewith in which like reference numerals are used to indicate like or similar parts in the various views:
The invention will now be described with reference to the drawing figures, in which like reference numerals refer to like parts throughout. For purposes of clarity in illustrating the characteristics of the present invention, proportional relationships of the elements have not necessarily been maintained in the drawing figures. It will be appreciated that any dimensions included in the drawing figures are simply provided as examples and dimensions other than those provided therein are also within the scope of the invention.
The following detailed description of the invention references specific embodiments in which the invention can be practiced. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the present invention. The present invention is defined by the appended claims and the description is, therefore, not to be taken in a limiting sense and shall not limit the scope of equivalents to which such claims are entitled.
The present invention is directed to a structural glass balustrade support 10 to provide a sustainable, efficient, and effective balustrade for construction projects.
During installation, base support 12 may be secured, fastened, or otherwise connected to a stable structure or installation surface 100. Because structural glass balustrade support 10 may be used in a variety of construction projects and settings, installation surface 100 may vary greatly. By way of non-limiting examples, installation surface 100 may be a concrete slab, wood mass timber beams, metal structural sub frame angles, HSS tubes, flat boards, beams, and/or other suitable structures. Base support 12 may be secured to installation surface 100 using any suitable method of attachment, including adhesive or mechanical means. In one embodiment, base support may be affixed, attached, or otherwise coupled to installation surface 100 using an anchor 80. Anchor 80 may be any suitable apparatus for securing base support 12 to installation surface 100, and may include a galvanized steel anchor or any other suitable securing apparatus. As illustrated in
Base support 12 may be constructed from a variety of materials currently known, or that may yet to be made or discovered. In one embodiment base support 12 may be constructed from a wood species, including but not limited to Douglas Fir, Larch, Alaskan Cedar, and/or another wood species or combination thereof Alternatively, base support 12 may also be constructed from polymer, PVC, plastics, metals, or other materials. In an embodiment of base support 12 constructed from wood species, the wood may be solid wood, engineered wood, glulam, parallam, treated and/or treated wood, or other types of wood. As shown in
As shown in
As depicted by
The ‘U’ shape created from the spacing between first vertical leg 16 and second vertical leg 18 may otherwise define or consist of a panel void 36 for the receiving and ultimate securing of panel 60 into base support 12. Panel 60 may be inserted or otherwise placed into panel void 36, and can engage with panel support surface 42 located on the base support 12. It will be appreciated that panel void 36 will generally correspond in size and shape to panel 60, and as such, may vary in both size and shape depending on the embodiment. Additionally, panel 60 can also engage with either of or both of first vertical leg inner sidewall 32 and second vertical leg inner sidewall 34. Panel 60 may be engaged in such a way that panel 60 undergoes strains of similar magnitude and direction under applied loading along the bottom of panel 60 thereby creating composite action. Panel 60 may optionally or additionally be secured to base support 12 by an epoxy, resin, polymer, adhesive or panel anchoring material 62. In one embodiment, panel anchoring material 62 may consist of a flowable, rapid setting, high compressive strength non-shrink epoxy grout, or any other suitable anchoring material now known or hereafter utilized. Panel anchoring material 62 may be applied to either of, or both of, first vertical leg inner sidewall 32 and/or second vertical leg inner sidewall 34. Optionally, panel anchoring material 62 may be placed on panel 60 in addition to, or instead of on first vertical leg inner sidewall 32 and/or second vertical leg inner sidewall 34. It will be appreciated that the application of panel anchoring material 62 may reduce or even eliminate engagement or direct contact between panel 60 and either of first vertical leg inner sidewall 32 and/or second vertical leg inner sidewall 34. Panel anchoring material 62 can be used to secure the placement of panel 60 during installation, as well as provide continued support, stability, and consistent placement of panel 60 even after installation. Using a flowable material allows an installer to level the panel within the U-channel and then secure the panel in the true level position even when the base member 12 or the installation surface 100 may be slightly out of level.
As demonstrated in
As depicted in
After base support 12 is placed in the desired location, anchor 80 may then be installed by drilling or otherwise inserting through anchor void 82, in corresponding locations to installation holes in installation surface 100. Alternatively, installation holes, sleeves, or plates may be placed in installation surface 100 prior to locating or placing base support 12. Anchor 80 may pass through the bottom of base support 12, optionally spacer 50, if spacer 50 is lined up with anchor 80, and finally into installation surface 100. This couples or otherwise attaches base support 12 to installation surface 100. In an embodiment comprising optional shear plate 90, optional shear plate 90 may be installed prior to the installation of anchor 80. This process may be repeated using the desired number of anchors 80.
In an embodiment of the present invention comprising polyvinyl setting blocks 70, once base support 12 has been placed and installed using the desired numbered of anchors 80, or with anchors 80 and optional shear plates 90 in an embodiment comprising shear plates 90, polyvinyl setting blocks 70 may then be placed on panel support surface 42. It will be appreciated that polyvinyl setting blocks 70 may be placed in intermittently throughout the entire length of base support 12, or may be placed continuously throughout the entire length of base support 12. In one embodiment, there are three setting blocks 70 per length of panel 60. The number of polyvinyl setting blocks 70 may vary based on the embodiment, and it will be appreciated that one, two, three, or any number of polyvinyl setting blocks 70 may be used per panel as specified. Further, polyvinyl setting blocks 70 may be placed and, in one embodiment, secured using any known means, whether through adhesives, mechanical, or other methods of placement. However, setting blocks 70 may also be loose until held in place by the panel 60.
Panel 60 may then be placed in panel void 36, and it will be appreciated that the bottom of panel 60 may touch and rest against the top of polyvinyl setting blocks 70 or alternatively, against panel support surface 42. At this time, optional temporary shims or holders (not shown) may be utilized to hold panel 60 in place until final securement occurs. The temporary holders may consist of inserts, clamps, or other methods and manners of temporarily holding panel 60 in place. When panel 60 has been aligned, straightened, or otherwise positioned for final placement, panel anchoring material 62 may then be placed in panel void 36 for securing panel 60 in place. More particularly, panel anchoring material 62 may be placed on either side of panel 60, in the space between first vertical leg inner sidewall 32 and panel 60 and the space between second vertical leg inner sidewall 34 and panel 60. In one embodiment, the flowable panel anchoring material will flow through the U-channel and will be located on both sides of the panel. It will be appreciated that if panel anchoring material 62 is added to both sides of panel 60, that there may be no direct contact between panel 60 and either of first vertical leg inner sidewall 32 or second vertical leg inner sidewall 34. After panel anchoring material 62 begins to set, the temporary holders may be removed. More panel anchoring material 62 may be added if necessary to secure panel 60 in place. This step of installing panel 60 may be repeated any number of times, until the desired number of panels 60 are placed in base support 12. As illustrated in
It will be further appreciated that in certain scenarios, it could be advantageous that after panel 60 is placed and secured in base support 12 on the installation surface 100, that an additional base support 12 could be placed and secured to the top of panel 60 to provide even further support and stability to panel 60. This construction may be beneficial for the construction of wall panels.
From the foregoing, it will be seen that this invention is one well adapted to attain all the ends and objects hereinabove set forth together with other advantages which are inherent to the structure and method. It will be understood that certain features and sub combinations are of utility and may be employed without reference to other features and sub combinations. This is contemplated by and is within the scope of the claims. Since many possible embodiments of the invention may be made without departing from the scope thereof, it is also to be understood that all matters herein set forth or shown in the accompanying drawings are to be interpreted as illustrative and not limiting.
The constructions described above and illustrated in the drawings are presented by way of example only and are not intended to limit the concepts and principles of the present invention. Thus, there has been shown and described several embodiments of a novel invention. As is evident from the foregoing description, certain aspects of the present invention are not limited by the particular details of the examples illustrated herein, and it is therefore contemplated that other modifications and applications, or equivalents thereof, will occur to those skilled in the art. The terms “having” and “including” and similar terms as used in the foregoing specification are used in the sense of “optional” or “may include” and not as “required”. Many changes, modifications, variations and other uses and applications of the present construction will, however, become apparent to those skilled in the art after considering the specification and the accompanying drawings. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention which is limited only by the claims which follow.
This application claims the benefit of U.S. Provisional Patent Application No. 62/923,144, filed on Oct. 18, 2019, the entire disclosure of which is hereby incorporated by reference.
Number | Date | Country | |
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62923144 | Oct 2019 | US |