The present invention relates to the technical field of integration of steel structure and wall insulation, and in particular to a structure and method for connecting a composite insulation exterior wall panel and a steel structural beam-column.
Along with continuous improvement of a building energy-saving standard and continuous development of a building industry in China, in recent years, relevant enterprises have made many beneficial attempts in aspects of prefabricated building, and integration of building structure and insulation, and researched a series of external wall insulation panels. However, the existing external wall insulation panel generally cannot achieve a very good insulation effect, and cannot realize wall insulated integration. Particularly, an external wall board assorted with a steel structure generally has a poor insulation performance. Moreover, due to large deformation of the steel structure, a junction between a board material and a structural main body is cracked easily. In order to solve the above technical problems, there is an urgent need to provide a structure and method for connecting a composite insulation exterior wall panel and a steel structural beam-column, to implement flexible connection between a composite insulation exterior wall panel and a steel structure, and simultaneously improve the insulation performance of a wall.
An objective of the present invention is to provide a structure and method for connecting a composite insulation exterior wall panel and a steel structural beam-column, to solve the problems of the above prior art. An inside and an outside of a steel structural body are connected to an insulation panel to implement flexible connection; and composite insulation exterior wall panels are connected via a convex-concave staggered seam to prevent a continuous seam and improve the insulation effect.
To achieve the above purpose, the present invention provides the following technical solutions: The present invention provides a structure for connecting a composite insulation exterior wall panel and a steel structural beam-column, including a steel structural beam and a steel structural column, where the steel structural beam and the steel structural column respectively include a steel structural body; a filling insulation layer is provided at a gap of the steel structural body; when the steel structural beam and the steel structural column are in cross-shaped connection, a first composite insulation panel connecting assembly is wrapped at a junction between the steel structural beam and the steel structural column; when the steel structural beam and the steel structural column are in L-shaped connection for corner connection, a second composite insulation panel connecting assembly is wrapped at a junction between the steel structural beam and the steel structural column; the first composite insulation panel connecting assembly and the second composite insulation panel connecting assembly are respectively connected to a horizontal composite insulation panel assembly, via a staggered seam, in a horizontal direction, for wrapping the steel structural beam; the first composite insulation panel connecting assembly and the second composite insulation panel connecting assembly are respectively connected to a vertical insulation panel assembly, via a staggered seam, in a vertical direction, for wrapping the steel structural column; and the horizontal composite insulation panel assembly and the vertical composite insulation panel assembly are connected to a composite insulation exterior wall panel via a staggered seam to form a composite insulation exterior wall panel whole without a continuous seam.
Preferably, the first composite insulation panel connecting assembly, the second composite insulation panel connecting assembly, the horizontal composite insulation panel assembly, the vertical composite insulation panel assembly and the composite insulation exterior wall panel respectively includes a composite insulation panel body; the composite insulation panel body includes an insulation panel, a fireproof flame-retardant board and a steel wire net; a layer of the fireproof flame-retardant board is respectively disposed on two sides of the insulation panel; and a layer of the steel wire net is respectively disposed outside the fireproof flame-retardant boards on the two sides.
Preferably, the steel wire net is fixed outside the fireproof flame-retardant board via a web wire strip; one end of the web wire strip is welded with the steel wire net, and the other end of the web wire strip passes through the fireproof flame-retardant board and is stretched into the insulation panel but not inserted through the insulation panel.
Preferably, a non-metallic connecting piece is further disposed in the composite insulation panel body; the non-metallic connecting piece is penetrated through the composite insulation panel body; and two ends of the non-metallic connecting piece are respectively and fixedly connected to the steel wire nets on the two sides.
Preferably, one side, close to the junction between the steel structural beam and the steel structural column, of the insulation panel body of the first composite insulation panel connecting assembly is provided with a cross-shaped groove, the junction between the steel structural beam and the steel structural column is mounted in the cross-shaped groove, and the steel structural beam and the steel structural column are protruded out of the cross-shaped groove; and one side, close to the junction between the steel structural beam and the steel structural column, of the insulation panel body of the second composite insulation panel connecting assembly is provided with a T-shaped groove, the junction between the steel structural beam and the steel structural column is mounted in the T-shaped groove, and the steel structural beam and the steel structural column are protruded out of the T-shaped groove;
one side, close to the steel structural beam, of the insulation panel body of the horizontal composite insulation panel assembly is provided with a horizontal groove; one side, close to the steel structural column, of the insulation panel body of the vertical composite insulation panel assembly is provided with a vertical groove; and the steel structural beam and the steel structural columns are respectively disposed in the horizontal groove and the vertical groove, and are protruded out of the horizontal groove and the vertical groove; and
the cross-shaped groove, the T-shaped groove, the horizontal groove and the vertical grooves are located on a same side.
Preferably, the fireproof flame-retardant board is further fixed on a front side and a lateral side of a protruded portion of each of the steel structural beam and the steel structural column via a steel wire connecting net; and two sides of the steel wire connecting net are respectively connected a steel wire net outside an adjacent insulation panel body.
Preferably, multiple steel reinforcing rods are further respectively welded on two sides of a steel structural body of the protruded portion of each of the steel structural beam and the steel structural column; and certain ends, far away from the steel structural body, of the steel reinforcing rods are connected to the adjacent steel wire net.
Preferably, an adjacent junction between the first composite insulation panel connecting assembly, the second composite insulation panel connecting assembly, the horizontal composite insulation panel assembly, the vertical composite insulation panel assembly and the composite insulation exterior wall panel is connected via a staggered seam; the staggered seam connection includes a protruded portion or a groove notch portion; and a thickness of the protruded portion or the groove notch portion is 2-10 cm.
Preferably, the insulation panel layer, and the filling insulation layer in the gap of the steel structural body use a polystyrene board, a polyurethane board, a graphite polystyrene board or an extruded sheet, etc.; and the fireproof flame-retardant board uses a perlite board and the like.
The present invention further provides a method for connecting a composite insulation exterior wall panel and a steel structural beam-column, including the following steps when a composite insulation panel assembly, a connecting assembly and a composite insulation panel body produced in a factory are transported to a construction site for fabricated assembly:
1) filling an insulation layer in a gap of a steel structural body;
2) connecting a first composite insulation panel connecting assembly and a second composite insulation panel connecting assembly to steel structural beam and column;
3) respectively connecting a horizontal composite insulation panel assembly and a vertical composite insulation panel assembly to the steel structural beam and the steel structural column;
4) connecting multiple composite insulation exterior wall panels between the horizontal composite insulation panel assembly and the vertical composite insulation panel assembly via a convex-concave staggered seam to form a whole without a continuous seam;
5) respectively welding multiple steel reinforcing rods on two sides of a steel structural body of a protruded portion of each of the steel structural beam and the steel structural column and connecting the steel reinforcing rods to a steel wire net;
6) fixing a fireproof flame-retardant board on a front side and a lateral side of the protruded portion of each of the steel structural beam and the steel structural column via a steel wire connecting net, where the steel wire connecting net is disposed on an outer layer of the fireproof board, and is connected to a steel wire net outside an adjacent composite insulation panel body;
7) placing a steel wire connecting net at a seam of various composite insulation panel assemblies, the connecting assemblies and the composite insulation exterior wall panels; and
8) spraying and plastering a cement mortar on a steel wire net outside the composite insulation exterior wall panel to form a composite insulated wall
Compared with the prior art, the present invention achieves the following technical effects:
In the present invention, an inside and an outside of a steel structural body are connected to an insulation layer to implement flexible connection and prevent a junction from cracking; and composite insulated wall boards are connected via a staggered seam to eliminate a continuous seam and improve the insulation effect.
To describe the technical solutions in the embodiments of the present invention or in the prior art more clearly, the following briefly describes the accompanying drawings required for describing the embodiments. Apparently, the accompanying drawings in the following description show some embodiments of the present invention, and a person of ordinary skill in the art may still derive other drawings from these accompanying drawings without creative efforts.
In the figures, the following is a list of parts and reference numerals: steel structural beam and column 1; first composite insulation panel connecting assembly 2; second composite insulation panel connecting assembly 3; corner vertical composite insulation panel assembly 4; composite insulation exterior wall panel 5; filling insulation layer 6; composite insulation exterior wall panel I 51; composite insulation exterior wall panel II 52; insulation panel 53; steel wire net 54; fireproof flame-retardant board 55; corner type steel wire connecting net 7; vertical composite insulation panel assembly 8; horizontal composite insulation panel assembly 9; omega-shaped steel wire connecting net 10; steel reinforcing rod 11; steel wire connecting net 12; protruded portion 13; and groove notch portion 14.
The following clearly and completely describes the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are merely a part rather than all of the embodiments of the present invention. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
An objective of the present invention is to provide a structure and method for connecting a composite insulation exterior wall panel and a steel structural beam-column, to solve the above discussed problems of the prior art. An inside and an outside of a steel structural body are connected to an insulation layer to implement flexible connection and prevent a junction from cracking. The composite insulation exterior wall panels are connected via a staggered seam to eliminate a continuous seam and improve the insulation effect.
To make the foregoing objective, features, and advantages of the present invention clearer and more comprehensible, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
As shown in
The first composite insulation panel connecting assembly 2 and the second composite insulation panel connecting assembly 3 are respectively connected to a horizontal composite insulation panel assembly 9, via a staggered seam, in a horizontal direction, for wrapping the steel structural beam. The first composite insulation panel connecting assembly 2 and the second composite insulation panel connecting assembly 3 are respectively connected to a vertical insulation panel assembly, via a staggered seam, in a vertical direction, for wrapping the steel structural column. The number of the horizontal composite insulation panel assemblies 9 and the vertical composite insulation panel assemblies 8 may be selected according to a specific dimension of a wall. Multiple composite insulation exterior wall panels 5 are connected between the first composite insulation panel connecting assembly 2, the second composite insulation panel connecting assembly 3, the horizontal insulation panel assembly 9, and the vertical insulation panel assembly 8 via a convex-concave staggered seam to form a whole without a continuous seam.
Specifically, in this embodiment, the composite insulation panel connecting assembly 2, the second composite insulation panel connecting assembly 3, the horizontal composite insulation panel assembly 9, the vertical composite insulation panel assembly 8 and the composite insulation exterior wall panel 5 respectively include an insulation panel body. A thickness of each insulation panel body is the same, thereby guaranteeing that the flat composite insulation exterior wall panel 5 can be formed. The composite insulation panel body includes an insulation panel 53 (See, e.g.,
The steel wire net 54 is fixed outside the fireproof flame-retardant board 55 via a web wire strip (not shown). One end of the web wire strip is welded with the steel wire net 54, and the other end of the web wire strip passes through the fireproof flame-retardant board 55 and is stretched into the insulation panel but not inserted through the insulation panel. A steel wire of the steel wire net 54 and the web wire strip all are a zinc-wrapped steel wire having a diameter of 2-3 mm. A non-metallic connecting piece is further disposed in the composite insulation panel body. The non-metallic connecting piece is penetrated through the composite insulation panel body. Two ends of the non-metallic connecting piece are respectively and fixedly connected to the steel wire nets 54 on the two sides. With the non-metallic connecting piece, the overall strength of the composite insulated wall board is further improved.
One side of the insulation panel body of each of the first composite insulation panel connecting assembly 2 and the second composite insulation panel connecting assembly 3, close to the junction between the steel structural beam and the steel structural column, is provided with a cross-shaped groove or a T-shaped groove. The junction between the steel structural beam and the steel structural column is mounted in the cross-shaped groove or the T-shaped groove, and the steel structural beam and the steel structural column are protruded out of the cross-shaped groove or the T-shaped groove. One side of the insulation panel body of the horizontal composite insulation panel assembly 9, close to the steel structural beam, is provided with a horizontal groove. One side of the insulation panel body of the vertical insulation panel assembly 8, close to the steel structural column, is provided with a vertical groove, and the steel structural beam and the steel structural columns are respectively disposed in the horizontal groove and the vertical groove, and are protruded out of the horizontal groove and the vertical groove. The cross-shaped groove, the T-shaped groove, the horizontal groove and the vertical grooves are located on a same side. With the cooperation of the multiple grooves, the insulation panel completely wraps the steel structural column and the steel structural beam to guarantee the insulation effect.
Specifically, a cross-sectional shape of the cross-shaped groove, the T-shaped groove, the horizontal groove and the vertical groove may be selected according to a shape of the steel structural beam and the steel structural column. In this embodiment, the steel structural beam and the steel structural column are of a cuboid structure respectively, and each groove is also of a matched cuboid structure.
Further, the fireproof flame-retardant board 55 is further fixed on a front side and a lateral side of a protruded portion of each of the steel structural beam and the steel structural column via an omega-shaped steel wire connecting net 10 or a corner type steel wire connecting net 7. The omega-shaped steel wire connecting net 10 or the corner type steel wire connecting net 7 is located outside the fireproof flame-retardant board 55, with two sides respectively connected to the adjacent steel wire net 54. Multiple steel reinforcing rods 11 are further respectively welded on two sides of a steel structural body of the protruded portion of each of the steel structural beam and the steel structural column. Certain ends of the steel reinforcing rods 11, far away from the steel structural body, are connected to the adjacent steel wire net 54. With the further fixation of the steel reinforcing rods 11, the connecting effect is improved.
In this embodiment, an adjacent junction between the first composite insulation panel connecting assembly 2, the second composite insulation panel connecting assembly 3, the horizontal composite insulation panel assembly 9, the vertical composite insulation panel assembly 8 and the composite insulation exterior wall panel 5 is connected via a staggered seam. The staggered seam connection includes a protruded portion 13 or a groove notch portion 14 (
In this embodiment, a connecting method for the structure for connecting a composite insulation exterior wall panel and a steel structural beam-column includes the following steps when a composite insulation panel assembly, a connecting assembly and a composite insulation panel body produced in a factory are transported to a construction site for fabricated assembly.
Referring to
1) Fill an insulation layer 6 in a gap of a steel structural body 1 (S100).
2) Connect a first composite insulation panel connecting assembly 2 and a second composite insulation panel connecting assembly 3 to steel structural beam and column (S110).
3) Respectively connect a horizontal composite insulation panel assembly 9 and a vertical composite insulation panel assembly 8 to the steel structural beam and the steel structural column (S120).
4) Connecting multiple composite insulation exterior wall panels 53 between the horizontal composite insulation panel assembly and the vertical composite insulation panel assembly via a convex-concave staggered seam to form a whole without a continuous seam (s130).
5) Respectively weld multiple steel reinforcing rods 11 on two sides of a steel structural body of a protruded portion of each of the steel structural beam and the steel structural column and connect the steel reinforcing rods to a steel wire net (S140).
6) Fix a fireproof flame-retardant board 55 on a front side and a lateral side of the protruded portion of each of the steel structural beam and the steel structural column via an omega-shaped steel wire connecting net 10 or a corner type steel wire connecting net 7, where the steel wire connecting net is disposed on an outer layer of the fireproof board, and is connected to an adjacent steel wire net (S150).
7) Place a steel wire connecting net 12 at a seam of the composite insulation panel assembly, the connecting assembly and the composite insulation exterior wall panel (S160).
8) Spray and plaster a cement mortar on a steel wire net outside the composite insulation exterior wall panel to form a composite insulated wall (S170).
Several examples are used for illustration of the principles and implementation methods of the present invention. The description of the embodiments is used to help illustrate the method and its core principles of the present invention. In addition, those skilled in the art can make various modifications in terms of specific embodiments and scope of application in accordance with the teachings of the present invention. In conclusion, the content of this specification shall not be construed as a limitation to the invention.
Number | Date | Country | Kind |
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201811407484.6 | Nov 2018 | CN | national |
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Number | Date | Country | |
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20200157813 A1 | May 2020 | US |