An image forming apparatus using an electrophotographic method forms a visible toner image on a photoconductor by supplying toner to an electrostatic latent image formed on the photoconductor, transfers the toner image to a print medium via an intermediate transfer medium or directly, and fixes the transferred toner image on the print medium.
A developing cartridge contains toner to form the visible toner image by supplying toner to the electrostatic latent image formed on the photoconductor. When toner contained in the developing cartridge is consumed, the developing cartridge may be removed from the image forming apparatus, and a new developing cartridge may be mounted in the image forming apparatus. As an alternative, a toner refill kit, such as a toner refill cartridge, may be mounted on a toner refilling portion to refill the developing cartridge with new toner.
An electrophotographic image forming apparatus includes a developing cartridge in which toner is contained. The developing cartridge is to supply toner to an electrostatic latent image formed on a photoconductor to develop the electrostatic latent image into a visible toner image. When toner contained in the developing cartridge is consumed, a toner refill cartridge may be used to refill the developing cartridge with new toner. A toner inlet shutter provided in the developing cartridge may be rotated to open a toner inlet by mounting the toner refill cartridge on the developing cartridge and rotating the toner refill cartridge. However, when a user excessively rotates the toner refill cartridge, the toner inlet shutter may break. When the user does not fully rotate the toner refill cartridge, the toner inlet may not be completely opened, and thus, toner may leak in a toner refilling process.
In an example, a driving motor may be used to drive a toner inlet shutter for opening and closing a toner inlet. A driving force of the driving motor may be selectively transmitted to the toner inlet shutter by a clutch. The clutch may selectively transmit the driving force to the toner inlet shutter according to a rotation direction of the driving motor. A location of the toner inlet shutter may be detected by a location detecting sensor, and thus, may be reliably switched between a location for opening the toner inlet and a location for closing the toner inlet. A toner outlet shutter for opening and closing a toner outlet of the toner refill cartridge may be connected to the toner inlet shutter and driven by the driving motor. Hereinafter, examples of an image forming apparatus will be described with reference to the accompanying drawings.
Referring to
Referring to
As illustrated in the examples of
One or more conveying members 211 may be installed in the developing portion 210 to convey toner toward the developing roller 22. The conveying member 211 may also agitate toner to charge the toner with a preset electric potential. The waste toner container 220 is spaced upwards from the developing portion 210 to form therebetween a passage 250 for exposure light L irradiated from the optical scanner 4 to the photosensitive drum 21. Waste toner removed from the photosensitive drum 21 by the cleaning member 26 may be contained in the waste toner container 220. Waste toner may be transported into the waste toner container 220 by one or more waste toner transporting members 221, 222, and 223. The toner container 230 may contain toner and is connected to the developing portion 210 by a toner supply portion 234 as indicated by a dashed line in
Referring to
The mounting portion 11 is connected to the toner container 230. The toner refill cartridge 9 may be mounted on the mounting portion 11. The toner inlet portion 12 is connected to the mounting portion 11 to receive toner from the toner refill cartridge 9 and transfer the toner to the toner container 230. For example, the mounting portion 11 may have a lower body 14 and an upper body 15. An accommodation portion 151 is provided in the upper body 15 to accommodate a front end of the toner refill cartridge 9. The upper body 15 is combined with the lower body 14. The lower body 14 is connected to the toner container 230. The toner inlet portion 12 is provided in the lower body 14.
The toner inlet shutter 13 may be installed on the lower body 14 to be switched between the blocking location for blocking the toner inlet portion 12 and the inlet location for opening the toner inlet portion 12. For example, the toner inlet shutter 13 may be installed on the lower body 14 to be rotated between the blocking location and the inlet location. A first cylindrical portion 142 is provided in the lower body 14 to support the toner inlet shutter 13 such that the toner inlet shutter 13 is rotated. The first cylindrical portion 142 may be implemented by a cylindrical rib protruding toward the upper body 15. The toner inlet shutter 13 is provided with a second cylindrical portion 132 which encloses the first cylindrical portion 142 and is rotatably supported by the first cylindrical portion 142. The upper body 15 is combined with the lower body 14 to cover the toner inlet shutter 13. As an example, the toner inlet shutter 13 may include an opening 131. The lower body 14 may be provided with a toner inlet 141 communicating with the toner inlet portion 12. The toner inlet shutter 13 may be rotated between the blocking location, for blocking the toner inlet 141 as the opening 131 is misaligned with the toner inlet 141, and the inlet location, for opening the toner inlet 141 as the opening 131 is aligned with the toner inlet 141.
The toner inlet shutter 13 may be rotated by the driving motor 100. In an example, the driving motor 100 is provided in the main body 1. The toner inlet shutter 13 may be provided with a gear portion 133 connected to the driving motor 100. For example, the lower body 14 may be provided with a gear 16 connected to the driving motor 100, and the gear portion 133 may engage with the gear 16. An example structure for driving the toner inlet shutter 13 by using the driving motor 100 will be described later.
The toner refilling portion 10 may be provided with a location detecting sensor 17 for detecting a location of the toner inlet shutter 13. The location detecting sensor 17 may detect the location of the toner inlet shutter 13 using various methods. As an example, the location detecting sensor 17 may include a fixed electrode 171 and a movable electrode 172. The fixed electrode 171 and the movable electrode 172 may be installed on the lower body 14. The movable electrode 172 may be elastically changed between a location where the movable electrode 172 interferes with the toner inlet shutter 13 and contacts the fixed electrode 171 and a location where the movable electrode 172 is spaced apart from the fixed electrode 171. The toner inlet shutter 13 may be provided with an interference portion 134. When the toner inlet shutter 13 is located at the inlet location, the interference portion 134 may push the movable electrode 172 so that the movable electrode 172 contacts the fixed electrode 171. For example, the toner inlet shutter 13 may be rotated 180° from the inlet location and switched to the blocking location. In this case, a formation angle of the interference portion 134 may be about 180°.
Referring to
To switch the toner inlet shutter 13 from the blocking location to the inlet location, the toner inlet shutter 13 may be rotated counterclockwise in the state shown in
According to an example structure for rotating the toner inlet shutter 13 to the blocking location and the inlet location by using the driving motor 100, a user does not need to rotate the toner refill cartridge 9, thereby improving user convenience. Also, as the location of the toner inlet shutter 13 may be reliably detected using the location detecting sensor 17, the toner inlet shutter 13 may accurately be at the blocking location or the inlet location by controlling the driving motor 100 on the basis of a detection signal of the location detecting sensor 17. Therefore, compared to a structure in which a user opens the toner inlet shutter 13 by rotating the toner refill cartridge 9, a breakage caused by an excessive rotation of the toner inlet shutter 13 and toner leakage caused by an insufficient rotation of the toner inlet shutter 13 may be reduced or prevented.
Referring to
The clutch 110 may include a first clutch 110-1 for selectively transmitting the driving force of the driving motor 110 to the toner inlet shutter 13. For example, the first clutch 110-1 may be between a first connecting gear 401 and the driving motor 100. The first connecting gear 401 may be connected to the gear 16 engaging with the gear portion 133 of the toner inlet shutter 13. The clutch 110 may include a second clutch 110-2 for selectively transmitting the driving force of the driving motor 100 to a rotation member, for example, to a rotation member of the developing cartridge 2. For example, the second clutch 110-2 may be between a second connecting gear 402 and the driving motor 100. The second connecting gear 402 may be connected to a rotation member of the developing cartridge 2.
The first clutch 110-1 and the second clutch 110-2 may each have various structures. For example, the first clutch 110-1 and the second clutch 110-2 may each include a one-way clutch for selectively transmitting the driving force of the driving motor 100 to the toner inlet shutter 13 and a rotation member of the developing cartridge 2 according to a rotation direction of the driving motor 100. The first clutch 110-1 may transmit the driving force to the toner inlet shutter 13 when the driving motor 100 is rotated in a first direction, and the second clutch 110-2 may transmit the driving force to a rotation member when the driving motor 100 is rotated in a second direction, which is an opposite direction of the first direction.
Referring to
The clutch bush 430 is supported on the output member 420 to be axially moved. For example, the output member 420 may be provided with a boss 424 extending axially, and the clutch bush 430 may be provided with a penetration portion 434 into which the boss 424 may be inserted. The input member 410 may be connected to the driving motor 100. The input member 410 is to rotate the clutch bush 430. For example, the input member 410 may be provided with driving ribs 411a and 411b extending radially. The clutch bush 430 may be provided with driven ribs 435a and 435b facing the driving ribs 411a and 411b in a rotation direction. Therefore, when the input member 410 is rotated, the driving ribs 411a and 411b push the driven ribs 435a and 435b, and the clutch bush 430 is rotated in the same direction as the input member 410. A first clutch portion 433 may be provided on the opposite side of the driven ribs 435a and 435b of the clutch bush 430. The output member 420 may be provided with a second clutch portion 423 to engage with the first clutch portion 433. The first clutch portion 433 may have a shape in which a first locking portion 431 and a first inclined portion 432 are repeatedly arranged in a circumferential direction, and the second clutch portion 423 may have a shape in which a second locking portion 421 and a second inclined portion 422 respectively facing the first locking portion 431 and the first inclined portion 432 are repeatedly arranged in the circumferential direction. A facing surface 412 of the input member 410 axially facing the driven ribs 435a and 435b is an axially inclined surface. The facing surface 412 may have a structure in which the clutch bush 430 is pushed toward the output member 420 when the input member 410 is rotated in the direction A1. For example, the facing surface 412 between the driving ribs 411a and 411b may be an inclined surface protruding toward the output member 420 when being rotated in the direction A1.
As shown in
As shown in
The one-way clutch 400 shown in
Referring to
The one-way clutch 400a shown in
According to an example structure for selectively transmitting the driving force of the driving motor 100 to the toner inlet shutter 13 by using the clutch 110, the toner inlet shutter 13 may be driven by using the driving motor 100 for driving a rotation member of the developing cartridge 2. Therefore, an additional driving motor for driving the toner inlet shutter 13 does not need to be applied, and thus, manufacturing cost of an image forming apparatus may be reduced.
As described above, when toner contained in the toner container 230 is consumed, the toner container 230 may be provided with new toner by using the toner refill cartridge 9. An example electrophotographic image forming apparatus has a structure in which the toner refill cartridge 9 is inserted from the outside of the main body 1 into the main body 1 to be mounted on the toner refilling portion 10 and separated from the main body 1 after the toner container 230 is provided with toner. For this, referring to
Referring to
A toner outlet shutter 94 is installed at the front end 911 of the body 91 to be switched between an outlet location for opening the toner outlet 93 and a closing location for closing the toner outlet 93. For example, the toner outlet shutter 94 may be rotated between the outlet location and the closing location. An opening 941 is provided in the toner outlet shutter 94. The toner outlet 93 and the opening 941 are aligned with each other at the outlet location, and the toner outlet 93 and the opening 941 are misaligned with each other at the closing location.
The toner outlet shutter 94 may be connected to the toner inlet shutter 13 to be rotated. The toner inlet shutter 13 may be connected to the toner outlet shutter 94 to be rotated between a blocking location for blocking the toner outlet 93 and the toner inlet portion 12 and an inlet location for opening the toner outlet 93 and the toner inlet portion 12. In other words, the toner outlet shutter 94 may be rotated together with the toner inlet shutter 13 between the outlet location and the closing location.
When the toner refill cartridge 9 is mounted on the toner refilling portion 10 through the communicating portion 8 of the main body 1, the front end 911 of the body 91 may be inserted into the accommodation portion 151 provided in the toner refilling portion 10, and the toner outlet shutter 94 may be connected to the toner inlet shutter 13. For example, referring to
The toner refill cartridge 9 may be inserted into the main body 1 through the communicating portion 8 and mounted on the toner refilling portion 10 while the toner outlet shutter 94 is located at the closing location. The toner inlet shutter 13 is at the blocking location. The toner outlet 93 is aligned with the toner inlet 141. The first connecting portion 135 and the second connecting portion 95 are connected to each other. The toner outlet shutter 94 is at the closing location, and the toner inlet shutter 13 is at the blocking location. Therefore, toner of the toner refill cartridge 9 may not be discharged to the toner refilling portion 10. The driving motor 100 is rotated in a first direction to open the toner outlet 93 and the toner inlet 141. A driving force of the driving motor 100 is transmitted to the toner inlet shutter 13 by the first clutch 110-1, and the toner inlet shutter 13 is rotated from the blocking location to the inlet location. The second clutch 110-2 blocks the driving force of the driving motor 100. Therefore, the driving force of the driving motor 100 is not transmitted to a rotation member of the developing cartridge 2. The toner outlet shutter 94 is rotated together with the toner inlet shutter 13 from the closing location to the outlet location. When the toner inlet shutter 13 reaches the inlet location, the toner outlet shutter 94 reaches the outlet location. The movable electrode 172 is pushed by the interference portion 134 provided in the toner inlet shutter 13 and contacts the fixed electrode 171, and a state of the location detecting sensor 17 is changed from an OFF state to an ON state. Driving of the driving motor 100 is stopped. The toner outlet 93, the opening 941 of the toner outlet shutter 94, the opening 131 of the toner inlet shutter 13, and the toner inlet 141 are sequentially aligned. Toner inside the body 91 may be discharged to the toner refilling portion 10 through the toner outlet 93 and the opening 941 by pressing the plunger 92 in the longitudinal direction B. Toner passes the toner inlet portion 12 through the opening 131 of the toner inlet shutter 13 and the toner inlet 141 and is provided to the toner container 230 of the developing cartridge 2. When the plunger 92 reaches a lower location, toner refilling is completed.
Before the toner refill cartridge 9 is separated from the toner refilling portion 10, the driving motor 100 is rotated in the first direction. The driving force of the driving motor 100 is transmitted to the toner inlet shutter 13 by the first clutch 110-1, and the toner inlet shutter 13 is rotated from an opening location to the blocking location. The toner outlet shutter 94 is rotated together with the toner inlet shutter 13 from the outlet location to the closing location. When the toner inlet shutter 13 reaches the blocking location, the outlet shutter 94 reaches the closing location. The interference between the interference portion 134 and the movable electrode 172 is ended, and the movable electrode 172 is spaced apart from the fixed electrode 171. The state of the location detecting sensor 17 is changed from the ON state to the OFF state. Driving of the driving motor 100 is stopped. The toner refill cartridge 9 may be separated from the toner refilling portion 10.
The driving motor 100 may be rotated in the second direction to perform a print job. The driving force of the driving motor 100 may be transmitted to a rotation member of the developing cartridge 2 by the second clutch 110-2. Because the driving force of the driving motor 100 is not transmitted by the first clutch 110-1, the toner inlet shutter 13 is not rotated and remains at the blocking location.
It should be understood that examples described herein should be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each example should typically be considered as available for other similar features or aspects in other examples. While one or more examples have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope as defined by the following claims.
Number | Date | Country | Kind |
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10-2020-0082993 | Jul 2020 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/064781 | 12/14/2020 | WO |