This application is filed under 35 U.S.C. 0.371 as a National Stage of PCT International Application No. PCT/US2019/020769, filed on Mar. 5, 2019, in the U.S. Patent and Trademark Office, which claims the priority benefit of Korean Patent Application No. 10-2018-0102539, filed on Aug. 30, 2018, in the Korean Intellectual Property Office. The disclosures of PCT International Application No. PCT/US2019/020769 and Korean Patent Application No. 10-2018-0102539 are incorporated by reference herein in their entireties.
A printer using an electrophotographic method is a printer in which toner is supplied to an electrostatic latent image formed on a photoconductor to form a visible toner image on the photoconductor, and the toner image is transferred via an intermediate transfer medium or directly to a print medium and then the transferred toner image is fixed on the print medium.
A development cartridge contains the toner, and supplies toner to the electrostatic latent image formed on the photoconductor to form a visible toner image. When the toner contained in the development cartridge is used up, the development cartridge is removed from a body of the printer, and a new development cartridge may be mounted on the main body. The development cartridge may also be refilled with a new toner by using a toner refill kit (toner refill cartridge).
A photosensitive drum 21 is an example of a photoconductor on which an electrostatic latent image is formed, and may include a cylindrical metal pipe and a photoconductive photosensitive layer formed on an outer circumference of the metal pipe. A charging roller 23 is an example of a charger that charges a surface of the photosensitive drum 21 to have a uniform electric potential. A charge bias voltage is applied to the charging roller 23. Instead of the charging roller 23, a corona charger (not shown) may be used. A developing roller 22 supplies toner to an electrostatic latent image formed on a surface of the photosensitive drum 21 to develop the electrostatic latent image.
In a two-component developing method in which toner and a carrier are used as a developer, the developing roller 22 may be in the form of a sleeve inside of which a magnet is fixed. The sleeve may be located apart from the photosensitive drum 21 by tens to hundreds of micrometers. The carrier is attached to an outer circumference of the developing roller 22 via a magnetic force of a magnet, and the toner is attached to the carrier via an electrostatic force, thereby forming a magnetic brush including the carrier and the toner on the outer circumference of the developing roller 22. According to a developing bias applied to the developing roller 22, only the toner is moved to the electrostatic latent image formed on the photosensitive drum 21.
In a one-component developing method in which toner is used as a developer, the developing roller 22 may be in contact with the photosensitive drum 21, and may be located apart from the photosensitive drum 21 by tens to hundreds of micrometers. In the present example, a one-component contact developing method in which the developing roller 22 and the photosensitive drum 21 contact each other to form a developing nip is used. The developing roller 22 may be in the form of an elastic layer (not shown) formed on an outer circumference of a conductive metal core (not shown). When a developing bias voltage is applied to the developing roller 22, the toner is moved via the developing nip, to the electrostatic latent image formed on a surface of the photosensitive drum 21 to be attached to the electrostatic latent image.
A supplying roller 24 attaches the toner to the developing roller 22. A supply bias voltage may be applied to the supplying roller 24 to attach the toner to the developing roller 22. Reference numeral 25 denotes a regulating member regulating a toner amount attached to the surface of the developing roller 22. The regulating member 25 may be, for example, a regulating blade having a front end that contacts the developing roller 22 at a certain pressure. Reference numeral 26 denotes a cleaning member used to remove residual toner and foreign substances from the surface of the photosensitive drum 21 before charging. The cleaning member 26 may be, for example, a cleaning blade having a front end that contacts the surface of the photosensitive drum 21 at a certain pressure. Hereinafter, foreign substances removed from the surface of the photosensitive drum 21 will be referred to as waste toner.
An optical scanner 4 scans light modulated according to image information, onto a surface of the photosensitive drum 21 charged to a uniform electric potential. As the optical scanner 4, for example, a laser scanning unit (LSU) that scans light radiated from a laser diode onto the photosensitive drum 21 by deflecting the light by using a polygon mirror, in a main scanning direction, may be used.
A transfer roller 5 is an example of a transfer unit that is located to face the photosensitive drum 21 to form a transfer nip. A transfer bias voltage used to transfer a toner image developed on the surface of the photosensitive drum 21 to a print medium P is applied to the transfer roller 5. Instead of the transfer roller 5, a corona transfer unit may be used.
The toner image transferred to a surface of the print medium P via the transfer roller 5 is maintained on the surface of the print medium P due to an electrostatic attractive force. A fusing unit 6 fuses the toner image on the print medium P by applying heat and pressure to the toner image, thereby forming a permanent print image on the print medium P.
Referring to
A portion of an outer circumference of the photosensitive drum 21 is exposed outside a housing. A transfer nip is formed as the transfer roller 5 contacts an exposed portion of the photosensitive drum 21. At least one conveying member conveying toner towards the developing roller 22 may be installed in the developing portion 210. The conveying member may also perform a function of charging toner to a certain electric potential by agitating the toner.
The waste toner container 220 is located above the developing portion 210. The waste toner container 220 is spaced apart from the developing portion 210 in an upward direction to form a light path 250 therebetween. Waste toner removed from the photosensitive drum 21 by using the cleaning member 26 is received in the waste toner container 220. The waste toner removed from the surface of the photosensitive drum 21 is fed into the waste toner container 220 via a waste toner feeding member 221, 222, and 223. The shape and number of waste toner feeding members are not limited. An appropriate number of waste toner feeding members may be installed at appropriate locations to distribute waste toner effectively in the waste toner container 220 by considering a volume or shape of the waste toner container 220.
The toner container 230 is connected to the toner refilling portion 10 to receive toner. The toner container 230 is connected to the developing portion 210 via a toner supplier 234 as denoted by a dotted line illustrated in
A toner supplying member 231, 232, and 233 used to supply toner to the developing portion 210 through the toner supplier 234 may be installed in the toner container 230. The shape and number of toner supplying members are not limited. An appropriate number of toner supplying members may be installed at appropriate locations to supply toner effectively to the developing portion 210 by considering a volume or shape of the toner container 230. The toner supplying member 233 may convey toner in a main scanning direction to transfer the same to the toner supplier 234.
An image forming process according to the above-described configuration will be described briefly. A charge bias is applied to the charging roller 23, and the photosensitive drum 21 is charged to a uniform electric potential. The optical scanner 4 scans light modulated in accordance with image information, onto the photosensitive drum 21, thereby forming an electrostatic latent image on a surface of the photosensitive drum 21. The supplying roller 24 attaches the toner to a surface of the developing roller 22. The regulating member 25 forms a toner layer having a uniform thickness on the surface of the developing roller 22. A developing bias voltage is applied to the developing roller 22. As the developing roller 22 is rotated, toner conveyed to a developing nip is moved and attached to the electrostatic latent image formed on the surface of the photosensitive drum 21 via the developing bias voltage, thereby forming a visible toner image on the surface of the photosensitive drum 21. The print medium P withdrawn from a loading tray 7 via a pickup roller 71 is fed, via a feeding roller 72, to the transfer nip where the transfer roller 5 and the photosensitive drum 21 face each other. When a transfer bias voltage is applied to the transfer roller 5, the toner image is transferred to the print medium P via an electrostatic attractive force. As the toner image transferred to the print medium P receives heat and pressure from the fusing unit 6, the toner image is fused to the print medium P, thereby completing printing. The print medium P is discharged by using a discharge roller 73. The toner that is not transferred to the print medium P but remains on the surface of the photosensitive drum 21 is removed by using the cleaning member 26.
As described above, the development cartridge 2 supplies the toner contained in the toner container 230 to the electrostatic latent image formed on the photosensitive drum 21 to form a visible toner image, and is attachable to/detachable from the main body 1. In addition, the development cartridge 2 includes the toner refilling portion 10 used to refill toner. The toner refilling portion 10 may be integrated with the development cartridge 2 and thus may be attachable to/detachable from the main body 1 together with the development cartridge 2. According to the printer of the present example, without removing the development cartridge 2 from the main body 1, toner may be refilled in the development cartridge 2 while the development cartridge 2 is mounted in the main body 1.
Referring to
For example, when the toner cartridge 9 is inserted into the communicating portion 8 from above the main body 1, as illustrated in
According to this configuration, as toner is refilled in the toner container 230 by using the toner refilling portion 10, a replacement time of the development cartridge 2 may be extended until the lifetime of the photosensitive drum 21 ends, thereby reducing printing costs per sheet. In addition, toner may be refilled while the development cartridge 2 is mounted in the main body 1, and thus, user convenience may be increased.
Referring to
The mounting portion 11 is connected to the toner container 230. The toner cartridge 9 that is inserted from outside the mounting portion 11 through the communicating portion 8 is mounted in the mounting portion 11. The toner inlet portion 120 is provided in the mounting portion 11 to receive toner from the toner cartridge 9. For example, the mounting portion 11 may include a lower body 12 and an upper body 13. The upper body 13 is coupled to the lower body 12. The lower body 12 is connected to the toner container 230. The toner inlet portion 120 is provided in the lower body 12.
The inlet shutter 14 is provided in the mounting portion 11 such that it is switchable between a blocking position (
For example, the inlet shutter 14 may be located between the lower body 12 and the upper body 13. The inlet shutter 14 may be rotatably supported by the lower body 12. A first cylindrical portion 122 that rotatably supports the inlet shutter 14 about the first rotational axis C1 is provided in the lower body 12. The first cylindrical portion 122 may be implemented using, for example, a cylindrical rib arranged about the first rotational axis C1 and protruding toward the upper body 13. The inlet shutter 14 includes a second cylindrical portion 142 surrounding the first cylindrical portion 122 and being rotatably supported by the first cylindrical portion 122. The upper body 13 is coupled to the lower body 12 to cover the inlet shutter 14.
The inlet shutter 14 includes a receiving portion 143 receiving the front end portion of the toner cartridge 9. The inlet shutter 14 has a shape that is rotatable with the toner cartridge 9 when the toner cartridge 9 is rotated about the first rotational axis C1. For example, a shape of the front end portion of the toner cartridge 9 may be complementary to a shape of the blocking portion 140. A groove 143-1 that is partially opened and protrudes outwardly to receive a protruding portion 912 of the toner cartridge 9 may be formed in the receiving portion 143. An insertion portion 135 and a key groove 135-1 that are respectively aligned with the receiving portion 143 and the groove 143-1 may be provided in the upper body 13. The receiving portion 143, the groove 143-1, the insertion portion 135, and the key groove 135-1 are aligned with each other when the inlet shutter 14 is located in the blocking position.
For example, as illustrated in
In this state, when the toner cartridge 9 is rotated about the first rotational axis C1, the inlet shutter 14 is rotated with the toner cartridge 9. Accordingly, the inlet shutter 14 may be rotated between the blocking position and the inlet position. When the toner cartridge 9 is rotated about the first rotational axis C1 such that the inlet shutter 14 deviates from the blocking position, the protruding portion 912 is located in a lower portion of a boundary of the insertion portion 135 of the upper body 13. In this state, even when attempting to forcibly separate the toner cartridge 9 from the mounting portion 11, since the protruding portion 912 is caught by the insertion portion 135, the toner cartridge 9 is not separated.
When the toner cartridge 9 is rotated about the first rotational axis C1 by 180 degrees, as illustrated in
The development cartridge 2 according to the present example is an integration-type development cartridge 2 in which the toner refilling portion 10 is integrated, as illustrated in
Considering this, the printer according to the present example includes a first latch member 16 having a first position where the inlet shutter 14 is locked and a second position where switching of the inlet shutter 14 is allowed. A switching unit 18, which will be described later, selectively switches the first latch member 16 between the first position and the second position. In the present example, the first latch member 16 is provided in the toner refilling portion 10, and the switching unit 18 is provided in the main body 1.
Referring to
The first latch member 16 may lock the inlet shutter 14 in the blocking position. A first latching portion 144 is provided in the inlet shutter 14. The first latching portion 144 may be implemented by a pair of protrusions 144-1 and 144-2 that protrude outward from an outer circumference of the inlet shutter 14 and are spaced apart from each other in a circumferential direction. The first latch member 16 may include a latching protrusion 161 which is caught by the first latching portion 144 when the first latch member 16 is located in the first position. Referring to
When the toner cartridge 9 is mounted in the mounting portion 11 and is rotated during refilling of toner, the inlet shutter 14 is also rotated so that the toner inlet portion 120 and the toner discharging portion 940 may be offset from each other. Then, the toner discharged through the toner discharging portion 940 may leak out of the toner inlet portion 120 to contaminate the toner refilling portion 10.
Considering this, the first latch member 16 may lock the inlet shutter 14 in the inlet position. Referring to
The switching unit 18 selectively switches the first latch member 16 between the first position and the second position. For example, while the inlet shutter 14 is locked in the blocking position, when the toner cartridge 9 is mounted in the toner refilling portion 10, the switching unit 18 switches the first latch member 16 to the second position so that the inlet shutter 14 and the toner cartridge 9 may be rotated together. When the first latch member 16 is located in the second position, the latching protrusion 161 deviates from the first latching portion 144, and the inlet shutter 14 enters a state where it is rotatable. When the toner cartridge 9 is mounted in the toner refilling portion 10 and rotated by 180 degrees, so that the inlet shutter 14 is located in the inlet shutter 14, the switching unit 18 may switch the first latch member 16 to the first position. The latching protrusion 161 of the first latch member 16 is caught by the second latching portion 145 and the inlet shutter 14 is locked in the inlet position, and thus the toner cartridge 9 and the inlet shutter 14 are not rotated.
The switching unit 18 may be implemented in various forms.
Referring to
Referring to
The motor 182 is driven in an initial state and stopped a moment when a detection signal of the light receiving portion 185-2 changes from ON to OFF. Then the movable member 183 is guided to the first cam portion 181a-1, and the movable member 183 moves away from the first latch member 16, and accordingly, due to an elastic force of the first latch spring 17, the first latch member 16 is located in the first position as illustrated in
To allow rotation of the inlet shutter 14, the motor 182 is driven and then stopped a moment when a detection signal of the light receiving portion 185-2 changes from OFF to ON. Then the movable member 183 is guided to the second cam portion 181a-2, and the movable member 183 pushes the first latch member 16 in an opposite direction to the elastic force of the first latch spring 17. Then, as illustrated in
The first latch member 16 and the switching unit 18 may also be provided in the main body 1.
Referring to
Referring to
The mounting portion 11 is connected to the toner container 230. The toner cartridge 9 that is inserted from outside the mounting portion 11 through the communicating portion 8 is mounted in the mounting portion 11. A toner inlet portion 120 is provided in the mounting portion 11 to receive toner from the toner cartridge 9. For example, the mounting portion 11 may include a lower body 12 and an upper body 13. The upper body 13 is coupled to the lower body 12. The lower body 12 is connected to the toner container 230. The toner inlet portion 120 is provided in the lower body 12.
The inlet shutter 14 is provided in the mounting portion 11 such that the inlet shutter 14 is switchable between the blocking position (
For example, the inlet shutter 14 may be located between the lower body 12 and the upper body 13. The inlet shutter 14 may be rotatably supported by the lower body 12. The lower body 12 has a first cylindrical portion 122 that rotatably supports the inlet shutter 14 about the first rotational axis C1. The first cylindrical portion 122 may be, for example, a cylindrical rib arranged about the first rotational axis C1 and protruding toward the upper body 13. The inlet shutter 14 is supported by the lower body 12 such that the second cylindrical portion 142 forming an outer circumference of the inlet shutter 14 is located within the first cylindrical portion 122. The upper body 13 is coupled to the lower body 12 to cover the inlet shutter 14.
The upper body 13 may have a structure in which the toner cartridge 9 may be rotatably supported. For example, a receiving portion 132 having a cylindrical shape and receiving the front end portion of the toner cartridge 9 may be provided in the upper body 13. The receiving portion 132 may be, for example, a cylindrical rib arranged about the first rotational axis C1 and protruding upwardly. When the toner cartridge 9 is mounted in the mounting portion 11, the front end portion of the toner cartridge 9 is received in the receiving portion 132, and the toner discharging portion 940 is inserted into the second toner inlet portion 141 of the inlet shutter 14. In this state, when the toner cartridge 9 is rotated about the first rotational axis C1, the inlet shutter 14 is rotated with the toner cartridge 9. Accordingly, the inlet shutter 14 may be rotated between the blocking position and the inlet position.
As illustrated in
The printer according to the present example includes the first latch member 16 having a first position where the inlet shutter 14 is locked and a second position where switching of the inlet shutter 14 is allowed. The switching unit 18 selectively switches the first latch member 16 between the first position and the second position. According to the present example, the first latch member 16 and the switching unit 18 are provided in the main body 1.
Referring to
The first latch member 16 may lock the inlet shutter 14 in the blocking position. Referring to
The first latch member 16 may lock the inlet shutter 14 in the inlet position. Referring to
Referring to
When a current is supplied to the solenoid body 186-1, the driving shaft 186-2 is pulled in an opposite direction of the elastic force of the first latch spring 17, that is, toward the solenoid body 186-1. The first latch member 16 is moved from the first position to the second position. When no current is applied to the solenoid body 186-1, the driving shaft 186-2 is pushed toward the first latch member 16 due to the elastic force of the first latch spring 17 and the first latch member 16 is moved from the second position to the first position.
As described above, according to the switching unit 18 including the solenoid 186, by supplying or blocking a current to or from the solenoid 186, the first latch member 16 may be switched between the second position and the first position.
Referring back to
When the first latch member 16 and the switching unit 18 are provided in the main body 1, and when the development cartridge 2 is separated from the main body 1, the inlet shutter 14 may not be locked in the blocking position. In addition, also when the development cartridge 2 is distributed separately from the main body 1, the inlet shutter 14 may not be locked in the blocking position. According to the present example, when the development cartridge 2 is separated from the main body 1, the inlet shutter 14 may be locked in the blocking position via the second latch member 19.
When the development cartridge 2 is mounted in the main body 1, the second latch member 19 is switched to the fourth position. Switching of the second latch member 19 to the fourth position may be performed in conjunction with a closing operation of the door 3.
According to this configuration, when the development cartridge 2 is separated from the main body 1, the inlet shutter 14 may be locked in the blocking position via the second latch member 19. As the development cartridge 2 is mounted in the main body 1, the releasing member 31 presses the second latch member 19 via a closing operation of the development cartridge 2, thereby switching the second latch member 19 to the fourth position. Accordingly, according to operation of the first latch member 16 and the switching unit 18, the inlet shutter 14 may be locked in the blocking position or the inlet position, and rotated from the blocking position to the inlet shutter 14 or in an opposite direction thereto.
While examples have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope as defined by the following claims.
Number | Date | Country | Kind |
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10-2018-0102539 | Aug 2018 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/020769 | 3/5/2019 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2020/046421 | 3/5/2020 | WO | A |
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