The light-emitting diodes of the structure of car lamp according to the prior art usually use light-guiding elements to change the shape of the emergent light. Unfortunately, the range of changing the shape of light according to the prior art is limited, so a shielding member is disposed to directly block part of the emergent light for adjusting the shape of the emergent light. However, it also reduces the luminous efficacy of car lamps; it requires more power to meet the brightness requirements. Accordingly, the industry needs a structure of car lamp that can effectively adjust the shape of emergent light.
To solve the above problem according to the prior art, the present invention provides a structure of car lamp. It uses a light-guiding element to guide the light from a light-emitting device. The side surface of the light-guiding element is a side oblique plane. By using reflective planes, part of incident light is reflected to the light-emergence planes. With the capability of adjusting the shape of emergent light, the reduction of the overall luminous efficacy of the structure of car lamp can be avoided.
An objective of the present invention is to provide a structure of car lamp. A third side oblique plane, reflective planes, and oblique planes are disposed on the surfaces of a light-guiding element. By using the third side oblique plane and the reflective planes to reflect part of incident light to the light-emergence planes, the reduction of the overall luminous efficacy of the structure of car lamp can be avoided.
To achieve the above objective and efficacy, the present invention provides a structure of car lamp, which comprises a light-emitting device and a light-guiding element. The light-guiding element includes a first body and a second body. The first body includes a first light-incidence plane on the end corresponding to the light-emitting device and a first light-emergence plane on the other end thereof. The width of the first body shrinks gradually from the first light-emergence plane to the first light-incidence plane and forming a first side oblique plane and a second side oblique plane sequentially on both sides of the first body. The first body includes a first flat reflective plane at the bottom. The top of the first body slopes upward from the first light-incidence plane to the first light-emergence plane to form a first top oblique plane. The second body includes a second light-incidence plane on one end and a second light-emergence plane on the other end thereof. The second light-incidence plane is connected to the first light-emergence plane. The second body includes a third side oblique plane, respectively, on both sides between the second light-incidence plane and the second light-emergence plane. The second body includes a second flat reflective plane at the bottom. The top of the second body slopes upward from the second light-incidence plane to the second light-emergence plane to form a second top oblique plane. A first angle between the first side oblique plane and the first light-emergence plane is smaller than a second angle between the second side oblique plane and the first light-emergence plane. A third angle between the third oblique plane and the first light-emergence plane is greater than the second angle. The light-emitting device emits light to the light-guiding element. Part of the light passes through the first body and the second body of the light-guiding element sequentially. Then the light passes through the second light-emergence plane for emitting outward. After the other part of the light is emitted to the third side oblique plane, it is reflected and emitted outward from the second light-emergence plane. By adjusting the shape of emergent light using the structure, the reduction of the overall luminous efficacy of the structure of car lamp can be avoided.
To achieve the above objective and efficacy, the present invention provides a structure of car lamp, which comprises a light-emitting device and a light-guiding element. The light-guiding element includes a first body and a second body. The first body includes a first light-incidence plane one the end corresponding to the light-emitting device and a first light-emergence plane on the other end thereof. The width of the first body shrinks gradually from the first light-emergence plane to the first light-incidence plane and forming a first side oblique plane and a second side oblique plane sequentially on both sides of the first body. The bottom of the first body slopes downward from the first light-emergence plane to the first light-incidence plane to form a first bottom oblique plane. The bottom of the first body slopes downward from the first light-emergence plane to the first side oblique plane to form a second bottom oblique plane. The top of the first body slopes upward from the first light-incidence plane to the first light-emergence plane to form a first top oblique plane. The second body includes a second light-incidence plane on one end and a second light-emergence plane on the other end thereof. The second light-incidence plane is connected to the first light-emergence plane. The second body includes a third side oblique plane, respectively, on both sides between the second light-incidence plane and the second light-emergence plane. The bottom of the second body slopes downward from the second light-emergence plane to the second light-incidence plane to form a third bottom oblique plane. The bottom of the second body slopes downward from the second light-emergence plane to the second light-incidence plane to form a fourth bottom oblique plane. The third bottom oblique plane is connected to the second bottom oblique plane. The fourth bottom oblique plane is connected to the first bottom oblique plane. The top of the second body slopes upward from the second light-incidence plane to the second light-emergence plane to form a second top oblique plane. The light-emitting device emits light to the light-guiding element. Part of the light passes through the first body and the second body of the light-guiding element sequentially. Then the light passes through the second light-emergence plane for emitting outward. After the other part of the light is emitted to the third side oblique plane, it is reflected and emitted outward from the second light-emergence plane. By adjusting the shape of emergent light using the structure, the reduction of the overall luminous efficacy of the structure of car lamp can be avoided.
According to an embodiment of the present invention, the first angle is between 70° and 90°; the second angle is between 70° and 90°; and the third angle is between 80° and 95°. The first top oblique plane is connected to the second top oblique plane. A fourth angle between the first top oblique plane and the normal of the second light-emergence plane and between the second top oblique plane and the normal of the second light-emergence plane is between 0° and 5°.
According to an embodiment of the present invention, the structure of car lamp further comprises a light-incidence microstructure, a light-emergence microstructure, a clamping member, and an optical lens. The light-incidence microstructure is disposed on the first light-incidence plane. The light-emergence microstructure is disposed on the second light-emergence plane. The clamping member is disposed between the light-emitting device and the light-guiding element. The light-emitting device is disposed on one end of the clamping member. The first body is disposed on the other end of the clamping member. The optical lens is disposed on one side of the second light-emergence plane and receive the light from the second light-emergence plane.
According to an embodiment of the present invention, the light-emergence microstructure blocks a part of the second light-emergence plane.
According to an embodiment of the present invention, the optical lens includes a first convex surface on one side and a second convex surface on the other. The first convex surface of the optical lens receives the light emitted from the second light-emergence plane. In addition, the radius of the first convex surface is greater than the radius of the second convex surface.
According to an embodiment of the present invention, the optical lens includes a first flat surface on one side and a third convex surface on the other. The first flat surface of the optical lens receives the light emitted from the second light-emergence plane.
According to an embodiment of the present invention, the structure of car lamp further comprises a shielding assembly disposed between the second light-emergence plane and the optical lens. The shielding assembly includes a hole and a bottom shielding member. The light passes through the hole located on the top of the bottom shielding member. The bottom shielding member is used for blocking part of the scattered light. The shielding assembly further includes a top shielding member disposed on the top of the hole. The light passes through the hole.
According to an embodiment of the present invention, the first angle is between 70° and 90°; the second angle is between 70° and 90°; and the third angle is between 80° and 95°. The first top oblique plane is connected to the second top oblique plane. A fourth angle between the first top oblique plane and the normal of the second light-emergence plane and between the second top oblique plane and the normal of the second light-emergence plane is between 0° and 5°. A fifth angle of the first bottom oblique plane and the fourth bottom oblique plane is between 0° and 5°. A sixth angle of the second bottom oblique plane and the third bottom oblique plane is between 0° and 5°. The fifth angle is smaller than or equal to the sixth angle. A connecting plane is disposed among the first bottom oblique plane, the second bottom oblique plane, the third oblique plane, and the fourth bottom oblique plane. A seventh angle of the connecting plane is between 130° and 150°.
In order to make the structure and characteristics as well as the effectiveness of the present invention to be further understood and recognized, the detailed description of the present invention is provided as follows along with embodiments and accompanying figures.
To solve the above problems according to the prior art, the present invention provides a structure of car lamp. The width of a first body of a light-guiding element shrinks gradually from a first light-emergence plane to a first light-incidence plane and forming a first side oblique plane and a second side oblique plane. A second body of the light-guiding element includes a second light-incidence plane and a second light-emergence plane. The second light-incidence plane is connected to the first light-emergence plane. The second body includes a third side oblique plane on both sides, respectively. A light-emitting device emit light, which passes through the first body and the second body sequentially. By using the third side oblique plane to reflect part of incident light out of the light-guiding element, the reduction of the overall luminous efficacy of the structure of car lamp can be avoided.
Please refer to
According to the present embodiment, the light-emitting device 10 is a mini light-emitting diode (mini LED) formed by a semiconductor chip. A p-n structure will be formed by using processes such as injecting or doping a semiconductor material. Like other diodes, the current in an LED can flow easily from the p-region (the anode) to the n-region (the cathode) but not the other way around. Two different carriers, holes and electrons, flow from the electrode to the p-n structure under different voltages applied to the electrodes. When hole and electrons meet, they recombine and electrons will fall to lower energy levels. Meanwhile, the energy will be released in the form of photons. Micro LEDs are LEDs with the size below micrometers and capable of enhancing the brightness of the light-emitting device 10.
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According to the present embodiment, the width of the first body 22 shrinks gradually from the first light-emergence plane 224 to the first light-incidence plane 222 and forming a first side oblique plane 225 and a second side oblique plane 227 on both sides. The first side oblique plane 225 is connected to the second side oblique plane 227. Besides, the second body 24 includes a third side oblique plane 246 on both sides between the second light-incidence plane 242 and the second light-emergence plane 244, respectively. The third side oblique plane 246 is used for reflecting part of the light emitted from the light-emitting device 10. According to the present embodiment, a first angle θ1 between the first side oblique plane 225 and the first light-emergence plane 224 is smaller than a second angle θ2 between the second side oblique plane 227 and the first light-emergence plane 224. A third angle θ3 between the third oblique plane 246 and the first light-emergence plane 224 is greater than the second angle θ2. The first side oblique plane 225, the second side oblique plane 227, and the third side oblique plane 246 can adjust the angles of the light incident to the first body correspondingly.
According to the present embodiment, the first angle is between 70° and 90°; the second angle is between 70° and 90°; and the third angle is between 80° and 95° (as shown in
According to the present embodiment, since the first top oblique plane 228 is connected to the second top oblique plane 249, a fourth angle θ4 between the first top oblique plane 228 and the normal of the second light-emergence plane 244 and between the second top oblique plane 249 and the normal of the second light-emergence plane 244 is between 0° and 5° (as shown in
According to the present embodiment, the first body 22 and the second body 24 are connected to form an integral structure. In other words, the first light-emergence plane 224 of the first body 22 overlaps with the second light-incidence plane 242 of the second light-incidence plane 242. Then the first body 22 and the second body 24 form an integral structure (as shown in
According to the present embodiment, the material of the light-guiding element 20 is liquid silicone rubber (LSR). Likewise, the material of the first body 22 and the second body 24 of the light-guiding element 20 is LSR.
Compared with solid high-temperature vulcanized silicone rubber, LSR is liquid rubber with good fluidity, fast vulcanization, safer and environmentally friendly, and can fully meet food-grade requirements. According to the position of the functional groups (i.e., cross-linking points) contained in the molecular structure, liquid rubber with functional groups is often divided into two categories: one type is called telechelic liquid rubber with functional groups at both ends of the molecular structure; the other type is called non-telechelic liquid rubber, in which the active functional groups are randomly distributed in the main chain within the molecular structure. Of course, there are also those with both intermediate functional groups and terminal functional groups. The current research focus is on telechelic liquid rubber. For liquid rubber, chain extenders or cross-linking agents with appropriate functional groups should be selected based on the reactive functional groups they contain.
LSR has excellent transparency, tear strength, resilience, yellowing resistance, thermal stability, water resistance, good air permeability, heat aging resistance, and weather resistance. It also has moderate viscosity and ease in operation. With high transparency of the product, it can be seen whether there are defects such as bubbles in the casting material in the mold. The linear shrinkage ratio is smaller than or equal to 0.1%. Products can be reproduced with high precision.
LSR can be used for trademarks, products, pacifiers, medical supplies, coating, dipping and perfusion, etc. It is used in molds for crystal glue, polyurethane, epoxy resin, etc., injection molding processes, cake molds and other silicone products. It is widely used in the electronics industry for moisture-proof, shipping, insulating coating, and potting of electronic components, protecting electronic components and assemblies from dust, moisture, and vibration and providing electrical insulation. If transparent gel is used to encapsulate electronic components, it not only provides shockproof and waterproof protection, but also allows the components to be seen and probes can be used to detect component failures and replace them. The damaged silicone gel can be repaired and encapsulated again. It can also be used to make product molding molds for materials such as gypsum, wax, epoxy resin, polyester resin, polyurethane resin, and low-melting point alloys. It can be used for high-frequency embossing of artificial leather, upper and sole modeling of shoes, manufacturing of arts and crafts, ceramics, toy industry, furniture, household appliances and electronic components industry reproduction, as well as the molding of plaster and cement materials, the molding of wax products, the manufacturing of models, and the molding of materials, etc. Therefore, LSR can be used in the light-guiding element 20 according to the present embodiment.
According to the present embodiment, the light-incidence microstructure 23 is disposed on the first light-incidence plane 222 of the first body 22. According to an embodiment, the light-incidence microstructure 23 is projective from the first light-incidence plane 222 of the first body 22. According to another embodiment, the light-incidence microstructure 23 is recessed in the first light-incidence plane 222 of the first body 22 and making the first light-incidence plane 222 outmost.
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According to the present embodiment, the top of the first body 22 of the light-guiding element 20 slopes upward from the first light-incidence plane 222 to the first light-emergence plane 224 to form a first top oblique plane 228; the top of the second body 24 of the light-guiding element 20 slopes upward from the second light-incidence plane 242 to the second light-emergence plane 244 to form a second top oblique plane 249. The second top oblique plane 249 is connected to the first top oblique plane 228 to form the same oblique plane. The first top oblique plane 228 and the second top oblique plane 249 are used for reflecting the light from the light-emitting device 10.
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According to the present embodiment, the other part of the light L enters the first body 22 via the light-incidence microstructure 23 disposed on the first light-incidence plane 222. After passing through the first light-emergence plane 224 of the first body 22, the light L enters the second body 24 via the second light-incidence plane 242 of the second body 24. Owing to the oblique incidence angle, the light L is emitted to the third side oblique plane 246 of the second body 24. The third side oblique plane 246 reflects the light L to the second light-emergence plane 244. After passing through the second light-emergence plane 244, the light L enters the light-emergence microstructure 30. Finally, the light L is emitted from the light-emergence microstructure 30 to the target region. The oblique angle of the third side oblique plane 246 is used to reflect the light L back to the path and thus achieving the efficacy of controlling the shape of light.
According to the present embodiment, the other part of the light L enters the first body 22 via the light-incidence microstructure 23 disposed on the first light-incidence plane 222. Owing to the oblique incidence angle, the light L is emitted to the first side oblique plane 225 or the second side oblique plane 227 of the first body 22. The first side oblique plane 225 or the second side oblique plane 227 reflects the light L to the second light-emergence plane 244. The oblique angle of the first side oblique plane 225 and the second side oblique plane 227 is used to reflect the light L back to the path and thus achieving the efficacy of controlling the shape of light.
In the embodiment with the first flat reflective plane 223 and the first top oblique plane 228, the other part of the light L enters the first body 22 via the light-incidence microstructure 23 disposed on the first light-incidence plane 222. Owing to the oblique incidence angle, the light L is emitted to the first top oblique plane 228 of the first body 22. The first top oblique plane 228 reflects the light L to the first flat reflective plane 223. The first flat reflective plane 223 reflects the light L to the second light-incidence plane 242 of the second body 24. The subsequent path is identical to the above embodiment. Hence, the details will not be described again. The oblique angle of the first flat reflective plane 223 and the first top oblique plane 228 is used to reflect the light L back to the path and thus achieving the efficacy of controlling the shape of light.
In the embodiment with the second flat reflective plane 243 and the second top oblique plane 249, the light L enters the second body 24 via the second light-incidence plane 242 of the second body 24. Owing to the oblique incidence angle, the light L is emitted to the second flat reflective plane 243 or the second top oblique plane 249 of the second body 24. The second flat reflective plane 243 or the second top oblique plane 249 reflects the light L to the second light-emergence plane 244. After being emitted from the second light-emergence plane 244, the light L enters the light-emergence microstructure 30. Finally, the light L is emitted from the light-emergence microstructure 30 to the target region. The oblique angle of the second flat reflective plane 243 and the second top oblique plane 249 is used to reflect the light L back to the path and thus achieving the efficacy of controlling the shape of light.
The first side oblique plane 225, the second side oblique plane 227, the third side oblique plane 246, the first flat reflective plane 223, the first top oblique plane 228, the second flat reflective plane 243, and the second top oblique plane 249 all use total reflection or reflective coating layers to reflect the light L. Nonetheless, the present invention is not limited to the embodiments.
According to an embodiment, the light-incidence microstructure 23 forms V-shape structures correspondingly (as shown in
According to an embodiment, The light-emergence microstructure 30 blocks a part of the second light-emergence plane 244. According to an embodiment, the light-emergence microstructure 30 is disposed at the center of the second light-emergence plane 244. According to an embodiment, the light-emergence microstructure 30 is disposed on both sides of the second light-emergence plane 244 for adjusting the shape of emergent light correspondingly.
According to an embodiment, the light-incidence microstructure 23 and the light-emergence microstructure 30 can be manufactured using the embossing process, which is a hot embossing molding method that forms micro-nano structure patterns on polymer substrate materials. It is mainly used in the manufacture of various polymer microstructures. It uses a flattening and thickness-adjusting device to flatten the extruded polymer substrate, a temperature control device to ensure the temperature of the surface of the polymer substrate to be imprinted, and an imprinting device equipped with an imprinting microstructure. The stamping mold realizes the transfer of microstructure by applying pressure. The pressure control device is used to adjust the pressure exerted on the polymer substrate. Finally, the pressure holding cooling device is used to achieve cooling and shaping of the microstructure. Nonetheless, the present invention is not limited to the embodiment.
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According to the present embodiment, the shielding assembly 60 is disposed between the light-emergence microstructure 30 and the optical lens 50. It corresponds to the first flat surface F1 and the third convex surface D3 of the optical lens 50. By using the hole 61, the top shielding member 62, and the bottom shielding member 64 of the shielding assembly 60, the shape of the emergent light L can be further adjusted.
According to an embodiment, the shielding assembly 60 can further make the cut-off line of light and dark more obvious, which reduces the scattering of light to non-target regions, such as directly shining into the eyes of pedestrians and oncoming cars.
According to an embodiment, the shielding assembly 60 can further compensates the assembly tolerance for the light-emitting device 10, the light-guiding element 20, and the optical lens 50.
Please refer to
According to the present embodiment, the bottom of the second body 24 of the light-guiding element 20 slopes downward from the second light-emergence plane 244 to the second light-incidence plane 242 to form a third bottom oblique plane 248. The bottom of the second body 24 slopes downward from the second light-emergence plane 244 to the second light-incidence plane 242 to form a fourth bottom oblique plane 247. The third bottom oblique plane 248 is connected to the second bottom oblique plane 229. The fourth bottom oblique plane 247 is connected to the first bottom oblique plane 226. According to the present embodiment, the first bottom oblique plane 226, the second bottom oblique plane 229, the third bottom oblique plane 248, and the fourth bottom oblique plane 247 can adjust the angle of the light incident to the first body 22 and the second body 24. The relation among the other components according to the present embodiment is identical that according to the first embodiment described above. Hence, the details will not be repeated.
According to the present embodiment, a fifth angle θ5 of the first bottom oblique plane 226 and the fourth bottom oblique plane 247 is between 0° and 5°. A sixth angle θ6 of the second bottom oblique plane 229 and the third bottom oblique plane 248 is between 0° and 5°. The fifth angle θ5 is smaller than or equal to the sixth angle θ6.
Please refer again to
According to the present embodiment, the bottom of the first body 22 outside the first bottom oblique plane 226 and the second bottom oblique plane 229 is flat to form a first flat reflective plane 223 for reflecting the light. The first flat reflective plane 223 is connected to the first bottom oblique plane 226, the second bottom oblique plane 229, and the connecting plane 245.
Please refer to
According to the present embodiment, the other part of the light L is incident to the first body 22 via the light-incidence microstructure 23 disposed on the first light-incidence plane 222 of the first body 22. Owing to the oblique incidence angle, the light L is emitted to the first top oblique plane 228 of the first body 22. The first top oblique plane 228 reflects the light L to the second bottom oblique plane 229 or the third bottom oblique plane 248. The second bottom oblique plane 229 or the third bottom oblique plane 248 reflects the light L to the second top oblique plane 249 or to the second body 24 directly. The light L is incident to the light-emergence microstructure 30. Finally, the light L is emitted from the light-emergence microstructure 30 to the target region. The oblique angle of the second bottom oblique plane 229, the third bottom oblique plane 248, the first top oblique plane 228, and the second top oblique plane 249 is used to reflect the light L back to the path and thus achieving the efficacy of controlling the shape of light. The path of the other part of the light L according to the present embodiment is identical the that according to the first embodiment described above. Hence, the details will not be repeated.
The first side oblique plane 225, the second side oblique plane 227, the third side oblique plane 246, the first flat reflective plane 223, the first top oblique plane 228, the second flat reflective plane 243, and the second top oblique plane 249 all use total reflection or reflective coating layers to reflect the light L. Nonetheless, the present invention is not limited to the embodiments.
Please refer to
To sum up, the present invention provides a structure of car lamp. A third side oblique plane is disposed on the side surface of a light-guiding element. By using the third side oblique plane and reflective planes to reflect part of incident light to the light-emergence planes, the reduction of the overall luminous efficacy of the structure of car lamp can be avoided. Furthermore, by disposed microstructures on the light-emergence plane and the light-incidence plane of the light-guiding element for adjusting the shape of the incident and emergent light, the range of changing the shape of light according to the prior art is limited. Thereby, a shielding member is disposed to directly block part of the emergent light for adjusting the shape of the emergent light. However, it also reduces the luminous efficacy of car lamps; it requires more power to meet the brightness requirements. Accordingly, the industry needs a structure of car lamp that can effectively adjust the shape of emergent light.
Accordingly, the present invention conforms to the legal requirements owing to its novelty, nonobviousness, and utility. However, the foregoing description is only embodiments of the present invention, not used to limit the scope and range of the present invention. Those equivalent changes or modifications made according to the shape, structure, feature, or spirit described in the claims of the present invention are included in the appended claims of the present invention.
Number | Date | Country | Kind |
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112115055 | Apr 2023 | TW | national |