The present invention is related to a structure of a removable connector for allowing an optical connector to be attached to and removed from electronic equipment easily, where the optical connector receives terminals of optical fibers, and the optical fibers transmit optical signals.
Various types of electronic equipment are mounted on a vehicle. In a vehicle, a wire harness is arranged for transmitting specific electric power and signals to the electronic equipment. The wire harness has a plurality of wires and connectors for transmitting signals. An electric wire, having a conductive core and a sheath for covering the core, and an optical cable, having an optical fiber and a clad for covering the fiber, are used as the wires. The connector has a metal terminal (for example, a ferrule) and a connector housing for receiving the metal terminal.
Some of the connectors of the wire harness arranged in a vehicle are connected to each other, and other connectors are connected to the electronic equipment. These connections between the connectors and connections between the connectors and the electronic equipment are removable for easy maintenance.
Various structures of a connector (one example is shown in Japanese Patent Application Laid-Open No. Hei 07-249454, hereinafter referred to as “the Patent Document 1”) are used for obtaining a removable electrical connector to connect removably to the mating connector, or to the electronic equipment. The Patent Document 1 discloses a structure of a pair of removable electrical connectors. A connector housing of each connector has a triangular pyramid projection and a hole with which the projection of the other connector is engaged.
In the structure as disclosed by the Patent Document 1, one connector is moved close into a mating connector in a longitudinal direction of a metal terminal received by a connector housing of the mating connector, and pressed into the mating connector against resiliency of connector housings of both connectors. Then, a projection of the mating connector is engaged with a hole of the one connector to attach the connectors together. In addition, when pressing the one connector into the connector housing, connector housings of both connectors are resiliently deformed by hitting the projection with the housing of the one connector.
According to the structure of a removable electrical connector as disclosed by the Patent Document 1, when removing the one connector from the mating connector, the one connector is pulled in the longitudinal direction of the metal terminal against the resiliency of both connector housings. Then, the hole is removed from the projection to be removed from the mating connector. In addition, when the one connector is removed from the mating connector, the connector housing of the one connector is deformed by hitting the projection of the mating connector.
Thus, in the structure of a removable electrical connector as disclosed by the Patent Document 1, the connectors are allowed to be removable by having the projection and the hole.
However, in the structure of a removable electrical connector described above, when removing from the mating connector, the one connector housing is deformed by hitting the projection. Further, in the structure of a removable electrical connector described above, the one connector is moved close into, or removed from the mating connector in a longitudinal direction of the metal terminal of the mating connector. Therefore, force for attaching and removing the connectors, which is given to the connectors, tends to be large. Therefore, it is difficult to removably attach the connectors together, so that a workability of engaging and disengaging the connectors tends to be decreased.
Further, because the force given to the connectors tends to be large, some tool is expected to be used, in particular, for removing from the mating connector. However, the projection of the mating connector may be damaged by the tool.
The present invention has been accomplished to solve the above described problems and an object of the present invention is to provide a structure for a removable electrical connector to be attached and removed easily without being damaged.
In order to attain the object, according to the present invention, there is provided a structure of a removable electrical connector having a connector housing comprising:
a receiving part having a frame-like opening to receive one end of the connector housing;
a pivoting part having a first edge of the one end of the connector housing around which the connector housing is freely rotatable;
an engaging and disengaging part having a second edge opposite to the first edge of the connector housing, the second edge being engaged with and disengaged from the receiving part;
a rotation allowing part for allowing the connector housing to be rotated around the pivoting part,
whereby when the connector housing is rotated around the pivoting part, the engaging and disengaging part is engaged with and disengaged from the receiving part and the removable electrical connector is attached to and removed from the receiving part.
Preferably, according to the present invention, there is provided the structure of a removable electrical connector,
wherein the pivoting part further includes a pivot projection projecting outward from the first edge of the connector housing, and a concave formed at an inner side surface of the receiving part to receive the pivot projection movably,
wherein the engaging and disengaging part further includes an engaging projection projecting outward from the second edge of the connector housing to be engaged with the receiving part,
wherein the rotation allowing part includes one inclined surface at an inner side of the receiving part adjacent to the pivoting part, the inclined surface being inclined outward from the receiving part,
wherein in a state where the pivot projection is inserted into the concave, and the engaging projection is engaged with the connector housing, the pivot projection is movable in a insertion direction of the connector housing.
Preferably, according to the present invention, there is provided the structure of a removable electrical connector, satisfying the following relations:
L11*sin θ1−d*(1−cos θ1)≦L1 θ2<θ1,
wherein d is a width of the pivot projection,
L1 is a difference between a width of the concave in an insertion direction of the connector housing to the receiving part and the width d of the pivot projection,
L11 is a projection length of the pivot projection,
θ1 is an angle between the inclined surface and an outer side surface of the connector housing adjacent to the first edge, the connector housing being in a first state where the pivot projection is in the concave, the engaging projection is engaged with the receiving part, and the connector housing is urged in an outward direction from the receiving part, and
θ2 is an angle between the outer side surface of the connector housing adjacent to the first edge in the first state, and the same outer side surface of the connector housing in a second state, the connector housing being in the second state where the pivot projection is in the concave, the engaging projection is engaged with the receiving part, the first edge of the connector housing is urged in an inward direction from the receiving part, and the second edge of the connector housing is urged in an outward direction from the receiving part. Preferably, according to the present invention, there is provided the structure of a removable electrical connector, satisfying the following relation:
θ2=arcsin(L1/L2),
wherein L2 is a sum of the projection length of the pivot projection L11 and a width of the connector housing in a direction perpendicular to both first and second edges.
According to above, by rotating the connector housing around the pivoting part, the engaging portion is engaged from and disengaged with the receiving part to allow the connector housing to be removable. Therefore, by pressing a position distant from the pivoting part on the connector housing, according to the principle of leverage, the force given to the connector housing to attach and remove the removable electrical connector can be reduced. Namely, the removable electrical connector can be attached and removed by the force less than the force in a longitudinal direction of the metal terminal received by the connector housing.
In the conventional structure A, as shown in
In the structure B of the present invention as shown in
Further, a hole 31 as a concave, into which the pivot projection 30 is inserted movably, is formed in the receiving part 24. In the hole 31, the pivot projection 30 is movable in a longitudinal direction of the metal terminal, namely, in an insertion direction of the connector housing 5 inward from the receiving part 24. Namely, there remains a space inside the hole 31 after an insertion of the pivot projection 30. Further, one inner side surface of the receiving part 24, facing the first edge 29a is an inclined surface 33. The inclined surface 33 is inclined outward from the receiving part 24.
In the structure B of the present invention as described above, after inserting the pivot projection 30 into the hole 31, the connector housing 5 is rotated along an arrow K shown in the
Further, H2 is a width of the connector housing 5 in the conventional structure A and the structure B of the present invention. In the conventional structure A as shown in
M1=H2/2*F1 (1).
In the structure B of the present inventions as shown in
Suppose that the force F2 disengages the engaging projection 32 from the inner edge of the receiving part 24. In this case, a moment M2 acting on the engaging projection 32 to disengage the engaging projection 32 from the inner edge of the receiving part 24 can be expressed by the following formula (2):
M2=H2*F2 (2).
Suppose that the moment M1 to disengage the projection 100 in the structure A is equal to the moment M2 to disengage the engaging projection 32 in the structure B of this invention. Then, following formula (3) is derived:
H2/2*F1=H2*F2
1/2*F1=F2 (3)
Thus, the force F2 of the structure B of the present invention is half the force of the force F1 of the conventional structure A. Further, in the case of attaching the connector 3 to the receiving part 24, the force F2 is also half the force of the force F1. Therefore, in the structure B of the present invention, the connector can be attached and removed by a lower force than in the conventional structure, such as the structure A disclosed by the Patent Document 1.
According to the present invention, when the connector housing is arranged at the pivoting part, the pivot projection projecting outward from the first edge of the connector housing is movable in the concave in an insertion direction of the connector housing. Therefore, when the connector housing is rotated around the pivoting part, the pivot projection and the concave can be prevented from blocking each other.
Further, the inclined surface is inclined outward, and arranged adjacent to an edge corresponding to the first edge of the connector housing, at an inner side of the receiving part. Therefore, when the connector housing is rotated around the pivoting part, the inner side surface as the inclined surface of the receiving part and the outer side surface of the connector housing can be prevented from blocking each other.
Therefore, the connector housing can be reliably rotated around the pivoting part, so that the connector can be attached to and removed from the receiving part reliably.
According to the structure B of the present invention, for reliably attaching the connector 3 to the receiving part 24 from a state where the connector 3 is separated from the receiving part 24, it is necessary to reliably insert the pivot projection 30 into the receiving part 24. Further, in the structure B, as a distance L1 between a width of the hole 31 and a width of the pivot projection 30 becomes longer, the pivot projection 30 can be inserted into the hole 31 easier. Further, in the structure B, as a projecting length L1 from the connector housing 5 of the pivot projection 30 becomes longer, the width L1 must be made wider.
As shown in
As shown in
L11*sin θ1+d*cos θ1≦L1+d (4)
L11*sin θ1−d*(1−cos θ1)≦L1 (5).
Namely, by satisfying the formula (5), the pivot projection 30 can be reliably inserted into the hole 31, and the connector 3 can be reliably attached to the receiving part 24.
Further, for removing the connector 3 from the receiving part 24 reliably from the state where the pivot projection 30 is in the hole 31 and the engaging projection 32 is engaged with the inner edge of the receiving part 24, the connector 3 is needed to be rotated sufficiently. For this purpose, as shown in
θ2<1 (6).
Namely, by satisfying the formula (6), the connector 3 can be removed from the receiving part 24.
As shown in
θ2=arcsin (L1/L2) (7)
Namely, by satisfying the formula (7), the connector 3 can be removed from the receiving part 24.
According to the present invention, because the structure of the present invention satisfies the formula (5), the pivot projection can be reliably inserted into the concave. Namely, the connector can be attached reliably to the receiving part. Further, because this structure of the present invention satisfies the formula (6), the connector can be reliably removed from the receiving part.
According to the present invention, because the structure of the present invention satisfies the formula (7), the connector can be reliably removed from the receiving part.
One embodiment of a structure 1 of a removable electrical connector according to the present invention will be described with reference to the attached drawings. The structure 1 of this embodiment allows an optical connector 3 for use in electrical equipment 2 of a vehicle to be removable.
As shown in
The through hole 23 penetrates an outer wall 21a of the body 21, as shown in
As shown in
As shown in
The connector housing 5 is formed in a box-like shape by a plurality of outer walls 15, which is molded in one piece, and made of synthetic resin. The connector housing 5 has a pair of openings 16 and a plurality of through holes 17. Each opening 16 opens at each of a pair of outer walls 15a facing each other among the outer walls 15. In this description, a direction that the pair of outer walls 15a faces to each other (indicated by an arrow S in
The through holes 17 are formed in a pair of outer walls 15a, 15b of the connector housing 5. The outer walls 15a and 15d are arranged on the connector housing 5 in
Four of the through holes 17a, 17b are formed in each of the outer surfaces 15c, 15d. Each of the through holes 17a, 17b has a circular shape. An inner diameter of the through hole 17a formed in the outer wall 15c is smaller than an outer diameter of the flanges 11a, 11b of the ferrule 4. An inner diameter of the through hole 17b formed in the outer wall 15d is equal to an outer diameter of the flange 11. Further, the through hole 17a and the through hole 17b are arranged coaxially.
According to the structure of the connector housing 5, after the opening 16 receives an end 4a of the ferrule 4 through the through hole 17b, the end 4a is arranged outside the connector housing 5 through the through hole 17a. The flange 11a is arranged inside the connector housing 5 in contact with an inner surface of the outer wall 15c, namely the connector housing 5. Further, the connector housing 5 receives a part of the ferrule 4 extending from the flange 11a to the flange 11b inside the opening 16.
The flat spring 6 is made of a metal plate having a specific thickness, and formed by bending the metal plate. A pair of flat springs 6 is received inside the opening 16 by the connector housing 5. In the connector housing 5, each flat spring 6 urges the ferrule 4 in a direction that the end 4a of the ferrule 4 is projecting outward from the connector housing 5.
According to the structure of this embodiment, the optical connector 3 is assembled as described below. Firstly, an end of the optical fiber cable 7 is attached to the base 4b of each ferrule 4. Secondly, the end 4a of each ferrule 4 is inserted into the connector housing 5 through each through hole 17b, and then projected outside from the connector housing 5 through each through hole 17a. Thirdly, each flat spring 6 is inserted into the connector housing 5 through the opening 16 to urge the ferrule 4 in a direction that the end 4a of the ferrule 4 is projecting outward from the connector housing 5. Thus, the optical connector 3 is assembled.
In the structure 1 of a removable electrical connector, the optical connector 3 is attached to and removed from the receiving part 24. As shown in
The pivoting part 26 is provided on a first edge 29a of the end part 5a of the connector housing 5, the edge is one of the edges facing each other in a width direction of the connector housing 5 as an arrow S in
When the receiving part 24 receives the end part 5a of the connector housing 5, one (hereinafter referred to as “25a”) of the four beams 25 of the receiving part 24 faces the first edge 29a of the connector housing 5. The hole 31 is formed on an inner surface 25b of the beam 25a, namely formed on an inner surface of the receiving part 24. The hole 31 penetrates the beam 25a in the width direction of the connector housing 5, namely along the arrow S. Therefore, the hole 31 is formed as a concave inward from the inner surface 25b. The pivot projection 30 is inserted into the hole 31. Further, when receiving the pivot projection 30, the hole 31 has a space in an insertion direction of the connector housing 5, indicated by an arrow T (shown in
Therefore, when the pivot projection 30 is in the hole 31, the pivot projection 30 is movable along the arrow T.
Therefore, after the pivot projection 30 is inserted into the hole 31, the pivoting part 26 supports the connector housing 5 rotatably around the first edge 29a.
The engaging and disengaging part 27 has the engaging projection 32. The engaging projection 32 is formed on the edge 29b of the end part 5a of the connector housing 5 opposed to the first edge 29a in the arrow S direction. The engaging projection 32 projects outward from the edge 29b of the connector housing 5 along the arrow S. The engaging projection 32 can be engaged inside a beam 25c opposed to the beam 25a. Namely, the engaging projection 32 can be engaged with the receiving part 24. In the engaging and disengaging part, by engaging or disengaging the engaging projection 32 in the receiving part 24, the second edge 29b is engaged with, or disengaged from the receiving part 24.
The rotation allowing part 28 has the inclined surface 33. The inclined surface 33 is formed as the inner surface 25b of the beam 25a. The inclined surface 33 is inclined outward from the receiving part 24, namely, outward from the electronic equipment 2. The inclined surface 33 is inclined against both the arrows S and T.
Because of the presence of the inclined surface 33, the rotation allowing part 28 allows the connector housing 5 to be rotated around the pivoting part 26.
In the structure 1, as shown in
Further, θ2 is an angle between the outer side surface 5b of the connector housing 5 adjacent to the first edge 29a in said first state, and the same outer side surface 5b of the connector housing 5 in a second state (shown as an alternate long and short dash line in
Further, L2 is a sum of the width H2 of the connector housing 5 in the arrow S direction and the projecting length 11 of the pivot projection 30. The sum L2 and the angle θ2 satisfy the formula (7).
In the structure 1, as shown in
According to the structure 1, as shown in
Secondly, the optical connector 3 is rotated around the pivot projection 30 in the hole 31, namely, around the pivoting part 26, to release the end part 5a of the connector housing 5 from the receiving part 24. Then, the beam 25c of the receiving part 24 and the engaging projection 32 come in contact with each other to deform resiliently the beam 25c for enlarging the opening of the receiving part 24, and the engaging projection 32 for reducing the projection length from the connector housing 5. Then, as shown in
According to this embodiment, by rotating the connector housing 5 around the pivoting part 26, the engaging and disengaging part 27 of the optical connector 3 is engaged with and disengaged from the receiving part 24. Therefore, according to the principle of leverage, by pressing a distant position from the pivoting part 26 along the arrow S, the engaging and disengaging part 27 is engaged and disengaged. In this case, the force for engaging and disengaging the engaging and disengaging part 27 can be reduced. Namely, the optical connector 3 can be attached and removed by said force smaller than the force in a longitudinal direction of the ferrule 4 as the metal terminal received by the connector housing 5.
Therefore, an operation of attaching and removing the optical connector 3 becomes easier to improve the workability of this operation.
Because the optical connector 3 can be removed by relatively weak force, no tool is needed for removing the optical connector 3. Therefore, the optical connector 3 is prevented from being damaged accidentally by the tool.
Therefore, the optical connector 3 can be easily attached to and removed from the receiving part 24 without being damaged.
Because the pivot projection 30 is movable in the hole 31 along the arrow T, when the connector housing 5 is rotated around the pivoting part 26, the pivot projection 30 is prevented from being blocked by the inner walls of the hole 31.
Further, because the inclined surface 33 is inclined outward from the receiving part 24, when the connector housing 5 is rotated around the pivoting part 26, the outer side surface 5b of the connector housing 5 is prevented from being blocked by the inclined surface 33.
Therefore, the connector housing 5, namely, the optical connector 3 is reliably rotated around the pivoting part 26, and the optical connector 3, is reliably attached to and removed from the receiving part 24.
Because the formula (5) is satisfied, the pivot projection 30 is reliably inserted into the hole 31. Namely, the optical connector 3 is reliably attached to the receiving part 24. Further, because the formula (6) is satisfied, the optical connector 3 is reliably removed from the receiving part 24. Thus, the optical connector 3 is reliably attached to and removed from the receiving part 24.
Because the formula (7) is satisfied, the optical connector 3 is reliably removed from the receiving part 24.
In the structure 1, the optical connector 3 is attached to and removed from the receiving part 24 of the electrical equipment 2. However, according to the present invention, a well-known electric connector having metal terminals also can be attached to and removed from the receiving part 24 of the electrical equipment 2. Further, according to the present invention, a removable electrical connector is also attached to and removed from a mating removable electrical connector. In this case, a connector housing of the mating removable electrical connector corresponds to the receiving part 24.
In addition, the present invention is not limited to above described embodiments, and various changes and modifications can be made without departing from the spirit and scope of this invention.
Number | Date | Country | Kind |
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2003-166894 | Jun 2003 | JP | national |
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5372523 | Sakatani et al. | Dec 1994 | A |
5803758 | Kameyama | Sep 1998 | A |
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6568959 | Lo | May 2003 | B1 |
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6767246 | Quinn et al. | Jul 2004 | B1 |
Number | Date | Country |
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7-249454 | Sep 1995 | JP |
Number | Date | Country | |
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20040253869 A1 | Dec 2004 | US |