The information provided in this section is for the purpose of generally presenting the context of the disclosure. Work of the presently named inventors, to the extent it is described in this section, as well as aspects of the description that may not otherwise qualify as prior art at the time of filing, are neither expressly nor impliedly admitted as prior art against the present disclosure.
The present disclosure relates to a strut assembly including a twist-lock dust boot.
Vehicle suspension systems often include strut assemblies configured to dampen vibrations. Strut assemblies typically include a damper, which has a housing and a piston rod seated in the housing. The housing includes fluid configured to dampen movement of the piston rod. The piston rod is covered by a protective dust boot.
Various features of the present disclosure include a strut assembly configured to be mounted to a vehicle. The strut assembly includes: a damper including an outer tube and a piston rod extending out from within the outer tube; a striker cap on the outer tube and defining an aperture through which the piston rod extends, the striker cap including a plurality of retention tabs each having a ramped surface extending to a retention surface that is non-orthogonal to the ramped surface; a spring extending around the piston rod; and a dust boot extending around the piston rod and arranged between the spring and the piston rod, the dust boot including a plurality of dust boot locking tabs configured to cooperate with the plurality of retention tabs to lock the dust boot to the striker cap.
In further features, the striker cap includes a top surface defining the aperture and a circular sidewall extending from the top surface; and the plurality of retention tabs are spaced apart about the circular sidewall.
In further features, the ramped surface of each one of the plurality of retention tabs extends non-orthogonal to a plane extending along the top surface; and the retention surface of each one of the plurality of retention tabs extends parallel to the plane extending across the top surface.
In further features, each one of the plurality of retention tabs further includes a stop flange between the retention surface and the top surface of the striker cap.
In further features, each one of the plurality of retention tabs includes an upper tip at an upper end of the plurality of retention tabs, the retention surface is at a lower end of the plurality of retention tabs.
In further features, the striker cap further includes a plurality of stop tabs spaced apart around a bottom end of the circular sidewall that is opposite to the top surface.
In further features, the plurality of stop tabs are laterally spaced apart from, and offset from, the retention tabs such that each one of the plurality of stop tabs is between two of the plurality of retention tabs.
In further features, each one of the plurality of dust boot locking tabs is inside the dust boot and configured to slide along the ramped surface into cooperation with the retention surface of the plurality of retention tabs to rotate the dust boot and lock the dust boot to the striker cap.
In further features, each one of the plurality of dust boot locking tabs includes a distal tip.
In further features, each one of the plurality of dust boot locking tabs includes a chamfered surface configured to abut a circular sidewall of the striker cap.
In further features, the dust boot includes a boot flange configured as an integrated upper spring isolator at an upper end of the dust boot.
The present disclosure further includes, in various features, a strut assembly configured to be mounted to a vehicle. The strut assembly includes: a damper including an outer tube and a piston rod slidably movable within the outer tube; a striker cap on the outer tube, the striker cap including: a top surface defining an aperture through which the piston rod extends; a circular sidewall extending from the top surface, the circular sidewall including a bottom end opposite to the top surface; and a plurality of retention tabs evenly spaced apart about the circular sidewall, each one of the plurality of retention tabs including a ramped surface extending to a retention surface that is non-orthogonal to the ramped surface, the ramped surface is non-orthogonal to a plane extending along the top surface, and the retention surface is closer to the bottom end than the top surface. The strut assembly also includes a spring extending around the piston rod; and a dust boot extending around the piston rod and arranged between the spring and the piston rod, the dust boot including a plurality of boot locking tabs at an interior of the dust boot, the plurality of boot locking tabs are configured to cooperate with the plurality of retention tabs to lock the dust boot to the striker cap.
In further features, the retention surface is beneath the ramped surface.
In further features, each one of the plurality of retention tabs further includes a stop flange between the retention surface and the top surface of the striker cap.
In further features, each one of the plurality of retention tabs further includes an upper tip at an upper end of the plurality of retention tabs, the stop flange is beneath the upper tip and between the upper tip and the retention surface.
In further features, the striker cap further includes a plurality of stop tabs spaced apart around the bottom end of the circular sidewall, the plurality of stop tabs are laterally spaced apart from, and vertically offset from, the retention tabs such that each one of the plurality of stop tabs is between two of the plurality of retention tabs.
In further features, the dust boot includes a boot flange configured as an integrated upper spring isolator at an upper end of the dust boot.
The present disclosure also includes, in various features, a strut assembly configured to be mounted to a vehicle. The strut assembly includes a damper including an outer tube and a piston rod slidably movable within the outer tube; a top mount in cooperation with a distal end of the piston rod; a striker cap on the outer tube, the striker cap including: a top surface defining an aperture through which the piston rod extends; a circular sidewall extending from the top surface, the circular sidewall including a bottom end opposite to the top surface; a plurality of retention tabs evenly spaced apart about the circular sidewall, each one of the plurality of retention tabs including a ramped surface extending to a retention surface that is non-orthogonal to the ramped surface, the ramped surface is non-orthogonal to a plane extending along the top surface, and the retention surface is closer to the bottom end than the top surface; and a plurality of stop tabs spaced apart around the bottom end of the circular sidewall, the plurality of stop tabs are laterally offset from the retention tabs. The strut assembly further includes a spring extending around the piston rod; and a dust boot extending around the piston rod and arranged between the spring and the piston rod, the dust boot including: a flange at a top end of the dust boot, the flange configured as an integrated upper spring isolator configured to cooperate with the spring; a first plurality of dust boot locking tabs within the dust boot, each one of the first plurality of dust boot locking tabs is configured to slide along the ramped surface into cooperation with the retention surface of the plurality of retention tabs to rotate the dust boot and lock the dust boot onto the striker cap; and a second plurality of dust boot locking tabs within the dust boot, each one of the second plurality of dust boot locking tabs is configured to align vertically with one of the plurality of stop tabs when the first plurality of dust boot locking tabs are in cooperation with the retention surfaces of the plurality of retention tabs.
Further areas of applicability of the present disclosure will become apparent from the detailed description, the claims and the drawings. The detailed description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the disclosure.
The present disclosure will become more fully understood from the detailed description and the accompanying drawings, wherein:
In the drawings, reference numbers may be reused to identify similar and/or identical elements.
The strut assembly 10 includes a damper 20. The damper 20 has an outer tube 22 and a piston rod 24 (see
As illustrated in
The strut assembly 10 further includes a dust boot 50. The dust boot 50 extends around the piston rod 24 to cover the piston rod 24 and protect it from dust, dirt, and other debris. The dust boot 50 also extends around the striker cap 40.
The strut assembly 10 further includes a spring 60, which extends around the dust boot 50, the piston rod 24 covered by the dust boot 50, the striker cap 40, and at least an upper portion of the outer tube 22. A lower end of the spring 60 is seated on a spring seat 62, as illustrated in
With renewed reference to
A plurality of retention tabs 80 are evenly spaced apart around the circular sidewall 74. Each one of the retention tabs 80 includes a ramped surface 82, a retention surface 84, and an upper tip 86. The ramped surface 82 is non-orthogonal to a plane X extending across the top surface 70. The ramped surface 82 is between the retention surface 84 and the upper tip 86. The retention surface 84 is closer to the bottom end 76 than the upper tip 86. The upper tip 86 is closer to the top surface 70 than the retention surface 84. The retention surface 84 extends non-orthogonal to the ramped surface 82. In the example illustrated, the retention surface 84 extends in a plane that is generally parallel to the plane X extending along the top surface 70. Between the retention surface 84 and the upper tip 86 is a stop flange 88. In the example illustrated, the stop flange 88 extends parallel to the retention surface 84 and is beneath the upper tip 86. Any suitable number of retention tabs 80 may be included with the striker cap 40. In the example illustrated, the striker cap 40 includes five retention tabs 80.
The striker cap 40 further includes a plurality of stop tabs 90 proximate to the bottom end 76. The stop tabs 90 are evenly spaced apart around the circular sidewall 74 at or proximate to the bottom end 76. The plurality of stop tabs 90 are lower on the circular sidewall 74 than the plurality of retention tabs 80. Each one of the plurality of stop tabs 90 is laterally spaced apart from the retention tabs 80 such that each one of the stop tabs 90 is between two of the plurality of retention tabs 80. The number of stop tabs 90 included with the striker cap 40 may vary based on the number of retention tabs 80. In the example illustrated, the striker cap 40 includes five of the stop tabs 90, which is equal to the number of retention tabs 80. Any other suitable number of stop tabs 90 may be included, however.
With reference to
Each one of the boot locking tabs 110 includes a distal tip 112, a chamfered surface 114, and an angled side surface 116. The distal tip 112 is at a lowermost end of the boot locking tabs 110 furthest from the flange 52. The angled side surface 116 extends from the distal tip 112 into the dust boot 50 in the direction of the flange 52.
With reference to
As illustrated in
Once the boot locking tabs 110 reach the bottom of the ramped surfaces 82 and pass around an end of the ramped surfaces 82, the lower end 54 of the dust boot 50 will snap or otherwise rotate back to its original, relaxed position to move the alternating ones of the boot locking tabs 110 beneath the retention surfaces 84, as illustrated in
The present disclosure provides numerous advantages. For example, locking the dust boot 50, 50′ onto the striker cap 40, 40′ with the twist-lock configuration described above prevents the dust boot 50, 50′ from contacting the spring 60, the spring seat 62, or other adjacent parts of the strut assembly. The boot locking tabs 110, 110′ and the retention tabs 80, 80′ are configured to provide a self-guided installation of the dust boot 50, 50′ at any starting orientation of the dust boot 50, 50′ relative to the striker cap 40, 40′. The present disclosure also eliminates any need to manually pull the lower end 54, 54′ of the dust boot 50, 50′ over the striker cap 40, 40′.
The present disclosure also facilitates removal of the dust boot 50, 50′. Specifically, to remove the dust boot 50, 50′, it merely needs to be twisted in the opposite direction and requires no more than equal the install force. This facilitates servicing of the spring 60, the damper 20, the top mount 32, and the spring seat 62 because the dust boot 50, 50′ typically needs to be removed before access to any of these parts may be obtained.
The foregoing description is merely illustrative in nature and is in no way intended to limit the disclosure, its application, or uses. The broad teachings of the disclosure can be implemented in a variety of forms. Therefore, while this disclosure includes particular examples, the true scope of the disclosure should not be so limited since other modifications will become apparent upon a study of the drawings, the specification, and the following claims. It should be understood that one or more steps within a method may be executed in different order (or concurrently) without altering the principles of the present disclosure. Further, although each of the embodiments is described above as having certain features, any one or more of those features described with respect to any embodiment of the disclosure can be implemented in and/or combined with features of any of the other embodiments, even if that combination is not explicitly described. In other words, the described embodiments are not mutually exclusive, and permutations of one or more embodiments with one another remain within the scope of this disclosure.
Spatial and functional relationships between elements (for example, between modules, circuit elements, semiconductor layers, etc.) are described using various terms, including “connected,” “engaged,” “coupled,” “adjacent,” “next to,” “on top of,” “above,” “below,” and “disposed.” Unless explicitly described as being “direct,” when a relationship between first and second elements is described in the above disclosure, that relationship can be a direct relationship where no other intervening elements are present between the first and second elements, but can also be an indirect relationship where one or more intervening elements are present (either spatially or functionally) between the first and second elements. As used herein, the phrase at least one of A, B, and C should be construed to mean a logical (A OR B OR C), using a non-exclusive logical OR, and should not be construed to mean “at least one of A, at least one of B, and at least one of C.”