FIELD OF THE INVENTION
This invention relates to devices for marking studs.
BACKGROUND OF THE INVENTION
Wood framed walls typically consist of one two by four or two by six wood shoe plate at the bottom of a wall, and two two by four or two by six wood plates at the top of the wall once the studs are nailed in place. Prior to installation of studs and erection of walls, carpenters typically stack all three two by four or two by six wood wall plates directly on top of each other on the subfloor in a plumb, level, and square position in order to mark each stud and floor joist by hand with a carpenter's square one at time with the carpenter on his/her hands and knees.
SUMMARY OF THE INVENTION
At least one embodiment of the present invention provides a stud marker apparatus or rolling machine that mechanizes the marking of wood studs and floor joists on wood framed walls. One or more embodiments of the present invention enable a carpenter to mark studs and floor joists all at once with a single push of a button and do so from a standing position at a much faster rate than the traditional way of marking studs and ceiling joists by hand one at a time on your hands and knees.
One or more embodiments of the present invention has an adjustable guide that allows a carpenter to mark studs from six inches on center to twenty-four inches on center and every measurement in between. One or more embodiments of the present invention provide a machine which has calibrations for measuring in inches or metric units. A machine or apparatus of one or more embodiments of the present invention machine also has a marking device on the trailing end of the apparatus that allows the carpenter to scribe a line on the top plate for the box beam thickness of the floor system that will be framed on top of the wall (box beam scriber) once the wall is erected.
The box beam scriber traces a parallel line on the upper wood two by four or two by six wood plate as set by a carpenter for the prescribed box beam thickness, which typically may be one and one half inches but which may vary. In at least one embodiment, the box beam scriber is adjustable and can be set to scribe a line for the box beam thickness specified by the architect.
In at least one embodiment of the present invention, an apparatus is provided which includes a first marking device; a first roller wheel; and a structure to which the first marking device and the first roller wheel are attached; and wherein the first roller wheel is configured to roll on the top of a stack of one or more plates, while the structure moves over the top of the stack, and while the first marking device marks a first side of the stack with a marking material. The marking material may, for example, be ink or paint.
The apparatus may be further comprised of a housing; and wherein the housing includes an enclosure containing the marking material; and wherein the housing includes a pump configured to pump the marking material out to the first marking device.
The apparatus may be further comprised of a second marking device; and wherein the second marking device is attached to the structure on a first side of the structure, and the first marking device is attached to the structure on a second side of the structure, which is opposite the first side of the structure; and wherein the first roller wheel is configured to roll on the top of the stack, while the structure moves over the top of the stack, and while the second marking device marks a second side of the stack with a marking material, wherein the second side of the first plate is opposite the first side of the first plate.
In another embodiment, the apparatus may be further comprised of a second marking device attached to the structure; and wherein the first roller wheel is configured to roll on the top of the first plate, while the structure moves over the top of the stack, and while the second marking device marks the top of the stack.
In at least one embodiment, the structure includes first and second members which are configured to be set parallel to one another, with a distance between the first and second members; and the apparatus may be further comprised of means for changing the distance between the first and the second members.
The apparatus may further include a handle device attached to the structure; and wherein the handle device has an activation device for causing the marking material to be supplied to the first marking device.
The apparatus may be further comprised of a first stabilizing device attached to the structure on a first side of the structure; and a second stabilizing device attached to the structure on a second side of the structure which is opposite the first side of the structure; and wherein first stabilizing device, the second stabilizing device, and the structure are configured to be put in a state where the stack is between the first stabilizing device and the second stabilizing device, and the first and second stabilizing device help to keep the structure aligned with the first stack, and simultaneously over the top of the stack.
The first marking device may be configured to rotate with respect to the structure. Each of the first and second stabilizing devices may be configured to rotate with respect to the structure.
In at least one embodiment of the present invention, a method is provided which includes marking a first horizontal plate of a stack of one or more horizontal plates, with a location of a first vertical stud using an apparatus; wherein the apparatus may be configured as previously described.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a top, front, and left perspective view of a stud marker apparatus in accordance with an embodiment of the present invention, with a first stack of three wood plates, with the stud marker apparatus shown in a first state, and with a person shown holding a handle of the stud marker apparatus with the person's right hand;
FIG. 2 is a top, front, and right perspective and partial cross section view of the first stack of three wood plates, wherein the first stack of wood plates is shown in FIG. 1;
FIG. 3 is a top, rear, and right perspective view of the stud marker apparatus of FIG. 1, in the first state;
FIG. 4 is a top, front, and left perspective view of the stud marker apparatus of FIG. 1, in the first state;
FIG. 5 is a left side view of the stud marker apparatus of FIG. 1 in the first state, along with the first stack of three wood plates;
FIG. 6 is a left side view of the stud marker apparatus of FIG. 1 in the first state, along with the first stack of three wood plates, wherein the stud marker apparatus has been shifted to the left with respect to the first stack of three wood plates, compared to FIG. 5;
FIG. 7 is a top view of the stud marker apparatus of FIG. 1 in the first state, along with the first stack of three wood plates;
FIG. 8 is a right side view of the stud marker apparatus of FIG. 1 in the first state, along with the first stack of three wood plates, and with the stud marker apparatus at a first position with respect to a first region of the first stack of three wood plates, wherein a second stack of three wood plates, which is perpendicular to the first stack of three wood plates is located at the first region;
FIG. 9 is a right side view of the stud marker apparatus of FIG. 1 in a second state, along with the first stack of three wood plates, and with the stud marker apparatus at a second position with respect to the first region of the second stack of three wood plates;
FIG. 10 is a right side view of the stud marker apparatus of FIG. 1 in a third state, along with the first stack of three wood plates, and with the stud marker apparatus at a third position with respect to the first region of the second stack of three wood plates;
FIG. 11 is a right side view of the stud marker apparatus of FIG. 1 in a fourth state, along with the first stack of three wood plates, and with the stud marker apparatus at a fourth position with respect to the first region of the second stack of three wood plates;
FIG. 12 is a right side view of the stud marker apparatus of FIG. 1 in a fifth state, along with the first stack of three wood plates, and with the stud marker apparatus at a fifth position with respect to a first region of the second stack of three wood plates;
FIG. 13 is a right side view of the stud marker apparatus of FIG. 1 in a sixth state, along with the first stack of three wood plates, and with the stud marker apparatus at a sixth position with respect to a first region of the second stack of three wood plates;
FIG. 14 is a right side view of the stud marker apparatus of FIG. 1 in the first state, along with the first stack of three wood plates, with the stud marker apparatus at a seventh position with respect to a first region of the second stack of three wood plates;
FIG. 15 is a top, front, and right side partial perspective view of the first stack of three wood plates, and the first region where the second stack of three wood plates, which are perpendicular to the first stack of three wood plates, are located;
FIG. 16 is a top, front, and right side perspective view of a framed wall;
FIG. 17 is a left side view of the stud marker apparatus of FIG. 1 in the first state, along with a third stack of three wood plates, and a bottom plate, with the stud marker apparatus at a first position with respect to the third stack of wood plates;
FIG. 18 is a left side view of the stud marker apparatus of FIG. 1 in the first state, along with the third stack of three wood plates, and the bottom plate, with the stud marker apparatus at a second position with respect to the stack of three wood plates;
FIG. 19 is a left side view of the stud marker apparatus of FIG. 1 in the first state, along with the three wood plates, and with the stud marker apparatus at a third position with respect to the stack of three wood plates;
FIG. 20 is a left side view of the stud marker apparatus of FIG. 1 in the first state, along with the third stack of three wood plates, and the bottom plate, with the stud marker apparatus at a fourth position with respect to the stack of three wood plates;
FIG. 21 is a side view of an apparatus comprised of wood framing with an opening for a door;
FIG. 22A is a first part of a first flow chart for a first method in accordance with an embodiment of the present invention;
FIG. 22B is a second part of the first flow chart for the first method;
FIG. 22C is a third part of the first flow chart for the first method;
FIG. 23 is a bottom view of the stud marker apparatus of FIG. 1, with the stud marker apparatus in the first state;
FIG. 24 is a closeup bottom, right side, rear perspective view of part of the stud marker apparatus with spiked roller wheels that allow the stud marker apparatus to roll through wet paint/ink without disturbing the paint/ink;
FIG. 25 is a closeup bottom, left side, and rear perspective view of part of the stud marker apparatus, including a stabilizing guide arm with a spiked roller wheel to keep the stud marker apparatus parallel with the wood plates;
FIG. 26 is a closeup bottom view of part of the stud marker apparatus including the spiked roller wheel on the bottom of the stud marker apparatus and a second spiked roller wheel in a stabilizer guide arm;
FIG. 27 is a closeup right side view of part of the stud marker apparatus including the spiked roller wheel on the bottom of the stud marker apparatus and a second spiked roller wheel in the stabilizing guide arm, with the stabilizing guide arm shown in a down/operating position;
FIG. 28 is a closeup right side view of part of the stud marker apparatus including the stabilizing guide arm in the “up” and stored position;
FIG. 29 is a closeup bottom interior perspective view of part of the stud marker apparatus including the bottom spiked roller wheels and the left and right side marking arms, which mark the left and right sides of the plates as well as the print head(s) under the stud marker apparatus that mark the top of the top plate;
FIG. 30 is a closeup bottom, right side, front perspective view of part of the stud marker apparatus including spiked roller wheels under the machine and left and right side marking arms;
FIG. 31 is a front view of the stud marker apparatus, shown in the first state, and along with the first stack of three wood plates;
FIG. 32 is a closeup left side view of part of the stud marker apparatus showing a cut-away view of the left marking arm;
FIG. 33 is a closeup right side, top, rear interior view of part of the stud marker apparatus, with three tubes, and a electrical cord having two wires showing the “kill switch” that turns off the print function temporarily when the marking arm is lifting and crossing over a perpendicular wall;
FIG. 34 is a closeup cross sectional view of the trigger switch of the stud marker apparatus on the upper handle of the stud marker apparatus which initiates the print heads to mark all plates when triggered;
FIG. 35 is a closeup cross sectional view of the trigger in the handle and various switching components of the stud marker apparatus;
FIG. 35A is a front and top view of the stud marker apparatus, which shows the locating of various interior electrical components in dashed lines;
FIG. 36 is a top view of the stud marker apparatus, along with the first stack of three wood plates;
FIG. 37 is a closeup top, rear, and right side view of part of the stud marker apparatus;
FIG. 38 is a closeup front and left side, and top perspective view of part of the stud marker apparatus;
FIG. 39 is a closeup front, and top perspective view of part of the stud marker apparatus where an access door to a stud marker control panel is shown open;
FIG. 40 is a closeup top view of part of the stud marker apparatus in the first state and also shows an adjustable guide in the middle of the stud marker apparatus for stud spacing;
FIG. 41 is a closeup top view of part of the stud marker apparatus in the first state, and also shows the stud marker apparatus is calibrated for inches or metric spacing;
FIG. 42 is a left side view of the stud marker apparatus in a seventh state;
FIG. 43 is a rightside view of the stud marker apparatus in the first state, wherein various components are shown in cross section; and
FIG. 44 is a circuit diagram which corresponds to the wiring schematic from trigger in handle to control panel/marking function.
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a top, front, and left perspective view of a stud marker apparatus 1 in accordance with an embodiment of the present invention, with a first stack of three wood plates 100, 102, and 104, with the stud marker apparatus 1 shown in a first state, and with a person 200 shown holding a handle of the stud marker apparatus 100 with the person's right hand 202.
Referring to FIG. 1, the stud marker apparatus 1 includes a handle 2, a handle housing 2a, hollow tubes 2b, and 2c, t-shaped connector 2d, hollow tubes 3a, 3b, 3c, and member 4 including hollow tubes 4a, 4b, and 4c.
The stud marker apparatus 1 further includes members 12 and 14 which are parallel to each other. FIG. 1 shows marking arm 16 (which typically has no spiked roller wheels) and stabilizing guide arms 18 and 20, having spiked roller wheels 18f and 20f, respectively, shown in FIG. 5;
FIG. 2 is a top, front, and right perspective and partial cross section view of the first stack of three wood plates 102, 104, and 106, wherein the first stack of wood plates is shown in FIG. 1. The wood beam 104 is fixed to a plywood subfloor 119 by a fastener or nail 110. The wood beam 100 is fixed to the wood beam 102 by the fastener or nail 106. The wood beam 102 is fixed to the wood beam 104 by the fastener or nail 108a.
FIG. 3 is a top, rear, and right perspective view of the stud marker apparatus 1 of FIG. 1, in the first state. FIG. 3 shows marking arm 22, and stabilizing guide arms 24 and 26, which have spiked roller wheels 24f and 26f, respectively, shown in FIG. 8.
The stud marker apparatus 1 also includes handle 6 which includes outer handle 6a, tube 6b, tube 6c, and a T-shaped connector comprised of tube 6d integrated with tube 6e. Tube or outer handle 6a is a twist lock tube that expands and contracts to allow the machine to straddle and mark two inches by four inches or two inches by six inches walls. Tube 4c is shown connected to tube 6d. The tubes 4c, 4b, and 4c are configured to pivot with respect to pivot pin, tube or member 6c, in the counterclockwise (C1) and clockwise (C1) directions as the member 2d slides up and down member 2b in the directions D2 and D1, respectively as shown in FIG. 3.
The stud marker apparatus 1 also includes handle 8, which includes outer handle 8a, tube 8b, tube 8c, tube 8d. Tube 8a is a twist lock tube that expands and contracts the same as tube 6a to allow the machine to mark two inches by four inches or two inches by six inches walls. The member 3c is connected to tube 8d. The tube 3c is configured to pivot with respect to pivot pin, tube or member 8c, in the counterclockwise (C1) and clockwise (C2) directions as the member 2d slides down and up member 2b in the directions D1 and D2, respectively.
The stud marker apparatus 1 also includes members 52 (left side frame), and 62 (right side frame) and axles 82, and 84. The axles 82 and 84 allow the stud marker apparatus 1 to expand (i.e. for member 12 and 14 to move farther apart from each other, while typically remaining parallel to each other) and contract (i.e. for member 12 and 14 to move closer together while typically remaining parallel to each other) for two by four or two by six walls.
The stud marker apparatus 1 also includes ruler 88. Member 84 includes portion 84a and rod 84b. The member 82 includes portion 82a and rod 82b. The rods 82b and 84b connect the members 52 and 62 together so that members 52 and 62 can slide with respect to each other and members 12 and 14 can be brought closer together or farther apart, typically depending on whether we are dealing with two inches by four inches or two inches by six inches walls.
FIG. 4 is a top, front, and left perspective view of the stud marker apparatus 1 of FIG. 1, in the first state.
FIG. 5 is a left side view of the stud marker apparatus 1 of FIG. 1 in the first state, along with the first stack of three wood plates, including wood plates 100, 102, and 104. FIG. 5 shows marking arm 16, and stabilizing guide arms 18, and 20 (with spiked roller wheels 18f and 20f, respectively) in an upright state, perpendicular and/or substantially perpendicular to wood beams 100, 102, and 104, and to members 63 and 62. The stud marker apparatus 1 is configured to be rolled in the direction D3 shown in FIG. 5
FIG. 6 is a left side view of the stud marker apparatus 1 of FIG. 1 in the first state, along with the first stack of three wood plates (100, 102, and 104), wherein the stud marker apparatus 1 has been shifted to the left, in the direction D3, with respect to the first stack of three wood plates 100, 102, and 104, compared to FIG. 5. In addition, the marking arm 16 has caused markings 105a, 105b, and 105c to be applied to the side of wood beams or plates 100, 102, and 104, respectively. Each of the markings 105a, 105b, and 105c is typically in paint/ink and is in the form “|X|” to indicate the exact stud location (where studs should be placed once the wall is assembled). Each of the markings 105a, 105b, and 105c, is provided by marking arm 16 when the operator engages the trigger, such as including portion 5a, in the direction U1, on the handle 2, as shown in FIG. 35.
As the stud marker apparatus 1 slides from the position of FIG. 5 to the position of FIG. 6, the spiked roller wheels 28h, 28i, 30h, 30i, 32h, 32i, 34h, 34i, 36h, 36i, 38h, and 38i, shown in FIG. 23, engage with and roll on and over the top surface 100a (shown in FIG. 1) of the plate or beam 100. Each of the spiked roller wheels 28h, 28i, 30h, 30i, 32h, 32i, 34h, 34i, 36h, 36i, 38h, and 38i has a plurality of teeth which are used to engage with the top surface 100a (shown in FIG. 1) of the wood plate 100 to allow the stud marker to roller over the top surface 100a during the marking process. The roller wheels are spiked to both grip the plate 100 without slippage and also to prevent smearing and disturbing of the wet paint/ink markings. Spiked wheels roll through the wet paint/ink markings without disturbing paint/ink. In addition, spiked roller wheels 18f and 20f (shown in FIG. 5) grip one side of the plate 100, while spiked roller wheels 24f and 26f (shown in FIG. 8) grip the opposing side of the plate 100, without slippage and also to prevent smearing and disturbing of the wet paint/ink markings. Spiked wheels roll through the wet paint/ink markings without disturbing paint/ink.
FIG. 7 is a top view of the stud marker apparatus 1 of FIG. 1 in the first state, along with the first stack of three wood plates 100, 102, and 104, with only wood plate 100 showing in FIG. 7. FIG. 7 shows tubes 64a and 64f, having first ends connected to device 10, and second ends connected to devices 16 and 22, respectively. The tubes 64a and 64f allow paint/ink to be provided from device 10 to the devices 16 and 22 for marking of one or more of wood plates 100, 102, or 104 or other wood plates. There are also tubes 64b, 64c, 64d, and 64e, shown in FIG. 29, which lead from the device 10 to the devices 16, 22, 66, and 68 respectively, for providing or delivering paint/ink from the device 10 to the device 16, 22, 66, and 68 for marking one or more of wood plates 100, 102, or 104 or other wood plates.
FIG. 8 is a right side view of the stud marker apparatus 1 of FIG. 1 in the first state, along with the first stack of three wood plates 100, 102, and 104, and with the stud marker apparatus 1 at a first position with respect to a first region 106 of a second stack of three wood plates (106a, 106b, and 106c), wherein the second stack of three wood beams, including plates 106a, 106b, and 106c, is perpendicular to the first stack of three wood plates and is located at the first region 106. The second stack of three wood beams 106a-c may be a perpendicular wall. FIG. 8 shows nail or fasteners 108a and 108b which fix the beam 102 to the beam 104. FIG. 8 shows the markings 109a, 109b, 107a, and 107b. Each of the markings 109a, 109b, 107a, and 107b is of the form “|X|”. The markings 109a, 109b, 107a, and 107b are applied by device or marking arm 22 and similar or identical markings are done by device or marking arm 16 on the opposite side of the stack of wood beams or plates 100, 102, and 104.
FIG. 8 also shows slots 40a, 40b, 40c, 40d, and 40e in the member 12. The slots 40b, 40d, and 40e allow for rotation of the devices 26, 24, and 22, with respect to the member 12, and with respect to the plates 100, 102, and 104.
FIG. 9 is a right side view of the stud marker apparatus 1 of FIG. 1 in a second state, along with the first stack of three wood plates (100, 102, and 104), and with the stud marker apparatus 1 at a second position with respect to the first region 106 of the second stack of three wood plates (106a, 106b, and 106c) In the second state shown in FIG. 9, the device or marking arm 22 is shown rotated so that is no longer perpendicular to the stack of wood plates 100, 102, and 104. This occurs as the stud marker apparatus 1 is moved in the direction D3 from the position of FIG. 8 to the position of FIG. 9, by the device or marking arm 22 colliding with the second stack of plates 106a-c (see FIG. 15) located at region 106. Once the stud marker apparatus 1 encounters a perpendicular wall plate (such as 106a as in FIG. 9) A “kill switch” 74 shown in FIG. 33 will turn off the device marking arm (such as device 22 in this example) that encountered the perpendicular wall (plate or beam, such as 106a in this example) and disable the print function (i.e. paint/ink will no longer be supplied to device 22 from device 10) to avoid errant paint/ink marking until the affected marking arm, such as device 22 in this example, returns to a vertical position at which time the print head will be turned back (i.e. paint/ink will again be supplied to device 22) on as noted in FIG. 13.
FIG. 10 is a right side view of the stud marker apparatus 1 of FIG. 1 in a third state, along with the first stack of three wood plates (100, 102, and 104), and with the stud marker apparatus 1 at a third position with respect to the first region 106 of the second stack of three wood plates (106a, 106b, and 106c). In FIG. 10, the device 22 is rotated further from the position of FIG. 9, continuing to collide with the beams 106a-c and due to the movement in the direction D3 from the position of FIG. 9
FIG. 11 is a right side view of the stud marker apparatus 1 of FIG. 1 in a fourth state, along with the first stack of three wood plates (100, 102, and 104), and with the stud marker apparatus 1 at a fourth position with respect to the first region 106 of the second stack of three wood plates (106a, 106b, and 106c). In FIG. 11, the device 22 begins to rotate back as device 22 moves past the wood beams 106a-c as the stud marker apparatus 1 moves in the direction D3 from the position of FIG. 10. In addition, in FIG. 11, the device 24 has rotated due to collision with the beam 106a of the beams 106a-c, from the position of FIG. 10, and due to movement of the stud marker apparatus 1 in the direction D3. Marking arm 22 is turned off (i.e. paint/ink no longer supplied to device 22 by device 10) by the “kill switch” 74 or similar or identical kill switch, shown in FIG. 33, while the print head and/or device 22 is not vertical.
FIG. 12 is a right side view of the stud marker apparatus 1 of FIG. 1 in a fifth state, along with the first stack of three wood plates (100, 102, 104, and 106), and with the stud marker apparatus 1 at a fifth position with respect to a first region 106 of the second stack of three wood plates (100, 106a, 106b, and 106c). In FIG. 12, the device 22 has rotated back into a perpendicular orientation with respect to the beams 100, 102, and 104, now that device 22 has passed the beams 106a-c, and due to the movement in the direction D3 by the stud marker apparatus 1 from the position of FIG. 11. In addition, the device 24 is beginning to rotate back as the device 24 passes the stack of wood beams 106a-c, and as the stud marker apparatus 1 moves in the direction D3 from the position of FIG. 11. Once the marking arm devices 22 and 16 return to vertical, the print function will re-activate (i.e. paint/ink will be supplied from device 10 to devices 22 and 16) and devices 16 and 22 will be able to mark when the trigger, including portion 5a on the handle is engaged by pushing in the direction U1, shown in FIG. 35.
FIG. 13 is a right side view of the stud marker apparatus 1 of FIG. 1 in a sixth state, along with the first stack of three wood plates (100, 102, 104, and 106), and with the stud marker apparatus 1 at a sixth position with respect to a first region 106 of the second stack of three wood plates (106a, 106b, and 106c). In FIG. 13, the device 24 has rotated back into a perpendicular orientation with respect to the plates 100, 102, and 104, now that device 24 has passed the plates 106a-c, and due to the movement in the direction D3 by the stud marker apparatus 1 from the position of FIG. 12. In addition, the device 26 has started to rotate, with respect to the plates 100, 102, and 104, as the device 26 collides with wood plate 106a of the stack 106a-c, and as the stud marker apparatus 1 moves in the direction D3 from the position of FIG. 12.
FIG. 14 is a right side view of the stud marker apparatus 1 of FIG. 1 in the first state, along with the first stack of three wood plates (100, 102, 104, and 106), with the stud marker apparatus 1 at a seventh position with respect to a first region 106 of the second stack of three wood plates (106a, 106b, and 106c). In FIG. 14, the device 26 has rotated back into a perpendicular orientation with respect to the plates 100, 102, and 104, now that device 26 has passed the beams 106a-c, and due to the movement in the direction D3 by the stud marker apparatus 1 from the position of FIG. 13. FIG. 14 also shows marking 111a, which is caused by marking arm or device 22, and a similar or identical marking is caused to be placed on the opposite side of plate or beam 104 at typically the same horizontal position on the plate or beam 104.
FIG. 15 is a top, front, and right side partial perspective view of the first stack of three wood plates (100, 102, and 104), and the first region 106 where the second stack of three wood plates (106a, 106b, and 106c), which are perpendicular to the first stack of three wood plates (100, 102, and 104), are located.
FIG. 16 is a top, front, and right side perspective view of a framed wall 300.
FIG. 17 is a left side view of the stud marker apparatus 1 of FIG. 1 in the first state, along with a third stack of three wood plates (120, 122, and 124), and a subfloor panel 126, with the stud marker apparatus 1 at a first position with respect to the third stack of wood plates (120, 122, and 124). FIG. 17 shows markings 123a, 123b, 123c, 121a, 121b, and 121c, each of which is of the form “|x|”. These markings are made by marking arms or device 16. Similar or identical markings are typically made on the opposite side of the third stack of three wood plates (120, 122, and 124) by marking arm or device 22, at typically the same horizontal location on the stack (120, 122, and 124) . . . . FIG. 17 also shows slots 54a, 54b, 54c, 54d, and 54e. The slots 54b, 54d, and 54e allow rotation of the devices 20, 18, and 16 respectively, with respect to the member 14 and with respect to the beams or plates 120, 122, and 124.
FIG. 18 is a left side view of the stud marker apparatus 1 of FIG. 1 in the first state, along with the third stack of three wood plates (120, 122, and 124), and subfloor panel 126, with the stud marker apparatus 1 at a second position with respect to the third stack of wood plates (120, 122, and 124). In FIG. 18, the stud marker apparatus 1 has moved in the direction D3 from the position shown in FIG. 17 to the beginning of a door opening (there is typically no bottom plate at a door opening)
FIG. 19 is a left side view of the stud marker apparatus 1 of FIG. 1 in the first state, along with the third stack of three wood plates (120, 122, and 124), and the bottom plate 126, with the stud marker apparatus 1 at a third position with respect to the third stack of wood plates (120, 122, and 124) In FIG. 19, the stud marker apparatus 1 has moved in the direction D3 from the position shown in FIG. 18 to the end of a door opening, such as door opening 404 show in FIG. 21.
FIG. 20 is a left side view of the stud marker apparatus 1 of FIG. 1 in the first state, along with the third stack of three wood plates 120, 122, and 124, and the subfloor or bottom plate 126, with the stud marker apparatus 1 at a fourth position with respect to the third stack of wood plates (120, 122, and 124.) In FIG. 20, the stud marker apparatus 1 has moved in the direction D3, beyond the door opening 404, shown in FIG. 21, from the position shown in FIG. 19.
FIG. 21 is a side view of an apparatus 400 comprised of wood framing 402 with a door opening 404.
FIG. 22A is a first part 500a of a first flow chart for a first method in accordance with an embodiment of the present invention. FIG. 22B is a second part 500b of the first flow chart for the first method. FIG. 22C is a third part 500c of the first flow chart for the first method.
The first method of the first flow chart shown in FIGS. 22A-C begins at step 502 which is the start in FIG. 22A. Next at step 504, a bottom plate or wood beam 104, such as shown in FIG. 2 is nailed to a subfloor or panel 119, by at least fastener or nail 110. Next, at step 506, two upper plates or wood beams 100 and 102 are attached with a temporary nail to bottom plate 104, and fastened with one or more temporary nails or tacknails, such as tacknail 108a (holding plate 102 to plate 104). Nail 106 typically permanently attaches plate 100 to plate 102. Once all studs are marked, tacknail 108a is removed to allow the wall to be framed full height. Plate 104 remains attached to subfloor 119, plates 100 and 102 are typically permanently attached to an upper wall assembly once the wall is framed.
Next at step 508 the stud marker apparatus or marking device 1 is adjusted for either two inches by four inches or two inches by six inches walls by unlocking the adjustable locking tubes 8 and 6 shown in FIG. 3, by counter clock wise C1 rotation and manually spreading the width or distance between members 12 and 14 shown in FIG. 3 to two inches×six inches (maximum width) or two inches by x four inches (minimum width) and locking the adjustable locking tubes 8 and 6, in the clockwise direction C2 once the desired width is achieved. Each of locking tubes 8 and 6 unlocks when rotated in the counterclockwise direction C1, which allows the tubes 8 and 6 to freely expand or contract. Turning either of tubes 8 and 6 in the clockwise direction C2 locks the particular tube of 8 and 6, so it cannot expand or contract. Next at step 510, the stud marker apparatus or marking device 1 is placed over stacked plates or beams 100, 102, and 104 as shown in FIG. 1.
Next at step 512 stud spacing is determined using measuring guide 98 shown in FIG. 40. by loosening lockscrew 98a. The measuring guide 98 may be used to set stud spacing to sixteen inches, however, the stud spacing can be adjusted by the user to calibrate the measuring guide from six to twenty-four inches for stud spacing. In at least one embodiment, the stud marker apparatus 1 has calibration in inches and also in metric units. Adjustable sight measuring guide 98, shown in FIG. 40 is configured to be loosened by lockscrew 98a to slide the measuring guide 98 to the desired stud spacing, as indicated on either the metric ruler 78 or the inches ruler 79, and then guide 98 is typically locked in place by tightening lockscrew 98a. In FIG. 40, the measuring guide 98 is shown placed so that the stud spacing is sixteen inches.
Next at step 514, the adjustable sight guide 98, shown in FIG. 40 is aligned to a first stud position, as shown in FIG. 5, as determined by a carpenter in the field, and then trigger 5a, shown in FIG. 35, is pushed upwards in the direction U1 into housing 2a, to cause an electrical circuit to be completed through wires 90a and 90b, to cause marking of one or more of wood plates or beams 100, 102, and 104, with paint/ink to occur through the marking arms or devices 16, 22, 66, and 68, as shown in FIG. 23, in order to mark the stud locations on the top of plate 100, shown in FIG. 2 and left (shown in FIG. 5) and the right (shown in FIG. 1) side of plates 100,102, and 104.
Next at step 516, the stud marker apparatus or marking device 1 is moved in the direction D1, such as from position in FIG. 5 to the position in FIG. 6. The stud marking apparatus 1 will be moved in increments, until the end of the wall is reached.
Next at step 518, it is determined whether there is a door or other opening, such as door opening 404 shown in FIG. 21. If there is no door or other opening, the first method then continues at step 520. If there is a door or other opening, the first method continues at node A, which continues in FIG. 22B.
From node A, the stud marker apparatus or marking device 1 is moved towards the door or other opening, such as door opening 404 shown in FIG. 21, at step 522. Following step 522, at step 524, the leading edge of each of the marking arm(s) or devices 16, and 22, shown in FIG. 23 is aligned with leading edge of door opening 404, as shown in FIG. 18, and then trigger 5a is forced into housing 2a to cause marking through the marking arms or devices 16, and 22, shown in FIG. 23. In at least one embodiment, the marking arms or devices 16, and 22, shown in FIG. 23, are both engineered to have a width W1, shown in FIG. 18, which is exactly (or approximately in other embodiments) four and ½ inches wide (four and a half inches=the width of three one and one half inch thick studs) for a specific reason. The marking device inside a print head, included in each of devices 16, and 22, is typically positioned dead center of the width W1, shown in FIG. 18 and of the print head, so that the carpenter can line up the leading and/or trailing edge of the print head(s) of devices 16, and 22, for door openings, such as door opening 404 shown in FIG. 21, such that the marking on each of the wall plates (of walls plates 100, 102, and 104) is typically one and one half inches away from the actual door opening. Typically, when a carpenter stacks the wood plates 100, 102, and 104 the door openings, such as door opening 404, are already cut out of the sill plate 124 shown in FIG. 17 for the exact door rough opening. This one and one half inch offset is done to delineate a full stud connection to the door header above.
Following step 524, at step 526, the stud marker apparatus or marking device 1 is moved toward trailing edge of the door opening, such as door opening 404 shown in FIG. 21. Following step 526, at step 528, the trailing edge of the marking arm(s) 16, and 22 is aligned with trailing edge of a wall opening, such as shown in FIG. 19 and the trigger 5a is forced into the housing 2a to cause marking through marking arm(s) or devices 16, and 22, shown in FIG. 23. Following step 528, at step 530, the stud marker apparatus or marking device 1 is moved to next measured position to mark and this process of moving and marking is continued until a wall end is reached.
At step 520 it is determined if there is a perpendicular wall. If there is no perpendicular wall then the stud marker apparatus of marking device 1 is moved to a next position until a wall end is reached. If there is a perpendicular wall, the first method continues as shown at node B which continues in FIG. 22C.
From node B, shown in FIG. 22C, at step 532, the stud marker apparatus or marking device 1 is moved towards a perpendicular wall. Following step 532, at step 534, the leading edge of marking arms(s) 16, and 22, engages the leading edge of perpendicular wall plates 106, 106b, 106c, as shown in FIG. 8. Following step 536, the bottom of each of marking arm(s) 16, and 22 swings backward. Kill switch 74, shown in FIG. 33 is released, cutting power to whichever marking arm, of marking arms 16, or 22, encounters a perpendicular wall. Kill switch 74 only disables the marking arm 16, 22 on the side that encounters a perpendicular wall. If a “T” configuration is encountered where a perpendicular wall is on both sides of the machine then both marking arms 16, and 22 are killed until passing beyond the perpendicular wall. The same applies to intersecting walls that are not ninety degree intersections (forty-five degree wall as an example). Both marking arms 16, and 22 are deactivated if a “T” stud configuration is encountered. Only one printhead, of either marking arm or device 16 or 22, is deactivated if an “L” stud configuration is encountered.
Following step 536, at step 538, the marking arms 16, and 22 traverse the top of a perpendicular wall, and the leading edge of the first stabilizing guide arm of arms 24, and 26, shown in FIG. 8 engages leading edge of perpendicular stud wood plates 106,106b, and 106c, shown in FIG. 8.
Following step 538 at step 540, marking arm(s) 16, and 22 traverse an entire perpendicular wall, and return to normal position as shown in FIG. 1. The kill switch 74, shown in FIG. 33 is engaged when the marking arms 16, and 22 contact a perpendicular wall and power is “killed” or shut off to the particular marking arm of marking arms 16, and 22. Once the marking arm (one or both of marking arms 16 and 22) passes over the perpendicular wall and returns to a vertical position, as shown in FIG. 12, the power returns to marking arms 16, and 22. First stabilizing guide arm 24, shown in FIG. 8 traverses the top of perpendicular wall plates 106, 106b, and 106c, shown in FIG. 8.
Following step 540, at step 542, a leading edge of the second stabilizing guide arm 26, shown in FIG. 8, engages a leading edge of a perpendicular wall (includes 106,106b, and 106c, show in FIG. 12. Following step 542, at step 544, the first stabilizing arm 24, shown in FIG. 13 returns to normal position. Following step 544, at step 546, the second stabilizing arm 26, shown in FIG. 13 traverses top of a perpendicular stud. Following step 546, at step 548, a second stabilizing guide arm 26, shown in FIG. 14 returns to normal position Following step 548, at step 550, the stud marker apparatus 1 is moved to a next measured position to mark and this process of moving and marking continues until a wall end is reached.
FIG. 23 is a bottom view of the stud marker apparatus 1 of FIG. 1, with the stud marker apparatus 1 in the first state. FIG. 23 shows devices 28, 30, 32, 34, 36, and 38 which are used to allow the stud marker apparatus 1 to roll. Spiked roller wheels 28h, 28i, 30h, 30i, 32h, 32i, 34h, 34i, 36h, 36i, 38h, and 38i are spiked to allow the wheels to roll through wet paint/ink and not smear or disturb the markings, such as markings 109b, and 107b, shown in FIG. 9 as well as markings 101a, 101b, 101c, and 101d made on the top plate 100, as shown in FIG. 15 that are generated by the marking arms or devices 16, and 22. FIG. 23 shows devices or marking arms 16, and 22 which mark the studs on the sides of the wood plates. FIG. 23 also shows devices 18, 20, 24, and 26 which are stabilizing guide arms to keep the stud marker apparatus 1 parallel and square during the marking process.
The stud marker apparatus 1, as shown in FIG. 23, also includes bottom members 62, 63, 65, 52, 53, and 55 which are the frame of the stud marker apparatus 1. FIG. 23 also shows handles 6 and 8, which are the adjustable locking tubes that expand the machine for two inches by six inches walls and contract the stud marker apparatus 1 for two inches by four inches walls. Apparatus 1 also includes housing 10 which is the control panel and housing for pump 11c, ink or cleaner 11b, and on/off switch 11a, shown in FIG. 39.
FIG. 24 is a closeup bottom, right side, rear perspective view of part of the stud marker apparatus 1, including a spiked roller wheel 28h, and 28i of a first set of one of six spiked roller wheels (including 28h and 28i, 30h and 30i, 32h and 30i, 34h and 34i, 36h and 36i, and 38h and 38i, shown in FIG. 23) of the stud marker apparatus 1. The spiked roller wheel device 28 includes plates 28a and 28c which are fixed to and perpendicular to plate 28b. The plate 28b is fixed to bottom member 65 by screw or bolt 28d. The device 28 includes spiked roller wheels 28h and 28i, which rotate on pivot pin, screw or bolt 28f, and spacers or nuts 28g, 28j, and 28e are provided. Each of the devices 30, 32, 34, 36, and 38 is identical or substantially the same as device 28, except for location of connection.
FIG. 25 is a closeup bottom, left side, and rear and underside perspective view of part of the stud marker apparatus 1, including a single spiked roller wheel mounted in stabilizer arm 26, shown in FIG. 7. The roller wheel 26f, shown in FIG. 25 is spiked so as not to disturb wet paint/ink. There are two stabilizing guide arms on each side of the stud marker apparatus 1. Stabilizing guide arms 18 and 20 on one side and stabilizing guide arms 24 and 26 on the other side of the stud marker apparatus 1. The stabilizing guide arms or devices 18, 20, 24, and 26 are used to maintain parallel alignment with the wood plates 100, 102, and 104. Each of the four stabilizer guide arms 18, 20, 24, and 26 has one spiked roller wheel, similar or identical to roller wheel 26f shown in FIG. 25. The spiked roller wheel 26f rotates on a pin, screw, or bolt 26b. The spiked roller wheel 26f includes a housing 26c, which is connected to member 12, through pins, screws or bolts, such as shown in FIGS. 7-14, in a manner to allow rotation of spiked roller wheel 26f with respect to member 12. All four stabilizer arms 18, 20, 24, and 26FIG. 23 have a similar or identical spiked roller wheel (similar or identical to wheel 26f) attached in a similar or identical manner. Each of the four stabilizer arms 18, 20, 24, and 26 and each of both marking arms 16, and 22, shown in FIG. 23, possesses a magnetic catch to secure the arms in the stored position shown in FIG. 42 for when the stud marker apparatus 1 is in the stored position.
FIG. 26 is a closeup bottom view of part of the stud marker apparatus 1 including spiked roller wheels 30i and 30h of the first set of spiked roller wheels typical of device 30. A spiked roller wheel 18f shown in stabilizer arm 18 is typical of all four stabilizer arms 18, 20, 24, and 26, shown in FIG. 23, of the stud marker apparatus 1. FIG. 26 shows plates 30a, 30b, 30c, screw or bolts 30d and 30k which fix the device 30 to bottom member 65. FIG. 26 also shows nuts 30e, 30j, and 30k, and screw or bolt 30f on which the gears or spiked roller wheels 30i and 30h rotate. Slots 301 and 30k are provided to adjust the location of the device 30 on the bottom member 65. Devices 28, 32, 34, 36, and 38 may be identical to device 30, except for location where each device is fixed.
FIG. 26 also shows device 18, which has a housing 18a, and a spiked roller wheel 18f. The spiked roller wheel 18f rotates on a pin, bolt, or screw 18d, which is fixed to housing 18a. The devices 16, 18, 20, 22, 24, and 26, may be identical, except for as will be described.
FIG. 27 is a closeup left side view of part of the stud marker apparatus 1 including spiked roller wheel device 34 typical of the first set of spiked roller wheel devices (28, 30, 32, 34, 36, and 38, shown in FIG. 23). There is a single spiked roller wheel 26f, or similar or identical, in each of the stabilizer arms 18, 20, 24, and 26 shown in FIG. 23, that are secured by machine screw 26d and nuts 26e and 26g (or similar or identical), which allow height adjustment of spiked roller wheel 26f. This assembly is typical of all four stabilizer arms 18, 20, 24, and 26. The spiked roller wheel device 34 includes a plate 34a, a spiked roller wheel 34h and a pin, screw or bolt 34f, on which the spiked roller wheel 34h rotates.
FIG. 27 also shows slot 40a (slot for roller wheel 26f to travel in) and slot 40b (slot/guide for stabilizer arm 26 to travel in), plate 44 (magnetic catch for storage), screws or bolts 44a and 44b to secure the magnetic catch 44 to the frame or member 12 of the stud marker apparatus 1. Also shown in FIG. 27 is handle 6 which is the adjustable locking tube that allows the distance between members 12 and 14 to be adjusted for two by four inches or two by six inches walls. Member 4 is or is part of an adjustable locking tube for the handle assembly for the stud marker apparatus 1. Also shown in FIG. 27 is device 26 which has housing 26a, and screws or bolts 26b and 26c which connect housing 26a with member 12. The bolt 26b is inserted through opening 26i in housing 26a, and through slot 40b allowing device 26 to rotate about pin, screw, or bolt 26c (which remains stationary with respect to member 12, as pin, screw or bolt 26b moves in slot 40b. The device 26 also has an opening 26h to allow spiked roller wheel 26f to protrude out and contact the beam 100 to keep the stud marker apparatus 1 aligned with respect to stack of beams 100, 102, and 104 The device 26 also includes screw or bolt 26d on which spiked roller wheel 26f rotates, and nuts 26e and 26g which provide spacing.
FIG. 28 is a closeup right side view of part of the stud marker apparatus 1 including a spiked roller wheel device 34 typical of the first set of gear devices (28, 30, 32, 34, 36, and 38, shown in FIG. 23). The spiked roller wheel 26f in stabilizer arm 26 of the second set of spiked roller wheels located in stabilizer arms (18, 20, 24, and 26, shown in FIG. 23), is shown with stabilizer arm 26 in the upright, stored position with the magnetic catch or plate 44, shown in FIG. 27, engaged to keep the stabilizer arm or device 26 in the up position for storage. This is typical of all four stabilizer arms 18, 20, 24, and 26. Both print heads 16, and 22 also have a similar or identical magnetic catch assemblies (including plates similar or identical to plate 44) for storage in the up position.
In FIG. 28, the stabilizer arm 26 has been rotated from the orientation shown in FIG. 27, with respect to the member 12, so that in FIG. 28, the device 26 is now parallel to the wood plates 100, 102, and 104, and the member 52. The screw or bolt 26b has been moved in the slot 40b to cause the rotation of the device 26 from the orientation shown in FIG. 27 to the orientation shown in FIG. 28.
FIG. 29 is a closeup bottom interior perspective view of part of the stud marker apparatus 1 including marking arms(s) 16 and 22. Typically, there are no spiked roller wheels, inside marking arms 16 and 22 Inside marking arms 16 and 22 are the marking devices that deliver paint/ink to mark both left & right sides of plates 124, 122,120, FIG. 18 for the stud locations. FIG. 29 also shows spiked roller wheels 32h and 32i, and 38h and 38i, on the bottom of the stud marker apparatus 1.
FIG. 29 also shows bottom members 66 and 68, which are the marking devices to mark studs and/or floor joists on the top of plate 100, shown in FIG. 15. FIG. 29 also shows spiked roller wheels 32h and 32i of device 32 and spiked roller wheels 38i and 38h of device 38. FIG. 29 also shows tubes 64b, 64c, 64d, and 64e. The four tubes 64b, 64c, 64d, and 64e deliver paint/ink to the print heads of devices 16, 66, 68, and 22 when the trigger 5a, shown in FIG. 35 is pushed in, in direction U1. Component 64a shown in FIG. 29 is a wire to a kill switch (similar or identical to kill switch 74) in a print head which is part of device 16; component 64f is a wire for a kill switch (similar or identical to kill switch 74) in a print head which is part of device 22.
In FIG. 29, print heads or output ports for printing ink or paint, for devices 66 and 68 are represented in a simplified form by the “X”s and/or the regions “|X|”. The print heads or output ports of 66 and 68 are connected to tubes 64b and 64e, respectively, which are connected to ink or paint reservoir 11b shown in FIG. 39, which is pumped out from 11b through tubes 64b and 64e to ports or print heads of device 66 and 68, respectively, during operation.
Somewhat similarly, or identically, in FIG. 30, print head or output port for printing ink or paint for marking device 16 is represented by “X” or the region “|X|” and the marking device 22 may be similar or identical to the marking device 22. The dashed lines shown in FIG. 30 within a recess 16b of the device 16, indicate the location of print heads and ink or paint feed. The three “X”'s within the recess 16b indicate that there are three print heads or output ports, so that three markings or “|X|” s, such as markings 105a, 105b, and 105c shown in FIG. 6, can be simultaneously made by three print heads of the device within the recess 16b.
FIG. 29 also shows member 80 which includes section 80a and rod 80b. The rod 80b is an axle which holds both halves of the stud marker apparatus 1 together, at the front of the apparatus 1, near device 10, shown in FIG. 1, i.e. holds members 12 and 14 together. There is another rod, similar or identical to rod 80b, which holds the members 12 and 14 together near the rear of the apparatus 1, i.e. near member 4c shown in FIG. 1.
The axle or rod 80b at the front and the axle or rod similar or identical at the back allow the stud marker apparatus 1 (or the space between members 12 and 14) to expand and contract to mark two by four inch walls in the contracted position and two by six inch walls in the expanded position. Member or tube 3c, shown in FIG. 29 is also shown in FIG. 29 connected to member 8e of handle 8. Member 8e is connected to member 8d, which is connected to member 3c (shown in FIG. 35), which is connected to member 3b, which is connected to member 3a. which is the main handle to operate the machine. The trigger switch 5a, shown in FIG. 35, is mounted to the top of tube 2b.
FIG. 30 is a closeup bottom, right side, front perspective view of the bottom of the stud marker apparatus 1 including marking arm(s) 16 and 22.
FIG. 30 also shows two markings “|x|” on the outside surface 22a of marking arm 22, one marking “|x|” on print head 66, and there are three markings “|x|” on the inside surface 16b of the marking arm 16. The marking arms 22 and 16 may be identical, except for position and the following exception: Marking arm 16 (left side of the stud marker apparatus 1) produces an “|X|” marking on the left side of all three plates 104,102, and 100, shown in FIG. 5. Marking arm 22 produces two markings “|x|” on the right side of plates 104 and 100, but not the middle plate 102. Plate 102 on the right side of the stud marker apparatus 1 has no marking function as this is the location of the temporary nail 108a, shown in FIG. 2 that holds all three plates 100, 102, and 104 together during the marking process. There is a relief slot 23c, shown in FIG. 30, on the inside of the right marking arm 22 to allow temporary nail(s) 108a, shown in FIG. 2 to pass through the print marking arm or device 22 with no contact to print marking arm or device 22. Temporary nail(s) 108a pass through gap 23c and are critical, in at least one embodiment, to keeping all three plates 104,102, and 100 properly aligned during the marking process, as shown by FIG. 31.
The marking arm or device 22 is fixed to the member 12 by screw or bolts 23a and 23b as shown in FIG. 30, however, while the screw or bolt 23b remains stationary, the screw or bolt 23a can move in a slot in member 12 as shown by FIGS. 8-11, in order to rotate the marking arm or device 22 with respect to the member 12. Similarly or identically, the device 16 is fixed to the member 14 by screw or bolts 17a and 17b as shown in FIG. 20, however, while the screw or bolt 17b remains stationary, the screw or bolt 17a can move in a slot in member 14, in order to rotate the marking arm or device 16 with respect to member 14.
There is a gap 23c shown in the housing 22b of the device 22, and this gap 23c is for allowing the stud marker apparatus 1 to move past a fastener, such as fastener 108a as shown in FIG. 31.
FIG. 31 is a front view of the stud marker apparatus 1, shown in the first state, and along with the first stack of three wood plates, including wood beams or plates 100, 102, and 104.
FIG. 31 also shows the handle 8, handle member 8a, tube 8b, device 10, top 10a, side 10b, device 16, section 16a, section 16b, device 22, section 22a, section 22b, fastener 108A, gap or indentation 23c, member 80 including section 80a and rod 80b, screw or bolt 23b members 52, 62, 66, 68, and part of devices 32 and 38. Spiked roller wheels 38h, 38i, 32h, and 32i are shown contacting the top surface 100a of the wood beam or plate 100. The weight of the entire apparatus 1 rests on the top surface 100a, via the spiked roller wheels 28h, 28i, 30h, 30i, 32h, 32i, 34h, 34i, 36h, 36i, 38h, and 38i (see FIG. 23). Spiked roller wheels 28h, 28i, 30h, 30i, 32h, and 32i are rotatably mounted to bottom member 65; and Spiked roller wheels 34h, 34i, 36h, 36i, 38h, and 38i are rotatably mounted to bottom member 55, as shown in FIG. 23.
FIG. 32 is a closeup left side view of part of the stud marker apparatus 1, with a portion of the print arm or device 16 cut away, to show interior components. FIG. 32 shows a connection at one end of tube 64a to a reservoir 70, which may contain paint/ink for marking studs, wood beams, or plates, such as plates 100, 102, and 104. FIG. 32 also shows openings 63a and 63b in member 63 which are for the two front axles, 91 and 93, shown in FIG. 23 to join both sides of the stud marker apparatus 1 (and to join members 53 and 63 shown in FIG. 23), and an opening 14a, which is at a location where a portion of the handle device 8 would be inserted. FIG. 32 also shows a plate 56, which is fixed by screws or bolts 56a and 56b to the member 14, and the plate is a receiving magnetic plate that engages the print arm or device 16 to lock the print arm or device 16 in the “up” position for storage. The inside of the print arm or device 16 has a matching magnetic plate, as part of the print arm 16, which may be similar or identical to magnetic plate 26z for print arm 26, shown in FIG. 25.
There are no spiked roller wheels in either marking arms 16 or 22, as shown by FIG. 23.
FIG. 33 is a closeup right side, top, rear interior view of part of the stud marker apparatus 1, with three tubes 64d, 64e, and 64f, and an electrical cord 72 having two wires 90a and 90b shown.
FIG. 33 also shows slot 40e, in which the screw or bolt 23a moves when the device 22 rotates with respect to member 12. Also shown are portions of a spring 76 wherein the spring 76 tensions the print arm to stay in the down position (Plumb and square to plates 104,102, and 100), as shown in FIG. 32 during marking function. “Kill Switch” 74 turns off the print head it is wired to by wires 90a and 90b which communicate with the control panel, which is part of device or housing 10, as shown in FIG. 39, when the print head of the particular arm or device (of devices 16, 22, 68, and 68) engages a perpendicular wall so as not to make any paint/ink markings while the particular print arm is travelling over a perpendicular wall and not vertical. Pushing trigger 5a in the direction U1, as shown in FIG. 35, initiates the marking function for all marking/print arms 16, 22, 68, and 66, shown in FIG. 31, at the same time.
FIG. 33 also shows paint/ink tubes 64d, 64e, and 64f, and “Kill switch wire” 72 in which wires 90a and 90b are located. FIG. 33 also shows the ruler 78 that the adjustable sight guide 98FIG. 40 attaches to for the desired stud spacing (typically sixteen inches on center but the stud marker apparatus 1 can be adjusted from six inches on center to twenty-four on center and also in metric units). FIG. 33 also shows tube section 3c, which is typically the main handle attachment. The user marks the first stud, moves the stud marker apparatus 1 to align the sight guide 98 directly over the stud previously marked and presses the trigger 5a to mark the next stud again and again until the end of the wall is reached
FIG. 34 is a closeup cross sectional view of an electrical switch component 74 of the stud marker apparatus 1. The electrical switch component 74 includes “T” shaped member 74a, spring 74c which sits in recess 74b, member 74d, contacts 74e, 74f, 74g, and 74h, members 74i and 74j, and wires 73a and 73b. The electrical switch component 74 also includes housing 74k and there is a recess 741 in housing 74k. The user presses trigger 74a to initiate the marking of the studs.
FIG. 35 is a closeup cross sectional view of a handle 2 and various switching components of the stud marker apparatus 1. FIG. 35 shows handle housing 2a attached to a hollow tube 2b. The wires 90a and 90b are partially located in the housing 2a and in the tube 2b. The wires 90a and 90b are connected to contacts 5f and 5g, respectively. The trigger 5a is shown which has a recess in which is located a spring 5b. The spring 5b biases the trigger 5a partially outside of a recess in the housing 2a. When the trigger 5a is forced in the direction U1, the spring 5b compresses, and the contacts 5g and 5f are electrically connected by member 5h to form a closed circuit with wires 90a and 90b to signal the print heads which are in and/or part of devices 16, 22, 66, and 68, shown in FIG. 31 to mark the wood plates, such as 100, 102, and 104. The member 5h has an end which moves in slot 5e. FIG. 35 also shows members 5c and 5d which are part of the trigger mechanism.
FIG. 35A is a front-top view of the stud marker apparatus 1, which shows the location of various interior electrical components in dashed lines. The electrical wires 90a and 90b are shown passing through hollow components 2a, 2b, 2c, 3a, 3b, 3c, 8e, 8d, and 8c, and into component 10 Control panel
FIG. 36 is a top view of the stud marker apparatus 1, along with the first stack of three wood beams, with only wood beam or plate 100 visible. The handle 2 and the devices 16, 18, 20, 22, 24, and 26 are also shown in FIG. 36.
FIG. 37 is a closeup top, rear, and right side view of part of the stud marker apparatus 1. FIG. 37 shows parts of members 12 and 14 having openings 12a and 14a through which tube 6c is configured to be inserted. The tube 6c has a first end which is inserted into tube 6b of which is connected to handle or cap 6a. The tube 6c has a second end which opposes the first end which is inserted through opening 12a in member 12, then through an opening in tube or member 6d, to attach to member 6d, and then through opening 14a of the member 14, and then thereafter a screw 62 is inserted through an opening 14b and into the second end of member 6c to hold it in place within opening 14a. The member 4c is inserted into an opening of the hollow member 6e, and then fixed in place by a screw 50. The member 6e is typically integral and connected to the member 6d. This configuration allows the member 4c to pivot, using the member 6c and 6d as a pivot pin.
FIG. 37 also shows members 52, 62, 81, 83, which are parts of the frame for the stud marker apparatus 1. The components 82 and 84 are the rear axles that join frames or members 52 and 62 and allow members 52 and 62 to expand and contract for two inch by four inch walls and/or two inch by six inch walls. The component 86 is an adjustable box beam scriber that attaches to a ruler 88, (on the trailing edge of the stud marker apparatus 1), that holds, through an opening 86b, shown in FIG. 37, a standard ⅜″ magic marker 87 (with a writing point 87a) shown in FIG. 41, to produce a linear marking down the length of top plate 100, shown in FIG. 2. As the stud marker apparatus 1 travels the marker 87 (and point 87a) in the component or scriber 86 scribes a line on the upper plate 100 to mark the wood box beam that will attach to the top of the wall in the floor system above. The box beam scriber 86 is adjusted for the box beam thickness by an adjustment screw on 86a, shown in FIG. 41 that allows the box beam scriber 86 to be secured to the ruler 88 at the desired box beam thickness.
FIG. 38 is a closeup left side, and top perspective view of part of the stud marker apparatus 1. FIG. 38 also shows a top cover 10a, and an on off switch 11a of the device 10. FIG. 38 also shows members 80, 8d, 8e, and 3c. FIG. 38 also shows tubes 64a, 64b, 64e, and 64f for delivering paint/ink from device 10, which has wires 90a, 90b, 64c,64d that wire both “kill switch(s)” 74, FIG. 33. One kill switch 74 goes to marking arm 16 and a second kill switch, which may be similar and/or identical to kill switch 74, goes to marking arm 22.
FIG. 38 also shows slot 40e in member 12, and slot 54e in member 14, and bottom members 53 and 63.
FIG. 39 is a closeup front, and top perspective view of part of the stud marker apparatus 1 where the top door 10a of the device 10 of part of the stud marker apparatus 1 is shown open. FIG. 39 also shows the on off switch 11a, an ink or cleaner tank or reservoir 11b and a pump 11c. The tubes 64a, 64b, 64e, and 64f are connected to the pump 11c which pumps out paint/ink or cleaner from the reservoir 11b to the tubes 64a, 64b, 64e, 64f, typically, in at least one embodiment, all at once when trigger 5a, shown in FIG. 35, is pushed upwards in the direction U1 and with switch 11a in FIG. 39 in the “On” position. To turn the stud marker apparatus 1 “off”, the switch 11a is put in the “Off” position. The stud marker apparatus 1 may be powered by rechargeable battery pack which may be part of the device 10, within a housing 10c, or the stud marker apparatus 1 may be plugged into a power source through a typical extension cord. The stud marker apparatus 1 may be supplied power through port 11d, which may be a USB port. Alternatively or additionally, the port 11d may include or may be replaced by electrical prongs, or a port, to which an extension cord is configured to be connected for connecting the switch 11a to an electrical wall outlet for powering the pump 11c.
FIG. 40 is a closeup top view of part of the stud marker apparatus 1 in the first state. FIG. 40 shows rulers 78 (metric) and 79 (Inches) of the stud marker apparatus 1. FIG. 40 also shows stabilizer arm 24 connected to member 12 through screws or bolts 24a and 24b and nuts 25a and 25b, respectively, with screw 24a able to move in slot 40d shown in FIG. 8, so that stabilizer arm 24 can rotate with respect to member 12. FIG. 40 also shows stabilizer arm 18 connected to member 14 through screws or bolts 18a and 18b and nuts 19a and 19b, respectively, with screw 18a able to move in slot 54d, shown in FIG. 17, so that stabilizer arm 18 can rotate with respect to member 14. FIG. 40 shows adjustable sight guide 98 which is what the user adjusts for desired distance between studs.
The adjustable sight guide 98 is also shown in FIG. 7.
FIG. 40 and FIG. 7 also show rulers 78 (metric) and 79 (inches) (which are mounted at the proper and exact distance behind the marking arms 16, and 22 and print heads 66, and 68, shown in FIG. 29. Marking arms 16, and 22 and print heads 66, and 68, shown in FIG. 29, in at least one embodiment, are all perfectly aligned with each other for plumb and square markings on the wood plates, such as wood plates 100, 102, and 104. For example, when the adjustable sight guide 98 leading edge is moved to sixteen inches and locked in place by tightening the locking screw 98a, as shown in FIG. 40. In at least one embodiment, it is critical and preferred that the user moves the stud marker apparatus 1 until the adjustable sight guide 98 is directly over and aligned exactly with the paint/ink marking just made a moment earlier on the wood plate 100 (visually aligned by eye). Once aligned, the user pulls or pushes in the direction U1, the trigger, 5a, shown in FIG. 35 and the stud marker apparatus 1 will mark the next stud exactly sixteen inches apart from the prior marking. This process is done repeatedly down the length of the stack of wall plates 100, 102, and 104, one marking at a time until the entire wall is marked.
FIG. 41 is a closeup top view of part of the stud marker apparatus 1 in the first state. FIG. 41 also shows members 52, 62, 82, 84, and adjustable box beam scriber 86 with locking screw 86a that tightens to ruler 88. FIG. 41 also shows ruler 88 (inches), rulers 78 (metric) and ruler 79 (Inches). FIG. 41 also shows members 12 and 14, and member 4 connected to member 6e. FIG. 41 also shows handle 6 including cap or piece 6a, member 6b, and member 6c.
FIG. 42 is a left side view of the stud marker apparatus 1 in a seventh state. In FIG. 42, the handle 2 has been rotated with respect to the member 14 so that the handle 2 is aligned or substantially aligned with the member 14 in the down position for storage. The devices 16, 18, and 20 have also been rotated with respect to the member 14 so that they are aligned with the member 14 for storage. The configuration of FIG. 42 allows the apparatus 1 to be stored in a convenient, and compacted manner. At this stage the magnetic catches on marking arms 16, and 22 and stabilizer arms 18, 20, 24, and 26 are magnetically engaged to their counterparts (for example magnetic catch 44, shown in FIG. 27) on the main frame of the stud marker apparatus 1 for storage.
FIG. 43 is a right side view of the stud marker apparatus 1 in the first state, wherein various components are shown in cross section. The combination of handle 2, 2a, 2b, 2c, 2d, 3a, 3b, and 3c have been rotated to be in an operational state, at an angle with respect to the member 14. FIG. 43 also shows slots 54b, 54d, and 54e in member 14, which are used to rotate devices 22, 18, and 16.
FIG. 44 is a circuit diagram 600 which corresponds to the electrical components in the control panel which is part of device 10, that power the paint/ink pump 11c, trigger mechanism and kill switches (switch 74 and similar or identical switch). The component 602 may be a power source which is connected to device 10. Switch 604 may include the kill switch 74. Switch 612 includes the trigger 5a. Each of components 606, 608, 610, 614, 616, 618, and 620 may correspond to a solenoid which is part of one or more of spray heads of devices 16, 22, 66, and 68 shown in FIG. 23.
Although the invention has been described by reference to particular illustrative embodiments thereof, many changes and modifications of the invention may become apparent to those skilled in the art without departing from the spirit and scope of the invention. It is therefore intended to include within this patent all such changes and modifications as may reasonably and properly be included within the scope of the present invention's contribution to the art.
Patent Grant
12263572
