1. Field of the Invention
The present invention relates generally to subsea wellhead assemblies, more specifically assemblies having a conuit with an upper portion capable of disconnecting from a lower portion that has been cemented into the well.
2. Background of the Prior Art
Subsea wells typically have a low pressure wellhead housing with a string of conductor casing suspended therefrom. A high pressure wellhead housing lands with in the low pressure wellhead housing and supports another string of casing suspended into the well. Additional intermediate hangers and strings of casing are supported within the high pressure wellhead housing which extend to deeper depths within the subsea well. In a typical subsea well, the outer casing suspended from the low pressure wellhead housing is embedded into the seafloor to a predetermined depth below the mudline.
When the well is abandoned after completing the exploratory drilling, many laws and regulations require that there cannot be any structure protruding above the seafloor. Several of the intermediate strings of casing are cut below the mudline to allow removal of the upper portion of those strings. The conductor casing suspended from the low pressure wellhead housing must also be cut to remove the low pressure wellhead housing. Cutting the conductor casing can be time consuming and does not allow for the conductor casing above the cut to be reused.
In this invention, a subsea wellhead assembly has an outer tubular member suspended below a low pressure wellhead housing. A grooved profile is formed in the bore of the outer tubular member. The outer tubular member receives an inner tubular member that is adapted to be joined to a sting of conductor casing extending upward to the low pressure wellhead housing. The inner tubular member carries a locking member that moves between a locked and unlocked position. In the locked position, the locking member engages the grooved profile on the outer tubular member. The inner tubular member is connected to the outer tubular member when the locking member engages the grooved profile.
The inner tubular member also carries an axially moveable locking sleeve. The locking sleeve is hydraulically actuated. The locking member slidingly engages the locking member for selectively camming the locking member between the locked and unlocked positions. A remote operated vehicle (ROV) port extends from the locking sleeve to the exterior of a portion of conductor casing joined to the inner tubular member. An ROV supplies hydraulic fluid through the ROV port to actuate the locking sleeve, and thereby the locking member. The ROV port can consist of a plurality of ports with some supplying hydraulic fluid below the locking sleeve to actuate the sleeve upward, and some for supplying hydraulic fluid above the locking sleeve to actuate the sleeve downward.
Typically, the outer tubular member has an upper end that is located below the mudline of the seafloor. Therefore, the ROV port extends through a portion of the casing joined to the inner tubular member, to an elevation above the seafloor terminating at a port for ROV or other means of hydraulic actuation. With the locking member in the unlocked position, and not engaging the grooved profile, the inner tubular member and portion of the conductor casing extending upwards therefrom can be lifted from within the outer tubular member located below the mudline.
Referring to
Referring to
Inner tubular member 11 also preferably has an inner sleeve 17 that comprises the bore of inner tubular member 11. A locking sleeve 19 is located between connector casing 15 and inner sleeve 17. A landing sleeve 21 is preferably located with a portion below locking sleeve 19 and between connector casing 15 and inner sleeve 17. Landing sleeve 21 has an inclined surface 23 extending below connector casing 15 that lands on an upwardly facing shoulder 25 of outer tubular member 13. Landing sleeve 21 has an inner leg 27 located below and radially inward of inclined surface 23. Inner leg 27 extends axially below shoulder 25 when inclined surface 23 lands on shoulder 25. A seal 29, located around the outer surface of inner leg 27, sealingly engages an inner surface of outer tubular member 13 below shoulder 25.
A threaded fastener preferably a screw 31 extends through landing sleeve 27 and engages connector casing 15 and inner sleeve 17 to prevent movement of landing sleeve 27 relative to connector casing 15 and inner sleeve 17. Screw 31 is located axially below locking sleeve 19. In the preferred embodiment, screw 31 engages a ring 33 that matingly fits into a groove 35 located on the inner surface of connector casing 15. In the preferred embodiment, ring 33 is a C-Ring that is biased radially inward. The screw 31 expands ring 33 outward to lock ring 33 in groove 35. Preferably, landing sleeve 27 can be removed from between connector casing 15 and inner sleeve 17 when a predetermined force is applied.
A plurality of landing sleeve seals 37, 38 are preferably located above and below screw 31 and engage the inner surface of connector casing 15. An upper tubular member 39 defines an upper portion of landing sleeve 27. Landing sleeve seals 37, which are above screw 31, are preferably located on the outer surface of upper tubular member 39. Upper tubular member 39 has a larger inner diameter than the remaining portion of landing sleeve 27, and does not engage inner sleeve 17.
Locking sleeve 19 has a lower tubular member 41 located towards the lower portion of locking sleeve 19. Lower tubular member 41 has an outer diameter that is less than the inner diameter of upper tubular member 39 on landing sleeve 27. The outer surface of lower tubular member 41 slidingly engages the inner surface of upper tubular member 39. At least one seal 43, preferably a pair of seal rings extending around the outer circumference of lower tubular member 41, engages the inner surface of upper tubular member 39 on landing sleeve 27.
A piston 45 is formed on the outer surface of locking sleeve 19. Piston 45 protrudes radially outward from a portion of locking sleeve 19 and slidingly engages the inner surface of connector casing 15. At least one piston seal 47 extends around the outer circumference of piston 45 to sealingly engage the inner surface of connector casing. Piston 45 is preferably located axially above upper tubular member 39. A lower annular chamber 49 is defined between piston 45, upper tubular member 39, and the outer surface of lower tubular member 41 of locking sleeve 19. Annular clamber 49 receives a hydraulic fluid to actuate locking sleeve 19 from a locked position shown in
A piston shoulder 53 is formed toward the upper portion of piston 45. A downward facing lip 55 formed on the inner surface of connector casing 15 prevents piston 45 from sliding axially upward along connector casing 15 after piston shoulder 53 engages lip 55. The portion of connector casing axially below lip 55 has a larger inner diameter than the portion of connector casing above lip 55. An upper annular chamber 56 is defined between piston shoulder 53 and lip 55. As shown in
Referring to
A lock ring recess 71 is formed on the outer surface of connector casing 15 axially above medial portion 57 of locking sleeve 19. Lock ring 69 extends around the circumference of connector casing 15 and rests in lock ring recess 71. In the preferred embodiment, lock ring 69 is a C-Ring that is biased radially outward. Lock ring recess 71 engages the upper and lower ends of lock ring 69, thereby holding lock ring 69 axially relative to connector casing 15. In the preferred embodiment, a plurality teeth 75 extend circumferentially around the outer circumference of lock ring 71. Each tooth 75 has an axially upward facing lip 76 and an angled leading edge 77 located below each lip 76. A plurality of grooves 78 are formed on the inner surface of outer tubular member 13. Grooves 78 are preferably formed around the inner circumference of outer tubular member 13 so that when inclined surface 23 of landing sleeve 21 engages shoulder 25 of outer tubular member, grooves 78 are at substantially the same axial elevation as teeth 75. Each groove 78 has an axially downward facing lip 79 and an angled trailing edge 80 located above each lip 79. Leading edges 77 of teeth 75 slide along trailing edges 80 of grooves 78 and allow lock ring 69 to travel axially downward relative to grooves 78 and outer tubular member 13. Lock ring 69 and connector casing 15 cannot move axially upward relative to outer tubular member 13 when upward facing lips 76 engage downward facing lips 79.
A passage 73 is formed in connector casing 15 and extends between lock ring recess 71 and lock cam 63. Preferably, locking dog 65 is located within passage 73. Locking dog 65 has an outer end 81 that engages lock ring 69, and a dog head or inner end 83 that engages lock cam 63. Lock ring 69 is preferably biased radially outward for teeth 75 to engage grooves 78. Locking dog 65 preferably has a threaded fastener or screw 85 located between its inner and outer ends 83, 81 so that locking dog 65 supplies a radially inward force against lock ring 69. As shown in
In the preferred embodiment, lock dog 65 extends through locking slot 67 so that inner end or head of dog 65 is radially inward of lock cam 63. The head of dog 65 slidingly engages the inner surface of lock cam 63. Dog 65 is forced radially inward as it slides from lock cam upper portion 63b to lock cam lower portion 63a. Dog 65 pulls its outer end 81 radially inward, which in turn pulls the lock ring 69 radially inward. Dog 65 is moved radially inward as cam lock 63 is actuated by piston 45 between its locked position shown in
Locking sleeve 19 also includes an upper member, or sleeve location indicator 89 that connects to upper portion 70. A threaded fastener 90, preferably a screw, connects a lower portion of location indicator 89 to upper portion 70. Location indicator 89 extends axially upward from upper portion 70 to an axial elevation above outer tubular member 13. Referring to
An additional indicator passageway 95 extends through location indicator 89 of locking sleeve 19. An intermediate opening 97 is also formed above indicator passageway 95 in the outer surface of location indicator 89 of locking sleeve 19. Indicator passages 91, 95 and openings 93, 97 are typically only useful to an operator when working on the connector 119 at the surface. Indicator passages 91, 95 and openings 93, 97 can help an operator determine the position of the lock 61 by monitoring the location of locking sleeve 19. As shown in
As shown in
When connector 119 is below the seafloor, hydraulic fluid is used to lock and unlock inner tubular member 11 to outer tubular member 13. A stab or hydraulic port opening 99 is located toward the upper end of connector casing 15. A hydraulic passageway 101 connects port opening 99 in fluid communication with hydraulic port 51. Hydraulic passageway 101 supplies hydraulic fluid to lower annular chamber 49 to actuate piston 45, moving piston 45 upward, causing lock cam 63 to pull locking dog 65 and teeth 75 away from grooves 78, therefore unlocking lock 61. Another hydraulic passage 103 provides communication from a port (not shown) located at the upper portion of connector casing 15 with upper annular chamber 56. Any fluid in upper chamber 56 vents out hydraulic passage 103 when piston 45 moves upward due to hydraulic fluid injected into lower annular chamber 49. Any fluid in lower annular chamber 49 vents out hydraulic passage 101 when hydraulic fluid is injected through hydraulic passage 103 into upper annular chamber 56 and pushes piston 45 downward.
In the preferred embodiment, a port opening 105 extends through a side of upper conductor casing 16 at an elevation above the mudline of the seafloor. A string of tubing 107 extends from port opening 105 through a lower portion of upper conductor casing 16 and stabs into hydraulic port opening 99. Preferably, tubing 107 stabs into port opening 99 when connector casing 15 attaches to upper conductor casing 16. The combination of port opening 105, tubing 107, port opening 99, and either hydraulic passage 101 or 103 define an ROV port for either raising or lowering locking sleeve 19. In the preferred embodiment, there are a plurality of port openings 105, tubing 107, and port openings, so that when combined with the other hydraulic passage 101, 103 another ROV port is defined for either raising or lowering locking sleeve 19.
Referring to
In operation, inner tubular member 11 is already landed or installed inside outer tubular member 13 at the surface before outer tubular member 13 is lowered to beneath the seafloor. Outer tubular member 13, with inner tubular member 11 inside, is landed and cemented into place. In the preferred embodiment, piston 45 is in its lower position and lock 61 is therefore in its locked position when outer tubular member 13 is landed and the well is producing well fluids. Inner tubular member 11 and outer tubular member 13 are typically below the mudline. Nothing can protrude above the mudline when the subsea well is abandoned. When the well is to be shut down, inner outer tubular member 11, upper casing 16, and low pressure wellhead housing 113 can be removed instead of cutting the portion of conductor casing 116 below the mudline.
An ROV stabs into port opening 105 to supply hydraulic fluid into tubing 107. Alternatively, port opening 105 can also be in fluid communication with a common ROV port, or control module at which an ROV actuates a series of valves for the entire subsea wellhead assembly. At the common module or stab port, the ROV either directly injects or opens valves and causes hydraulic fluid into tubing 107. Hydraulic fluid is injected through tubing 107 and hydraulic port opening 99 into passageway 101. The hydraulic fluid communicates through passageway 101 to hydraulic port 51, where the hydraulic fluid enters lower annular chamber 49. As more hydraulic fluid enters annular chamber 49, the pressure increases and causes piston 45 to slide axially upward from the locked position shown in
While the invention has been shown in only some of its forms, it should be apparent to those skilled in the art that it is not so limited, but is susceptible to various changes without departing from the scope of the invention. For example, rather than positioning the piston 45 below lock 61, a piston could be placed above the lock cam and locking dogs which would reduce the length of each of the hydraulic passages leading to the upper and lower annular chambers.
While the invention has been shown in only some of its forms, it should be apparent to those skilled in the art that it is not so limited but is susceptible to various changes without departing from the scope of the invention.
This patent application claims the benefit of co-pending, provisional patent application U.S. Ser. No. 60/433,672, filed on Dec. 16, 2002, which is hereby incorporated by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
3731739 | Herd | May 1973 | A |
4185856 | McCaskill | Jan 1980 | A |
4451056 | Galle, Jr. | May 1984 | A |
4501056 | Castel et al. | Feb 1985 | A |
4647254 | Baugh et al. | Mar 1987 | A |
4848472 | Hopper | Jul 1989 | A |
5002129 | Hopper | Mar 1991 | A |
5222560 | Brammer et al. | Jun 1993 | A |
5259459 | Valka | Nov 1993 | A |
5299642 | Nelson et al. | Apr 1994 | A |
5480521 | Snyder, Jr. et al. | Jan 1996 | A |
5655603 | Schulte et al. | Aug 1997 | A |
5755533 | Snyder, Jr. et al. | May 1998 | A |
5868204 | Pritchett et al. | Feb 1999 | A |
6035938 | Watkins | Mar 2000 | A |
6142233 | Wilkins | Nov 2000 | A |
6260624 | Pallini et al. | Jul 2001 | B1 |
6293345 | Watkins | Sep 2001 | B1 |
6978839 | Fenton et al. | Dec 2005 | B2 |
20010045286 | Pallini et al. | Nov 2001 | A1 |
20020157834 | Gallagher et al. | Oct 2002 | A1 |
20050121198 | Andrews | Jun 2005 | A1 |
Number | Date | Country |
---|---|---|
948323 | Jan 1964 | GB |
2099883 | Dec 1982 | GB |
2335684 | Sep 1999 | GB |
2340572 | Feb 2000 | GB |
2362906 | Jan 2001 | GB |
Number | Date | Country | |
---|---|---|---|
20040163816 A1 | Aug 2004 | US |
Number | Date | Country | |
---|---|---|---|
60433672 | Dec 2002 | US |