Claims
- 1. Apparatus useful for defining at an offshore location in an ocean and the like in water of substantial depth a submerged installation providing a connection point for the drilling of a subsea hydrocarbons well by use of drilling equipment normally useful only in waters of substantially shallower depth, the finished installation comprising an elongate, slender, unguyed, positively buoyant erect tower structure extending from a lower end at the ocean floor to an upper end disposed at a selected depth below the water surface, the apparatus comprising
- a. a tubular tower base section defining at a lower end thereof means adapted for connecting the section directly to the ocean floor and for holding the section from upward movement when subjected to substantial upwardly directed force, the base section having an upper end adapted to mate coaxially with and be secured to a lower end of one of a plurality of tubular tower central sections,
- b. a tubular tower upper section having a lower end adapted to mate coaxially with and be secured to an upper end of a tubular tower central section and having an upper end defining at least one connection point for the drilling of a subsea hydrocarbons well, the connection point being arranged for access thereto and for connection of selected equipment thereto from above,
- c. a plurality of tubular tower central sections each adapted at upper and lower ends thereof to mate coaxially with and to be secured to the lower and upper ends of others of the central sections or the upper end of the base section or the lower end of the upper section, as appropriate, the central sections being sufficient in number and aggregate length that when the central sections are connected in series between the base and upper sections there results a tower structure having a length equal to the distance between the selected depth and the ocean floor at said offshore location,
- d. buoyancy means within the upper section and at least some of the other tower sections operable for controlling the buoyancy of the corresponding tower section,
- e. whereby, upon serial interconnection of all of the tower sections and connection of the lower section to the ocean floor, there results a submerged tower as aforesaid, and
- f. at least one tubular drilling riser duct carried by the tower in a selected position relative to the tower and extending along the entire length of the tower, each duct being coupled to the tower at selected locations therealong to be secure from significant lateral movement relative to the tower, there being the same number of riser ducts as there are drilling connection points defined at the upper end of the tower upper section, the ducts being connected at their upper ends to the respective drilling connection points.
- 2. Apparatus according to claim 1 wherein the buoyancy means includes means for varying the amount of positive buoyancy of more than one of at least some of the tower sections with which the buoyancy means is associated.
- 3. Apparatus according to claim 1 wherein the buoyancy means includes means for introducing air into the tower sections with which it is associated and for maintaining air pressure in at least some of the tower sections at a pressure substantially equal to the ambient pressure outside the tower section.
- 4. Apparatus according to claim 1 wherein the riser ducts are disposed externally of the tower central sections and at least partially externally of the tower upper and lower sections.
- 5. Apparatus according to claim 4 wherein each riser duct is defined by a plurality of duct sections, there being one section of each drilling riser duct for each tower section, each duct section being carried by the corresponding tower section for mating at at least one end thereof with an adjacent end of an adjacent section of the corresponding drilling riser duct upon mating of the related tower section with another tower section.
- 6. Apparatus according to claim 5 wherein the drilling riser duct sections associated with the tower central sections include connection means for interconnecting the duct sections with duct sections associated with an adjacent tower section, the connection means affording limited axial movement between interconnected duct sections.
- 7. Apparatus according to claim 5 including connection means for connecting the drilling riser duct sections to the corresponding tower sections, the connection means securing the duct sections from lateral movement while affording limited axial movement relative to the corresponding tower sections.
- 8. Apparatus according to claim 1 wherein the tower lower section includes means at the lower end thereof adapting the section to be cemented to the ocean floor.
- 9. Apparatus according to claim 1 wherein the aggregate length of all of the tower sections is approximately 300 feet (90 meters) less than the water depth at said offshore location.
- 10. Apparatus according to claim 1 wherein the drilling riser ducts are under tension between lower ends thereof connected to the tower base section and upper ends thereof connected to the tower upper section, and including riser guide assemblies carried by selected ones of the tower sections externally thereof loosely cooperating with the riser ducts for constraining the riser ducts from significant lateral movement relative to the respective tower sections while affording axial motion of the riser ducts relative to the respective tower section.
- 11. Apparatus according to claim 10 wherein at least one of the riser guide assemblies for each riser duct, at a location along the riser duct intermediate its upper and lower ends, is structured in cooperation with the structure of the riser duct for holding the riser duct secure from axial motion relative to the respective tower section and for providing a support relative to which the riser duct therebelow may be subjected to tension.
- 12. Apparatus according to claim 1 wherein the tower central sections arranged for assembly into the tower structure proximately above the base section are cooperatively arranged to define a resilient hinge section of the tower structure in which, proceeding upwardly along the tower structure from the lower end to the upper end of the hinge section, the tower sections are first of progressively decreasing diameter and then of progressively increasing diameter.
- 13. Apparatus according to claim 12 wherein, throughout the tower hinge section, the wall thicknesses of the several tower central sections are inversely related to the diameters of the central sections.
- 14. Apparatus according to claim 1 wherein the tower central sections defining a selected portion of the length of the tower structure proximately adjacent the base section are cooperatively related in structure and dimension to cause the tower structure centrally of such selected portion to have a reduced bending resistance characteristic, which characteristic progressively increases proceeding in opposite directions along such selected portion of the tower structure.
- 15. Apparatus according to claim 1 further comprising an auxiliary floatation structure useful in the serial interconnection of the several tower sections to define the tower structure, the floatation structure having substantial positive buoyancy and including holder means releasably engageable with selected portions of vertically disposed interconnected tower sections for holding such interconnected tower sections from movement vertically relative to the floatation structure, and drive means for controllably moving the holder means vertically relative to the floatation structure.
- 16. Apparatus according to claim 15 wherein the auxiliary floatation structure is substantially annular and is arranged for interconnection of the tower sections and for movement of the interconnected sections therethrough.
- 17. Apparatus according to claim 15 including ballast means operable for controllably varying the positive buoyancy of the auxiliary floatation structure.
- 18. Apparatus according to claim 2 wherein the means for varying the amount of positive buoyancy comprises a main air flow duct extending along the length of the tower from the top thereof to the lowermost tower section which is to have its buoyancy varied, a valved branch air flow line from the main line into each section which is to have its buoyancy varied, each branch line having an open end adjacent the top of the interior of the respective tower section, and a valved water flow line communicating from the lower interior portion of each respective tower section to the exterior thereof, the main air flow line being connectible alternately to a source of compressed air and to either a source of air at subatmospheric pressure or to atmosphere.
- 19. Apparatus according to claim 18 wherein the valves for each branch air flow line and each water flow line are operable from the exterior of the respective tower sections.
- 20. Apparatus according to claim 19 wherein the valves associated with each tower section are disposed in the same relative positions in a pattern common to all such sections, and the patterns are vertically aligned along the tower, and including a remotely controlled manipulator movable along the tower from pattern to pattern for operating the valves in each pattern in a desired manner.
- 21. Apparatus according to claim 20 including a vertical guide mounted to the tower along said length for guiding the manipulator vertically along the tower, and releasable stop and detent means cooperable between the manipulator and the guide adjacent each pattern of valves for defining a predetermined position of the manipulator relative to each pattern.
- 22. A method for assembling and installing a tower structure according to claim 1 comprising the steps of
- a. providing at the offshore location a floating work station and the several tower sections in the appropriate sequence,
- b. providing adjacent the work station a positively buoyant auxiliary floatation structure,
- c. disposing the tower base section in a partially immersed vertical attitude in the ocean adjacent the floatation structure and coupling the base section to the floatation structure for control of further immersion of the base section from the floatation structure,
- d. adjusting the buoyancy of the base section to have a selected small positive buoyancy and sufficient stability to float vertically,
- e. lowering from the work station to the upper end of the base section the tower central section to be interconnected to the base section, interconnecting the base and central sections, and adjusting the buoyancy of the interconnected sections so that as a unit they have a selected small positive buoyancy and sufficient stability to float vertically while maintaining the coupling of such unit to the floatation structure,
- f. adjusting the location of coupling of said unit to the floatation structure from the original location to a higher location associated with the uppermost section of the unit,
- g. repeating of steps e and f mutatis mutandis with the remaining tower central sections and upper section in sequence and with a plurality of temporary installation sections having a collective length a selected amount greater than said selected depth, whereby the tower structure is assembled in serial order from bottom to top and is progressively lowered toward and into engagement with the ocean floor at the offshore location from the work station,
- h. upon engagement of the assembled tower structure with the ocean floor, adjusting the buoyancy thereof to be negative but with a center of buoyancy substantially higher in the tower structure than its center of mass, and securing the base section to the ocean floor,
- i. following securing of the tower structure to the ocean floor, adjusting the buoyancy of the tower structure to be substantially positive with its center of buoyancy substantially higher in the tower structure than its center of mass, and
- j. disconnecting the temporary installation sections from the tower upper section.
- 23. The method of claim 22 including the further step of installing the drilling riser ducts in the tower structure following completion of step i of claim 18.
- 24. The method of claim 23 wherein the step of installing the riser ducts includes the steps of
- a. passing each desired drilling riser duct from the work station through the respective drilling connection point and through guide structures located at selected points along the tower structure into engagement by the lower end of the riser duct with the tower base section,
- b. securing the lower end of the riser duct to the base section sufficiently to thereafter withstand tension in the riser duct,
- c. applying tension of selected amount to the riser duct at least at the respective connection point and securing the riser duct to the respective drilling connection point adequately to maintain such tension in the riser duct.
- 25. Apparatus for use in drilling subsea hydrocarbon wells in substantial water depths, the apparatus providing a drilling wellhead at a submerged location substantially above an ocean floor and enabling the use of equipment normally useful only in waters of substantially shallower depth, the apparatus comprising
- an elongate, slender, unguyed, positively buoyant tower structure having a lower end securable to the ocean floor at site at which at least one subsea well is to be drilled and having an upper end disposed a substantial distance above the ocean floor and a selected distance below the water surface,
- the tower having a center of buoyancy located along its length a substantial distance above its midlength whereby the tower structure stands erect on the ocean floor, and
- at least one drilling riser duct coupled to the tower structure and extending therealong from the duct lower end disposed in association with the tower structure lower end to a duct upper end at a drilling wellhead associated with the tower structure at the upper end thereof and accessible from above the tower structure for receiving and supporting a blowout preventer and the like for the drilling through the duct of at least one hydrocarbon well in the ocean floor below the tower.
- 26. Apparatus according to claim 25 wherein the riser duct, is disposed other than coaxially of the tower and is secured from lateral movement relative to the tower yet is afforded limited axial movement relative to the tower.
- 27. Apparatus according to claim 25 wherein the tower has substantial net positive buoyancy distributed principally along a substantial portion of the upper extent of the tower.
- 28. Apparatus according to claim 25 including means at the upper end of the tower and accessible from thereabove for guiding equipment lowered to the tower to a selected drilling wellhead.
- 29. A method for assembling and installing at an offshore location in an ocean and the like in water of substantial depth a submerged installation for the drilling of a subsea hydrocarbons well by use of drilling equipment normally useful only in waters of substantially shallower depth, the finished installation comprising an elongate, slender, unguyed, positively buoyant erect tower structure extending from a lower end at the ocean floor to an upper end disposed at a selected depth below the water surface, the method comprising the steps of
- a. providing a tubular tower base section which defines at a lower end thereof means adapted for connecting the section to the ocean floor and for holding the section from upward movement when subjected to substantial upwardly directed force and which has an upper end, a tubular tower upper section which has a lower end and an upper end, and a plurality of tubular tower central sections each adapted at upper and lower ends thereof to be secured to the lower and upper ends of others of the central sections or the upper end of the base section or the lower end of the upper section, as appropriate, the central sections being sufficient in number and aggregate length that when the central sections are connected in series between the base and upper sections there results a tower structure having a length equal to the distance between the selected depth and the ocean floor at said offshore location,
- b. providing at the offshore location a floating work station and the several tower sections in the appropriate sequence,
- c. providing adjacent the work station a positively buoyant auxiliary floatation structure,
- d. disposing the tower base section in a partially immersed vertical attitude in the ocean adjacent the floatation structure and coupling the base section to the floatation structure for control of further immersion of the base section from the floatation structure,
- e. adjusting the buoyancy of the base section to have a selected small positive buoyancy and sufficient stability to float vertically,
- f. lowering from the work station to the upper end of the base section the tower central section to be interconnected to the base section, interconnecting the base and central sections, and adjusting the buoyancy of the interconnected sections so that as a unit they have a selected small positive buoyancy and sufficient stability to float vertically while maintaining the coupling of such unit to the floatation structure,
- g. adjusting the location of coupling of said unit to the floatation structure from the original location to a higher location associated with the uppermost section of the unit,
- h. repeating steps f and g mutatis mutandis with the remaining tower central sections and the upper section in sequence and with a plurality of temporary installation sections having a collective length a selected amount greater than said selected depth, whereby the tower structure is assembled in serial order from bottom to top and is progressively lowered toward and into engagement with the ocean floor at the offshore location from the work station,
- i. upon engagement of the assembled tower structure with the ocean floor, adjusting the buoyancy thereof to be negative but with a center of buoyancy substantially higher in the tower structure than its center of mass, and securing the base section to the ocean floor,
- j. following securing of the tower structure to the ocean floor, adjusting the buoyancy of the tower structure to be substantially positive with its center of buoyancy substantially higher in the tower structure than its center of mass, and
- k. disconnecting the temporary installation sections from the tower upper section.
- 30. Hydrocarbons, both raw and refined, produced from a subsea hydrocarbons source by use of apparatus according to claim 25.
- 31. Hydrocarbons, both raw and refined, produced from a subsea hydrocarbons source by use of apparatus installed adjacent the source by practice of the method according to claim 29.
Parent Case Info
This application is a continuation-in-part of application Ser. No. 146,362, filed May 2, 1980, now abandoned.
US Referenced Citations (15)
Continuation in Parts (1)
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Number |
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146362 |
May 1980 |
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