1. Technical Field
Embodiments of the subject matter disclosed herein generally relate to methods and systems and, more particularly, to mechanisms and techniques for generating a subsea force.
2. Discussion of the Background
During the past years, with the increase in price of fossil fuels, the interest in developing new production fields has dramatically increased. However, the availability of land-based production fields is limited. Thus, the industry has now extended drilling to offshore locations, which appear to hold a vast amount of fossil fuel.
The existing technologies for extracting the fossil fuel from offshore fields use a system 10 as shown in
However, during normal drilling operation, unexpected events may occur that could damage the well and/or the equipment used for drilling. One such event is the uncontrolled flow of gas, oil or other well fluids from an underground formation into the well. Such event is sometimes referred to a “kick” or a “blowout” and may occur when formation pressure exceeds the pressure applied to it by the column of drilling fluid. This event is unforeseeable and if no measures are taken to prevent it, the well and/or the associated equipment may be damaged.
Another event that may damage the well and/or the associated equipment is a hurricane or an earthquake. Both of these natural phenomena may damage the integrity of the well and the associated equipment. For example, due to the high winds produced by a hurricane at the surface of the sea, the vessel or the rig that powers the undersea equipment starts to drift resulting in breaking the power/communication cords or other elements that connect the well to the vessel or rig. Other events that may damage the integrity of the well and/or associated equipment are possible as would be appreciated by those skilled in the art.
Thus, a blowout preventer (BOP) might be installed on top of the well to seal it in case that one of the above events is threatening the integrity of the well. The BOP is conventionally implemented as a valve to prevent the release of pressure either in the annular space between the casing and the drill pipe or in the open hole (i.e., hole with no drill pipe) during drilling or completion operations.
As understood by those of ordinary skill, in deep-sea drilling, in order to overcome the high hydrostatic pressures generated by the seawater at the depth of operation of the BOPs, the accumulator 30 has to be initially charged to a pressure above the ambient subsea pressure. Typical accumulators are charged with nitrogen but as precharge pressures increase, the efficiency of nitrogen decreases which adds additional cost and weight because more accumulators are required subsea to perform the same operation on the surface. For example, a 60-liter (L) accumulator on the surface may have a useable volume of 24 L on the surface but at 3000 m of water depth the usable volume is less than 4 L. To provide that additional pressure deep undersea is expensive, the equipment for providing the high pressure is bulky, as the size of the canisters that are part of the accumulator 30 is large, and the range of operation of the BOPs is limited by the initial pressure difference between the charge pressure and the hydrostatic pressure at the depth of operation.
In this regard,
Still with regard to
Accordingly, it would be desirable to provide systems and methods that avoid the afore-described problems and drawbacks, i.e., low efficiency, safety issues related to the surface high precharge pressures, large size and weight of the accumulator, etc.
According to one exemplary embodiment, there is a water submerged device for generating a force under water. The device includes a low pressure recipient configured to contain a volume of a first fluid at a low pressure volume; an inlet connected to the low pressure recipient and configured to exchange a second fluid with an external enclosure; and a valve connected to the external enclosure and the inlet and configured to separate a pressure source in the external enclosure from the low pressure recipient. When the valve is open, such that there is a flow communication between the external enclosure and the low pressure recipient, a pressure imbalance occurs in the external enclosure which generates the force and the second fluid from the external enclosure enters the low pressure recipient and compresses the first fluid.
According to another exemplary embodiment, there is a method for generating a force by moving a piston inside an external enclosure of a water submerged device, the piston dividing the external enclosure into a closing chamber and an opening chamber and the opening chamber communicating with a low pressure recipient via a pipe having a valve, the valve separating a pressure source in the opening chamber from the low pressure recipient, and the low pressure recipient containing a volume of a first fluid. The method includes applying a first pressure to the closing and opening chambers, wherein the first pressure is generated by a weight of the water at a certain depth of the device; applying a second pressure to the first fluid of the low pressure recipient, the second pressure being lower than the first pressure; opening the valve between the opening chamber and the low pressure recipient such that a second fluid from the opening chamber moves into the low pressure recipient and compresses the first fluid; and generating the force by producing a pressure imbalance on the piston.
According to yet another exemplary embodiment, there is a blowout preventer activation device. The device includes a low pressure recipient configured to contain a volume of a first fluid at a low pressure volume; an inlet connected to the low pressure recipient and configured to exchange a second fluid with an external enclosure; a valve connected to the external enclosure and the inlet and configured to separate a pressure source in the external enclosure from the low pressure recipient; and at least one of a ram preventer including connected to a piston of the external enclosure and configured to receive the force and close rams to shear a pipe between the rams, and an annular blowout preventer connected to a piston of the external enclosure and configured to receive the force to seal a wellbore. When the valve is open, such that there is a flow communication between the external enclosure and the low pressure recipient, a pressure imbalance occurs in the external enclosure which generates the force and the second fluid from the external enclosure enters the low pressure recipient and compresses the first fluid.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate one or more embodiments and, together with the description, explain these embodiments. In the drawings:
The following description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity, with regard to the terminology and structure of BOP systems. However, the embodiments to be discussed next are not limited to these systems, but may be applied to other systems that require the supply of force when the ambient pressure is high such as in a subsea environment.
Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
As discussed above with regard to
According to an exemplary embodiment, a novel arrangement, as shown in
The pressure in both chambers 40 and 42 may be the same, i.e., the sea pressure (ambient pressure). The ambient pressure in both chambers 40 and 42 may be achieved by allowing the sea water to freely enter these chambers. Thus, as there is no pressure difference on either side of the piston 38, the piston 38 is at rest.
When a force is necessary to be supplied for activating a piece of equipment, the rod 44 associated with the piston 38 has to be moved. This may be achieved by generating a pressure imbalance on two sides of the piston 38.
Although the exemplary embodiment, which is shown in
The low pressure storage recipient 60 may have any shape and may be made of steel, or any material that is capable of withstanding seawater pressures. However, the initial pressure inside the low pressure recipient is about 1 atm or lower to improve the efficiency, when the recipient is at the sea level. After the recipient is lowered to the sea bed, the pressure inside the recipient may become higher as the sea level exerts a high pressure on the walls of the recipient, thus compressing the gas inside. Other fluids than air may be used to fill the low pressure recipient. However, the pressure inside the recipient 60 is smaller than the ambient pressure Pamb, which is approximately 350 atm at 4000 m depth.
As shown in
Thus, according to an exemplary embodiment, a large force F is achieved without using any canister charged with nitrogen at high pressure. Therefore, the system shown in
According to an exemplary embodiment shown in
Assuming that PAMB is 4,500 psi, PATM is 14.5 psi, PMUD is 15,000 psi, D1 is 22 in, and D2 is 5,825 in, the net force FNET is given by:
FNET=PAMB(π/4)(D1)2−PATM(π/4)[(D1)2−(D2)2]−PMUD(π/4)(D2)2=1,298,850 lbf.
Assuming that PATM is 4,500 psi, the net opening force FNET is −284,639 lbf. According to an exemplary embodiment, the ambient pressure (high pressure) may be between 200 and 400 atm and the PATM (low pressure) may be between 0.5 and 10 atm.
According to another exemplary embodiment, the low pressure recipient 60 may be used in conjunction with nitrogen based accumulators as shown in
However, as one of ordinary skill in the art knows, the product of pressure and volume of an ideal gas is proportional to the gas temperature, as illustrated by curve C in
However, when the supplemental pressure from accumulator 30 is combined with the low pressure of the low pressure recipient 60, the pressure exerted on the piston 38 from the closing chamber 40 has the profile shown by curve D in
The spike in pressure shown in
The ram preventer may use rams to seal off pressure on a hole that is with or without pipe. If the hole includes a pipe, the ram preventer needs enough force to shear (cut) the pipe and any cords that might be next or inside the pipe such that the well is completely closed, to prevent a pressure release to the atmosphere.
Thus, the force providing devices discussed in the exemplary embodiments may be used to provide the necessary force to the annular blowout preventer, the ram preventer, both of them, etc. Other applications of the force providing exemplary embodiments may be envisioned by one skilled in the art, such for example, applying the force to any subsea valve on the BOP stack or production trees.
Various valves and pilots may be added between each chamber and the low pressure recipient 60 and/or accumulator 30 as will be appreciated by those skilled in the art. Two exemplary diagrams showing the implementation of the low pressure recipient 60 are shown in
Valve 62 is discussed in more details with regard to
According to an exemplary embodiment, illustrated in
According to an exemplary embodiment, one or more pressure sensors may be inserted into the low pressure recipient 60 to monitor its pressure. When the pressure sensor determines that the pressure inside the recipient 60 is far from 1 atm, the operator of the rig is informed of this fact such that the operator may rely on other force generator for closing the ram preventer in case of an emergency or for replacing the recipient 60. Alternatively, the recipient 60 may be provided with a hydraulic equipment (not shown) which starts pumping the water out of the recipient when the sensor senses that the pressure inside the recipient is above a certain threshold. In another exemplary embodiment, the hydraulic equipment may pump out the water from the recipient 60 after the valve 62 has been opened and the ram preventer has closed. It is noted that after the recipient 60 is filled with water it cannot be used to generate the force unless the low pressure is reestablished inside the recipient 60.
According to another exemplary embodiment, more than one recipient 60 may be used either simultaneously or sequentially, or a combination thereof. Further, at least one recipient 60 may be connected to a device that empty the recipient 60 of the seawater after the valve 62 has been opened and the seawater entered the recipient. Thus, according to this embodiment, the recipient 60 may be reused multiple times.
According to another exemplary embodiment, the pressure difference between (i) the sea water pressure at 2000 to 4000 m in the closing chamber and (ii) the atmospheric pressure inside the recipient 60 generates an appropriate force for closing the ram preventer. However, if the seabed is deeper than 4000 m from the sea level, adapters (for example, pressure reducing valves) may be used to reduce the pressure difference such that the ram preventer is not damaged by the excessive pressure difference. On the contrary, if the sea bed lies at less than 2000 m from the sea surface, the pressure difference might not be enough to create enough force to close the ram preventer. Thus, according to an exemplary embodiment, accumulators may be used to supplement the hydrostatic pressure. However, even if no accumulators are used, the force may be generated as long as there is a pressure difference between the opening chamber and the low pressure storage recipient.
The disclosed exemplary embodiments provide a system and a method for generating a force undersea with a reduced consumption of energy and at a low cost. It should be understood that this description is not intended to limit the invention. On the contrary, the exemplary embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the exemplary embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
Although the features and elements of the present exemplary embodiments are described in the embodiments in particular combinations, each feature or element can be used alone without the other features and elements of the embodiments or in various combinations with or without other features and elements disclosed herein.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other example are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
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