1. Field of the Invention
Embodiments disclosed herein relate generally to pressure regulators. In particular, embodiments disclosed herein relate to pressure regulators tuned to external hydrostatic pressure.
2. Brief Description of Related Art
Drilling systems are often employed to access and extract oil, natural gas, and other subterranean resources from the earth. These drilling systems may be located onshore or offshore depending on the location of a desired resource. Further, such systems include a wide array of components, such as valves, that control drilling or extraction operations. Often, some of these components are controlled through pressure variation, such as that provided by a hydraulic control system.
In some such systems, a hydraulic pressure regulator may be used to provide a fluid at a regulated working fluid pressure to downstream components, such as, for example, solenoid valves. One common type of hydraulic pressure regulator has a control piston that moves back and forth to open and close both supply ports and vent ports of the regulator in response to the magnitude of pressure within the regulator. As the functionality of an entire drilling system may depend on proper operation of the hydraulic pressure regulator, it is generally desirable to employ a pressure regulator that is both durable and sensitive to pressure changes. In addition, a subsea pressure regulator that provides a constant pressure output may be beneficial. At greater subsea depths, control of a pressure regulator may become more difficult to maintain.
One embodiment of the present invention provides a pressure regulator including a regulator housing having an outlet port, an inlet port, and a vent port, as well as a regulator piston enclosed in the regulator housing and having an internal passage in constant fluid communication with the outlet port, the regulator piston having a first position where the internal passage is in fluid communication with the inlet port and not the vent port, a second position where the internal passage is not in fluid communication with either the inlet port or the vent port, and a third position where the internal passage is in fluid communication with the vent port and not the inlet port. The pressure regulator further includes a spring piston in mechanical communication with the regulator piston that is biased to exert a force on the regulator piston sufficient to maintain the regulator piston in the second position when fluid in the outlet port is at a desired pressure, to allow the regulator piston to move to the first position when the pressure of fluid in the outlet port is lower than the desired pressure, and to allow the regulator piston to move to the third position when the pressure of fluid in the outlet port is higher than the desired pressure. The spring piston further allows pressure regulation by increasing and decreasing flow by restricting the supply or vent port as the internal passage pressure equalizes to the desired set point. In addition, the pressure regulator includes a spring housing attached to the regulator housing and enclosing the spring piston, the area within the spring housing maintained at about atmospheric pressure.
In some embodiments, the outlet port can be exposed to ambient hydrostatic pressure and the vent port can be exposed to ambient hydrostatic pressure. In addition, a biased mechanism can be attached to the spring piston within the spring housing, the biased mechanism providing a resistive force against movement by the spring piston and the regulator piston. Furthermore, a piston mount can be attached to the biased mechanism and the spring housing, the piston mount adjustable in the spring housing to adjust the stiffness of the biased mechanism.
An alternate embodiment of the present invention provides a pressure regulator for regulating pressure acting on BOP components in a subsea environment, the pressure regulator including a regulator housing having an outlet port exposed to ambient hydrostatic pressure when located in the subsea environment, an inlet port for receiving fluid from an external source, and a vent port exposed to ambient hydrostatic pressure, as well as a regulator piston enclosed within the regulator housing, the regulator piston having an internal passage therein in fluid communication with the outlet port, the regulator piston movable so that the internal passage can selectively fluidly communicate with the inlet port to increase the pressure of fluid within the internal passage, the vent port to decrease the pressure of fluid within the internal passage, or neither the inlet port nor the vent port to maintain constant pressure of fluid within the internal passage. The pressure regulator further includes a spring piston in mechanical communication with the regulator piston that limits movement of the regulator piston so that when the pressure of fluid in the outlet port is at a predetermined level, the internal passage is in fluid communication with neither the inlet port nor the vent port.
In some embodiments, the pressure regulator can include a spring housing attached to the regulator housing and enclosing the spring piston, the area within the spring housing maintained at about atmospheric pressure. In addition, the pressure regulator can include a biased mechanism attached to the spring piston within the spring housing, the biased mechanism providing a resistive force against movement by the spring piston and the regulator piston. Furthermore, the pressure regulator can include a piston mount attached to the biased mechanism and the spring housing, the piston mount adjustable in the spring housing to adjust the stiffness of the biased mechanism.
Yet another embodiment of the present technology provides a method of regulating pressure applied to a blow-out preventer (BOP) component. The method includes the steps of exposing the BOP component to the hydrostatic pressure of ambient seawater and fluid pressure within a fluid passage in the regulator piston of the pressure regulator, and adding fluid to the passage in the regulator piston via an inlet port when the fluid pressure exerted on the BOP component is less than a desired pressure level. The method further includes venting fluid from the passage in the regulator piston via a vent port when the fluid pressure exerted on the BOP component is greater than a desired pressure level allowing seawater only to operate the BOP when the ambient pressure is greater than the required BOP operating differential pressure, and controlling movement of the regulator piston using a spring piston attached to the regulator piston and housed in an enclosure having an internal pressure of about 1 atm.
In some embodiments, the method can further include limiting movement of the spring piston and the regulator piston with biased mechanisms attached to the spring piston that damp movement of the spring piston, as well as adjusting the stiffness of the biased mechanism to increase or decrease the amount of force that must be applied to move the regulator piston.
The present technology will be better understood on reading the following detailed description of nonlimiting embodiments thereof, and on examining the accompanying drawings, in which:
The foregoing aspects, features, and advantages of the present technology will be further appreciated when considered with reference to the following description of preferred embodiments and accompanying drawings, wherein like reference numerals represent like elements. The following is directed to various exemplary embodiments of the disclosure. The embodiments disclosed should not be interpreted, or otherwise used, as limiting the scope of the disclosure, including the claims. In addition, those having ordinary skill in the art will appreciate that the following description has broad application, and the discussion of any embodiment is meant only to be exemplary of that embodiment, and not intended to suggest that the scope of the disclosure, including the claims, is limited to that embodiment.
In one aspect, embodiments disclosed herein relate to a subsea pressure regulator adjustable in relation to external hydrostatic pressure. In particular, a regulated working fluid pressure of the subsea pressure regulator may be reduced with increasing subsea hydrostatic pressure (i.e., as water depth increases) in order to reduce pressure subsea so as not to exceed the qualifications of a blow-out preventer or other device.
For example,
The pressure regulator 10 of the present technology can be hydraulically coupled to the shear and/or pipe ram housings to provide hydraulic pressure to close the shear and/or pipe ram blocks, as explained in greater detail below. The pressure regulator 10 can also be used to hydraulically control other components of the BOP stack, such as, for example, solenoid valves.
Referring to
The regulator body 12 encloses the regulator piston 16. In
The spring housing 14 encloses an area 34 of low pressure, such as atmospheric pressure. The spring housing 14 includes a first end 36, adjacent the regulator body 12, and a second end 38. The spring housing 14 encloses the spring piston 18 and a piston mount 40. The spring piston 18 is separated from the piston mount 28 by a distance D. The spring housing 14 also encloses biased mechanisms 42 which, in the embodiment shown in
Referring still to
The position of the piston mount 40 in the spring housing 14 can be fixed during operation of the regulator 10, but can also be adjustable longitudinally along the central axis A of the spring and regulator pistons 18, 16. By moving the position of the piston mount 40 toward or away from the regulator housing 12, the stiffness and associated resistance of the biased mechanisms 42 can be adjusted as desired by a user. For example, in some embodiments, the position of the piston mount 40 can be fixed by an adjustable bolt 43 threadedly engaged with the bottom 49 of the spring housing 14. When the regulator 10 is submerged, the bolt 43 can be protected by a cover 51 that surrounds the bolt 43 and protects the bolt 43 from ambient seawater. To adjust the piston mount 40, the cover 51 is removed, and the bolt 43 can be rotated. As the bolt 43 rotates, the threads of the bolt interact with the corresponding threads on the bottom 49 of the spring housing 14 so that the bolt 43 moves axially toward or away from the first end 36 of the spring housing 14. As it so moves, the end of the bolt 43, which is engaged with the piston mount 40, causes or allows the piston mount 40 to move axially within the spring housing 14 as well, thereby increasing or decreasing tension on the biased mechanisms 42.
The functionality of the regulator 10 will now be described in reference to
Referring to
For example, in the example embodiment of
In the second position of
If, however, the pressure of the fluid at the outlet 20 increases, the outlet fluid force FOF becomes greater than the resistive force FR exerted on the regulator piston 16 by the biased mechanisms 42 and spring piston 18. In the embodiment shown, this may occur if the pressure of fluid in the outlet 20 rises above 3,000 psi. In this case, the higher outlet fluid force FOF pushes the regulator piston 16 from the second position to the third position, as shown in
In the third position, the outlet fluid force FOF is greater than the resistive force FR of the biased mechanisms 42. This imbalance may be caused, for example, by a rise in the pressure at the outlet 20. In such a situation, the regulator 10 bleeds pressure from the regulator piston 12 by venting fluid from the transverse piston bore passage 26 and out the vent 46 via path 47. As fluid exits the regulator piston 12 via the vent 46, the pressure within the longitudinal and transverse piston bore passages 30, 26 decreases, leading to a corresponding decrease in the outlet fluid force FOF. When the outlet fluid force FOF decreases to the level of the resistive force FR of the biased mechanisms 42, the regulator piston moves from the third position back to the second, or balanced position. Thus, by adding (via inlet 44) or removing (via vent 46) fluids from the internal passage 22 of the regulator piston 12, in combination with exerting an appropriate amount of force on the regulator piston 12 by the spring piston 18 (as driven by the biased mechanisms 42), the pressure of fluid in the outlet 20 can be regulated and maintained substantially constant.
Referring now to
To provide the additional fluid, inlet 44 is open to the transverse piston bore passage 26. The pressure of fluid introduced through inlet 44 is not critical, but should be higher than the pressure desired in the outlet 20. In the embodiment shown, the pressure of fluid provided in the inlet 44 is 5,000 psi, plus 2,250 psi added by the hydrostatic pressure of the ambient seawater. Introduction of the high pressure fluid through the inlet 44 leads to a rise in fluid pressure at the outlet 20 until the desired pressure of 3,000 psi plus 2,250 added by the hydrostatic pressure is reached, at which point the regulator piston 12 moves from the first position shown in
If the pressure of fluid at the outlet 20 rises above the desired threshold of 750 psi, the outlet fluid force FOF exerted on the regulator piston 12 pushes the regulator piston toward the spring housing 14 until the transverse piston bore passage 26 opens to the vent 46, thereby allowing fluid to escape, or fill depending on the application, from the regulator piston 12 through the vent 46. Similar to the embodiments described above, as the fluid vents, or fills depending on the application, through the vent 46, pressure within the internal passage 22 of the regulator piston 12 drops or compensates to seawater pressure and, once such pressure reaches the 750 psi threshold, the regulator piston moves from the third position of
Throughout the use of the regulator 10, whether the regulator is in use at the surface or subsea, and regardless of the position of the regulator piston 16 within the regulator housing 12, the area 34 within the spring housing 14, which contains the spring piston 18, the biased mechanisms 42, and the piston mount 40, is at a low pressure, such as atmospheric pressure. There is no need to rely on manually adjusting the biased mechanism 42 to reduce the outlet pressure with increasing water depth. This is advantageous because it ensures that the regulator can be used in a wide range of operations at varying depths without adjustment or modification.
While the present disclosure has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments may be devised which do not depart from the scope of the disclosure as described herein. Accordingly, the scope of the disclosure should be limited only by the attached claims.
This application is a continuation-in-part of U.S. patent application Ser. No. 13/722,698, which was filed Dec. 20, 2012, the full disclosure of which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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Parent | 13722698 | Dec 2012 | US |
Child | 14575361 | US |