Patent Application
20180230768
The present invention relates to a safety node which can be retrofitted into a control system for an underwater (e.g. subsea) hydrocarbon well facility.
It is often desirable to protect components of underwater hydrocarbon extraction facilities against conditions that were not foreseen when the facility was initially installed. An example of this may be a subsea tree that experiences extremely low temperatures due to the effects of Joule-Thompson cooling due to gas lifting being used late in the life of the field at which the tree is deployed.
Replacing entire facilities, or components of facilities, can be extremely costly and impractical. It is therefore desirable to protect existing facilities. It is an aim of the present invention to provide such protection. This is achieved by retrofitting existing facilities with a safety node that can protect the components of the facility from unforeseen conditions by preventing them from being operated outside of their design parameters (e.g. outside an operating temperature range), without altering the entire control system of the facility.
In accordance with one aspect of the invention there is provided a safety node for a hydrocarbon extraction facility control system, the node comprising: a hydraulic input; a hydraulic output; a directional control valve disposed between the hydraulic input and the hydraulic output; and a functional safety electronics module containing a logic solver in operable communication with the directional control valve; wherein the logic solver is configured to operate the directional control valve to permit hydraulic communication between the hydraulic input and the hydraulic output in response to the presence of a given condition and inhibit hydraulic communication between the hydraulic input and the hydraulic output in response to the absence of a given condition.
The safety node could further comprise a vent line connected to the directional control valve, and the logic solver could be configured to operate the directional control valve to permit hydraulic communication between the hydraulic input and the vent line in response to the absence of the given condition.
The given condition could be a range of temperatures, pressures or other process condition (e.g. sand detection).
The safety node could further comprise a wet mate connector in communication with the functional safety electronics module to allow an external power supply be connected to the safety node.
The safety node could further comprise a wet mate connector in communication with the functional safety electronics module to allow an external sensor to be connected to the safety node. The safety node could further comprise a wet mate connector in communication with the functional safety electronics module to allow sensor readings to be output from the safety node.
In accordance with another aspect of the invention there is provided a hydrocarbon extraction facility comprising a control system, said control system including a safety node as described above. The safety node could be located at a stab plate of the hydrocarbon extraction facility
In accordance with an additional aspect of the invention there is provided a method of controlling a valve in a hydrocarbon extraction facility comprising the steps of: providing a control system for the hydrocarbon extraction facility, the control system comprising a subsea control module having a hydraulic line; providing a safety node, said safety node comprising a hydraulic input, a hydraulic output, a directional control valve disposed between the hydraulic input and the hydraulic output, and a functional safety electronics module containing a logic solver in operable communication with the directional control valve, the hydraulic line being connected to the hydraulic input and the hydraulic output being connected to the valve; operating the directional control valve to permit hydraulic communication between the hydraulic input and the hydraulic output in response to the presence of a given condition and inhibit hydraulic communication between the hydraulic input and the hydraulic output in response to the absence of a given condition; and supplying hydraulic pressure to the hydraulic line when the directional control valve is operated to permit hydraulic communication between the hydraulic input and the hydraulic output to operate the valve in the hydrocarbon extraction facility.
In accordance with an aspect of the invention there is provided a method of retrofitting a control system for an underwater hydrocarbon extraction facility with a safety node, the control system comprising a subsea control module operably connected to a valve in an underwater hydrocarbon extraction facility through a hydraulic line, the safety node comprising:
The step of disconnecting the hydraulic line from the valve could be performed at a stab plate of the underwater hydrocarbon extraction facility.
The method could further comprise the step of: connecting an electrical power supply to the functional safety electronics module of the safety node.
The method could further comprise the step of: connecting an external sensor to the safety node, said external sensor monitoring the given condition.
The given condition could be a range of temperatures, pressures or other process condition (e.g. sand detection).
The housing 2 contains a functional safety electronics module (FSEM) 4 which comprises a power supply unit 5 and a logic solver 6 with an input/output interface 7. A first wet mate electrical connector 8 allows a sensor to be connected to the interface 7. A second wet mate electrical connector 9 allows a power source to be connected to the power supply unit 5.
The hydraulic manifold 3 contains a directional control valve (DCV) 10, a hydraulic input 11 for receiving hydraulic fluid from a hydraulic circuit in use, a hydraulic output 12 for supplying hydraulic fluid to a hydraulic circuit in use, and a vent line 13. The DCV 10 is operable to allow hydraulic communication in a first path between the hydraulic input 11 and the hydraulic output 12, or to allow hydraulic communication in a second path between the hydraulic input 11 and the vent line 13. The interface 7 of the logic solver 6 is connected to the DCV 10 and may command the DCV 10 to switch between the above described hydraulic communication paths. In use, the vent line 13 vents into the sea.
In order to retrofit the control system with the safety node 1, the spare second wet mate connector 22 of the SCM 14 is connected to the second wet mate connector 9 of the safety node 1. This allows electrical power to be passed from the SCM 14 to the power supply unit 5 of the safety node 1. The hydraulic output 18 of the SCM 14 has been disconnected at the stab plate 19 and reconnected to the hydraulic input 11 of the safety node 1. The hydraulic output 12 of the safety node 1 has been connected back up to the stab plate 19 and terminates at the production master valve 20 in the pipework 21. A sensor 23 on the pipework 21 has been connected to the first wet mate connector 8 of the safety node 1 to put the sensor 23 in communication with the interface 7 of the logic solver 6 of the FSEM 4 of the safety node 1.
In the control system of
The safety node 1 of
An advantage of the safety node is that subsea assets are protected from operating outside their design parameters, without the need to remove and replace components of the deployed control system.
Various alternatives and modifications within the scope of the invention will be apparent to those skilled in the art. For example, the safety node could be arranged to prevent hydraulic communication between the hydraulic input and hydraulic output in response to well pressure, temperature, production conditions such as, for example, sand detection, or the detection of subsea seismic activity.
This written description uses examples to disclose the invention, including the preferred embodiments, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1514080.9 | Aug 2015 | GB | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2016/068145 | 7/29/2016 | WO | 00 |
