The present invention is directed to subsea separation systems.
U.S. Pat. No. 6,036,749 discloses a liquid/gas helical separator that operates on a combination of centrifugal and gravitational forces. The separator includes a primary separator formed basically by an expansion chamber, a secondary separator formed basically by a helix for directing the flow, a tertiary separator which consists of a reservoir or gravitational-separation tank and of a transition region between the primary and secondary separators, which consists of at least two variable-pitch helixes whose inclination varies from an angle of 90 DEG to the angle of inclination of the constant-pitch helix of the secondary separator with the function of providing a gentler flow of the liquid phase at the transition between the first two separators. U.S. Pat. No. 6,036,749 is herein incorporated by reference in its entirety.
U.S. Pat. No. 7,540,902 discloses a slug flow separator that facilitates the separation of a mixture flow into component parts. The separator includes an upper-tier elongate conduit, a lower-tier elongate conduit and a plurality of spaced apart connectors. Each of the upper and lower-tier elongate conduits has an outlet and at least one of the upper and lower-tier elongate conduits has an inlet for receiving the mixture flow. The upper and lower-tier elongate conduits also each have a plurality of openings such that one connector of the plurality of connectors may interconnect one of the upper-tier elongate conduit openings with a one of the lower-tier elongate conduit openings. The connectors enable communication of at least one of a liquid component and the at least one of another liquid component and a gas component of the mixture flow there between. U.S. Pat. No. 7,540,902 is herein incorporated by reference in its entirety.
U.S. Publication Number 2009/0211763 discloses a Vertical Annular Separation and Pumping System (VASPS) utilizing an isolation baffle to replace a standard pump shroud associated with an electrical submersible pump. The isolation baffle may be a one piece plate positioned so as to direct produced wellbore liquids around the electrical submersible pump motor to provide a cooling medium to prevent overheating and early failure of the electrical submersible pump. U.S. Publication Number 2009/0211763 is herein incorporated by reference in its entirety.
U.S. Publication Number 2009/0035067 discloses a seafloor pump assembly that is installed within a caisson that has an upper end for receiving a flow of fluid containing gas and liquid. The pump assembly is enclosed within a shroud that has an upper end that seals around the pump assembly and a lower end that is below the motor and is open. An eduction tube has an upper end above the shroud within the upper portion of the caisson and a lower end in fluid communication with an interior portion of the shroud. The eduction tube causes gas that separates from the liquid and collects in the upper portion of the caisson to be drawn into the pump and mixed with the liquid as the liquid is being pumped. U.S. Publication Number 2009/0035067 is herein incorporated by reference in its entirety.
International Publication Number WO 2007/144631 discloses a method of separating a multiphase fluid, the fluid comprising a relatively-high density component and a relatively low density component, comprises introducing the fluid into a separation region; imparting a rotational movement into the multiphase fluid; forming an outer annular region of rotating fluid of predetermined thickness within the separation region; and forming and maintaining a core of fluid in an inner region; wherein fluid entering the separation vessel is directed into the outer annular region; and the thickness of the outer annular region is such that the high density component is concentrated and substantially contained within this region, the low density component being concentrated in the rotating core. A separation system employing the method is also disclosed. The method and system are particularly suitable for the separation of solid debris from the fluids produced by a subterranean oil or gas well at wellhead flow pressure. International Publication Number WO 2007/144631 is herein incorporated by reference in its entirety.
International Publication Number WO 2009/047521 discloses equipment and a subsea pumping system using a subsea module installed on the sea bed, preferably away from a production well and intended to pump hydrocarbons having a high associated gas fraction produced by one or more subsea production wells to the surface. A pumping module (PM) is disclosed which is linked to pumping equipment already present in a production well and which basically comprises: an inlet pipe, separator equipment, a first pump and a second pump. In the subsea pumping system for the production of hydrocarbons with a high gas fraction, when oil is pumped from the production well (P) the well pump increases the energy of the fluid in the form of pressure and transmits this increase in energy in the form of an increase in suction pressure in the second pump of the subsea module (PM). International Publication Number WO 2009/047521 is herein incorporated by reference in its entirety.
There is a need in the art for one or more of the following:
An improved system and method of separating gases and liquids in a subsea environment;
An improved system and method of reducing the gas input to a submersible pumping system;
An improved system and method of increasing the throughput of a subsea caisson separator; and
An improved system and method to extend the pump life and reduce maintenance downtime of a submersible liquid pump.
In one aspect of the invention, there is disclosed a method for separating a multiphase fluid, the fluid comprising a relatively high density component and a relatively low density component, the method comprising: introducing the fluid into a separation region; imparting a rotational movement into the multiphase fluid; forming an outer annular region of rotating fluid within the separation region; and forming and maintaining a core of fluid in an inner region; wherein fluid entering the separation vessel is directed into the outer annular region; and the thickness of the outer annular region is such that the high density component is concentrated and substantially contained within this region, the low density component being concentrated in the rotating core.
Advantages of the invention may include one or more of the following:
An improved system and method of separating gases and liquids in a subsea environment;
An improved system and method of reducing the gas input to a submersible pumping system;
An improved system and method of increasing the throughput of a subsea caisson separator; and
An improved system and method to extend the pump life and reduce maintenance downtime of a submersible liquid pump.
In one aspect, embodiments of the present disclosure generally relate to a offshore platform for producing oil and/or gas from one or more subsea wells with a subsea pump, for example a spar platform, a tension leg platform, an FPSO, or other offshore structures as are known in the art. In particular, embodiments of the present disclosure relate to one or more subsea wells that are connected to a separator with a gas output and a liquid output, where the liquid output is fed to a subsea pump to transport the liquid to an offshore platform. The offshore platform of the present disclosure may be intended to be deployed across a range of water depths, extending at least from 1,000 to 10,000 feet (300 to 3000 m).
Referring to
One or more wells 108 are provided in the sea floor to produce liquids and/or gases. Wells 108 are capped with a wellhead 106. Wellhead 106 is connected to a flowline 107 to transport the liquids and/or gases to separation and pumping system 120. Alternatively, the liquids and/or gases from one or more wells 108 may be aggregated at a manifold, then transported by a flowline to pumping system 120.
Although only flowline 107 from one well 108 is shown, multiple flowlines from multiple wells and/or manifolds may be used to transport liquids and/or gases to pumping system 120.
Pumping system 120 includes a mixed liquid and gas inlet 121 into caisson separator 122. Liquid pump 124 is provided at the bottom of caisson separator 122 below liquid level 125. Liquid flowline 126 is connected to pump outlet 124, and gas flowline 128 is connected to caisson separator 122 above liquid level 125. Liquid flowline 126 and gas flowline 128 transport liquid and gas, respectively, to floating structure 102. Produced fluids from well 108 may be transported to floating structure 102 for production processes as are known in the art prior to being shipped, pipelined, or otherwise transported to shore.
In general, floating structure 102 is permanently moored on location and is not moved until the field has been exhausted. Floating structure 102 may have a weight of at least 20,000 metric tons.
Referring to
Liquid in the liquid flowpath 204 will gravity drain down towards pump 206 which has a pump outlet connected to a liquid outlet conduit 210. Liquid in the gas flowpath 202 will gravity drain down towards one of the openings 212 provided between liquid flowpath 204 and gas flowpath 202 and fall down into liquid flowpath 204.
Gas in the gas flowpath 202 will float up towards gas outlet conduit 208. Gas in the liquid flowpath 204 will float up towards one of the openings 212 provided between liquid flowpath 204 and gas flowpath 202 and float up into gas flowpath 202.
A second mixed liquid and gas inlet 206b may be provided into the bottom of gas flowpath 202. The liquid outlet 208 and second mixed inlet 206b may or may not be a single liquid pool.
Another suitable separator system is disclosed in U.S. Patent 7,540,902 which is herein incorporated by reference in its entirety.
Referring to
The enclosed helical channels may or may not extend from the housing wall to the pump outlet 326. In one embodiment, the channels are connected and/or sealed to both the housing wall and to the pump outlet 326. In another embodiment, the channels are connected and/or sealed to the housing wall and there is a gap between the helical channels and the pump outlet 326. In another embodiment, the channels are connected and/or sealed to the pump outlet 326 and there is a gap between the helical channels and the housing wall.
In operation, a mixed flow of liquid and gas, or of a heavy and of a light fluid, is introduced from top manifold 320. The caisson inlet functions as a primary gravity separator, which may or may not utilize centrifugal separation. The liquid and entrained gas falls onto the upper helix and flows down liquid flow path 304 and/or gas flow path 302. At the top of liquid flow path 304, the mixed flow starts traveling down liquid flow path 304, with the gas (and/or foam) floating to the top, and the liquid dropping to the bottom. After a certain distance traveling down liquid flow path 304, the mixed flow encounters an opening 312 which allows some of the gas to enter gas flow path 302, while the remainder of the mixed flow continues down liquid flow path 304, until the next opening 312 is encountered.
At the bottom of the liquid flow path 304, a substantial portion of the gas has separated into the gas flow path 302, so that a primarily liquid portion remains in the liquid flow path 304, which goes into pump 324 inlet, for example at least about 80%, 90%, or 95% liquid by volume. Pump 324 has an outlet 326 for pumping the liquid to a desired location, for example a floating production structure.
At the top of the gas flow path 302, substantially all of the liquid has dropped into liquid flow path 304 through one of the openings 312, so that a primarily gas portion remains in the gas flow path 302, which goes through an opening of gas outlet conduit 328, located above the point where the gas liquid mixture enters the helix.
In another embodiment, another mixed flow conduit 321 may be provided at the bottom of gas flow path 302.
In another embodiment, mixed flow conduit 321 may be arranged to provide a tangential flow path so that liquid in the mixed flow is pushed against the housing 301 exterior wall by centrifugal acceleration, and the gas is maintained closer to the interior of the flow path 304 near outlet 326. In such an arrangement, opening 312 may be provided closer to the interior of the flow path 304 near outlet 326 to separate the gas into gas flow path 302.
Referring to
The enclosed helical channels may or may not extend from the housing wall to the pump outlet 426. In one embodiment, the channels are connected and/or sealed to both the housing wall and to the pump outlet 426. In another embodiment, the channels are connected and/or sealed to the housing wall and there is a gap between the helical channels and the pump outlet 426. In another embodiment, the channels are connected and/or sealed to the pump outlet 426 and there is a gap between the helical channels and the housing wall.
In operation, a mixed flow of liquid and gas, or of a heavy and of a light fluid, is introduced from top manifold 420 through mixed flow conduit 421. The caisson inlet functions as a primary gravity separator, which may or may not utilize centrifugal separation, for example by the conduit 421 injecting the mixture tangentially to the housing 401 inner wall, so that the fluid flows around the circumference of the housing 401 inner wall. The liquid and entrained gas then falls onto the upper helix and flows down into opening 430 and into gas flow path 402. At the top of gas flow path 402, the mixed flow starts traveling down gas flow path 402, with the gas (and/or foam) floating to the top, and the liquid dropping to the bottom. After a certain distance traveling down gas flow path 402, the mixed flow encounters an opening 412 which allows some of the liquid to enter liquid flow path 404, while the remainder of the mixed flow continues down gas flow path 402, until the next opening 412 is encountered.
At the bottom of the liquid flow path 404, a substantial portion of the gas has separated into the gas flow path 402, so that a primarily liquid portion remains in the liquid flow path 404, which goes into pump 424 inlet, for example at least about 80%, 90%, or 95% liquid by volume. Pump 424 has an outlet 426 for pumping the liquid to a desired location, for example a floating production structure.
At the top of the gas flow path 402, substantially all of the liquid has dropped into liquid flow path 404 through one of the openings 412, so that a primarily gas portion remains in the gas flow path 402, which goes through an opening of gas outlet conduit 428, located above the point where the gas liquid mixture enters the helix.
In another embodiment, mixed flow conduit 421 may be arranged to provide a tangential flow path so that liquid in the mixed flow is pushed against the housing 401 exterior wall by centrifugal acceleration, and the gas is maintained closer to the interior of the flow path 404 near outlets 426 and 428. In such an arrangement, opening 412 may be provided closer to the interior of the flow path 404 near outlet 426 to separate the gas into gas flow path 402.
In one embodiment, there is disclosed a method for separating a multiphase fluid, the fluid comprising a relatively high density component and a relatively low density component, the method comprising: introducing the fluid into a separation region; imparting a rotational movement into the multiphase fluid; forming an outer annular region of rotating fluid within the separation region; and forming and maintaining a core of fluid in an inner region; wherein fluid entering the separation vessel is directed into the outer annular region; and the thickness of the outer annular region is such that the high density component is concentrated and substantially contained within this region, the low density component being concentrated in the rotating core.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US10/53911 | 10/25/2010 | WO | 00 | 4/25/2012 |
Number | Date | Country | |
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61255212 | Oct 2009 | US |