The present invention in general relates to a subsea structure for pipes/pipe assemblies.
In particular, the present invention relates to a novel structure per se for its application subsea, for achieving controlled elevation and support above the seabed of substantially horizontal pipes and pipe assemblies. The structure according to the present invention, achieves excellent and effective management of loads, moments and torques involved in different phases of installation of subsea pipelines and subsequent life cycle load alternations.
More particularly, the present invention relates to a subsea structure for pipes/pipe assemblies according to the preamble of claims 1, 18 and 21.
Installation of pipes/pipe assemblies (hereinafter often referred to as pipe lines as a synonymous terminology) in a subsea environment, primarily for hydrocarbon production, has been a challenge over the years. These pipe lines, as it is known, have to be connected to various subsea equipments, in a subsea production/exploration environment. Furthermore, laying/installation and maintenance of pipe lines in a subsea environment at various stages, encounters loads, moments and torques of varying degrees.
The need for going into the deeper waters for undertaking hydrocarbon exploration and production has resulted in modernization of subsea equipments for that purpose. With the advent of more and more modern equipments in a subsea production/exploration system, involvement of loads, moments and torques of varying degrees at different phases of installation of subsea pipelines, have intensified. So, perfect and effective management of such loads, moments and torques is now of immense importance.
Hence, permanently relieving the attachments of the pipe lines and ensuring perfect inclination/positioning of such pipe lines before connection with one or more subsea equipments are two aspects, which are of prime importance under the present scenario. Also, pipe lines of varying dimensions and designs are now involved in subsea production and exploration system. Further, the need for corrections/adjustments and replacements in pipe lines during the course of prolonged operation, is also very important these days with the advancement in deep sea hydrocarbon production/exploration technology.
Having regard to the above, the traditional technologies in this field like rock dumping and sand bagging to support pipes have become obsolete, as they are too time consuming and need specialized vessels to be mobilized. Further, the need for corrections and adjustments and replacements in pipe lines during the course of prolonged operation, has further aggravated their lack of suitability.
The needs as stated in the preceding paragraphs hereinabove, has marked the necessity for designing improved subsea supporting structures for pipe lines, so that all such needs are taken care of. However, significant developments in that view of the matter are yet to be achieved. Furthermore, patents/patent publications addressing the specific issues as narrated in the preceding paragraphs, are not known to the best of the knowledge of the applicants.
Accordingly, there is a long felt need for a subsea supporting structure for pipes/pipe assemblies, for achieving controlled elevation and support above the seabed of substantially horizontal pipes and pipe assemblies.
There is also a need for such structure which achieves excellent and effective management of loads, moments/torques involved in different phases of installation of subsea pipelines.
Furthermore, there is also a need for a structure which facilitates, corrections/adjustments and replacements in pipe lines during the course of prolonged operation during hydrocarbon exploration/production in a subsea environment.
The present invention meets the above long felt needs and other associated needs as discussed hereinbefore and hereinafter.
The present invention was partially disclosed in SPE News June 2010 edition, which is less than one year prior to the filing of the present application.
The primary object of the present invention is to provide a reliable subsea structure for pipes/pipe assemblies for achieving controlled elevation and support above seabed, of substantially horizontal pipes and pipe assemblies.
It is yet another object of the present invention to provide a subsea structure for pipes/pipe assemblies which achieves, excellent and effective management of loads, moments and torques involved in different phases of installation and maintenance of subsea pipelines.
It is another object of the present invention to provide a subsea structure for pipes/pipe assemblies which facilitate permanently relieving the attachments of the pipe lines and ensuring perfect inclination/positioning of such pipe lines before connection with one or more subsea equipments.
It is a further object of the present invention to provide a subsea structure for pipes/pipe assemblies which facilitate corrections/adjustments and replacements of pipe lines during the course of prolonged operation.
It is another object of the present invention to provide a subsea structure for pipes/pipe assemblies which facilitate reduction in installation time and cost.
It is yet another object of the present invention to provide a subsea structure for pipes/pipe assemblies which facilitate easy access to the pipe lines and adjustments during installation, tie-in operations.
It is a further object of the present invention to provide a subsea structure for pipes/pipe lines which can be pre installed and/or post installed.
All through the specification including the claims, the words “pipes/pipe assemblies/pipe lines”, “lift boom”, “guides”, “bearings”, “vertical posts”, “cantilever”, “lift screw”, “Pipe Stop”, are to be interpreted in the broadest sense of the respective terms and includes all similar items in the field known by other terms, as may be clear to persons skilled in the art. Restriction/limitation, if any, referred to in the specification, is solely by way of example and used to facilitate the understanding of the present invention. When the terms “horizontal” and “vertical” are used, this means “generally horizontal” resp. “generally vertical”, as minor deviations from the exact horizontal resp. vertical are not detrimental to the function of the devices, and can thus be accepted.
According to a first aspect of the present invention there is provided a subsea structure for pipes/pipe assemblies, said pipes/pipe assemblies being adapted to be connected to one or more sub-sea equipments. According to the invention the structure has a generally horizontal support member for receiving said pipes/pipe assemblies. This horizontal support member is movably engaged with vertical supporting member(s) at one or both ends thereof. The vertical supporting member(s) is(are) fixed or detachably anchored to a base member.
According to a second aspect of the present invention there is provided a subsea structure for pipes/pipe assemblies, said pipes/pipe assemblies being adapted to be connected to one or more sub-sea equipments. According to the invention the structure has a generally horizontal support member for receiving said pipes/pipe assemblies. This is movably engaged with two vertical supporting members at either of its ends such that said vertical supporting members are adapted to elevate and lower said horizontal supporting member. The vertical supporting members are fixed or detachably anchored to a base member.
Preferably, the horizontal support member comprises at least a horizontal beam in the form of a lift boom with a low friction surface or one or more horizontal rolls thereon.
More preferably, the horizontal rolls are suitably coated for preventing damage of said pipes/pipe assemblies.
According to a third aspect of the present invention there is provided a subsea structure for pipes/pipe assemblies, said pipes/pipe assemblies being adapted to be connected to one or more sub-sea equipment. According to the invention the structure has a horizontal support member for receiving said pipes/pipe assemblies. This is movably engaged with a single vertical supporting member at one of its ends such that said vertical supporting member is adapted to elevate and lower said horizontal supporting member. The vertical supporting member is fixed or detachably anchored to a base member.
Preferably, the horizontal support member is a horizontal beam resting on a cantilever along its full length, said cantilever further having a lower horizontal main beam to form a comprehensive lift boom.
More preferably, the horizontal beam is suitably coated for preventing damage of said pipes/pipe assemblies.
Having described the main features of the invention above, a more detailed and non-limiting description of two exemplary embodiments will be given in the following with reference to the drawings, in which:
a is an isometric view of a lifting assembly for the lift boom,
b is an isometric view of the lifting assembly in
c is an isometric view of the lifting assembly including a lift screw,
c is a detailed view of the lifting assembly in place within a vertical guide,
a is an isometric view of the lifting boom,
b is an isometric view of a mechanism for displacing a pipe stop,
The following describes two preferred embodiments of the invention which are exemplary for the sake of understanding the present invention and non-limiting.
It is a permanent unit for subsea application to achieve a controlled elevation and support above the seabed of substantially horizontal pipes and pipe assemblies. This is to permanently relieve the attachments of the pipes and to achieve a desired inclination of the pipe, as well as to position the pipe before a connection of the pipe to subsea equipment is made. This structure also functions to position the pipe sideways.
The structure is applicable for all types of stiff pipes in a variety of dimensions, and also for several pipes at the same time. Typical non-limiting diameters are from 10 to 50 inches. The vertical load may be say for example, in the order of 100 to 1000 kN.
For deployment, installation and operation of the structure, a surface vessel with dynamic positioning system and a crane heave compensation system is used. The elevation of the structure can be adjusted at any time to adjust for settling of the ground or other dislocations.
Advantageously, the unit consists of equipment which constitutes an independent component of the total connected pipe system. Equipment which is used in connection with installation and operation are tools that are not a part of the completed connected system. Tools that are mechanically or hydraulically activated which are used to initiate the elevation or lowering of the pipe, are operated remotely from a remotely operated vehicle (ROV).
The unit is preferably made from carbon steel and is surface treated with paint and protected against corrosion by the use of galvanic anodes. The unit is designed to be used during the whole life span of the pipeline system that it forms a part of.
As will be understood to persons skilled in the art the forces to which the subsea structure is exposed to are the weight of the pipe, horizontal roll and frictional loads because of movement of the pipe in relation to the support and any unwanted sideways biasing of the pipe.
Now will be described how the subsea structure according to the present invention works to achieve its objectives, with reference to the accompanying
As shown in
The foundation unit 3 is made of steel girders 18 and plates 19. The plates have perforations 19′ along its surface to reduce resistance during lowering through the water. Galvanic anodes (not shown) are attached to the foundation for providing anti-corrosive protection. The foundation is adapted to sea bed conditions with regard to area and shape. For loose sea bed conditions, the foundation may be equipped with skirts (not shown) at its underside.
The rolls 5 form the horizontal support for the pipe/pipe assembly 2′. They reduce the horizontal force transferred from the pipe to the supporting structure. Such horizontal forces are mainly caused by thermal expansion and contraction or by subsea currents.
The rolls 5 may be covered with a material that does not damage the surface of the pipe 2′ being supported. The two vertical guide posts 2 are located at either end of the lift boom as shown in
The lift boom 4 is at each end connected to a hang off plate with a bolted interface, which will be further described below.
The lift boom 4 is elevated and lowered vertically by vertically operated screws 13 at each end.
Now, the lifting mechanism for lifting the lift boom 4 and adjustments of the position of the pipes will be further explained with reference to
The lift boom 4 is at each end connected to a hang off plate 21 with a bolted interface. The hang off plate fixedly connected to a lifting block 22 having a through bore 23. The lifting block is in turn fixedly connected to a bearing rod 24, which is supported by a circular spherical bearing 7. The bearing 7 is supported in a lifting plate 26. The lifting plate 26 has two pairs of lower guide plates 27, 28 (see also
The lifting plate 26 is also equipped with a ratchet dog mechanism 31, which will now be explained referring to
The inner link 36 is at the opposite end of the ratchet dog 32 connected to a first end of a rotating arm 40, which is midway along the arm fixedly attached to a second shaft journal 44. At the second end of the rotating arm 40 a second inner arm 41 is connected. The second inner arm is at the opposite end connected to the other ratchet dog 33.
The movement of the lever 37 is limited by a bracket 42, which forms a pocket 43 within which the lever 37 can move. As shown in
When the lever 37 is in the position shown in
When the lever 37 is shifted to a position were it is situated in the other end of the pocket 43, the lever will first move along the length of the elongate hole 45 in the outer link 35 and then pull on the outer link 35 which in turn retracts the dog 32. The dog 32 will push on the first inner link 36, which in turn will rotate the arm 40. The arm 40 will pull on the second inner link 41, which in turn will retract the other dog 33. Due to the weight 39 the lever 37 will stay in this position until the lever is manually moved, e.g., by the use of an ROV, back again to the position shown in
d shows the ratchet dog mechanism 31 mounted in the guide post 2. In both lateral walls of each vertical guide post 2 are two elongate ratchets 12. The ratchets 12 are gripped between the guide plates 27, 28, 29, 30, so that the lift plate is capable of sliding along the elongate ratchets 12 and the guide posts 2.
The lift boom 4 is elevated and lowered vertically by vertically operated screws 13 at each end. As best shown in
The lift boom 4 is a simply supported unit. The lift boom 4 is adapted to be inclined both in the transverse direction and in the elongate direction as may be required by virtue of the spherical bearing 7 and the spherical bearings 14, 47.
The
At the top portion of each vertical guide there is a receptacle 15 for a torque tool (not shown) for operating the lifting screw 13 by an ROV. There are also on each vertical guide 2, lifting handles 17 that the ROV can grip to stabilize itself during operations.
Sidewise movement of the pipe is done by adjustable pipe stops 9. The functioning of this feature is now explained with reference to
As shown in
As the hydraulic cylinder 9′ is activated, the shoe 9″ is pushed out and it engages with a rack arrangement 6′ between the horizontal rolls 5 on the lift boom. The cylinder 9′ function is to push the pipe stop 9 sideways, the locking of the pipe stop 9 is performed by a ratchet mechanism with a similar function to the one in the vertical towers. The cylinder 9′ is done hydraulically by connecting an ROV stab in a hydraulic receptacle 9a. Preferably, the pipe stop 9 is equipped with vertical rolls (not shown) to minimize the horizontal forces from the pipe into the supporting structure during adjustment or thermal expansion. The pipe stop can be moved in the opposite direction by lifting the cylinder 9′ and the shoe 9″ to disengage the shoe 9″ from the ratchet 6′. An additional lock mechanism 9b may be present. The lock mechanism 9b is actuated by a lever 9c.
From the description of the
The structure is placed in a predetermined position and orientation on the seabed. The pipe is placed so that it is supported by the structure. Correct elevation above the seabed is achieved by operating the lift screws of the structure. Post adjustment over time can be made. The locking ratchet dogs are the permanent load bearing elements.
Now the second embodiment of the subsea structure according to the present invention will be described with reference to
It is a permanent unit, for its application subsea to achieve a controlled elevation and support above the seabed of substantially horizontal pipes and pipe assemblies. This is to permanently relieve the attachments of the pipes before a connection of the pipe to subsea equipment is made and also ensures proper inclination/positioning. It can be used for all types of stiff or flexible pipes in a variety of dimensions, and also for several pipes at the same time.
For deployment, installation and operation of this subsea structure a surface vessel with dynamic positioning system and a crane heave compensation system is used. It can be installed before or after the pipe is installed. The lowering and installation under an already deployed pipe can be done if the pipe has a basis elevation above the seabed. The elevation of the entire structure can be adjusted at any time to adjust for settling of the ground or other dislocations. The design height of the lift boom in the lowermost position is minimized to facilitate installation under already deployed pipes.
The structure consists of equipment which constitutes an independent component of the total connected pipe system. Equipment which is used in connection with installation and operation are tools that are not a part of the completed connected system. Tools that are mechanically or hydraulically activated, which are used to initiate the elevation or lowering of the pipe, are operated by a remotely operated vehicle (ROV). A standard subsea tool (API torque tool) will preferably, but not limited to, be used for operating the unit.
The unit is typically made from carbon steel and is surface treated with paint and protected against corrosion by the use of galvanic anodes. The unit is designed to be used during the whole life span of the pipeline system that it forms a part of.
The forces the unit is exposed to are the weight of the pipe, horizontal roll and friction loads because of movement of the pipe in relation to the support. Sideways end stops prevent the pipe from moving beyond the allowable area.
In
The horizontal support for pipe 2′ comprises a horizontal beam 1′ resting on a cantilever 1 along its full length, the cantilever 1 further having a lower horizontal main beam 4 to form a comprehensive lift boom 1, 1′, 4. Preferably, the horizontal beam 1′ is suitably coated for preventing damage of the pipes/pipe assemblies 2′.
The vertical member is a vertical guide 2 movably engaged at one end of the lift boom 1, 1′, 4, such that it is movable upwardly and downwardly. Contrary to the first embodiment, there is a single vertical guide at one end of the lift boom. Further, contrary to the first embodiment, where the lift boom is simply supported, this lift boom is cantilever type. These are the two fundamental differences between the two embodiments and both fall within the scope of the invention, in as much as the basic construction and manner of functioning are basically the same, as it should be clear from the description hereinbefore and hereinafter.
Now, the functioning will be further explained with reference to
The lift boom 4 is elevated and lowered vertically by a vertically operated screw 13 having a nut and a spherical disc bearing (not shown), on the top of the vertical guide 2 for that purpose. The vertical guide 2 has two parallel cheeks 11 at the later walls thereof, detachably attached to the foundation member 3 along the frame 18. This attachment may be a bolted or welded attachment. Galvanic anodes 20 are attached to the foundation member 3 as anti-corrosive units.
The lift screw 13 is equipped with a square shaped threaded nut and a spherical disc bearing (not shown) to self lock the lift boom 1, 1′, 4 having pipes/pipe assemblies 2′ thereon.
The lifting mechanism of this embodiment can alternatively also basically be of the same construction as the lifting mechanism explained above in connection with
Advantageously, a pipe stop 9 is provided for lateral adjustment of the pipes/pipe assemblies relative to the lift boom 1, 1′, 4. The pipe stop is hinged in order to minimize the pipe elevation needed to insert the boom underneath the pipeline. The pipe stop 9 may be equipped with a vertical roll (not shown) to minimize horizontal forces generated thereon due to adjustment and/or thermal expansion.
The
From the description of the
The installation of the unit can be done by a single lifting line, as shown in
The structure is placed in a predetermined position and orientation on the seabed. The pipe is placed so that it is supported by the structure. Correct elevation above the seabed is achieved by operating the lift screws of the structure. Post adjustment over time can be made.
The present invention has been described with reference to two preferred embodiments and some drawings for the sake of understanding only and it should be clear to persons skilled in the art that the present invention includes all legitimate modifications within the ambit of what has been described hereinbefore and claimed in the appended claims.