The present invention relates to a subsea system for separating a multiphase fluid emanating from one or more subsea wells.
The invention is particularly advantageously in, though not restricted to, offshore applications at deep and ultra deep water depths including 1000 m or more for remotely operating and processing a multiphase fluid of oil, water and gas, which may further contain solid material, such as sand particles, to be processed and separated out into its phases.
Development within offshore oil and gas exploration in the recent years has been directed to subsea installations for processing and transport of oil and gas. These subsea installations replace the traditional platforms, where oil and gas were transported up to the platform for further processing and transport. A subsea processing system for separation of well fluids and solids is e.g. previously known from U.S. Pat. No. 6,197,095 B1. In this document it is suggested that individual components of the system, such as cyclone separators, gravity separators, coalescers etc., should have a modular construction so as to form interchangeable building blocks. Hereby, it will be possible to easily adapt the system as needed to the prevailing processing conditions. In the subsea processing system disclosed in U.S. Pat. No. 6,197,095 B1, all the modules are arranged to be mounted in a single housing or frame so as to be transported jointly to and from the seabed.
A subsea processing system having a modular construction is also disclosed in WO 01/20128 A1. This system comprises one fluid separation module or two identical fluid separation modules, each module accommodating all the appliances required for performing the desired processing of the fluid in question. The respective module is adapted to be mounted to a foundation structure secured to the seabed by being lowered down vertically into engagement with the foundation structure and demounted from the foundation structure by being lifted vertically out of engagement therewith. By providing two identical fluid separation modules, the subsea processing system is able to continue operating when one of the modules is removed for repair or replacement.
The object of the present invention is to provide an improved modular subsea system for separating a multiphase fluid emanating from one or more subsea wells.
The subsea system according to the invention is divided into several separate “module levels”. The header piping module constitutes a first lowest module level, the separator piping module constitutes a second intermediate module level and the insert modules constitute a third highest module level. The most robust and reliable parts of the subsea system are arranged in the lowest and intermediate module levels, whereas the most sensitive parts of the subsea system, i.e. the different processing appliances, are arranged in the highest module level. Consequently, it will be possible to remove a sensitive part included in an insert module from the system for replacement or repair without having to lift the more robust and reliable parts included in the header piping module and the separator piping module from the seabed. Likewise, it will be possible to remove the separator piping module from the system for replacement or repair without having to lift the parts included in the header piping module from the seabed. The parts that are most frequently subjected to damages and wear are consequently provided in the highest module level and are thereby easily accessible for replacement or repair, which facilitates the maintenance of the subsea system. Furthermore, by the arrangement in different module levels the subsea system becomes very flexible and it will be possible to easily adapt the system as needed to the prevailing processing conditions.
According to a preferred embodiment of the invention, the separator piping module is adapted to be mounted to the header piping module by being lowered down substantially vertically into engagement with a receiver arranged in the header piping module and demounted from the header piping module by being lifted substantially vertically out of engagement therewith. In this way, the separator piping module can be mounted to and demounted from the header piping module in a simple manner.
According to a further preferred embodiment of the invention, the respective insert module is adapted to be mounted to the separator piping module by being lowered down substantially vertically into engagement with the separator piping module and demounted from the separator piping module by being lifted substantially vertically out of engagement therewith. In this way, the insert module can be mounted to and demounted from the separator piping module in a simple manner.
According to a further preferred embodiment of the invention, the insert module is adapted to be received in a receiver pocket or a receiver cavity in the separator piping module, the insert module being insertable substantially vertically through an upper opening of the receiver. Hereby, the insert module is well protected from the surroundings when mounted to the separator piping module.
According to a further preferred embodiment of the invention, the insert module is provided with a flange, which is adapted to bear on a corresponding flange at the upper part of the receiver when the insert module is mounted therein, a watertight seal, preferably in the form of a metal seal, being arranged between sealing surfaces in or at said flanges so as to seal the space between the receiver and the part of the insert module received therein from the surrounding sea water. Hereby, it will be possible to seal the space between the receiver and the insert module from the surrounding sea water by means of one single seal. Furthermore, by arranging the seal between a sealing surface preferably being a part of a flange of the insert module that bears on a corresponding sealing surface preferably being part of a flange of the receiver, it will be possible to achieve a simple and very reliable sealing of said space.
According to a further preferred embodiment of the invention, the header piping module is adapted to be removably mounted to the foundation structure by being lowered down substantially vertically into engagement with the foundation structure and demounted from the foundation structure by being lifted substantially vertically out of engagement therewith. In this way, the header piping module can be mounted to and demounted from the foundation structure in a simple manner.
It should be emphasised that the subsea system according to the present invention is a modularised system that applies essentially a common design for vertically installed insert or cartridge type recoverable modules. Thanks to that the insert module and receiver arrangement is oriented vertically, the cross-flows, between fluid conduits placed at different elevations in the separator piping module, is/are possible through the insert itself, said insert serving a function according to the different processing appliances. This arrangement allows process fluids to flow from one horizontal layer of conduits, to one or several other layers of conduits, through vertical sections which include retrievable processing appliances. This involves efficient use of space and size, hence limits the weight of the subsea system and provides the basis for a compact overall system arrangement. The present invention, thus allows a shorter distance and accordingly shorter conduits between the different processing appliances. The inventive system makes it also possible to reduce the problem with thermal insulation.
Further advantages as well as advantageous features of the invention will appear from the following description.
With reference to the appended drawings, a specific description of preferred embodiments of the invention cited as examples follows below.
In the drawings:
The separator piping module 3 is removably mounted to a so-called header piping module 2, which in its turn is removably mounted to a foundation structure 1 secured to the seabed 102. The header piping module 2 comprises an inlet 20 for receiving fluid to be processed by the subsea system 100. The piping system of the separator piping module 3 is arranged to be in fluid communication with the inlet 20 of the header piping module 2 when the separator piping module 3 is mounted to the header piping module 2. The header piping module 2 also comprises an outlet 22 for fluid processed by the subsea system 100. The piping system of the separator piping module 3 is arranged to be in fluid communication with the outlet 22 of the header piping module 2 when the separator piping module 3 is mounted to the header piping module 2. In the figures there are only shown one inlet 20 and one outlet 22. However, it should be understood that the header piping module 2 could also comprise a plurality of inlets 20 and outlets 22 respectively.
The outlet 22 of the header piping module 2 is preferably adapted to receive a substantially vertically directed connecting member 24, which is the end-piece of an external fluid conduit, i.e. the flowline for the out-going flow, as illustrated in
In the illustrated embodiment (see
The header piping module 2 is supported by the foundation structure 1 when the header piping module 2 is mounted thereto. The header piping module 2 supports the separator piping module 3 when the separator piping module 3 is mounted thereto. The separator piping module 3 supports the respective insert module 4–8 when mounted thereto.
The separator piping module 3 is adapted to be mounted to the header piping module 2 by being lowered down substantially vertically into engagement with the header piping module 2 and demounted from the header piping module 2 by being lifted substantially vertically out of engagement therewith. In the same manner, the header piping module 2 is adapted to be mounted to the foundation structure 1 by being lowered down substantially vertically into engagement with the foundation structure 1 and demounted from the foundation structure 1 by being lifted substantially vertically out of engagement therewith. The lowering and lifting of the separator piping module 3 and the header piping module 2, respectively, is e.g. carried out be means of a winch device arranged on a ship or on a platform and connected to the respective module 2, 3 through a rope, a wire or other means of lifting and lowering.
In the illustrated embodiment (see
In
An insert module 5 in the form of a de-gasser and its corresponding receiver 40 included in a subsea system according to the present invention are illustrated in closer detail in
The fluid inlet 52 of the respective insert module 4–8 extends horizontally, or at least essentially horizontally, when the insert module 4–8 is mounted in its receiver 40 so as to allow the fluid to enter the insert module 4–8 in a horizontally directed, or at least essentially horizontally directed flow. Each fluid outlet 51 of the respective insert module 4–8 also extends horizontally, or at least essentially horizontally, when the insert module 4–8 is mounted in its receiver so as to allow the fluid to leave the insert module 4–8 in a horizontally directed, or at least essentially horizontally directed flow. Consequently, the respective inlet 52 and outlet 51 is arranged with its orifice in a lateral wall 62 of the insert module 4–8. In the same manner, the respective fluid outlet 41 and fluid inlet 42 of the receiver 40 extends horizontally, or at least essentially horizontally, so as to allow the fluid to enter and leave the receiver 40 in a horizontally directed, or at least essentially horizontally directed flow. Consequently, the respective inlet 41 and outlet 42 of the receiver is arranged with its orifice in a vertically extending lateral wall 61 of the receiver 40. The fluid conduits of the respective inlet 42 and outlet 41 is thus radially placed and connected in relation to the receiver 40 at different levels. Preferably, the bottom surfaces 35, 66 of the respective insert module 4–8 and its receiver 40 lack fluid inlets and fluid outlets.
A locking device, schematically indicated at 34 in
The respective insert module 4–8 is suitably rotational symmetric, the corresponding receiver cavity 30 having a corresponding rotational symmetric shape. In the illustrated embodiment, the respective insert module 4–8 comprises an essentially circular cylindrical body 50 designed to fit with a certain tolerance in a receiver cavity 30 having a corresponding circular cylindrical shape.
The respective insert module 4–8 and its receiver 40 are preferably designed to allow the corresponding fluid outlets and fluid inlets 41, 51 and 42, 52 of the receiver 40 and the insert module 4–8 to be in fluid communication with each other when the insert module 4–8 is mounted in the receiver 40 irrespective of the mutual angle of rotation between the insert module 4–8 and the receiver 40 so as to allow the insert module 4–8 to be mounted in the receiver 40 in arbitrary angle of rotation in relation to the receiver. In the embodiment illustrated in
Said ring-shaped channel 60 is preferably formed between a lateral wall 62 of the insert module 5 and a corresponding lateral wall 61 of the receiver 40, as illustrated in
A flow channel 70 is suitably provided in the insert module 4–8, as illustrated in
In the embodiment illustrated in
The receiver 40 is preferably provided with a guiding member 90 arranged around the upper opening of the receiver cavity 30, which guiding member 90 has the shape of a truncated cone. This guiding member 90 is intended to co-operate with a corresponding guiding member 92 provided in a mounting tool 91, see
If so desired, the insert module could be arranged to be lowered down to the intended receiver without the use of a mounting tool of the above-indicated type. In this case, the lowering and lifting of the insert module could e.g. carried out by means of a winch device arranged on a ship or on a platform and connected to the insert module through a rope or wire.
The invention is of course not in any way restricted to the preferred embodiments described above. On the contrary, many possibilities to modifications thereof will be apparent to a person with ordinary skill in the art without departing from the basic idea of the invention such as defined in the appended claims.
Number | Date | Country | Kind |
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20026259 | Dec 2002 | NO | national |
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Number | Date | Country |
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2385009 | Aug 2003 | GB |
20020989 | Aug 2003 | NO |
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WO 03078793 | Sep 2003 | WO |
Number | Date | Country | |
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20040200621 A1 | Oct 2004 | US |