The present invention relates to a subsea Xmas tree assembly for a subsea hydrocarbon well. In particular it relates to a Xmas tree assembly adapted for closing and opening an annulus bore in a tubing hanger below the Xmas tree assembly.
In the field of subsea oil and gas production it is known to arrange a subsea Xmas tree (XT) on the seabed, on top of a subsea well extending into the seabed. The XT controls the flow of fluids, in particular produced hydrocarbons flowing out from the well. When used on an injection well, it controls fluid injected into the well. Moreover it constitutes a barrier between the well and the environment. It is known to connect the XT to a wellhead or a tubing head spool at the top of the well. For conventional Xmas trees, also referred to as vertical Xmas trees, a tubing hanger (TH) is hung off in the wellhead or the tubing head spool below the XT. The tubing head spool is an adapter unit in between the wellhead and the vertical XT usually featuring an annulus isolation valve.
The type of XT which will be discussed herein is the type known as a vertical Xmas tree having two bores. One bore is a main bore, known as a production or injection bore. The second bore is normally referred to as the annulus bore which communicates with the tubing annulus. The tubing annulus is the annular space between the production tubing and the well casing. The tubing annulus is also referred to as the annulus A. There is also an annulus B which is the interspace between the inner casing (outside the tubing) and the next casing. The annulus bore in the XT communicates with an annulus in the wellhead, through a bore extending vertically through the TH and through a part of the Xmas tree main body. A vertical (conventional) dual bore XT has access to the TH main bore (production/injection bore) and the TH annulus bore, through dual bores that extend through the XT main body. These bores are accessible from topside to allow plugs to be set by wireline through a workover riser, e.g.
Normally the wellhead dimensions are considered as an industry standard which is widely spread. The dimensions thus restrict the possibility to redesign the wellheads to allow larger production/injection bores through the stack of wellhead, TH, and XT.
The limited space available here limits the possible space for a vertical annulus path to enable wireline operations from topside in the TH through Xmas tree.
After running the completion of the TH and the tubing, the wellhead or the tubing head spool is temporarily isolated until the XT is landed and connected. This means that the production bore and the annulus bore of the TH are isolated by running a plug in the respective bores. This is a conventional method for isolation of an abandoned well.
The dual bore design of a vertical XT allows access for a wireline tool to set and unset a plug in a plug-profile in the annulus bore in TH. However, in the case of a XT with a deviated annulus bore, the wireline tool cannot access the TH annulus bore. In such cases the technology of prior art uses a valve in the TH or in a tubing head spool to constitute isolation of the annulus.
US patent publication US7121344 discloses a plug tool which is adapted to land on top of a XT, and extend a stem through the XT in order to set or retrieve a plug in the bore of the TH.
According to a first aspect of the present invention there is provided a subsea Xmas tree assembly having a Xmas tree main bore and a Xmas tree annulus bore. The Xmas tree main bore is adapted to align with a tubing hanger main bore and the Xmas tree annulus bore is adapted to communicate with a tubing hanger annulus bore, when the Xmas tree assembly is installed above a tubing hanger of a subsea well. According to the first aspect of the present invention, the subsea Xmas tree assembly comprises a plug tool adapted to install and to retrieve a plug into and out of the tubing hanger annulus bore when the Xmas tree assembly is installed above the tubing hanger. Furthermore, the subsea Xmas tree assembly comprises a tool accommodation compartment within which the plug tool is arranged.
The plug tool may comprise a tool stem which is adapted to be moved towards and away from the tubing hanger annulus bore, in an axial direction with respect to the tubing hanger annulus bore.
The tool stem may be supported in a tool cylinder which is accommodated by the Xmas tree assembly.
The tool cylinder can be releasably fixed to the Xmas tree assembly and be accommodated in said tool accommodation compartment.
The tool cylinder can advantageously comprise a cylinder bore within which a tool piston is arranged. The tool piston is then connected to the tool stem, so that movement of the tool piston and tool stem is provided by supply of hydraulic pressure above or below said tool piston.
In embodiments that involve a tool stem, a lower part of the tool stem can comprise a locking plunger arranged within a stem bore in the tool stem. The locking plunger is then adapted to be moved downwards with respect to the tool stem by application of hydraulic pressure in the stem bore above the locking plunger. The locking plunger is further adapted to activate stem locking means for locking the tool stem to the plug when the locking plunger is moved downwards. This is one way to provide releasable attachment of the plug to the plug tool.
In such an embodiment the stem locking means can advantageously comprise a stem dog exhibiting an inclined stem dog actuation face that is adapted to slide against a plunger actuation face of the locking plunger.
In a further embodiment of the first aspect of the present invention, the plug may take a plug parking position in which the plug is maintained during fluid communication between the Xmas tree annulus bore and the tubing annulus. This parking position is within a tool bore that aligns with the tubing hanger annulus bore. Moreover, the parking position is above a channel in the Xmas tree assembly that connects the Xmas tree annulus bore with the tool bore.
In yet an embodiment the subsea Xmas tree assembly comprises an isolation sleeve or an orientation sleeve arranged below a Xmas tree master valve block. Moreover, the plug tool can be arranged in the Xmas tree master valve block. In another embodiment, the plug tool is arranged in the isolation sleeve or the orientation sleeve.
It should be appreciated by the person skilled in the art, that the present invention also involves embodiments where the XT assembly does not comprise such an isolation or orientation sleeve. In such embodiments the plug tool can be accommodated in the master valve block of the XT assembly.
According to a second aspect of the present invention, there is provided a method of opening for fluid communication between a Xmas tree annulus bore and a tubing annulus of a subsea well through a tubing hanger annulus bore of a tubing hanger. According to the invention, the method comprises the following steps
In one embodiment of the second aspect of the invention, the step b) comprises
The step i) above may involve supplying hydraulic pressure above a tool piston which is connected to the tool stem.
Also, the step c) of the second aspect of the invention may comprise retrieving the plug into a tool bore that aligns with the tubing hanger annulus bore.
Thus, the present invention enables the annulus plug to be operated by a plug setting and retrieving tool in the X-mas tree itself. In this manner, the operator is not dependent on wireline operation through the XT annulus bore to set a plug in the annulus bore of the TH. Thus, the XT may have a XT annulus bore which is a deviated XT annulus bore, while a plug can still be used to close the TH annulus bore.
After the XT landing sequence the annulus path through it and down to the tubing annulus (also referred to as the A-annulus) needs to be opened for control, bleed and monitoring of the annulus. The plug set and retrieval tool can pull the plug out of the annulus bore and open the communication between the annulus below the TH and the annulus path in the XT. The plug is pulled up and parked inside the Xmas tree assembly, in a parking position.
When the XT shall be retrieved, the tool sets the plug back into the TH annulus bore. The well can then be abandoned.
The plug can be replaced during workover operations with common wireline methods when the XT assembly is moved off the well.
One applicable plug is a plug commercially available from National Oilwell Varco, referred to as the Elmar plug. Depending on the embodiment the plug may need to be adapted to the solution in question, as will be understood by the person skilled in the art.
While the present invention has been described in general terms above, a more detailed description of an example of embodiment is given below with reference to the drawings, in which
Down from the TH 3 depends a production tubing (or injection tubing) 13 into the well. Between the production tubing 13 and the well casing there is a tubing annulus 15 with which a TH annulus bore 17 communicates. The TH annulus 17 is aligned with the XT annulus bore 9 at the lower end of the XT 5. A TH main bore 16 aligns with the XT main bore 7.
In the lower end of the XT 5 there is indicated a plug tool 100. According to the principle drawing of
Below the tool accommodation bore 118 there is a tool bore 101. The tool bore 101 is coaxially arranged with respect to the tool accommodation bore 118.
The lower part of the XT annulus bore 9 ends at a channel 19 extending radially with respect to the tool bore 101. The channel 9 connects the XT annulus bore 9 with the tool bore 101 in the XT 5.
The lower part of the tool bore 101 aligns with the upper part of the TH annulus bore 17.
In
When the plug 200 is in the parking position in the tool bore 101, it is in a position above the channel 19 which connects the XT annulus bore 9 with the TH annulus bore 17.
When switching between the parked position in the tool bore 101 and the plugging position in the TH annulus bore 17, the plug 200 is moved past the channel 19.
The plug 200 is provided with seals 201 arranged to seal against the wall of the TH annulus bore 17 when in the plugging position. The plug 200 is further provided with locking dogs 203 that are adapted to be moved in and out in a radial direction. The dogs 203 are adapted to engage a facing locking profile 21 in the TH annulus bore 17 when in the plugging position. The plug 200 can be a conventional plug, as known to the person skilled in the art.
It is first referred to
At its upper end, the tool stem 103 is provided with a tool piston 105. The tool piston 105 is arranged within a cylinder bore 107 of a tool cylinder 109. Hydraulic pressure can be provided on an upper face of the tool piston 105, through a hydraulic installation channel 111. Such hydraulic pressure will cause the tool stem 103 to move downwards towards the TH annulus bore 17. The hydraulic installation channel 111 extends through the XT 5 and an upper portion of the tool cylinder 109. Correspondingly, hydraulic pressure can be provided on a lower face of the tool piston 105, through a hydraulic retrieval channel 113. The hydraulic retrieval channel 113 extends through the XT 5 and a lower part of the tool cylinder 109. When pressure is applied on the lower face of the tool piston 105, the tool stem 103 will be caused to move upwards, in a retracting direction away from the TH annulus bore 17. Hydraulic pressure can be applied to the XT actuation interfaces for instance by means of an ROV, or by other means known in the art.
At a lower end of the tool stem 103 there is a stem head 115. The stem head 115 is adapted to lock to the plug 200 in a releasable manner, so that the plug 200 can be moved up and down along with the tool stem 103. For actuation of the tool head 115, i.e. for locking to the tool head 115 to the plug 200 or releasing the tool head 115 from the plug 200, there is arranged a locking plunger 117 within a stem bore 119 arranged within the tool stem 103. The locking plunger 117 can be moved down by application of hydraulic pressure in the stem bore 119 above the locking plunger 117. Between a downwardly facing shoulder of the locking plunger 117 and an upwardly facing shoulder within the stem bore 119, there is arranged a plunger spring 121 that will move the locking plunger 117 upwards when pressure above the plunger 117 is removed/reduced. Hydraulic pressure in the stem bore 119, above the locking plunger 117, is provided through a hydraulic plunger channel 123. The hydraulic plunger channel 123 extends through the XT assembly 5 and further through a plunger channel extension rod 125. The plunger channel extension rod 125 extends through an upper part of the tool cylinder 109 and further within an upper portion of the stem bore. As will appear from the cross section view of
An alternative way of releasing the plug 200 by retraction of the stem dogs 127 will now be explained. In stead of exerting upwardly directed force on the locking plunger 117 with the plunger spring 121, the force may be provided by supplying pressure in the same annular compartment as the plunger spring 121 is arranged (cf.
Advantageously the tool cylinder 109 can be attached to the XT 5 in a releasable manner. In that way the entire plug tool 100 can be removed from the XT 5 for maintenance or replacement. The tool cylinder 109 may for instance be attached to the XT 5 by means of bolts (not shown) or welds (not shown), or any other suitable means.
In the shown embodiment, the master valve block 5a of the the XT assembly 5 must be removed from the isolation sleeve 5b, in order to pull the tool cylinder 109 out of its engagement with the master valve block 5a. In this embodiment, the tool cylinder 109 is held in its fixed position by joining the master valve block 5a with the isolation sleeve 5b, as the tool cylinder 109 is accommodated in a tool accommodation compartment, here in the form of a tool accommodation bore 118, in the master valve block 5a of the XT assembly 5.
The locking sequence and unlocking sequence associated with the stem head 115 and the plug 200 will be described later with reference to
Below the stem head 115 in
In the mode shown in
If the tool 100 is used to install the plug 200 in the TH annulus bore 17, a downwardly directed force is exerted onto the plug 200 from the tool stem 103. This force actuates the locking dogs 203 of the plug 200 into a locking engagement with the locking profile 21 of the TH annulus bore 17. Then, after activation of the locking dogs 203, hydraulic pressure in the stem bore 119, above the locking plunger 117 is removed, thereby allowing the plunger spring 121 to move the plunger 117 upwards. The upward movement of the plunger 117 will release the stem head 115 from the plug 200. Then, the tool stem 103 will be moved upward and parked within the tool bore 101, while the plug 200 is in its installed position in the TH annulus bore 17.
In the position illustrated in
On a radial outer face of the plug actuation sleeve 205, it exhibits an inclined sleeve actuation face 209. The sleeve actuation face 209 is adapted to slide against facing dog actuation faces 211 on the radial inwardly facing side of the plug locking dogs 203. Thus, by moving the plug actuation sleeve 205 downwards, the plug 200 locks to the locking profile 21 of the TH annulus bore 17.
When pulling the plug actuation sleeve 205 upwards, a plug actuation sleeve shoulder 213 abuts a downwardly facing shoulder of the plug main body 207. This makes the plug main body 207 exert upwardly directed force on the plug locking dogs 203. An inclined release face 215 on the locking dog 203 abuts and slides against a facing inclined face of the locking profile 21. As a result, the locking dogs 203 are moved radially inwards as the plug main body 207 is pulled upwards by means of the tool stem 103.
In the situation illustrated in
In lieu of stem dogs 127, one can also imagine other types of stem locking means 127.
To ensure retraction of the stem dogs 127 from the radially expanded position shown in
When the plug 200 is moved from its parked position within the tool bore 101, downwards into its plugging position, a plug shoulder 219 will abut a landing shoulder 29 arranged within the TH annulus bore 17. An additional downward movement of the tool stem 103 will actuate the plug locking dogs 203, as explained above, by means of the plug actuation sleeve 205. Once locked, the locking plunger 117 is moved upwards. When pulling the tool stem 103 upwards, with the locking plunger 117 in an upper position, the stem dogs 127 will be moved radially inwards as a result of oppositely arranged sliding surfaces on the stem dogs 127 and the sleeve locking profile 217, respectively. Thereby the locked engagement between the stem head 115 and the plug 200 will be released. The tool stem 103 can then be moved back up into the tool bore 101 with the plug 200 remaining locked in its plugging position within the TH annulus bore 17.
As appears from the drawings (cf.
The hydraulic retrieval channel 113 extends from the master valve block 505a to the isolation sleeve 505b through a hydraulic coupler 530. Hydraulic couplers 530 are also arranged in the interface between the plug tool 100 and the hydraulic installation channel 111 and the hydraulic plunger channel 123. These interfaces are shown more clearly in
In the embodiment shown in
As appears from the drawings in
Number | Date | Country | Kind |
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20121389 | Nov 2012 | NO | national |
Filing Document | Filing Date | Country | Kind |
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PCT/NO2013/050197 | 11/15/2013 | WO | 00 |