Patent Application
20230373042
This application claims the benefit of Korean Application No. 10-2022-0061124, filed May 18, 2022, in the Korean Intellectual Property Office. All disclosures of the document named above is incorporated herein by reference.
The present invention relates to a substrate chuck, and more particularly, to a substrate chuck for preventing liquid from entering the substrate chuck during a substrate scrubbing process.
A substrate treatment process may include a process of wiping or finely polishing the surface of a substrate with a rotating pad in a state in which the substrate is fixed to a substrate chuck.
The substrate treatment process involves rubbing a substrate W with a pad 21 of a scrubbing unit 20 in a state in which the substrate W is adsorbed and fixed to a substrate chuck 10 shown in
In the case of an existing substrate chuck 10, a plurality of suction holes 11 to which suction pressure is applied are formed on a substrate-mounting surface 10s and the suction holes 11 are connected to a negative pressure-applying part V through a pneumatic passage 12, so that the substrate W is positioned on and fixed to a mounting surface of the substrate chuck 10 by suction pressure 55 applied by the negative pressure-applying part V.
However, when a substrate treatment process is performed while a liquid material such as a cleaning liquid or a slurry is supplied to the substrate W by a treatment liquid supply part 30, as shown in
When a liquid material penetrates the suction holes 11, a vacuum pump installed in the negative pressure-applying part V may be out of order. To prevent this, a gas-liquid separator needs to be additionally installed on the substrate chuck 10. The installation of the gas-liquid separator is not preferable because it causes a higher cost in manufacturing the substrate chuck 10.
Therefore, there is an urgent need for a method of being capable of fundamentally preventing the penetration of a liquid material used during a substrate treatment process while securely holding the substrate W.
Therefore, the present invention has been made in view of the above problems, and it is one object of the present invention to provide a substrate chuck configured to prevent a liquid used for a substrate from penetrating the inside of the substrate during a substrate treatment process.
It is another object of the present invention not only to increase the reliability of holding a substrate, but also to reliably separate the substrate from a mounting surface of a substrate chuck.
In accordance with an aspect of the present invention, the above and other objects can be accomplished by the provision of a substrate chuck including a chucking film made of a flexible material capable of elastic deformation to cover a mounting region of an upper surface of a surface plate on which a substrate is to be mounted; and a substrate chuck for gripping the substrate by applying suction pressure to a lower part of the chucking film to form a vacuum between the chucking film and the substrate; and a substrate scrubbing apparatus including the substrate chuck.
In the present specification and the accompanying claims, the term “transverse direction” and terms similar thereto are defined to refer to a horizontal direction perpendicular to the direction of gravity.
In the present specification and the accompanying claims, the term “up-down direction” and terms similar thereto are defined to refer to the direction of gravity.
In accordance with the present invention, the surface of the substrate chuck, on which the substrate is seated, is entirely covered with the chucking film made of a flexible material capable of elastic deformation, and suction pressure is applied to a lower side of the chucking film, thereby forming a vacuum between the chucking film and the substrate to grip the substrate W. Accordingly, a liquid material can be fundamentally prevented from entering the inside of the substrate chuck.
Hereinafter, preferred embodiments of the present invention are described in detail with reference to the accompanying drawings, but the present invention is not limited to the embodiments. For reference, in this description, the same numbers refer to substantially the same elements, and, under these rules, descriptions may be made by citing contents described in other drawings. In addition, contents determined to be obvious to those of skill in the art or repeated contents may be omitted.
A substrate chuck 100 according to an embodiment of the present invention includes a surface plate 110 having space portions 112 as an empty space open upward over partial areas of the surface plate 110 and having a flat top surface; a chucking film 120 made of a flexible material capable of elastic deformation with respect to a mounting area where the substrate W is mounted and installed to cover an upper surface of the surface plate; a driving motor 130 configured to rotate the surface plate 110; a monitoring sensor 140 configured to monitor elastic deformation of the chucking film; a support 150 configured to support the surface plate 110 rotated by the driving motor 130; and a pressure adjuster 160 configured to supply negative pressure V1 or positive pressure P1 to the space parts 112.
Here, the substrate W includes various types of substrates and includes both wafers used for manufacturing semiconductor packages and substrates made of materials such as glass.
The surface plate 110 is rotatably installed around a rotation axis 91 in the direction of gravity by means of a rotational support 155, disposed as a bearing or the like, between the surface plate 110 and the support 150 and has a circular cross-section as shown in
An upper surface of the surface plate 110 is formed in a flat surface shape to be installed in the mounting area, where the substrate W is to be mounted, in close contact with a bottom surface of the chucking film 120. The surface plate 110 is preferably made of a material with high rigidity, and may be made of, for example, a metal material such as steel.
To allow the chucking film 120 to undergo downward convex elastic deformation, the upper surface of the surface plate 110 is provided with the space parts 112 formed as empty spaces on a lower side of the chucking film 120. Preferably, the plural space parts 112 are formed in a cross-section shape in a partial area of the substrate W and are symmetrically arranged around the rotation axis located at the center of the chucking film 120 such that a plurality of positions of the substrate W can be gripped. As shown in
In the embodiments illustrated in the drawings, the space parts 112 are not formed at the position of the rotation axis 91. However, according to another embodiment of the present invention, another space part 112 may be formed at the position of the rotation axis 91.
Below the gravity direction of the space parts 112, an air chamber 116 communicating with the plural space parts is formed in a transverse direction perpendicular to the rotation axis. The air chamber 116 has a wide open cross-section. Accordingly, the pressure of the plural space parts 112 may be uniformly controlled by adjusting the pressure of the air chamber 116.
In addition, a pneumatic passage 111 extends from the pressure adjuster 160 to the air chamber 116 along the rotation axis 91 of the surface plate 110. As the pneumatic passage 111 is formed along the rotation axis 91 of the surface plate 110, it becomes easy to accurately transmit an intended air pressure to the space parts 112 even when the surface plate 110 rotates. Although not shown in the drawings, according to another embodiment of the present invention, the pneumatic passage 111 may be disposed at a position radially spaced apart from the rotation axis 91 of the surface plate 110, and a part of the pneumatic passage 111 may be disposed in a form of penetrating the rotation axis 91 of the surface plate 110.
The chucking film 120 is formed to cover an entirety of the flat upper surface of the surface plate 110 which is a mounting area on which the substrate W is mounted. The chucking film 120 does not have a through hole and is formed of a flexible material capable of elastic deformation and an easily adherable material. For example, the chucking film 120 may be formed of a material such as rubber or polyurethane.
The chucking film 120 may be fixed to the surface plate 110 in various ways, and as shown in the drawings, the radial end of the chucking film 120 may be fixed in a state of being fitted while wrapping the outer circumferential side of the surface plate 110. The chucking film 120 may be firmly fixed to the surface plate 110 using fixing bolts.
The driving motor 130 is installed to rotatably drive the surface plate 110. An installation method of the driving motor 130 may be determined in various ways and, below the gravity direction of the surface plate 110 as shown in the drawings, a rotor 132 of the driving motor 130 and the bottom surface of the surface plate 110 may be connected to each other. Although not shown in the drawings, according to another embodiment of the present invention, the rotor of the driving motor 130 may be connected to the outer circumferential surface of the surface plate 110 and may rotatably drive the surface plate 110 via a power transmission means such as a belt, chain, or gear.
Since a casing 134 including a stator 133 of the driving motor 130 is installed in a non-rotating state, the casing 134 may be fixed to the support 150 in a non-rotating state using a bracket 138. In addition, since the center of the rotor of the driving motor 130 is arranged to coincide with the rotation axis 91 of the surface plate 110 and the pneumatic passage 111 is provided along the rotation axis 91 of the surface plate 110, the rotor 132 of the driving motor 130 is provided with a hollow part 132a communicating with the pneumatic passage 111.
A rotary seal 139 is installed between a lower part of the rotor 132 in the direction of gravity and the casing 134, and a stopper 134a is installed in a lower part of the casing 134 communicating with the pneumatic passage 111. The stopper 134a blocks the pneumatic passage 111 from the outside air and is coupled to a pneumatic pipe of the pressure adjuster 160.
The pressure adjuster 160 controls the pressure of the space parts 112 via the hollow part 132a of the driving motor 130, the pneumatic passage 111 and the air chamber 116.
Specifically, when the substrate W is placed (77) on an upper surface of the chucking film 120 of the substrate chuck 100 (
Accordingly, a part, which covers the space parts 112, of the chucking film 120 covering the flat upper surface 110s of the surface plate 110 in close contact therewith is elastically deformed in a downward convex shape (120d1) as shown in
Accordingly, since the vacuum 99 is formed between the substrate W and the chucking film 120 while the chucking film 120 is elastically deformed downward in a portion corresponding to the upper side of the space parts 112 of the surface plate 110, the substrate W is positioned at and firmly fixed to the chucking film 120 by the vacuum space 99 formed between the chucking film 120 and the substrate W. At the same time, since the chucking film 120 completely covers the flat upper surface 110s of the surface plate without holes, an advantageous effect of completely excluding the possibility of liquid inflow into the substrate chuck 100 may be obtained.
Meanwhile, the monitoring sensor 140 is installed in the space parts 112 of the surface plate 110 to detect whether the displacement of the chucking film 120 convex downward to hold the substrate W reaches a predetermined value.
In other words, to reliably grip the substrate W, it is necessary that the vacuum space 99 formed in each of the space parts 112 is sufficiently large. For this, when the elastic deformation (120d1) in which the chucking film 120 is convex downward occurs in the space parts 112 by the negative pressure V1 from the pressure adjuster 160, the monitoring sensor 140 installed in the space parts 112 detects whether the downward convex displacement of the chucking film 120 reaches a predetermined value as shown in
Here, the monitoring sensor 140 may include a sensing pin 142 that is elastically supported by a spring 140k installed inside a sensor box 144 and is movable in an up-down direction in contact with the bottom surface of the chucking film 120. Accordingly, when suction pressure is applied to the space parts 112 so that the chucking film 120 undergoes the downward convex deformation (120d1), the chucking film 120 contacts the top of the sensing pin 142 and moves downward (140d) the sensing pin 142. A controller 145 determines based on a downward movement amount of the sensing pin 142 whether the downward convex displacement amount of the chucking film 120 reaches a predetermined positive displacement amount and controls the magnitude of the negative pressure V1 applied by the pressure adjuster 160. Meanwhile, the monitoring sensor 140 may be applied in the form of a non-contact sensor using a laser or the like in addition to a sensor supported by a spring, and according to another embodiment of the present invention, a sensor having another known configuration capable of measuring displacement may be applied.
Accordingly, when the magnitude of the negative pressure V1 acting in each of the space parts 112 is adjusted by the pressure adjuster 160, the amount of downward bending deformation of the chucking film 120 in the space parts 112 is sensed by the monitoring sensor 140, and, when it is sensed by the monitoring sensor 140 that the amount of downward bending deformation of the chucking film 120 in the space parts 112 does not reach a predetermined value, the controller 145 controls the size of an absolute value of the negative pressure, applied by the pressure adjuster 160, to be larger so that an advantageous effect of reliably realizing the fixed state of the substrate W to the chucking film can be obtained.
As shown in
Accordingly, since there is no possibility that the liquid supplied from the fluid supplier 30 penetrates into the substrate chuck 100 and, at the same time, a substrate may be reliably fixed to the substrate chuck 100, a reliable operation may be implemented even if a conventional gas-liquid separator is not provided, and manpower and costs for maintenance and repair of the substrate scrubbing apparatus 1 may be reduced.
Meanwhile, when a treatment process such as a substrate scrubbing process is finished, the pressure adjuster 160 supplies pneumatic pressure through the pneumatic passage 111 as shown in
Accordingly, as the gas expands in the space parts 112, the chucking film 120 located on the space parts 112 is elastically deformed (120d2) so that it becomes convex upward. Therefore, the substrate W, whose bottom surface was in a state of being in close contact with the upper surface of the chucking film 120, becomes convex upward as a whole, so that the contact state between the substrate W and the chucking film 120 is released, resulting in separation of the substrate W from the chucking film 120.
Meanwhile, as shown in
Although
By the present invention configured as described above, the upper surface 110s of the substrate chuck 100, on which the substrate W is seated, is entirely covered with the chucking film 120 made of a flexible material capable of elastic deformation, and suction pressure is applied to the plural space parts 112 on the lower side of the chucking film 120, thereby forming the vacuum space 99 between the chucking film 120 and the substrate W to grip the substrate W. Therefore, the liquid used during the treatment process may be fundamentally prevented from entering the inside of the substrate chuck 100.
Although the present invention has been illustratively described through preferred embodiments, the present invention is not limited to such specific embodiments, and modification, change, or improvement may be made in various forms within the technical idea presented in the present invention, specifically within the scope described in the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2022-0061124 | May 2022 | KR | national |
