Field of the Invention
The present invention relates to a substrate for a liquid ejection head for ejecting liquid, such as ink, the liquid ejection head, a liquid ejection apparatus, and a method for ejecting liquid.
Description of the Related Art
An example of the liquid ejection apparatus is an ink-jet printer that ejects liquid ink from a print head serving as a liquid ejection head to print an image. Such a printer ejects ink using ejection-energy generating elements, such as electro-thermal transducers (heaters) and piezoelectric elements. For example, with the heaters, the printer causes ink to generate bubbles using heat generated by the heaters and ejects the ink through ejection ports using the energy of generating bubbles.
Japanese Patent Laid-Open No. 2010-155452 discloses a configuration in which the gate voltage of a PMOS transistor connected to one end of each heater and the gate voltage of an NMOS transistor connected to the other end of the heater are individually controlled by individual voltage conversion circuits to stabilize a voltage for driving the heater. These voltage conversion circuits are installed in a print head substrate together with the PMOS transistors, the NMOS transistors, and the heaters.
The print head substrate described in Japanese Patent Laid-Open No. 2010-155452 includes a plurality of PMOS transistors and a plurality of NMOS transistors corresponding to the individual plurality of heaters. The print head substrate further includes a plurality of voltage conversion circuits corresponding to the plurality of PMOS transistors and a plurality of voltage conversion circuits corresponding to the plurality of NMOS transistors. However, to install the plurality of transistors and the plurality of voltage conversion circuits in the print head substrate, it is difficult to ensure a sufficient space therefor. For example, to dispose transistors and voltage conversion circuits between two arrays of heaters corresponding to two arrays of ejection ports requires a large distance between the two arrays of heaters, making it difficult to form the print head substrate within a desired size. Reducing the size of the transistors to form the print head substrate in a desired size can lead to severe limitation on the heater current because of the characteristics of the common-drain transistors and can reduce the voltage applied to the heaters, leading to a decrease in ink ejection efficiency.
The present invention provides a substrate for a liquid ejection head capable of ejecting liquid. The substrate is installed in the liquid ejection head. The substrate includes at least one liquid-ejection-energy generating element, first and second connecting units, at least one first transistor, at least one second transistor, at least one control circuit, and a supply circuit. The first and second connecting units are connectable to a first external power supply circuit. The at least one first transistor is connected between the first connecting unit and a first end of the liquid-ejection-energy generating element. The at least one second transistor is connected between the second connecting unit and a second end of the liquid-ejection-energy generating element. The at least one control circuit is configured to control a gate voltage of the first transistor to switch the first transistor. The supply circuit is configured to supply a constant gate voltage to the second transistor to constantly keep the second transistor at ON state. The control circuit controls the first transistor to switch so as to drive the liquid-ejection-energy generating element to an extent that the liquid is not ejected after the first and second connecting units are connected to the external power supply circuit and then the constant gate voltage is applied to the second transistor.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Prior to descriptions of the embodiments of the present invention, the analysis of a circuit in which a transistor is connected to each end of each ejection-energy generating elements, such as heaters, to drive the ejection-energy generating elements will be described.
Suppose that for one of PMOS transistors and NMOS transistors in Japanese Patent Laid-Open No. 2010-155452, a voltage conversion circuit is disposed, and for the other transistor, no voltage conversion circuit is disposed, and simply a constant voltage is applied. In this case, the former transistor can be optionally switched by controlling gate voltage, and the latter transistor can be constantly kept at ON state. This configuration stabilizes heater driving voltage because of the presence of the latter transistor and simplifies the configuration of the print head substrate because of the absence of the voltage conversion circuit for the gate of the latter transistor.
For example, the gate voltage of the NMOS transistor is controlled using a voltage conversion circuit, and the gate of the PMOS transistor is subjected to a constant voltage at least during switching of the NMOS transistor. In this case, the gate of the NMOS transistor is subjected to a high voltage to apply a sufficient voltage to the heater. Let the heater driving voltage be VH, the gate voltage of the NMOS transistor be V(N)G, and the source voltage of the NMOS transistor be V(N)S. Assume that the heater driving voltage VH is applied after the source voltage V(N)S of the NMOS transistor is applied. In this case, the gate voltage V(N)G is not applied except when the heater is driven. However, if the gate voltage V(N)G is applied due to the influence of noise or trouble, the gate voltage V(N)G can become temporarily higher than the heater driving voltage VH before the heater driving voltage VH is applied. If the gate voltage V(N)G becomes higher than VH, the durability of the NMOS transistor can be decreased because of the high voltage of the gate of the NMOS transistor. In other words, for VGS (a gate-source withstand voltage), which is an important withstand pressure parameter of transistors, the source potential becomes significantly lower than the gate voltage, leading to a decrease in the durability of the NMOS transistor.
From this point of view, a desirable power supply sequence is applying the heater driving voltage VH and then applying the gate voltage V(N)G of the NMOS transistor. If only the heater driving voltage VH is applied, a minute leak current IDS flows between the drain and the source even if the NMOS transistor is at OFF state. In particular, for the PMOS transistor under a constant voltage, a phenomenon in which electrical charge is released before the heater is driven can occur. This phenomenon occurs because transistors are connected to both ends of the heater, and the potential of the heater cannot be fixed. If the heater is driven under such a phenomenon, electrical charges needs to be stored at the driver gate of the PMOS transistor at the same time a heater driving pulse is input. Although the time during which the electrical charges are stored is momentary, a large current flows through the gate wire when the heater is driven (turned on), and it takes much time to stabilize the operation. In particular, driving many heaters at the same time delays rising of current flowing through the heaters to delay the ejection timing of ink, leading to deviation of the landing positions of the ink.
Thus, providing no gate voltage conversion circuit at one of transistors connected both ends of the heater and simply applying a constant voltage thereto simplifies the configuration of the print head substrate while stabilizing the heater driving voltage. If in such a configuration a power supply timing for the heaters and the transistors is set, the rising of current flowing through the heaters can be delayed, and the ink ejection timing can be delayed.
The present invention is made based on such findings.
Embodiment of the present invention will be described hereinbelow with reference to the drawings. The liquid ejection heads of the following embodiments are applications of an ink-jet print head for use in ink-jet printing, in which an electro-thermal transducer (a heater) is used as an ejection-energy generating element for ejecting ink, which is liquid. The heater is also referred to as a printing element for ejecting ink to print an image. A power-supply wiring line for connecting the printing element to a power supply is referred to as VH wiring line, and a grounding wiring line for grounding the printing element is referred to as a GNDH wiring line. In the following embodiments, a plurality of heaters are disposed on a semiconductor substrate, and a driving logic circuit and power transistors for driving the plurality of heaters in response to external input signals are also disposed on the semiconductor substrate.
An application of a liquid ejection apparatus according to a first embodiment of the present invention, that is, an ink-jet printer that ejects ink, will be described with reference to
The ink-jet printer of this embodiment is a serial-scan printer and is configured as in
As shown in
The substrate 34 has a supply port 201 that can communicate with the ink tank (a liquid supply source) 85. A channel-formed member 93 and an ejection-port formed member 92 are disposed on the substrate 80. The channel-formed member 93 includes a foaming chamber 94 corresponding to the heaters 101, a liquid chamber 95 for introducing the ink into the foaming chamber 94 through the supply port 201, and a channel 96. The ejection-port formed member 92 has ejection ports 91 corresponding to the heaters 101. The printing-element substrate 80 also includes pads 21 for supplying voltage and signals to the printing-element substrate 80 from the outside. The pads 21 serve as connecting units connectable to the control unit of the printer and a power supply (a power supply circuit). By driving the heaters 101 to generate heat and cause the ink to generate bubbles in the foaming chamber 94 using the heat, the ink can be ejected through the ejection ports 91 using the bubble generating energy.
The substrate 34 includes heaters and a driving circuit including transistors for the individual heaters and a transistor common to the heaters, VH wiring lines, and GNDH wiring lines to constitute a print head substrate, as will be described later.
The NMOS transistor 103 is disposed for each heater 101 in one-to-one correspondence, and the number of the NMOS transistors 103 is the same as the number of the heaters 101. In contrast, the number of the PMOS transistors 102 is smaller than the number of the heaters 101 and the total number of the NMOS transistors 103. In this embodiment, the transistors 103 are common-drain NMOS transistors, and the transistors 102 are common-drain PMOS transistors.
The AND circuit 107 generates a selecting signal (a control signal) for optionally switching the NMOS transistor 103. The LVC 106 changes the gate voltage of the NMOS transistor 103 in response to the selecting signal from the AND circuit 107. The AND circuit 107 and the LVC 106 constitute a control circuit for changing the gate voltage of the NMOS transistor 103. The AND circuit 107 functions as a generating unit that generates a control signal for switching the NMOS transistor 103. The LVC 106 functions as a voltage control unit that changes the gate voltage of the NMOS transistor 103 on the basis of the control signal. By controlling the gate voltage of the NMOS transistor 103 in response to the selecting signal from the AND circuit 107 in this manner, a current flowing through the heater 101, that is, ON and OFF of driving of the heater 101, can be controlled. The AND circuit 107 controls the gate voltage of the NMOS transistor 103 so that current does not flow through a plurality of heaters 101, at least a plurality of heaters 101 coupled in common to one PMOS transistor 102, at the same time. The circuit configuration for such control is a common configuration, and a description thereof will be omitted.
Since the PMOS transistors 102 are each used in common to two or more heaters 101, the intervals between the PMOS transistors 102 in the first direction can be large. Thus, the interval between the PMOS transistors 102 in the first direction is larger than the interval between the NMOS transistors 103 in the first direction. Since the ink supply port 201 needs to be disposed near the heaters 101, an electric circuit including the PMOS transistors 102 and the NMOS transistors 103 is disposed at the opposite side from the ink supply port 201 with the heaters 101 therebetween. The first power supply (GNDH) 104 and the second power supply (VH) 105 are disposed in a wiring layer higher than the PMOS transistors 102 and the NMOS transistors 103 and are individually wired to the pads 21 at the upper part in
The first power supply 104 is common to at least all of PMOS transistors 102 constituting one array. Specifically, the drains of the PMOS transistors 102 are coupled to a pad 21 corresponding to the first power supply 104 via a common wiring line (a first common wiring line). The second power supply 105 is common to at least all of NMOS transistors 103 constituting one array. Specifically, the drains of the NMOS transistors 103 are coupled to a pad 21 corresponding to the second power supply 105 via a common wiring line (a second common wiring line). The constant voltage circuit A 108 and the constant voltage circuit B 109 are disposed between the ink supply port 201 and the pads 21. Voltage applied to a pad corresponding to the gate voltage supply 110 is decreased by the constant voltage circuit A 108 and is applied to the LVCs 106, and is also decreased by the constant voltage circuit B 109 and is directly applied to the gates of the PMOS transistors 102.
First, after the logic supply voltage VDD is applied, the second supply voltage (VH) 105 is applied before application of the gate supply voltage VHT 110. This is for the purpose of providing a sufficient VGS (a gate-source withstand voltage), which is an important withstand voltage parameter of transistors, as described above. After the supply voltages VDD, VH, and VHT are applied, a CLK (clock) signal and a DATA (print data) signal for selectively driving the heaters 101 are input in synchronization with each other, and then heaters 101 to be driven are determined using a LT (latch) signal. Thereafter, the pulse width of a driving pulse for the heaters 101 is determined by a HE (heating enable) signal. The AND circuit 107 thus generates the control signals for optionally switching the NMOS transistors 103 in response to the DATA signal and so on. The LVCs 106 change the gate voltage so as to switch the NMOS transistors 103 on the basis of the control signals.
In a comparative example A in
In the comparative example A of
Waveforms A1, B1, C1, and D1 in
In the comparative example A in
The chipped points 403 of the waveforms C1 and D1 become large as the distance between the PMOS transistor 102 and the constant voltage circuit B 109 increases. The waveform 402, which is the total of the heater currents 401 for the heaters 101 of the first block (B1) generated by the PMOS transistors 102, is a waveform in which the rising edge is chipped.
In the comparative example A, the chipped points 403 of the waveforms C1 and D1 cause the ink landing positions 404 to deviate. In other words, the landing positions 404 can deviate in the scanning direction of the print head (arrow 406) after application of the supply voltages VDD, VH, and VHT to affect the print quality of the image.
In the embodiment B in
In this embodiment, as shown in
The relationship between the driving sequence of the comparative example A and the driving sequence of the embodiment B in
The NMOS transistor 801 is disposed for each heater 101 in one-to-one correspondence, and the number of the NMOS transistors 801 is the same as the number of the heaters 101. In contrast, the number of the NMOS transistors 103 is smaller than the number of the heaters 101 and the total number of the NMOS transistors 801. In this embodiment, the transistors 103 are common-source NMOS transistors, and the transistors 801 are common-drain NMOS transistors.
An AND circuit 107 generates a selecting signal (a control signal) for optionally switching the NMOS transistor 801. The LVC 106 changes the gate voltage of the NMOS transistor 801 in response to the selecting signal from the AND circuit 107. By controlling the gate voltage of the NMOS transistor 801 in response to the selecting signal from the AND circuit 107 in this manner, a current flowing through the heater 101, that is, ON and OFF of driving of the heater 101, can be controlled. The AND circuit 107 controls the gate voltage of the NMOS transistor 801 so that current does not flow through a plurality of heaters 101, at least a plurality of heaters 101 coupled in common to one NMOS transistor 103, at the same time. The circuit configuration for such control is a common configuration, and a description thereof will be omitted.
Since the NMOS transistors 103 are each used in common to a plurality of heaters 101, the intervals between the NMOS transistors 103 in the first direction can be large. Thus, the interval between the NMOS transistors 103 in the first direction is larger than the interval between the NMOS transistors 801 in the first direction. Since the ink supply port 201 needs to be disposed near the heaters 101, an electric circuit including the NMOS transistors 103 and the NMOS transistors 801 is disposed at the opposite side from the ink supply port 201 with the heaters 101 therebetween. The first power supply (GNDH) 104 and the second power supply (VH) 105 are disposed in a wiring layer higher than the NMOS transistors 103 and the NMOS transistors 801 and are individually wired to pads 21 at the upper part in
The first power supply (GNDH) 104 may be coupled to the pad 21 corresponding to the first power supply 104 via a wiring line (a common wiring line) common to the plurality of NMOS transistors 801 or via wiring lines (individual wiring lines) for the NMOS transistors 801 that are turned on at the same time. The second power supply 105 is common to all of NMOS transistors 103 constituting at least one array. Specifically, the drains of the NMOS transistors 103 are coupled to a pad 21 corresponding to the second power supply 105 via a common wiring line (a second common wiring line). The constant voltage circuit C 802 and the constant voltage circuit D 803 are disposed between the ink supply port 201 and the pads 21. Voltage applied to a pad connected to the gate voltage supply 110 is decreased by the constant voltage circuit D 803 and is applied to the LVCs 106, and is also decreased by the constant voltage circuit C 802 and is directly applied to the gates of the NMOS transistors 103.
The relationship between application of the logic supply voltage VDD, the second supply voltage (VH) 105, and the gate supply voltage (VHT) 110 and the sequence of driving is the same as those in
In this embodiment, as shown in
The relationship between application of the logic supply voltage VDD, the second supply voltage (VH) 105, and the gate supply voltage (VHT) 110 and the sequence of driving is the same as those in
The PMOS transistor 1201 is disposed for each heater 101 in one-to-one correspondence, and the number of the PMOS transistors 1201 is the same as the number of the heaters 101. In contrast, the number of the PMOS transistors 102 is smaller than the number of the heaters 101 and the total number of the PMOS transistors 1201. In this embodiment, the transistors 102 are common-drain PMOS transistors, and the transistors 1201 are common-source PMOS transistors.
An AND circuit 107 generates a selecting signal (a control signal) for optionally switching the PMOS transistor 1201. The LVC 106 changes the gate voltage of the PMOS transistor 1201 in response to the selecting signal from the AND circuit 107. By controlling the gate voltage of the PMOS transistor 1201 in response to the selecting signal from the AND circuit 107 in this manner, a current flowing through the heater 101, that is, ON and OFF of driving of the heater 101, can be controlled. The AND circuit 107 controls the gate voltage of the PMOS transistor 1201 so that current does not flow through a plurality of heaters 101, at least a plurality of heaters 101 coupled in common to one PMOS transistor 102, at the same time. The circuit configuration for such control is a common configuration, and a description thereof will be omitted.
Since the PMOS transistors 102 are each used in common to a plurality of heaters 101, the intervals between the PMOS transistors 102 in the first direction can be large. Thus, the interval between the PMOS transistors 102 in the first direction is larger than the interval between the PMOS transistors 1201 in the first direction. Since the ink supply port 201 needs to be disposed near the heaters 101, an electric circuit including the PMOS transistors 102 and the PMOS transistors 1201 is disposed at the opposite side from the ink supply port 201 with the heaters 101 therebetween. The first power supply (GNDH) 104 and the second power supply (VH) 105 are disposed in a wiring layer higher than the PMOS transistors 102 and the PMOS transistors 1201 and are individually wired to pads 21 at the upper part in
The relationship between application of the logic supply voltage VDD, the second supply voltage (VH) 105, and the gate supply voltage (VHT) 110 and the sequence of driving is the same as those in
In this embodiment, as shown in
The present invention is applicable to ink-jet printers of various printing systems including not only the serial-scan printing system but also a full-line printing system. The present invention is also applicable to a liquid ejection apparatus that performs various operations including printing and processing on various media (including a sheet) using a liquid ejection head. Another example of the ejection-energy generating element for ejecting liquid is a piezoelectric element in addition to the electro-thermal transducer (the heater).
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2015-068760, filed Mar. 30, 2015, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2015-068760 | Mar 2015 | JP | national |
Number | Name | Date | Kind |
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20100134543 | Hirayama | Jun 2010 | A1 |
20110175959 | Van Brocklin | Jul 2011 | A1 |
20150283807 | Fujii | Oct 2015 | A1 |
Number | Date | Country |
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2010-155452 | Jul 2010 | JP |
Number | Date | Country | |
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20160288494 A1 | Oct 2016 | US |