Patent Application
20110075023
This application is based on and claims priority under 35 U.S.C. ยง119 to Japanese Patent Application 2009-221361, filed on Sep. 25, 2009, the entire content of which is incorporated herein by reference.
This disclosure relates to a substrate holding apparatus for accommodating and holding a substrate in a case.
A known substrate holding apparatus is disclosed in JP1997-74291A (hereinafter referred to as Reference 1) includes a case formed by a case cover and a case body, and a substrate fixed in the case. Supporting portions (fitting slits) support both sides of the substrate are arranged at both sides of an inner portion of the case body in a direction where the substrate is slid from an opening to the inner portion of the case body so as to be accommodated therewithin (the direction will be hereinafter referred to as a substrate inserting direction). Pressing portions extending in the substrate inserting direction are provided at a bottom surface of the case body and at the case cover, respectively. The substrate is pressed and deformed by the pressing portions in a condition where the case cover is fitted to the case body. Accordingly, the substrate is pressed to the supporting portions, therefore being fixed to the case.
A known substrate holding apparatus disclosed in JP2000-49475A (hereinafter referred to as Reference 2) includes a case formed by a case cover and a case body, and a substrate positioned and fixed in the case. The case body includes substrate guiding grooves. The case cover is fixed to the case body.
According to the substrate holding apparatus described in Reference 1, for example, in the case where a plurality of substrates is accommodated in the case, the substrates are electrically connected to one another before being accommodated within the case. Such procedures may be inappropriate for the substrates, therefore causing difficulty in accommodating the substrates in the case. Further, an electronic component mounted on each of the substrates generally protrudes from a surface of the substrate. Consequently, when the substrate is slid into the case in a direction along the surface of the substrate (in the substrate inserting direction) and accommodated in the case, the case requires a sufficient space over a whole range of a movement of the electronic component for preventing the electronic component protruding from the surface of the substrate, from interfering with an inner portion of the case. As a result, the size of the case is increased, therefore increasing the size of the substrate holding apparatus.
Meanwhile, according to the substrate holding apparatus described in Reference 2, when a plurality of substrates is positioned and fixed within the case, distances between the substrates are determined by distances between substrate guiding grooves for the substrates, respectively. Accordingly, a reduction of the distances between the substrates is restricted by a condition of a mold used for molding the case (the condition is the strength of the mold and the like). Further, the case requires a sufficient space for moving the substrates in a direction along a surface of each of the substrates into the case and for accommodating the substrates in the case.
A need thus exists for a substrate holding apparatus, which is not susceptible to the drawback mentioned above.
According to an aspect of this disclosure, a substrate holding apparatus includes a case including a case body formed in a tubular shape that has a bottom surface and a case cover covering an end of an opening of the case body, a plurality of substrates at which electric circuits are mounted, the plurality of substrates being accommodated and held in the case in an overlapping manner with one another in a thickness direction of the plurality of substrates along a direction of the opening of the case body, and a plurality of support portions formed at an inner wall surface of the case body in a projecting manner in a column shape and extending in the thickness direction of the plurality of substrates, the plurality of support portions constituting a plurality of support portion groups, the plurality of support portions including end surfaces of which heights from the bottom surface of the case body in the thickness direction are the same as one another in each of the plurality of support portion groups, the heights of the end surfaces of the support portions in one of the plurality of support portion groups being different from the heights of the end surfaces of the support portions in the other of the plurality of support portion groups, one of the plurality of substrates including a peripheral edge portion formed by guide grooves into which the support portions in one of the plurality of support portion groups are inserted in the thickness direction, the heights of the end surfaces of the support portions in the one of the plurality of support portion groups being greater than the heights of the end surfaces of the support portions in the other of the plurality of support portion groups, the one of the plurality of substrates being supported by the end surfaces of the support portions in the other of the plurality of support portion groups, the heights of the end surfaces of the support portions in the other of the plurality of support portion groups being smaller than the heights of the end surfaces of the support portions in the one of the plurality of support portion groups.
According to another aspect of the disclosure, a substrate holding apparatus includes a case having a case body formed in a tubular shape that has a bottom surface and a case cover covering an end of an opening of the case body, a plurality of substrates at which electric circuits are mounted, the plurality of substrates being accommodated and held in the case in an overlapping manner with one another in a thickness direction of the plurality of substrates along a direction of the opening of the case body, and a plurality of support portions formed at an inner wall surface of the case body in a projecting manner in a column shape and extending in the thickness direction of the plurality of substrates, the plurality of support portions constituting a plurality of support portion groups, the plurality of support portions including end surfaces of which heights in the thickness direction from the bottom surface of the case body are the same as one another in each of the plurality of support portion groups, the heights of the end surfaces of the support portions in one of the plurality of support portion groups being different from the heights of the end surfaces of the support portions in the other of the plurality of support portion groups, one of the plurality of substrates including a peripheral edge portion formed by guide grooves into which the support portions in one of the plurality of support portion groups are inserted in the thickness direction, the heights of the end surfaces of the support portions in the one of the plurality of support portion groups being greater than the heights of the end surfaces of the support portions in the other of the plurality of support portion groups, the one of the plurality of substrates being supported by the end surfaces of the support portions in the other of the plurality of support portion groups, the heights of the end surfaces of the support portions in the other of the plurality of support portion groups being smaller than the heights of the end surfaces of the support portions in the one of the plurality of support portion groups, the substrates adjacent to each other in the thickness direction including respective facing surfaces at which connector portions are formed to project, the connector portions being fitted to each other in a case where one of the substrates is arranged in an overlapping manner relative to the other of the substrates in the thickness direction so that the substrates are electrically connected to each other.
According to a further aspect of the disclosure, a substrate holding apparatus includes a case having a case including a case body formed in a tubular shape that has a bottom surface and a case cover covering an end of an opening of the case body, a plurality of substrates at which electric circuits are mounted, the plurality of substrates being accommodated and held in the case in an overlapping manner with one another in a thickness direction of the plurality of substrates along a direction of the opening of the case body, and a plurality of support portions formed at an inner wall surface of the case body in a projecting manner in a column shape and extending in the thickness direction of the plurality of substrates, the plurality of support portions constituting a plurality of support portion groups, the plurality of support portions including end surfaces of which heights in the thickness direction from the bottom surface of the case body are the same as one another in each of the plurality of support portion groups, the heights of the end surfaces of the support portions in one of the plurality of support portion groups being different from the heights of the end surfaces of the support portions in the other of the plurality of support portion groups, one of the plurality of substrates including a peripheral edge portion formed by guide grooves into which the support portions in one of the plurality of support portion groups are inserted in the thickness direction, the heights of the end surfaces of the support portions in the one of the plurality of support portion groups being greater than the heights of the end surfaces of the support portions in the other of the plurality of support portion groups, the one of the plurality of substrates being supported by the end surfaces of the support portions in the other of the plurality of support portion groups, the heights of the end surfaces of the support portions in the other of the plurality of support portion groups being smaller than the heights of the end surfaces of the support portions in the one of the plurality of support portion groups, the substrates adjacent to each other in the thickness direction including respective facing surfaces at which connector portions are formed to project, the connector portions being fitted to each other in a case where one of the substrates is arranged in an overlapping manner relative to the other of the substrates in the thickness direction so that the substrates are electrically connected to each other, one of the plurality of substrates that faces the case cover including a peripheral edge portion that is supported and positioned between the end surfaces of the support portions in one of the plurality of support portion groups and a facing surface of the case cover, the heights of the end surfaces of the support portions in the one of the plurality of support portion groups being greatest among the plurality of support portion groups, the case being a case for a camera in which the plurality of substrates are accommodated and held in the case body and at least a lens is mounted at the case cover.
The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed description considered with the reference to the accompanying drawings, wherein:
An embodiment of a substrate holding apparatus will be described hereinafter with reference to the attached drawings.
The case body 11 is formed into an approximately square-shaped tube having a bottom surface. The case body 11 includes four connecting walls 11a arranged at corners of an inner wall of the case body 11. The connecting walls 11a are integrally formed with the case body 11 in a projecting manner while extending in the direction of an opening of the case body 11 (the direction of the opening of the case body 11 corresponds to a vertical direction seen in
The case body 11 includes a plurality of first support portions 21, a plurality of second support portions 22, and a plurality of third support portions 23. Each of the first, second, and third support portions 21, 22, and 23 serves as a support portion integrally formed with the case body 11. The support portion is formed in an approximate square-shaped (column-shaped) pole and in a projecting manner while extending along the direction of the opening of the case body 11. Upper end surfaces 21a, 22a, and 23a of the first, second, and third support portions 21, 22, and 23 facing toward the direction of the opening of the case body 11 and serving as end surfaces have predetermined heights from the bottom surface of the case body 11. The first, second, and third support portions 21, 22, and 23 are stepped while having different heights from one another. That is, the heights of the upper end surfaces 21a, 22a, and 23a from the bottom surface of the case body 11 are designed to gradually increase in the aforementioned order. In addition, the third support portion 23 protrudes slightly outward from an end of the opening of the case body 11 in the vertical direction seen in
As illustrated in
The first substrate 13 is formed into an approximate rectangular plate as seen in a plan view so as to conform to an outer shape of the inner wall of the case body 11, which is seen in a plan view. Four notched portions 13a notched into curved shapes are formed at corners of the rectangular plate of the first substrate 13 so as to prevent from interfering with the connecting walls 11a. A plurality of guide grooves (eight guide grooves) 13b having approximate square shapes is formed at a peripheral edge portion of the first substrate 13. All of the second support portions 22 (second support portion group) is inserted in the guide grooves 13b along a longitudinal direction of the second support portion group (along the thickness direction of the first substrate 13). A plurality of guide grooves (ten guide grooves) 13c having approximate square shapes is formed at the peripheral edge portion of the first substrate 13. All of the third support portions 23 (third support portion group) is inserted in the guide grooves 13c along a longitudinal direction of the third support portion group (along the thickness direction of the first substrate 13). Thus, when the first substrate 13 is accommodated within the case body 11 along the direction of the opening of the case body 11 while the second and third support portions 22 and 23 are inserted in the respective guide grooves 13b and 13c, the peripheral edge portion of the first substrate 13 is in contact only with the upper end surfaces 21a of the first support portions 21 so as to be supported thereby. That is, the first substrate 13 is accommodated in the case body 11 while being positioned at the lowest height from the bottom surface of the case body 11.
As shown in
The second substrate 14 is formed in an approximate rectangular plate as seen in a plan view so as to conform to the outer shape of the inner wall of the case body 11 seen in a plan view. Four notched portions 14a notched into curved shapes are formed at corners of the rectangular plate of the second substrate 14 so as to prevent from interfering with the connecting walls 11a. A plurality of guide grooves (ten guide grooves) 14b having approximate square shapes is formed at a peripheral edge portion of the second substrate 14. All of the third support portions 23 (third support portion group) is inserted in the guide grooves 14b along the longitudinal direction of the third support portion group (along the thickness direction of the second substrate 14). Thus, when the second substrate 14 is accommodated within the case body 11 along the direction of the opening of the case body 11 while the third support portions 23 are inserted in the guide grooves 14b, the peripheral edge portion of the second substrate 14 is in contact only with the upper end surfaces 22a of the second support portions 22 (second support portion group) so as to be supported thereby. That is, the second substrate 14 is accommodated in the case body 11 while being positioned at an intermediate height from the bottom surface of the case body 11. A distance between the first and second substrates 13 and 14 in the thickness direction is determined by a difference between the heights of the upper surfaces 21a and 22a of the first and second support portions 21 and 22.
As shown in
The third substrate 15 is formed in an approximate rectangular plate as seen in a plan view so as to conform to the outer shape of the inner wall of the case body 11 seen in a plan view. Four notched portions 15a, each notched into a curved shape, are formed at corners of the rectangular plate of the third substrate 15 so as to prevent from interfering with the connecting walls 11a. The third substrate 15 is fixed to the case cover 12; therefore, for example, when the end of the opening of the case body 11 is closed by the case cover 12, a peripheral edge portion of the third substrate 15 is in contact with the upper end surfaces 23a of the third support portions 23 (third support portion group) so as to be supported thereby.
In particular, the case cover 12 includes a recessed portion 12a formed in an approximate square shape as seen from the bottom surface of the case body 11. The recessed portion 12a has an outer shape that is approximately the same size as the outer shape of the inner wall of the case body 11 seen in a plan view. The case cover 12 further includes a plurality of pressing portions 12b. The pressing portions 12b are formed on a surface (inner wall surface) of an inner wall of the case cover 12 so as to horizontally protrude toward an inner side of the case cover 12 as seen in
As shown in
In addition, the electric circuits arranged on facing walls of the first and second substrates 13 and 14, respectively, and between facing walls of the second and third substrates 14 and 15, respectively, are dislocated from one another so as not to overlap one another in the thickness direction in a condition where the first, second, and third substrates 13, 14, and 15 are provided adjacent to one another in the vertical direction (thickness direction). Such arrangement of the electric circuits is intended to secure distances required for arranging the electric circuits between the first and second substrates 13 and 14 and between the second and third substrates 14 and 15 in the thickness direction and to prevent increase of the distances in the thickness direction.
Assembling steps of the substrate holding apparatus according to the embodiment will be briefly explained as follows. First, while the second and third support portions 22 and 23 are being inserted in the respective guide grooves 13b and 13c of the first substrate 13, the first substrate 13 is accommodated in the case body 11 along the direction of the opening of the case body 11 until the peripheral edge portion of the first substrate 13 is supported by the upper end surfaces 21a of the first support portions 21 in contact therewith. At this time, the back-surface connector portion 32 is fitted to the body-side connector portion 31; thereby, the first substrate 13 is fixed to the case body 11 and positioned on the first support portions 21 (upper end surfaces 21a) in the thickness direction at the same time as electrically connected to the peripheral device. In addition, the position of the first substrate 13 is determined in such a way that the second and third support portions 22 and 23 are respectively inserted in the guide grooves 13b and 13c.
Next, while the third support portions 23 are inserted in the guide grooves 14b of the second substrate 14, the second substrate 14 is accommodated in the case body 11 along the direction of the opening of the case body 11 until the peripheral edge portion of the second substrate 14 is supported by the upper end surfaces 22a of the second support portions 22 in contact therewith. At this time, the back-surface connector portion 34 is fitted to the upper-surface connector portion 33; thereby, the second substrate 14 is fixed to the first substrate 13 and positioned on the second support portions 22 (upper end surfaces 22a) in the thickness direction at the same time as being electrically connected to the first substrate 13. In addition, the position of the second substrate 14 is determined in such a way that the third support portions 23 are inserted in the guide grooves 14b.
Then, the case cover 12 is fixed to the case body 11 in such a way that the end of the opening of the case body 11 is closed by the case cover 12 to which the third substrate 15 is fixed. At this time, the peripheral edge portion of the third substrate 15 that is in contact with the upper end surfaces 23a in the thickness direction is positioned between the facing surfaces of the pressing portions 12b facing the peripheral edge portion, and the upper end surfaces 23a of the third support portions 23 facing the peripheral edge portion. As a result, the third substrate 15 is firmly fixed to the case body 11. Further, the back-surface connector portion 36 is fitted to the upper-surface connector portion 35; thereby, the third substrate 15 is further firmly fixed to the second substrate 14 on the third support portions 23 (upper end surfaces 23a) in the thickness direction at the same time as being electrically connected the second substrate 14.
As described above, the first, second, and third substrates 13, 14, and 15 are overlapped in the thickness direction while being arranged at intervals of the distances corresponding to the difference between the heights of the first and second substrates 13 and 14 and to the difference between the heights of the second and third substrates 14 and 15. Thus, the first, second, and third substrates 13, 14, and 15 are accommodated within the case 10 (case body 11). According to such configuration, the light irradiated through the lens L attached to the case cover 12 is converted to the image signal by the third substrate 15 (image pickup device). Then, the image signal converted by the image pickup device is output from the third substrate 15 to the second substrate 14. The image signal outputted from the third substrate 15 is processed by the image processing circuit mounted on the second substrate 14 and thereafter is outputted from the second substrate 14 via the first substrate 13 to the peripheral device. At this time, the electric power is applied to the second and third substrates 14 and 15 by the first substrate 13 (power supply circuit).
In addition, the aforementioned embodiment may be modified as follows. The height of the upper end surfaces 23a of the third support portions 23 may be set so that the third support portions 23 are accommodated within the case body 11 without protruding outward from the end of the opening of the case body 11 in the vertical direction. In this case, an area of an opening of the recessed portion 12a may be reduced; thereby, the peripheral edge portion of the third substrate 15 is positioned and supported between an end of an opening of the case cover 12 and the upper end surfaces 23a of the third support portions 23 to therefore fix the third substrate 15 to the case body 11.
The first, second, and third support portions 21, 22, and 23 may have circular cylindrical shapes or other shapes as long as being formed in column shapes. Moreover, the thickness direction of the first, second, and third substrates 13, 14, and 15, where the first, second, and third support portions 21, 22, and 23 extend, (the direction of the opening of the case body 11) does not need to be completely perpendicular to the first, second, and third substrates 13, 14, and 15.
The case body 11 may have a circular cylindrical shape or other shapes as long as being formed into a tubular member having a bottom surface. That is, the case body 11 may be modified as long as including column-shaped supporting portions that are arranged at the inner wall and that support the first, second, and third substrates 13, 14, and 15. In this case, outer shapes of the first, second, and third substrates are not necessarily formed so as to conform to the outer shape of the inner wall of the case body 11 seen in a plan view. In addition, when a plurality of support portions including upper end surfaces having the same height are arranged at the inner wall of the case body 11, each of the support portions is necessarily formed in a projecting manner from the inner wall of the case body 11 so as to support the first, second, and third substrates 13, 14, and 15.
In the embodiment, spacers may be appropriately provided to be supported between the first and second substrates 13 and 14 arranged adjacent to each other in the thickness direction and between the second and third substrates 14 and 15 arranged adjacent to each other in the thickness direction. Moreover, the number of substrates to be accommodated within the case 10 may be two, four or more than four substrates.
In addition, the substrate holding apparatus according to the embodiment may be applied to electric equipments other than the vehicle camera. Moreover, the substrate holding apparatus according to the embodiment may be modified as follows. The substrate holding apparatus may be formed by the first substrate 13 on which the image pickup device is mounted, the second substrate 14 on which the image processing circuit is mounted, and the third substrate 15 on which the power supply circuit is mounted. The image signal output from the image pickup device mounted on the first substrate 13 is processed by the image processing circuit mounted on the second substrate 14. The power supply circuit mounted on the third substrate 15 supplies the electric power to the first and second substrates 13 and 14. According to the configuration of the substrate holding apparatus, various electric circuits required for the vehicle camera may be integrally accommodated within the case 10. In particular, the image signal is processed within the case 10 (by the image processing circuit mounted on the second substrate 14); thereby, the image signal may be output directly to a monitor and the like while not being out put to an additional processing circuit.
As described above, according to the embodiment, the first, second, and third substrates 13, 14, and 15 are accommodated within the case 10 while being positioned at the predetermined intervals of the distances corresponding to the difference between the heights of the first and second support portions 21 and 22 and to the difference between the heights of the second and third support portions 22 and 23. Further, when being accommodated within the case 10 as described above, the first, second, and third substrates 13, 14, and 15 are overlapped with one another in the thickness direction corresponding to the direction of the opening of the case body 11. Furthermore, the electric circuits (and the body-side connector 31 directly connected to the first substrate 13 and the upper-surface substrates 33 and 35 directly connected to the second and third substrates, respectively) mounted on the first, second, and third substrates 13, 14, and 15, respectively, are dislocated from one another thereon in the thickness direction so as to be prevented from interfering with one another (overlapping one another) between the first and second substrates 13 and 14 and between the second and third substrates 15. Accordingly, the first, second, and third substrates 13, 14, and 15 may be accommodated within the case 10 while not being affected by a movement of the electric circuits (electronic components) when the substrates are slid in the case 10 along the thickness direction; therefore, the size of the case 10 (case body 11) is prevented from being increased. Moreover, the first, second, and third support portions 21, 22, and 23 (first, second, and third support portion groups) are configured to extend in the thickness direction of the first, second, and third substrates 13, 14, and 15 and to support the peripheral edge portions of the first, second, and third substrates 13, 14, and 15 on the upper end surfaces 21a, 22a, and 23a. Accordingly, the distance between the first and second substrates 13 and 14 is determined by the difference between the heights of the first and second support portions 21 and 22 (first and second support portion groups) while the distance between the second and third substrates 14 and 15 is determined by the difference between the heights of the second and third support portions 22 and 23 (second and third support portion groups). Further, the distance between the first and second substrates 13 and 14 is not determined by the sizes of areas of the upper end surfaces 21a, 22a, and 23a of the first, second, and third support portions 21, 22, and 23. Consequently, the distance between the first and second substrates 13 and 14 and the distance between the second and third substrates 14 and 15 may be reduced while not being restricted by the mold for molding the first, second, and third support portions 21, 22, and 23.
According to the aforementioned embodiment, the upper-surface connector portions 33, 35 and the back-surface connector portions 34, 36 are formed to project at the respective facing surfaces of the first, second, and third substrates 13, 14, and 15 arranged adjacent to one another in the thickness direction. The upper-surface connector portions 33, 35 and the back-surface connector portions 34, 36 are fitted to each other in a case where one of the first, second, and third substrates 13, 14, and 15 is arranged in an overlapping manner relative to the other of the first, second, and third substrates 13, 14, and 15 in the thickness direction so that the first, second, and third substrates 13, 14, and 15 are electrically connected to each other.
In addition, the upper-surface connector portion 33 is fitted to the back-surface connector portion 34 and the upper-surface connector portion 35 is fitted to the back-surface connector portion 36. Thus, the first, second, and third substrates 13, 14, and 15 supported by the upper end surfaces 21a, 22a, and 23a of the first, second, and third support portions 21, 22, and 23 (first, second, and third support portion groups) and arranged adjacent to one another in the thickness direction are fixed to one another.
According to the aforementioned embodiment, the third substrate 15 facing the case cover 12 includes the peripheral edge portion that is supported and positioned between the upper end surfaces 23a of the third support portions 23 in the third support portion group and the facing surface of the case cover 12. The height of the upper end surfaces 23a of the third support portions 23 in the third support portion group is greatest among the first, second, and third support portion groups.
Accordingly, the third substrate 15 is firmly fixed to the case body 11.
According to the aforementioned embodiment, the case 10 is a case for the vehicle camera in which the first, second, and third substrates 13, 14, and 15 are accommodated and held in the case body 11. At least the lens L is mounted at the case cover 12.
Accordingly, the vehicle camera in which the size of the case 10 is further reduced may be provided without restriction due to a condition of the mold for molding the case 10 and by the movement of the electric circuits (electronic components) when the first, second, and third substrates 13, 14, and 15 are slid in the case 10 along the thickness direction.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-221361 | Sep 2009 | JP | national |
