Substrate sensing mechanism for use in a printer output bin

Information

  • Patent Grant
  • 6279899
  • Patent Number
    6,279,899
  • Date Filed
    Friday, September 3, 1999
    25 years ago
  • Date Issued
    Tuesday, August 28, 2001
    23 years ago
Abstract
A substrate sensing mechanism is provided for use in a printer output bin. The sensing mechanism includes a flag having a shape such that when one or more substrates, which have been removed from the bin, are manually reinserted into the bin, the one or more substrates are directed beneath the flag without causing a substrate feed failure. The flag is also positioned and shaped so as to move to a full bin position when a portion of one or more curled substrates extends to or above a level of the substrate output path immediately adjacent the bin entrance.
Description




FIELD OF THE INVENTION




This invention relates to a substrate sensing mechanism for use in a printer output bin wherein the sensing mechanism is capable of detecting when a portion of one or more edge curled or bent sheets extends to or above a level of a substrate output path immediately adjacent an entrance into the bin.




BACKGROUND OF THE INVENTION




U.S. Pat. No. 5,551,686 to Sanchez et al. discloses a mailbox unit comprising a plurality of bins adapted to received printed substrates from a printer. The '686 patent further describes a sensor for detecting an almost-full bin condition and a bin-full condition in a bin. The sensor comprises two integral switches and an actuating arm. The end of the arm opposite the switches is provided with a rotatable ball for engaging substrates. The switch and the arm may be mounted to or under the bottom of an overlying tray. The '686 patent teaches in column 10, lines 40-46, “[t]he switch arm


12




c


end location * * * should preferably not be located near the sheet stack edge, i.e., be more centrally located in the bin, so as to avoid stack height sensing errors from edge curled or bent paper in the bins changing the true stack height * * * .” The apparatus disclosed in the '686 patent further includes an optical bin-empty sensor.




U.S. Pat. No. 5,033,731 to Looney discloses a stack height and sheet delivery detector system for use in a printer output bin. The detector system comprises an elongated actuating arm


22


pivotally connected to a frame about an axis which extends generally transverse to a printed sheet output path. The arm normally rests by gravitational force on the top sheet of a stack of printed sheets in the printer output bin. Printed sheets are sequentially fed into the bin for stacking by exit feed rollers along the printed sheet output path. As each sheet passes through the feed rollers, its leading edge pushes forward and lifts the pivotal arm upward to a sheet delivery detection position. In this position, an extension of the arm functions to actuate an optical sensor providing an output signal indicative of an incoming sheet. The arm then drops down to its normal position where it rests on top of the upper-most sheet. Once the arm “rest” position on the top of the sheet stack rises above a preset level, the same or another sensor is actuated by the extension on the arm indicating that a desired stacking level has been attained.




Another known sensor for detecting at least one printed substrate fill condition in an output bin comprises a main body pivotably mounted under the bottom of an overlying tray about an axis which is generally parallel to a path that printed substrates follow as they move into the bin. The main body is spaced from an edge of its corresponding bin. It is shaped like an isosceles triangle and is mounted such that its two side edges of equal length are positioned toward the entrance into the bin and toward the end of the bin opposite the bin entrance. When in its home position, the main body is positioned at an angle of about 45 degrees to vertical. As substrates are fed into the bin, they engage the first side edge of the main body causing it to pivot upward. It is believed that the main body, when moved a sufficient distance upward, actuates a corresponding sensor such that the sensor indicates a “full bin” condition.




None of the sensors described above are capable of detecting when a portion of an edge curled or bent sheet extends to or above a level of a substrate output path immediately adjacent a bin entrance. If a portion of a curled or bent sheet extends to or above a level of the substrate output path immediately adjacent the bin entrance, it may cause a substrate feed failure, e.g., a paper jam, as an incoming substrate may engage the curled or bent substrate. Accordingly, there is a need for an improved sheet sensing mechanism for use in a printer output bin wherein the sensing mechanism is capable of detecting when a portion of an edge curled or bent sheet extends to or above a level of a substrate output path immediately adjacent a bin entrance.




SUMMARY OF THE INVENTION




This need is met by the present invention wherein an improved substrate sensing mechanism for use in a printer output bin is provided. The sensing mechanism includes a flag having a shape such that when one or more substrates, which have been removed from the bin, are manually reinserted into the bin, the one or more substrates are directed beneath the flag without causing a substrate feed failure. The flag is also positioned and shaped such that it is capable of detecting when a portion of an edge curled or bent substrate extends to or above a level of a substrate output path immediately adjacent a bin entrance. The edge curled substrate may be curled along the length axis of the substrate which axis is parallel to the printed substrate output path. The flag is light weight, comprises only a single element in the preferred embodiment, is mounted in an out-of-the-way location to the side of the bin about an axis generally parallel to the printed substrate output path, and is configured such that it is operable within a small vertical space between two adjacent bins in a multi-bin structure.




In accordance with one aspect of the present invention, a flag is provided which is adapted for use in a substrate sensing mechanism. The sensing mechanism is coupled to a printer output bin having an entrance through which printed substrates pass as they move along a printed substrate output path for stacking within the bin. The flag comprises a main body portion adapted to be movably coupled to the printer output bin and to extend across the printed substrate output path. The main body portion has first and second arcuate side portions. The first arcuate side portion faces the bin entrance and the second arcuate side portion faces an end of the bin opposite the entrance. The first arcuate side portion is shaped such that a substrate entering the bin is directed beneath the main body portion and the second arcuate side portion is shaped such that when one or more substrates are manually inserted through an end of the bin opposite the bin entrance the one or more substrates are directed beneath the main body portion.




The flag preferably further includes an encoded portion coupled to the main body portion. The encoded portion moves with the main body portion so as to activate sensor apparatus to indicate one of a plurality of printed substrate fill conditions in the bin. More specifically, the encoded portion is configured such that it allows a first of two optical sensor beams to activate a sensor when one or more printed substrates are in the bin and the bin is not full or in its near full condition, allows neither of the two optical sensor beams to activate a sensor when a near bin full condition exists, allows a second of the two optical sensor beams to activate a sensor when a bin full condition exists or a portion of a curled substrate extends to or above a level of the bin entrance, and allows both beams to actuate a sensor when no printed substrates are in the bin.




The flag may further include an attachment portion coupled to the main body and encoded portions. The attachment portion is adapted to be pivotally coupled to the bin such that the main body and encoded portions pivot relative to the bin.




Preferably, the main body, encoded and attachment portions are integrally formed as a single element. It is also preferred that they be formed from a polymeric material such as a polycarbonate/acrylonitrile butadiene styrene (ABS) blend. A polycarbonate/ABS blend which may be employed is one which is commercially available from the General Electric Company under the trademark CYCOLOY 6200.




In accordance with a second aspect of the present invention, a substrate sensing mechanism is provided which is adapted to be coupled to a printer output bin having an entrance through which printed substrates pass as they move along a printed substrate output path for stacking within the bin. The sensing mechanism comprises a flag pivotably mounted to a side portion of the bin and sensor apparatus coupled to the bin. The flag extends across the printed substrate output path and is shaped so as to move to a full bin position when a portion of one or more curled substrates extends to or above a level of the substrate output path immediately adjacent the bin entrance. The sensor apparatus is coupled to the bin and responds to movement of the flag so as to generate output signals indicative of one of a plurality of printed substrate fill conditions in the bin.




An object of the present invention is to provide an improved flag for use in a substrate sensing mechanism.




Another object of the present invention is to provide an improved substrate sensing mechanism for use in a printer output bin.




A further object of the present invention is to provide a substrate sensing mechanism which includes a flag having a shape such that when one or more substrates, which have been removed from the bin, are manually reinserted into the bin, the one or more substrates are directed beneath the flag without causing a substrate feed failure.




A still further object of the present invention is to provide a substrate sensing mechanism which includes a flag positioned and shaped such that it is capable of sensing when a portion of one or more curled substrates extends into or above the substrate output path immediately adjacent the bin entrance.




Other objects will be readily perceived from the following description, claims, and drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a portion of a printer output bin to which a substrate sensing mechanism of the present invention is coupled;





FIG. 2

is perspective view, from a different angle than shown in

FIG. 1

, of a portion of the printer output bin and the substrate sensing mechanism and with the sensor apparatus removed;





FIG. 2A

is a perspective view of a flag mounting portion;





FIG. 3

is a side view, partially in cross section, of the printer output bin and the substrate sensing mechanism and illustrating the first fill condition of the bin;





FIG. 4

is a side view, partially in cross section, of the printer output bin and the substrate sensing mechanism and illustrating the second fill condition of the bin;





FIG. 5

is a side view, partially in cross section, of the printer output bin and the substrate sensing mechanism and illustrating the third fill condition of the bin;





FIG. 6

is a side view, partially in cross section, of the printer output bin and the substrate sensing mechanism and illustrating the fourth fill condition of the bin;





FIG. 7

is a side view of a multi-bin output expander provided on a printer with each bin of the expander provided with a substrate sensing mechanism;





FIG. 8

is a perspective view illustrating a pair of multi-bin output expanders provided on a printer;





FIG. 9

is a perspective view of a portion of a printer output bin to which a substrate sensing mechanism of the present invention is coupled; and





FIG. 10

is a side view showing a curled edge substrate in the bin.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




In

FIG. 1

, a substrate sensing mechanism


100


constructed in accordance with the present invention is shown coupled to a printer output bin


10


. The bin


10


has an entrance


12


through which printed substrates (not shown in

FIG. 1

) pass as they move along a printed substrate output path


30


, represented by an arrow in

FIG. 1

, for stacking within the bin


10


. The sensing mechanism


100


comprises a flag


200


and sensor apparatus


300


. The flag


200


includes a main body portion


210


extending across the printed substrate output path


30


. As will be discussed below, the flag


200


moves in response to substrates being fed into the bin


10


. As will also be discussed below, the sensor apparatus


300


is coupled to the bin


10


and responds to movement of the flag


200


so as to generate output signals indicative of one of a plurality of printed substrate fill conditions in the bin


10


.




The flag


200


further includes an attachment portion


212


coupled to the main body portion


210


, see FIG.


2


. It extends generally transversely to the main body portion


210


and includes first and second side sections


214


and


216


and an intermediate section


217


extending between the side sections


214


and


216


, see FIG.


2


. The first side section


214


is provided with a first outwardly extending pin


214




a


, see FIG.


9


. The second side section


216


is provided with a second outwardly extending pin


216




a


, see FIG.


3


. The bin


10


includes flag mounting portions


10




a


which, preferably, are integrally formed with a tray


10




d


comprising part of the bin


10


, see

FIGS. 2 and 2A

. A recess


10




b


is provided in each mounting portion


10




a


for receiving one of the first and second pins


214




a


and


216




a


. The flag


200


is pivotally coupled to the bin


10


by inserting the pins


214




a


and


216




a


into the mounting portion recesses. When coupled to the bin


10


, the flag


200


is pivotable about an axis A


1


which extends generally parallel to the printed substrate path


30


, see FIG.


3


.




The main body portion


210


, in the illustrated embodiment, is formed having first and second arcuate side portions


220


and


222


converging downwardly toward a base portion


224


to form a hollow interior, see

FIGS. 1 and 2

. It further includes a rib


221


integrally formed on a back side


210




a


of the main body portion


210


. The first side portion


220


faces the bin entrance


12


while the second side portion


222


faces an end


10




c


of the bin


10


opposite the bin entrance


12


, see FIG.


9


. The first side portion


220


has a first length L


1


and the second side portion


222


has a second length L


2


which is less than the first length L


1


.




Preferably, the edge


220




a


of the first side portion


220


is spaced from the output bin entrance


12


a distance sufficient to allow printed substrates being fed into the bin


10


to contact the tray


10




d


or other substrates previously stacked in the tray


10




d


prior to contacting any portion of the first side portion


220


. It is further preferred that the distance between the bin entrance


12


and the outermost portion of the edge


222




a


of the second side portion


222


be substantially equal to or less than the length of the shortest substrate to be received in the bin


10


so as to minimize interference by the flag


200


with a user's hand when the user removes substrates from the tray


10




d


. For example, in

FIG. 9

, the outermost portion of the edge


222




a


of the second side portion


222


is shown spaced inwardly from the outermost edge of substrate C, e.g., a 3″×5″ card.




After a substrate passes through the bin entrance


12


, it continues its movement along the printed substrate output path


30


and eventually contacts the edge


220




a


of the first arcuate side portion


220


. The edge


220




a


is rounded, see

FIG. 1

, and the remaining portion of the main body portion


210


is configured such that a substrate initially makes a substantially single point or limited contact with the edge


220




a


and continues to make a substantially single point or limited contact with the main body portion


210


as it moves into the tray


10




d


, i.e., the limited contact point between the substrate and the main body portion


210


moves along the main body portion


210


as the substrate moves into the tray


10




d


. Single point contact between the main body portion


210


and a substrate is advantageous as it minimizes drag on the substrate, i.e., it minimizes influences on the incoming substrate by the flag


200


.




If no substrates are in the tray


10




d


of the bin


10


, the substrate moves between the main body portion


210


and the tray


10




d


causing the flag


200


to pivot upwardly about axis A


1


against the force of gravity. Hence, the flag


200


is moved from a first fill position, shown in

FIG. 3

, where its main body portion


210


extends part-way through an opening


10




f


in the tray


10




d


, to a second fill position, shown in FIG.


4


. In

FIG. 4

, a substrate


20


is shown positioned between the tray


10




d


and the main body portion


210


. If one or more substrates


20


are located in the tray


10




d


before an incoming substrate moves into the tray


10




d


, the incoming substrate moves between the main body portion


210


and the upper-most substrate


20




a


located in the tray


10




d


. The flag


200


moves upwardly against the force of gravity as substrates are delivered into the tray


10




d


, see

FIGS. 5 and 6

. In

FIG. 5

, the flag


200


is shown in a third fill position and in

FIG. 6

is shown in a fourth fill or full bin position.




Periodically, a user, after removing a stack


20




b


of one or more substrates from a tray


10




d


, may desire to return the removed stack


20




b


to the tray


10




d


. For example, when a multi-bin structure, such as shown in

FIGS. 7 and 8

, is provided, and each tray is assigned to a different user, a user, after mistakenly pulling substrates from a tray assigned to another user, may attempt to reinsert those documents back into the tray. Due to the contour of the second arcuate side portion


222


, when one or more substrates


20


are manually inserted into the tray


10




d


through the end


10




c


of the tray


10




d


opposite the entrance


12


, in the direction of arrow


32


illustrated in

FIG. 1

, the one or more substrates are directed beneath the main body portion


210


. If no substrates are in the tray


10




d


, the one or more substrates move between the main body portion


210


and the tray


10




d


causing the flag to pivot upwardly about axis A


1


against the force of gravity. If one or more substrates


20


are located in the tray


10




d


, the one or more inserted substrates move between the main body portion


210


and the upper-most substrate


20




a


in the stack


20




b


of substrates


20


located in the tray


10




d


. The insertion of one or more substrates in the direction of arrow


32


will typically not prevent the feeding of a substrate into the tray


10




d


in the direction of arrow


30


. This is because the one or more substrates moving in the direction of arrow


32


do not force the flag


200


downwardly toward the substrate stack


20




b


so as to prevent a substrate moving in the direction of arrow


30


from passing beneath the main body portion


210


.




The flag


200


further includes an encoded portion


230


coupled to the main body and attachment portions


210


and


212


, see

FIGS. 1-6

. Preferably, the main body, attachment and encoded portions


210


,


212


and


230


comprise a single integral element formed from a polymeric material. The encoded portion


230


moves with the main body portion


210


and functions to effect a change in state of the sensor apparatus


300


in response to a substrate fill condition change in the tray


10




d.






The sensor apparatus


300


comprises a housing


310


, see

FIG. 1

, having four flex arms (not shown) which are adapted to be received in bin recesses


10




g


, see

FIG. 2

, found in a bin extension


10




h


. The four flex arms releasably couple the housing


310


to the bin


10


. The housing


310


further includes first and second legs


312


and


314


which define a slot


316


between them, see FIG.


1


. The slot


316


is adapted to receive the encoded portion


230


of the flag


200


.




The sensor apparatus


300


further comprises a first optical sensor


320


having a first beam emitter


320




a


, see

FIG. 3

, and a first beam detector (not shown) and a second optical sensor


330


having a second beam emitter


330




a


and a second beam detector (not shown). The first and second beam emitters


320




a


and


330




a


are positioned in the housing first leg


312


and generate respectively first and second beams


320




b


and


330




b


, see

FIGS. 3-6

. The first and second beam detectors are positioned in the second leg


314


of the housing


310


. The first and second beams


320




b


and


330




b


extend across the slot


316


and are detected by the first and second detectors unless blocked by the encoded portion


230


.




The encoded portion


230


is configured such that it allows the first and second beams


320




b


and


330




b


to pass when the tray


10




d


is completely empty, i.e., when the tray


10




d


is in a first fill condition, see FIG.


3


. When one or more substrates are in the tray


10




d


and the tray


10




d


is not full or in its near full condition, i.e., when the tray


10




d


is in a second fill condition, a first extension


232


of the encoded portion


230


blocks the second beam


330




b


, see FIG.


4


. However, the first beam


320




b


is allowed to travel across the slot


316


so as to be detected by the first beam detector. When a near bin full condition exists, i.e., when the tray


10




d


is in a third fill condition, see

FIG. 5

, a second extension


234


and a middle section


236


of the encoded portion


230


block both beams


320




b


and


330




b


. When the tray


10




d


is full with substrates


20


, i.e., when the tray


10




d


is in a fourth fill condition, the second extension


234


blocks the passage of the first beam


320




b


while an opening


238


formed in the encoded portion


230


allows the second beam


330




b


to pass through the encoded portion


230


such that it is detected by the second beam detector.




The first and second optical sensors


320


and


330


are coupled to a printer processor (not shown) and provide the processor with signals indicative of the current fill condition of the tray


10


. For example, when a first fill condition exists, the first and second detectors sense the two beams


320




b


and


330




b


and generate corresponding signals to the processor indicative of this condition.




As noted above, the main body portion


210


includes a rib


221


integrally formed on a backside


210




a


of the main body portion


210


. As is apparent from

FIGS. 1 and 9

, the rib


221


extends at an angle across the printed substrate output path


30


. The rib


221


is shaped such that the main body portion


210


is moved to a full bin position when a portion of one or more curled substrates


20




c


contacts the rib


221


and extends to or above a level L


e


of the substrate output path


30


immediately adjacent the bin entrance


12


, see FIG.


10


. The level L


e


or height of the substrate output path


30


immediately adjacent the bin entrance


12


and the level or height of the bin entrance


12


may be slightly different from one another depending upon the angle at which substrates are fed into the bin


10


through the entrance


12


. When the flag


200


is moved to its full bin position, the first and second sensors


320


and


330


generate appropriate signals to the processor indicative of a fourth fill or full bin condition. Hence, the processor will respond as if the bin


10


were filled with substrates, i.e., it will prevent further substrates from being fed into the bin


10


.




The shape of the rib


221


may be changed from that of the illustrated embodiment so long as the flag


200


is moved to its full bin position when a portion of one or more curled substrates


20




c


extends to or above a level of the substrate output path


30


immediately adjacent the bin entrance


12


. It is also contemplated that the flag


200


may be formed without a rib so long as the shape of the flag


200


is such that the flag


200


moves to its fall bin position when a portion of one or more curled substrates


20




c


extends to or above a level of the substrate output path


30


immediately adjacent the bin entrance


12


.




The shape of the encoded portion


230


may be changed from that illustrated in

FIGS. 3-6

so as to indicate to sensor apparatus one of two, three or more tray fill conditions. The shape may also be changed for other reasons so long as the flag is capable of indicating to sensor apparatus a change in two or more fill conditions.




Other sensor apparatus may be substituted for the illustrated sensor apparatus. For example, the first and second optical sensors may comprise first and second beam emitters and first and second beam detectors, all of which are located in the same leg of the housing


310


. In this embodiment, the encoded portion


230


would act to reflect the beams back toward the detectors.




It is also noted that the tray


10




d


has a curved upper surface


110


. The tray


10




d


is lowest at the end immediately adjacent the bin entrance


12


and also at the end which defines the bin end


10




c


. The tray's highest point is located between the edge


222




a


of the second side portion


222


and the tray end which defines the bin end


10




c


. The tray


10




d


is also provided with two side recesses


10




e


(only one of which is shown in

FIG. 9

) to allow for easy access to a stack


20




b


of substrates in the tray


10




d


.




In

FIG. 7

, a single multi-bin output expander


400


is shown located on a conventional printer


500


. The expander


400


comprises five output bins


400




a


-


400




e


positioned in a stacked relationship. Each bin includes a substrate-receiving tray


410


. A substrate sensing mechanism


100


, as described above, is coupled to each tray


410


. The expander


400


further includes five sets of cooperating feed rollers


420




a


-


420




e


, five substrate diverters


430




a


-


430




e


, and five substrate flaps


440




a


-


440




e


. The printer


500


includes a pivotally mounted substrate diverter


510


movable between a position shown in

FIG. 7

in which it allows a substrate to be fed by a pair of cooperating feed rollers


512




a


and


512




b


into the expander


400


and a position (not shown) in which it diverts a substrate along a path


514


between two cooperating feed rollers


516




a


and


516




b


which, in turn, feed the substrate into a printer bin


518


. Conventional drive means (not shown) are provided to effect rotation of the feed rollers


420




a


-


420




e


and conventional displacement mechanisms (not shown) are provided to effect movement of the five substrate diverters


430




a


-


430




e


and the five substrate flaps


440




a


-


440




e


. In

FIG. 7

, the diverter


430




b


and the substrate flap


440




b


are shown positioned to divert a substrate into the bin


400




b


. The diverter


430




a


is positioned so as to allow a substrate to bypass the bin


400




a


. As is apparent from

FIG. 7

, the flags


200


are configured so that they are operable within a vertical space between any two adjacent bins


400




a


-


400




e


in the expander


400


.




In

FIG. 8

, two expanders


400




a


and


400




b


are shown located on a printer


500


. Each bin


400




a


-


400




e


in the two expanders


400




a


and


400




b


is provided with a substrate sensing mechanism


100


.




It is further contemplated that the shape of the main body portion


210


may be varied. For example, the first and second side portions may be substantially planar and converge downwardly toward a base portion. Other configurations not explicitly set out herein may also be used so long as the main body portion is capable of allowing the reinsertion of one or more removed substrates into the tray


10




d.






It is also contemplated that an element comprising at least a main body portion and an attachment portion coupled to the main body portion may be pivotably coupled to a side or edge portion of a printer output bin and function as a hold-down weight, i.e., apply a downward force onto one or more substrates located in the bin


10


so as to maintain those substrates in the bin


10


until removed by a user. The main body and attachment portions preferably are shaped in substantially the same manner as the main body and attachment portions


210


and


212


illustrated in

FIGS. 1-3

. The element may further include a counterweight portion positioned and coupled to the attachment portion in the same manner as the encoder portion


230


. It could also be shaped in substantially the same manner as the encoder portion


230


. Substrates passing into the bin


10


pass under the main body portion


210


of the element, which rests on the upper-most substrate in the bin


10


and functions as a hold-down weight.




For purposes of exemplification, particular embodiments of the invention have been shown and described according to the best present understanding thereof. However, it will be apparent that changes and modifications in the arrangement and construction of the parts thereof may be resorted to without departing from the spirit and scope of the invention.



Claims
  • 1. A media contact member coupled to a printer output bin having an entrance through which printed substrates pass as they move along a printed substrate output path for stacking within the bin, said media contact member comprising a main body portion adapted to be movably coupled to the printer output bin and to extend to the printed substrate output path, said main body portion having first and second side portions, said first side portion facing the bin entrance and said second side portion facing an end of the bin opposite the entrance, said first side portion being shaped such that a substrate entering the bin is directed beneath said main body portion and said second side portion being shaped such that when one or more substrates are manually inserted through an end of the bin opposite the bin entrance, the one or more substrates are directed beneath said main body portion, said first side portion extending to a first level above media contacted by said main body portion and said second side portion extending to a second level above media contacted by said main body portion, said second level being less than said first level, wherein said first side portion and said second side portion converge downwardly to form a hollow interior and wherein said main body portion further includes a section extending across said output path shaped such that a portion of one or more curled substrates moves said main body portion to a full bin position when said portion of one or more curled substrates extends to or above a level of the substrate output path immediately adjacent the bin entrance.
  • 2. A media contact as set forth in claim 1, wherein said section comprises a rib.
  • 3. A flag coupled to a printer output bin having an entrance through which printed substrates pass as they move along a printed substrate output path for stacking within the bin, said flag comprising a main body portion adapted to be movably coupled to the printer output bin and to extend to the printed substrate output path, said main body portion having first and second side portions, said first side portion facing the bin entrance and said second side portion facing an end of the bin opposite the entrance, said first side portion being shaped such that a substrate entering the bin is directed beneath said main body portion and said second side portion being shaped such that when one or more substrates are manually inserted through an end of the bin opposite the bin entrance the one or more substrates are directed beneath said main body portion, said main body portion further including a section extending across said output path shaped such that a portion of one or more curled substrates moves said main body portion to a full bin position when said portion of one or more curled substrates extends to or above a level of the substrate output path immediately adjacent the bin entrance.
  • 4. A flag as set forth in claim 3, further comprising an attachment portion coupled to the main body portion and adapted to be pivotably coupled to the bin such that said main body portion pivots relative to the bin.
  • 5. A flag as set forth in claim 4, wherein said section comprises a rib.
  • 6. A flag as set forth in claim 3, wherein said section comprises a rib.
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