Substrate with multiple heat generating elements for each ejection opening, ink jet printing head and ink-jet printing apparatus with same

Information

  • Patent Grant
  • 6450616
  • Patent Number
    6,450,616
  • Date Filed
    Friday, April 11, 1997
    27 years ago
  • Date Issued
    Tuesday, September 17, 2002
    22 years ago
Abstract
A substrate for an ink-jet element of an ink-jet printing head which ejects ink through ejection openings includes heating elements provided for each of the ejection openings and which generate thermal energy for ejecting the ink, a data holding circuit for holding an image data for driving the heat generating elements, by holding the image data in the number of bits corresponding to the number of ejection openings, and a driving circuit for driving the heating elements in units of the plural heating elements provided for each of the plural ejection openings based on the image data. A selection circuit selects at least one of the plural of heating elements provided corresponding to each of the ejection openings for driving. An ink-jet printing head and ink-jet printing apparatus employ such a substrate.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an ink-jet element substrate, an ink-jet printing head and an ink-jet printing apparatus applicable as an output terminal of a copy machine, facsimile machine, word processor, a host computer and the like.




2. Description of the Related Art




An ink-jet printing apparatus has been widely used in modern business office and other clerical work section required silence, as non-impact printing apparatus. For various advantages, such as capability of high density and high speed printing, relatively easy maintenance and possibility to be maintenance free, development and improvement have been progressed for the ink-jet printing apparatus.




Among such ink-jet printing apparatus, the ink-jet printing apparatus disclosed in Japanese Patent Application Laid-open No. 59936/1979, for example, has been strongly desired to be realized for capability of high density printing and high speed printing for its structural feature and for quite easiness of designing and manufacturing of so-called full-line printing head extending overall width direction of a printing medium.




However, even in such ink-jet printing apparatus, for realizing full-line printing with high density, there has been arisen various unsolved problems in design structure of the printing head and in productivity and manufacturing ability directly associated with printing precision, certainty in printing, durability and the like.




As measures for solving such problems, Japanese Patent Application Laid-Open Nos. 72867/1982 and 72868/1982 disclose an ink-jet printing apparatus having a structure, in which the ink-jet printing head is integrated at high density for achieving high density and high speed printing, for example.




On the other hand, as the ink-jet printing head, there has been proposed a multi-value output color ink-jet printing head, in which a plurality of heating elements are disposed in an ink passages forming nozzles for ink ejection, as disclosed in Japanese Patent Application Publication No. 48585/1987, for example. The disclosed printing head has n in number of heating element within one ink passage. Each of the heating elements are independently connected to driver so as to be driven independently of the other. Sizes of respective heating elements are differentiated to each other so as to differentiate heat generating amounts thereof. Accordingly, the printing dots upon printing with the n in number of heating elements are differentiated in size. Thus, {


n


C


n−1


+


n


C


n−2


+ . . . +


n


C


2


+


n


C


1


+1} different printing dots can be formed. Namely, {


n


C


n−1


+


n


C


n−2


+ . . . +


n


C


2


+


n


C


1


+1} levels of gradation can be obtained. Such element construction will be hereinafter referred to as “multi-value heater”.




However, in the conventional construction, for all of n in number of heating elements provided for one nozzle, driving transistors corresponding to respective heating elements in one-by-one basis are required. Namely, in comparison with the nozzle density, n times greater element density is required for the transistors. In general, as the driving transistor, bipolar transistor and N-MOS transistor are employed. The element density in the nozzle direction is about 70 μm. For example, when the printing density is 360 dpi (dot/inch), about (70/n) μm of element density is required, and when the printing density is 720 dpi, about (35/n) μm of element density is required. In order to increase the element density, some measure, such as n stage structure of the driving transistor (circuit), becomes necessary. In such case, wiring becomes complicate and the size of the head substrate becomes large.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide an ink-jet element substrate, an ink-jet head and an ink-jet printing apparatus which employ multi-value heater capable of achieving high gradation levels, can simplify circuit construction and permits down-sizing.




In a first aspect of the present invention, there is provided a substrate for an ink-jet element of an ink-jet printing head ejecting an ink through a plurality of ejection openings, comprising:




a plurality of heating elements provided for each. of the plurality of ejection openings and generating a thermal energy for ejecting the ink;




a data holding circuit for holding an image data for driving the heat generating elements, by holding the image data in the number of bits corresponding to the number of the ejection openings;




a driving circuit capable of driving each of the heating elements on the basis of the image data; and




a selection circuit for selecting at least one of the plurality of heating elements provided corresponding to each of the ejection openings for driving.




In a second aspect of the present invention, there is provided an ink-jet printing head for ejecting an ink through a plurality of ejection openings, the ink-jet printing head comprising:




a plurality of passages respectively communicated with respective of the ejection openings, and a substrate for an ink-jet element;




the substrate for an ink-jet element comprising:




a plurality of heating elements provided for each of the plurality of ejection openings and generating a thermal energy for ejecting the ink;




a data holding circuit for holding an image data for driving the heat generating elements, by holding the image data in the number of bits corresponding to the number of ejection openings;




a driving circuit capable of driving each of the heating elements on the basis of the image data; and




a selection circuit for selecting at least one of the plurality of heating elements provided corresponding to each of the ejection openings for driving.




In a third aspect of the present invention, there is provided an ink-jet printing apparatus using an ink-jet printing head capable of ejecting an ink through a plurality of ejection openings for printing an image on a printing medium, the ink-jet printing apparatus comprising:




means for relatively moving the printing head and the printing medium;




the ink-jet printing head including a plurality of passages respectively communicated with respective of the ejection opening, and a substrate for an ink-jet element;




the substrate for an ink-jet element comprising:




a plurality of heating elements provided for each of the plurality of ejection openings and generating a thermal energy for ejecting the ink;




a data holding circuit for holding an image data for driving the heat generating elements, by holding the image data in the number of bits corresponding to the number of the ejection openings;




a driving circuit capable of driving each of the heating elements on the basis of the image data; and




a selection circuit for selecting at least one of the plurality of heating elements provided corresponding to each of the ejection openings for driving.




The present invention includes a plurality of heating elements for each of ink ejection openings and can obtain high gradation expression ability by selecting these for driving. Also, by providing wiring for a plurality of heating elements in common circuit construction can be simplified and downsizing of the head can be achieved.




On the other hand, by enabling selective operation of the heating element, ink ejection amount adapted to printing density can certainly obtained.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will be understood more fully from the detailed description given hereinafter and from the accompanying drawings of the preferred embodiment of the present invention, which, however, should not be taken to be limitative to be present invention, but are for explanation and understanding only.




In the drawings:





FIG. 1

is a section for explaining basic construction of an ink passage portion of a substrate of an ink-jet printing head according to the present invention;





FIG. 2

is a plan view of the major portion of one embodiment of the substrate of the ink-jet printing head according to the present invention;





FIG. 3

is an equivalent circuit diagram of an electric circuit constructed on the substrate shown in

FIG. 2

;





FIG. 4

is a section showing the major part of the substrate shown in

FIG. 2

;





FIG. 5

is a partially cut-out perspective view of one embodiment of the ink-jet printing head according to the present invention;





FIG. 6

is a perspective view of one embodiment of the ink-jet printing apparatus according to the present invention;





FIG. 7

is an explanatory illustration showing an input/output relationship of a decoder shown in

FIG. 3

;





FIG. 8

is a plan view of the major portion of another embodiment of a substrate of the ink-jet printing head according to the present invention;





FIG. 9

is an equivalent circuit diagram of an electric circuit constructed on the substrate shown in

FIG. 8

;





FIG. 10

is an explanatory illustration showing an input/output relationship of a decoder shown in

FIG. 8

;





FIGS. 11A

,


11


B and


11


C are explanatory illustrations showing ejection forms of ink in the referred embodiment of the ink-jet printing head according to the present invention;





FIG. 12

is an explanatory illustration showing a relationship between an ink ejection form of

FIG. 11C and a

printing density;





FIG. 13

is an explanatory illustration showing a relationship between an ink ejection form of

FIG. 11B and a

printing density; and





FIG. 14

is an explanatory illustration showing another arrangement of heating elements in the preferred embodiment of the ink-jet printing head according to the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENT




The present invention will be discussed hereinafter in detail in terms of the preferred embodiment of the present invention with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be obvious, however, to those skilled in the art that the present invention may be practiced without these specific details. In other instance, well-known structures are not shown in detail in order to avoid unnecessary obscure the present invention.




(First Embodiment)





FIG. 1

is a section showing a basic constructional portion corresponding to an ink passage of an element substrate


100


in an ink-jet printing head according to the present invention. In

FIG. 1

, the reference numeral


101


denotes a silicon substrate and


102


denotes a thermal oxidation layer as a heat accumulation layer. The reference numeral


103


denotes a SiO


2


layer or a Si


3


N


4


layer as an interlayer insulation layer which also serves as a heat accumulation layer,


104


denotes a resistor layer,


105


denotes an electrode wiring of an Al alloy layer, such as Al or Al—Si, Al—Cu or the like, and


106


denotes a SiO


2


layer or a Si


3


N


4


layer as a protective layer. The reference numeral


107


denotes an anti-cavitation layer protecting the protective layer


106


from chemical and physical impact associating with heating of the resistor layer


104


. The reference numeral


108


denotes a heat acting portion receiving action of heat from a region of the resistor layer


104


where the electrode wiring


105


is not formed.




The resistor layer


104


form heating resistors (electrothermal transducers) as heating elements between the wiring


105


as electrodes. Not only the heating resistors, but also the overall resistor layer


104


contains TaN


0.8


. The heating resistor containing TaN


0.8


has small fluctuation in production and can achieve satisfactory stability in function even when a plurality of heating resistors are formed on the same substrate. Furthermore, even when the power is supplied to the heating resistors in various conditions, variation of resistance is small, and respective functions of a large number of heating resistors become stable to demonstrate comparable functions relative to each other.





FIG. 2

is a plan view of the major part of a substrate for the ink-jet printing head, in which a multi-value heater is arranged utilizing construction of a substrate


100


of

FIG. 1

, in which is illustrated a portion corresponding to ink passages for two nozzles. The multi-value heater has a heating resistor


201


as constructional portion of FIG.


1


. As the heating resistor


201


, n in number of heating elements (hereinafter referred to as “heater”)


201


(


1


),


201


(


2


), . . . ,


201


(n) form one set of segment S. The segment S is adapted for one nozzle. Intervals between the n in number of heaters


201


(


1


),


201


(


2


), . . . ,


201


(n) forming the multi-value heater are set to several μm. Respective of the heaters


201


(


1


),


201


(


2


), . . . ,


201


(n) are connected to driving transistors discussed later. The reference numeral


203


denotes electrode wiring supplying power to respective heaters


201


(


1


),


201


(


2


), . . . ,


201


(n).





FIG. 3

is a circuit diagram showing an equivalent circuit of an electric circuit constructed by the substrate for the head in FIG.


2


. The circuit is constructed with the multi-value heater in the ink passage forming one nozzle, N-MOS transistors


301


as driving transistors independently driving the heaters


201


(


1


),


201


(


2


), . . . ,


201


(n), a shift register


302


constructed with a C-MOS transistor and for processing drive signal, a latching circuit


303


for holding data, and an AND circuit


307


connected to respective of the transistors


301


. The AND circuit


307


performs logical operation of a block selection signal (Block ENB)


304


for dividing the ink passages forming the nozzles into blocks, a select signal (Select)


305


, a driving pulse signal (Heat ENB)


306


and data of the latching circuit


303


, and drives the corresponding transistors


301


on the basis of the results of logical operation. Here, the segment S(


1


) to S(m) are formed corresponding to m in number of the ink passages.




The reference numeral


203


denotes the electrode wiring set forth above (see

FIG. 2

) independently supply power to one ends of the heaters


201


(


1


),


201


(


2


), . . . ,


201


(n) as the multi-value heater. The electrode wiring


203


is connected to a common power source


309


via a common wiring L


1


. Furthermore, a temperature adjusting sub-heater


311


, a temperature sensor


312


and a resistance value monitoring heater


313


for the heater are also provided.




In

FIG. 3

, VDD is a logic power source, H-GND is a GND for a heater driving power source


309


(VH), and L-GND is a GND for a logic power source VDD. The heater driving power source


309


is connected to the ends of all of the elements


201


(


1


),


201


(


2


), . . . ,


201


(n) of the segments S(


1


) to S(m) via a common wiring L


1


. On the other hand, the shift register


302


inputs the serial image data input signal (Idata) corresponding per segments S(


1


), S(


2


), . . . , S(m) and the clock input signal (Clock) for driving the shift register


302


, and outputs a parallel signal of the image data to the latching circuit


303


. In the latching circuit


303


, a reset signal (Reset) and a latching signal (LTCLK) are input, the image data input from the shift register


302


is temporarily stored and then output to the AND circuit


307


per corresponding segments S(


1


), S(


2


), . . . , S(m). The driving pulse signal (Heat ENB)


306


is input to the AND circuit


307


per respective heaters


201


(


1


),


201


(


2


), . . . ,


201


(n) of the segments S(


1


), S(


2


), . . . , S(m).




In

FIG. 3

, the select signal


305


is input from input terminals


1


to n (Select


1


to n) commonly corresponding to the segments S(


1


) to S(m). Accordingly, in accordance with this select signal


305


, it is possible to select which one(s) should be driven to be heated among the heating elements


201


(


1


) to


210


(n) in each of segments


201


(


1


) to


201


(m). As set forth above, according to the present invention, the selection circuit for performing selection which of the heating element is to be driven, is provided integrally with the substrate of the head. Therefore, when number of the heating elements on the substrate for the head is large, the circuit construction on the substrate for the head can be simplified. Furthermore, the transfer signal on the substrate for the head can be reduced.




In

FIG. 3

, the reference numeral


314


denotes a decoder. To the input terminals


1


,


2


and


3


of the decoder


314


, the block selection signal


304


is input as shown in FIG.


7


. Five output terminals of the decoder


314


are connected to the AND circuit


307


per the segments S(


1


) to S(m), separately. For example, when number of segments S are two hundreds, i.e. S(


1


) to S(


200


), namely, number of nozzles is two hundreds, five output terminals of the decoder


314


is connected as follow. Namely, among the five output terminals of the decoder


314


, the first output terminal is connected to the AND circuits


307


of the segments S(


1


) to S(


40


) corresponding to nozzle numbers


1


to


40


, respectively. Similarly, the second output terminal is connected to the AND circuits


307


of the segments S(


41


) to S(


80


) corresponding to nozzle numbers


41


to


80


, respectively, the third output terminal is connected to the AND circuits


307


of the segments S(


81


) to S(


120


) corresponding to nozzle numbers


81


to


120


, respectively, the fourth output terminal is connected to the AND circuits


307


of the segments S(


121


) to S(


160


) corresponding to nozzle numbers


121


to


160


, respectively, and the fifth output terminal is connected to the AND circuits


307


of the segments S(


161


) to S(


200


) corresponding to nozzle numbers


161


to


200


, respectively.




When the decoder


314


is connected as set forth above, corresponding to the block selection signal


304


, nozzle groups of the five blocks separately connected to five output terminals of the decoder


314


are selected as heat nozzles ejecting the ink. Accordingly, ejection timing of the ink can be controlled per the five blocks of nozzle groups.




The circuit elements in

FIG. 3

are formed on a Si substrate by semiconductor technology. Furthermore, a head acting portion


108


shown in

FIG. 1

is formed on the same substrate.





FIG. 4

shows a diagrammatic section of the section cutting the primary element long longitudinal axis, in FIG.


3


.




On a P-type Si substrate


401


, a P-MOS


450


is formed on a N-type well region


402


by impurity implantation, such as ion implantation or the like and diffusion employing a general MOS process. On a P-type well region


403


, a N-MOS


451


is formed. Each of the P-MOS


450


and the N-MOS


451


is constructed with a gate wiring


415


of poly-Si (polycrystalline silicon) deposited in a thickness more than or equal to 4000 Å and less than or equal to 5000 Å by CVD method via a gate insulation layer


408


of the thickness of several hundreds Å, a source region


405


and a drain region


406


doped with N type or P type impurity. With these P-MOS


450


and the N-MOS


451


, a C-MOS logic circuit is constructed.




On the other hand, the N-MOS transistor


301


for driving elements is constructed with a drain region


411


, a source region


412


and a gate wiring


413


. The drain region


411


and the source region


412


are formed on the P-type well region


402


formed by a process of impurity implantation, diffusion and the like.




Here, when the N-MOS transistor


301


is employed as element driver, a distance L between drain gates forming one transistor becomes about 10 μm at the minimum value. Breakdown of 10 μm is the width of two contacts


417


of the source and drain. The width of two contacts


417


is 2×2 μm. These contact


417


become common to adjacent transistors. Accordingly, a width of 2 μm of ½ of the width of 2×2 μm is included in the distance L. In addition to the breakdown of the distance L of 10 μm becomes 4 μm of 2×2 μm of two spaces between the contact


417


and the gate


413


, and the width of 4 μm of the gate


413


. In total of these breakdown, the distance L becomes 10 μm.




Between respective elements on the substrate


401


, an oxide film isolation region


453


is formed by field oxidation in the thickness more than or equal to 5000 Å and less than or equal to 10000 Å, and the elements are isolated. The field oxide layer acts as heat accumulation layer


414


of first layer, below the heat acting portion


108


.




On the substrate


401


after formation of respective elements, an interlayer insulation layer


416


, such as PSG film, BPSG film or the like, is deposited in a thickness about 7000 Å by CVD method. Then, the insulation layer


416


is planarized by heat treatment or the like. Subsequently, via the contact hole, wiring is performed by the contact (Al electrode)


417


by the first wiring layer. Then, an interlayer insulation layer


418


of SiO


2


layer or the like is deposited by plasma CVD method in a thickness more than or equal to 10000 Å and less than or equal to 15000 Å. Also, through a through hole, TaN


0.8


hex layer as the resistor layer


104


, in a thickness of about 1000 Å is formed by DC sputtering method. Subsequently, an Al electrodes


105


of a second wiring layer to be the wiring to respective elements


201


(


1


),


201


(


2


), . . . ,


201


(n) formed by the resistor layer


104


, are formed.




Next, as the protective layer


106


, Si


3


N


4


is deposited in a thickness of 10000 Å by plasma CVD method. Also, on the uppermost layer, the anticavitation layer


107


of Ta or the like is deposited in the thickness of about 2500 Å.




Subsequently, the substrate


100


of the printing head constructed as set forth above, is formed into an ink-jet printing head


510


by forming ejection openings


500


for ejecting the ink, or the like. Namely, an ink passage wall


501


is formed on the substrate


100


, the printing head


510


is constructed with the substrate


100


and an upper plate


502


.




The ink for printing is supplied into a common liquid chamber


504


of the printing head


510


via a supply tube


503


from a not shown storage chamber. The ink supplied into the common liquid chamber


504


is supplied into the ink passages


505


by capillary phenomenon, and is stably held by formation of meniscus at the ejection openings


500


. By applying power to the elements


201


(


1


),


201


(


2


), . . . ,


201


(n) positioned within the heat generating portion (heat acting portion)


108


within the ink passage


505


, the ink within the heat generating portion


108


is heated to cause bubbling. By energy of bubbling, ink droplets are ejected from the ejection openings


500


. With such constriction, the ejection openings


500


are arranged in high density of 400 dpi to form the ink-jet printing head


510


of multi ejection openings.





FIG. 6

is a general perspective view showing one example of an ink-jet printing apparatus which can utilize the above-mentioned ink-jet printing head


510


.




In

FIG. 6

, the reference numeral


601


denotes a printing head constructed similarly to the foregoing ink-jet printing head


510


. The head


601


is mounted on a carriage


607


. The carriage


607


is engaged with a spiral groove


606


of a lead screw


605


. The lead screw


605


is driven in forward and reverse directions by a reversible motor


602


via driving force transmission gears


603


and


604


. By the driving torque of the driving motor


602


, the head


601


is reciprocally moved in the directions of arrows a and b along a guide


608


. Also, by not shown printing medium supply device, a printing paper P transported over a platen


409


is held on the platen


609


by a paper holding plate


610


along the moving direction of the carriage


607


.




In the vicinity of one end of the lead screw


605


, photo-couplers


611


and


612


are arranged. The photo-couplers


611


and


612


form a home position detecting means which confirm presence of lever


607




a


of the carriage


607


at their arrangement positions and performs switching of revolution direction of the driving motor


602


, and the like. The reference numeral


613


denotes a supporting member for supporting a cap member


614


covering the front face where the ejection openings of the ink-jet printing head


601


are formed. To the cap member


614


, the ink not contributing printing of the image is ejected (non-print ejection). The non-print ejection is performed in order to maintain the ink ejection performance of the head


601


. The reference numeral


615


is an ink suction means for sucking an ink accumulated within the cap member


614


by the non-print ejection and the like. By this suction means


615


, suction recovery is performed via an opening portion


616


of the cap member


614


for sucking ink from the ejection openings in order to maintain the ink ejection performance of the head


601


. The reference numeral


617


denotes a cleaning blade,


618


denotes a moving member which can move the blade


617


in back and forth direction (direction perpendicular to the moving direction of the carriage


607


). These blade


617


and the moving member


618


are supported by a main body support body


619


. The blade


617


is not specified to the shown form but can be of any known cleaning blade. The reference numeral


620


denotes a lever for initiating suction of the suction recovery, which is moved by a driving force from the driving motor


602


via a known transmission means, such as a cam


621


, clutch or the like. An ink-jet printing control portion for providing signals to the heating elements


201


(


1


),


202


(


2


), . . . ,


202


(n) within the ink passage


505


of the head


601


(see FIG.


5


), or performing driving control of respective of foregoing mechanisms, is provided at the main body side of the printing apparatus of

FIG. 6

, which printing control portion is not shown.




In the ink-jet printing apparatus constructed as set forth above, with respect to the printing paper P transported over the platen


609


by not shown printing medium feeding device, printing is performed by reciprocally moving the head


601


over the entire width of the paper P.




The present invention includes a plurality of heating elements for each of ink ejection openings and can obtain high gradation expression ability by selecting these for driving. Also, by providing wiring for a plurality of heating elements in common circuit construction can be simplified and downsizing of the head can be achieved.




On the other hand, by enabling selective operation of the heating element, ink ejection amount adapted to printing density can certainly obtained.




(Second Embodiment)





FIG. 8

is a plan view of the major portion of the second embodiment of the element substrate in the ink-jet printing head of the present invention, in which a multi-value heater is arranged utilizing the construction of the substrate of FIG.


1


. In

FIG. 8

, a portion corresponding to the ink passage for two nozzles are shown. The multi-value heater includes a heating resistor


701


as a component of FIG.


1


. As the heating resistor


701


, n in number of heating elements


701


(


1


),


701


(


2


), . . . ,


701


(n) are formed. These heating elements


701


(


1


),


701


(


2


), . . . ,


701


(n) form a one set of segment S. The segment S is for one nozzle. Interval between n in number of heating elements


701


(


1


),


701


(


2


), . . . ,


701


(n) forming the multi-value heater, is several μm. In respective segments S(


1


) . . . S(m), one end of the elements


701


(


1


),


701


(


2


), . . . ,


701


(n) is connected to the same driving transistors


702


(


1


),


702


(


2


), . . . ,


702


(m) via a diode D as shown in FIG.


9


. The reference numerals


703


(


1


) . . .


703


(m) are electrode wiring for supplying power to respective elements


701


(


1


) . . .


701


(n).





FIG. 9

is an equivalent circuit of an electric circuit formed by the substrate shown in FIG.


8


. Like components to those in

FIG. 3

will be identified like reference numerals and the description thereof will be neglected for simplification of disclosure. The reference numerals


704


(


1


) . . .


704


(n) are transistors operated by control signal C. With respect to the elements


701


(


1


) . . .


701


(n) of the segments S(


1


) . . . S(m), the heater driving voltages VH


1


. . . VH(n) can be applied by the transistors. The voltages VH


1


. . . VH(n) are set at voltages corresponding to the heat generation amount of the elements


701


(


1


) . . .


701


(n).




The present invention includes a plurality of heating elements for each of ink ejection openings and can obtain high gradation expression ability by selecting these for driving. Also, by providing wiring for a plurality of heating elements in common circuit construction can be simplified and downsizing of the head can be achieved.




On the other hand, by enabling selective operation of the heating element, ink ejection amount adapted to printing density can certainly obtained.




(Third Embodiment)




In the shown embodiment, in the embodiment of foregoing

FIG. 3

, the select signal


305


is Select


1


,


2


, and the wiring for the output terminal of the decoder


314


is modified, the printing head of total


160


nozzles having heaters


2




a


and


2




b


as respective large and small heating elements, is controlled. The number nozzles corresponds to number of the segment S. In case of


160


nozzles, number of segments S becomes


160


of S(


1


) to S(


160


).




The Select


1


of the select signal


305


is input to the AND circuit


307


corresponding to respective heater


2




a


of the segments S(


1


) to S(


160


). The Select


2


is input to the AND circuit


307


corresponding to respective heater


2




b


of the segments S(


1


) to S(


160


).




On the other hand, the block selection signal


304


is input to the input terminals


1


,


2


and


3


of the decoder


314


, as shown in FIG.


10


. The five output terminals of the decoder


314


are separately connected to respective the AND circuits


307


per the segments S(


1


) to S(


160


). Among the five output terminals, the first output terminal is connected to respective of the AND circuits


307


of the segments S corresponding to the nozzle numbers


1


to


8


,


41


to


48


,


81


to


88


and


121


to


128


. The second output terminal is connected to respective of the AND circuits


307


of the segments S corresponding to the nozzle numbers


9


to


16


,


49


to


56


,


89


to


96


and


129


to


136


. The third output terminal is connected to respective of the AND circuits


307


of the segments S corresponding to the nozzle numbers


17


to


24


,


57


to


64


,


97


to


104


and


137


to


144


. The fourth output terminal is connected to respective of the AND circuits


307


of the segments S corresponding to the nozzle numbers


25


to


32


,


65


to


72


,


105


to


112


and


145


to


152


. The fifth output terminal is connected to respective of the AND circuits


307


of the segments S corresponding to the nozzle numbers


33


to


40


,


73


to


80


,


113


to


120


and


153


to


160


. Thus connecting the decoder


314


, corresponding to the block selection signal


304


, the nozzle group of five blocks separately connected to the five output terminals of the decoder


314


are selected as heat nozzles for performing ejection of the ink.





FIGS. 11A

to


11


C show examples of ink ejection. In the shown embodiment, as heater


201


for one nozzle, heaters


2




a


and


2




b


having different heat generation amount are provided. Hereinafter, the heater


2




a


having large heat generation amount will be referred to as “large ejection heater” and the heater


2




b


having small heat generation amount will be referred to as “small ejection heater”.




In

FIGS. 11A

to


11


C, the ink is filled in the ejection nozzle defined by the nozzle wall


19


. In

FIGS. 11B and 11C

, the ink is heated to cause bubbling by ejection heaters


2




a


and


2




b.


The ink is ejected from the orifice


40


by bubbling pressure.

FIG. 11B

shows a condition where the ink is heated to generate bubble by the small ejection heater


2




b


and a small droplet


14


of the ink is ejected by a small bubble


13


. At this time, the ink ejection amount becomes about 20 ng.

FIG. 11C

shows the condition where the ink is heated and bubbled by the small ejection heater


2




b


and the large ejection heater


2




a.


At this time, the ink ejection amount becomes 80 ng. In

FIG. 11C

, a large droplet


16


of the ink is ejected by the small bubble


13


and the large bubble


12


. The large bubble


12


is generated by the large ejection heater


2




a.






The ink ejection amount 20 ng is adapted to high printing density of 720 dpi, and the ink ejection amount 80 ng is adapted to printing density of 360 dpi.





FIGS. 12 and 13

are explanatory illustrations of hitting positions of the ink droplet on a printing medium S in case of printing of image at printing densities of 360 dpi and 720 dpi in a scanning system employing the printing apparatus


600


shown in

FIG. 6

, respectively. In these drawings, H denotes a printing head forming an image on the printing medium S by scanning in the arrow direction. In

FIGS. 12 and 13

, for convenience of description, number of nozzle is assumed to be 80 and ink ejection timing is controlled by dividing the nozzles into 10 blocks respectively having 8 nozzles.




In case of printing at the printing density of 360 dpi as shown in

FIG. 12

, as shown in

FIG. 11C

, control is performed for certainly adapted to the ink ejection amount 80 ng of the printing density. On the other hand, in case of printing at the printing density of 720 dpi as shown in

FIG. 13

, as shown in

FIG. 11B

, control is performed for certainly adapted to the ink ejection amount 20 ng of the printing density. In

FIG. 13

, hollow circles on the printing medium S represent hitting position of the ink droplet ejected in the forward scan, and solid circles on the printing medium S represent hitting position of the ink droplet ejected in the reverse scan.





FIG. 14

shows another example of the arrangement of the heating elements. In the shown embodiment, the foregoing heaters


2




a


and


2




b


are arranged along the ink ejection direction (upward in FIG.


14


). One end side of the heaters


2




a


and


2




b


are connected to the side of the heater driving power source


309


(see

FIG. 3

) of the power source voltage VH via the common wiring. The other end sides of the heaters


2




a


and


2




b


are connected to the side of the corresponding driving transistor


201


(shown as “Tr” in FIG.


14


). Accordingly, in the shown embodiment, the aligning direction of the heating element (vertical direction of

FIG. 14

) and the aligning direction of the transistors


201


(lateral direction of

FIG. 14

) are perpendicular to each other. In this connection, in the arrangement form as shown in

FIGS. 11A

to


11


C, alignment direction of the heating elements and the aligning direction of the transistors become parallel.




The present invention achieves distinct effect when applied to a recording head or a recording apparatus which has means for generating thermal energy such as electrothermal transducers or laser light, and which causes changes in ink by the thermal energy so as to eject ink. This is because such a system can achieve a high density and high resolution recording.




A typical structure and operational principle thereof is disclosed in U.S. Pat. Nos. 4,723,129 and 4,740,796, and it is preferable to use this basic principle to implement such a system. Although this system can be applied either to on-demand type or continuous type ink jet recording systems, it is particularly suitable for the on-demand type apparatus. This is because the on-demand type apparatus has electrothermal transducers, each disposed on a sheet or liquid passage that retains liquid (ink), and operates as follows: first, one or more drive signals are applied to the electrothermal transducers to cause thermal energy corresponding to recording information; second, the thermal energy induces sudden temperature rise that exceeds the nucleate boiling so as to cause the film boiling on heating portions of the recording head; and third, bubbles are grown in the liquid (ink) corresponding to the drive signals. By using the growth and collapse of the bubbles, the ink is expelled from at least one of the ink ejection orifices of the head to form one or more ink drops. The drive signal in the form of a pulse is preferable because the growth and collapse of the bubbles can be achieved instantaneously and suitably by this form of drive signal. As a drive signal in the form of a pulse, those described in U.S. Pat. Nos. 4,463,359 and 4,345,262 are preferable. In addition, it is preferable that the rate of temperature rise of the heating portions described in U.S. Pat. No. 4,313,124 be adopted to achieve better recording.




U.S. Pat. Nos. 4,558,333 and 4,459,600 disclose the following structure of a recording head, which is incorporated to the present invention: this structure includes heating portions disposed on bent portions in addition to a combination of the ejection orifices, liquid passages and the electrothermal transducers disclosed in the above patents. Thus, irrespective of the type of the recording head, the present invention can achieve recording positively and effectively.




The present invention can be also applied to a so-called full-line type recording head whose length equals the maximum length across a recording medium. Such a recording head may consists of a plurality of recording heads combined together, or one integrally arranged recording head.




In addition, the present invention can be applied to various serial type recording heads: a recording head fixed to the main assembly of a recording apparatus; a conveniently replaceable chip type recording head which, when loaded on the main assembly of a recording apparatus, is electrically connected to the main assembly, and is supplied with ink therefrom; and a cartridge type recording head integrally including an ink reservoir.




It is further preferable to add a recovery system, or a preliminary auxiliary system for a recording head as a constituent of the recording apparatus because they serve to make the effect of the present invention more reliable. As examples of the recovery system, are a capping means and a cleaning means for the recording head, and a pressure or suction means for the recording head. As examples of the preliminary auxiliary system, are a preliminary heating means utilizing electrothermal transducers or a combination of other heater elements and the electrothermal transducers, and a means for carrying out preliminary ejection of ink independently of the ejection for recording. These systems are effective for reliable recording.




The number and type of recording heads to be mounted on a recording apparatus can be also changed. For example, only one recording head corresponding to a single color ink, or a plurality of recording heads corresponding to a plurality of inks different in color or concentration can be used. In other words, the present invention can be effectively applied to an apparatus having at least one of the monochromatic, multi-color and full-color modes. Here, the monochromatic mode performs recording by using only one major color such as black. The multi-color mode carries out recording by using different color inks, and the full-color mode performs recording by color mixing.




Furthermore, although the above-described embodiments use liquid ink, inks that are liquid when the recording signal is applied can be used: for example, inks can be employed that solidify at a temperature lower than the room temperature and are softened or liquefied in the room temperature. This is because in the ink jet system, the ink is generally temperature adjusted in a range of 30° C.-70° C. so that the viscosity of the ink is maintained at such a value that the ink can be ejected reliably.




In addition, the present invention can be applied to such apparatus where the ink is liquefied just before the ejection by the thermal energy as follows so that the ink is expelled from the orifices in the liquid state, and then begins to solidify on hitting the recording medium, thereby preventing the ink evaporation: the ink is transformed from solid to liquid state by positively utilizing the thermal energy which would otherwise cause the temperature rise; or the ink, which is dry when left in air, is liquefied in response to the thermal energy of the recording signal. In such cases, the ink may be retained in recesses or through holes formed in a porous sheet as liquid or solid substances so that the ink faces the electrothermal transducers as described in Japanese Patent Application Laying-open Nos. 56847/1979 or 71260/1985. The present invention is most effective when it uses the film boiling phenomenon to expel the ink.




Furthermore, the ink jet recording apparatus of the present invention can be employed not only as an image output terminal of an information processing device such as a computer, but also as an output device of a copying machine including a reader, and as an output device of a facsimile apparatus having a transmission and receiving function.




The present invention has been described in detail with respect to various embodiments, and it will now be apparent from the foregoing to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspects, and it is the intention, therefore, in the appended claims to cover all such changes and modifications as fall within the true spirit of the invention.



Claims
  • 1. A substrate for an ink-jet element of an ink-jet printing head ejecting an ink through a plurality of ejection openings, comprising:a plurality of heating elements provided for each of said plurality of ejection openings and generating a thermal energy for ejecting the ink; a data holding circuit for holding an image data for driving said heating elements, by holding said image data whose bits are the same in number as said ejection openings; a selection circuit for selecting at least one of said plurality of heating elements provided corresponding to each of said ejection openings for driving; and a driving circuit for driving said heating elements selected by said selection circuit based on said image data corresponding to each of said ejection openings.
  • 2. A substrate for an ink-jet element as set forth in claim 1, wherein said data holding circuit and said selection circuit are integrally built-in in said substrate for the ink-jet element.
  • 3. A substrate for an ink-jet element as set forth in claim 1, wherein said driving circuit is provided on a one-by-one basis relative to said plurality of heating elements.
  • 4. A substrate for an ink-jet element as set forth in claim 1, wherein said driving circuit is provided per each of said ejection openings corresponding to said plurality of heating elements.
  • 5. A substrate for an ink-jet element as set forth in claim 1, wherein respective first ends of said heating elements are electrically connected to a wiring for a power supply.
  • 6. A substrate for an ink-jet element as set forth in claim 5, wherein, in said wiring for the power supply, a switching element operable depending upon a control signal for driving said heating elements is provided.
  • 7. A substrate for an ink-jet element as set forth in claim 1, which further comprises a common wiring electrically connected to said plurality of heating elements and, in said common wiring, a switching element operable depending upon a drive signal for driving said heating elements.
  • 8. A substrate for an ink-jet element as set forth in claim 1, wherein said plurality of heating elements provided corresponding to each of said ejection openings are differentiated in heat generation amount relative to each other.
  • 9. A substrate for an ink-jet element as set forth in claim 8, wherein each of said plurality of heating elements has a wiring connecting portion having an area depending upon a respective heat generation amount.
  • 10. A substrate for an ink-jet element as set forth in claim 1, wherein said driving circuit includes an N-MOS transistor.
  • 11. A substrate for an ink-jet element as set forth in claim 1, wherein said selection circuit is a circuit for supplying a selection signal corresponding to respective ones of said plurality of heating elements per each of said ejection openings.
  • 12. A substrate for an ink-jet element as set forth in claim 1, wherein said selection circuit is a circuit supplying a selection signal depending upon a printing density of an image to be printed.
  • 13. A substrate for an ink-jet element as set forth in claim 1, wherein said driving circuits are arranged along an aligning direction of said heating element.
  • 14. A substrate for an ink-jet element as set forth in claim 1, wherein said driving circuits are aligned in a direction intersecting an alignment direction of said heating elements.
  • 15. A substrate for an ink-jet element as set forth in claim 1, wherein said heating element is an electrothermal transducer.
  • 16. A substrate for an ink-jet element according to claim 1, wherein said plurality of heating elements provided for each of said plurality of ejection openings are divided into a plurality of groups, and said selection circuit selects at least one of said groups for driving.
  • 17. A substrate for an ink-jet element according to claim 1, wherein the number of the bits is smaller than the total number of said heating elements.
  • 18. An ink-jet printing head for ejecting an ink through a plurality of ejection openings, said ink-jet printing head comprising:a plurality of passages respectively communicated with respective of said ejection openings, and a substrate for an ink-jet element; said substrate for an ink-jet element comprising: a plurality of heating elements provided for each of said plurality of ejection openings and generating a thermal energy for ejecting the ink; a data holding circuit for holding an image data for driving said heating elements, by holding said image data whose bits are the same in number as ejection openings; a selection circuit for selecting at least one of said plurality of heating elements provided corresponding to each of said ejection openings for driving; and a driving circuit for driving said heating elements selected by said selection circuit based on said image data corresponding to each of said ejection openings.
  • 19. An ink-jet printing head as set forth in claim 18, wherein said data holding circuit and said selection circuit are integrally built-in in said substrate for the ink-jet element.
  • 20. An ink-jet printing head as set forth in claim 18, wherein said driving circuit is provided on a one-by-one basis relative to said plurality of heating elements.
  • 21. An ink-jet printing head as set forth in claim 18, wherein said driving circuit is provided per each of said ejection openings corresponding to said plurality of heating elements.
  • 22. An ink-jet printing head as set forth in claim 18, wherein respective first ends of said heating elements are electrically connected to a wiring for a power supply.
  • 23. An ink-jet printing head as set forth in claim 22, wherein, in said wiring for the power supply, a switching element operable depending upon a control signal for driving said heating elements is provided.
  • 24. An ink-jet printing head as set forth in claim 18, which further comprises a common wiring electrically connected to said plurality of heating elements and, in said common wiring, a switching element operable depending upon a drive signal for driving said heating elements.
  • 25. An ink-jet printing head as set forth in claim 18, wherein said plurality of heating elements provided corresponding to each of said ejection openings are differentiated in heat generation amount relative to each other.
  • 26. An ink-jet printing head as set forth in claim 25, wherein each of said plurality of heating elements has a wiring connecting portion having an area depending upon a respective heat generation amount.
  • 27. An ink-jet printing head as set forth in claim 18, wherein said driving circuit includes an N-MOS transistor.
  • 28. An ink-jet printing head as set forth in claim 18, wherein said selection circuit is a circuit for supplying a selection signal corresponding to respective ones of said plurality of heating elements per each of said ejection openings.
  • 29. An ink-jet printing head as set forth in claim 18, wherein said selection circuit is a circuit supplying a selection signal depending upon a printing density of an image to be printed.
  • 30. An ink-jet printing head as set forth in claim 18, wherein said driving circuits are arranged along an aligning direction of said heating element.
  • 31. An ink-jet printing head as set forth in claim 18, wherein said driving circuits are aligned in a direction intersecting an alignment direction of said heating elements.
  • 32. An ink-jet printing head as set forth in claim 18, wherein said heating element is an electrothermal transducer.
  • 33. An ink jet printing head according to claim 18, wherein said plurality of heating elements provided for each of said plurality of ejection openings are divided into a plurality of groups, and said selection circuit selects at least one of said groups for driving.
  • 34. An ink jet printing head according to claim 18, wherein the number of the bits is smaller than the total number of said heating elements.
  • 35. An ink-jet printing apparatus using an ink-jet printing head capable of ejecting an ink through a plurality of ejection openings for printing an image on a printing medium, said ink-jet printing apparatus comprising:means for relatively moving said printing head and said printing medium; said ink-jet printing head including a plurality of passages respectively communicated with respective of said ejection openings, and a substrate for an ink-jet element; said substrate for an ink-jet element comprising: a plurality of heating elements provided for each of said plurality of ejection openings and generating a thermal energy for ejecting the ink; a data holding circuit for holding an image data for driving said heating elements, by holding said image data whose bits are the same in number as said ejection openings; a selection circuit for selecting at least one of said plurality of heating elements provided corresponding to each of said ejection openings for driving; and a driving circuit for driving said heating elements selected by said selection circuit based on said image data corresponding to each of said ejection openings.
  • 36. An ink-jet printing apparatus as set forth in claim 35, wherein said data holding circuit and said selection circuit are integrally built-in in said substrate for the ink-jet element.
  • 37. An ink-jet printing apparatus as set forth in claim 35, wherein said driving circuit is provided on a one-by-one basis relative to said plurality of heating elements.
  • 38. An ink-jet printing apparatus as set forth in claim 35, wherein said driving circuit is provided per each of said ejection openings corresponding to said plurality of heating elements.
  • 39. An ink-jet printing apparatus as set forth in claim 35, wherein respective one ends of said heating elements are electrically connected to a wiring for a power supply.
  • 40. An ink-jet printing apparatus as set forth in claim 39, wherein, in said wiring for the power supply, a switching element operable depending upon a control signal for driving said heating elements is provided.
  • 41. An ink-jet printing apparatus as set forth in claim 35, which further comprises a common wiring electrically connected to said plurality of heating elements and, in said common wiring, a switching element operable depending upon a drive signal for driving said heating elements.
  • 42. An ink-jet printing apparatus as set forth in claim 35, wherein said plurality of heating elements provided corresponding to each of said ejection openings are differentiated in heat generation amount relative to each other.
  • 43. An ink-jet printing apparatus as set forth in claim 42, wherein each of said plurality of heating elements has a wiring connecting portion having an area depending upon a respective heat generation amount.
  • 44. An ink-jet printing apparatus as set forth in claim 35, wherein said driving circuit includes an N-MOS transistor.
  • 45. An ink-jet printing apparatus as set forth in claim 35, wherein said selection circuit is a circuit for supplying a selection signal corresponding to respective ones of said plurality of heating elements per each of said ejection openings.
  • 46. An ink-jet printing apparatus as set forth in claim 35, wherein said selection circuit is a circuit supplying a selection signal depending upon a printing density of an image to be printed.
  • 47. An ink-jet printing apparatus as set forth in claim 35, wherein said driving circuits are arranged along an aligning direction of said heating element.
  • 48. An ink-jet printing apparatus as set forth in claim 35, wherein said driving circuits are aligned in a direction intersecting an alignment direction of said heating elements.
  • 49. An ink-jet printing apparatus as set forth in claim 35, wherein said heating element is an electrothermal transducer.
  • 50. An ink jet printing apparatus according to claim 35, wherein said plurality of heating elements provided for each of said plurality of ejection openings are divided into a plurality of groups, and said selection circuit selects at least one of said groups for driving.
  • 51. An ink jet printing apparatus according to claim 35, wherein the number of the bits is smaller than the total number of said heating elements.
Priority Claims (1)
Number Date Country Kind
8-100574 Apr 1996 JP
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Number Name Date Kind
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4558333 Sugitani et al. Dec 1985 A
4608577 Hori Aug 1986 A
4672398 Kuwabara et al. Jun 1987 A
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5081474 Shibata et al. Jan 1992 A
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5262802 Karita et al. Nov 1993 A
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0678386 Oct 1995 EP
0694395 Jan 1996 EP
0707963 Apr 1996 EP
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54-59936 May 1979 JP
57-72867 May 1982 JP
57-72868 May 1982 JP
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