The invention relates to a water bar for a suction chamber with nozzle openings designed for applying a jet to fabric, knitted fabric webs or nonwoven material consisting of staple fibers, endless filaments or cellulose fibers, also in several layers or mixtures thereof, as well as a suction area on a bottom side of the suction chamber for suctioning off the spraying water.
The process of catching the liquid that splashes against the underside of the water bar is already known (DE 199 23 591 A1). A device is used for this, which is arranged to the side of the water bar and extends along its length. A funnel-type slot is formed onto the edge of the water bar, which is provided on the inside end with a suction slot having a height of approximately 2 mm. If a sufficiently high negative pressure is connected to the otherwise completely enclosed device, all drops including the spray mist can be suctioned off the underside of the water bar, without damage to the needle-punching goods.
Furthermore known for the hydronamic needle-punching of fabrics is a water bar (WO 01/40562 A1) with thereto assigned covered chute, which consists of an upper bracket and an underneath arranged covered chute with porous bottom, so that a suction channel can be formed. A suction intake opening and a horizontal, porous covering plate are arranged for this on one side of the water jet. With this type of arrangement, the respective spraying water can be removed only to an insufficient degree. Also, the resulting spraying water can furthermore not be suctioned off on the side located opposite the water jet.
It is the object of the present invention to design a water bar for applying a water jet to a fabric, knitted fabric web or nonwoven material, such that in particular the spraying water or the spray mist in the area surrounding the water jet that exits the water bar is avoided or can be directed or suctioned off without problem.
This object is solved in that a device for supplying air with the aid of at least one outlet opening is provided, which is assigned to the water bar and the suction chamber in the area of the water bar and which extends into the region of the nozzle openings on the water bar.
Supplying air to the inside region of the nozzle opening prevents the jet of water from spreading out too much and ensures that little spraying water forms on the side of the water jet because the water jet exiting the nozzle opening is directed. The spraying water is furthermore caught with a uniform suction capacity, thus preventing the normally occurring drop forming on the water bar.
For this, the nozzle opening on the water bar is advantageously expanded in the direction of the liquid flow.
It is furthermore advantageous if the nozzle opening consists of one or several segments of respectively different shape.
In addition, the first segment of the nozzle opening advantageously is an elongated segment, which is joined by at least one other, gradually expanding segment.
Furthermore advantageous is the fact that the first segment of the nozzle opening extends along a straight line, at least over a section of the surface area.
Furthermore advantageous is the fact that the first segment of the nozzle opening extends along a straight line, at least over a section of the surface area.
The second segment of the nozzle opening also consists advantageously of a conically expanding segment, for which the angle is smaller than an angle of the third segment for the nozzle opening.
Of particular importance for the present invention is the fact that the conically expanded second segment of the nozzle opening has an angle between 25° and 45° or 30° and 40° and in particular between 33° and 37°, and that the third segment has an angle between 80° and 100° or 85° to 95° and in particular between 88° and 92°.
It is also advantageous that the nozzle opening on the water bar extends approximately over the total length of the water bar with therein embedded nozzle strip provided with numerous openings, wherein the front of the water bar in flow direction forms the outlet side of the funnel-shaped expansion and wherein the length of the third segment, as measured from the outlet side, is equal to or longer than the length of the second segment.
It is furthermore advantageous that the surface of the second or the third segment forms a curve or an arc, at least in a section of the surface area.
It is furthermore advantageous that the outlet opening of the air supply device is embodied flat in the area of its outlet end and extends approximately parallel to the surface of the third or the second segment.
Two or more outlet openings of the air supply device are advantageously arranged opposite each other, are embodied flat in the area of the outlet end, and extend approximately parallel to the surface of the third or the second segment.
The water bar with nozzle openings for a suction chamber, used to apply a jet to fabric, knitted fabric webs or nonwovens that consist of staple fibers, endless filaments, or cellulose fibers, also consisting of several layers or mixtures thereof, is furthermore advantageously provided with a suction area on a lower side of the suction chamber for suctioning off spraying water.
It is also advantageous if the water bar and the suction chamber have a thereto assigned air supply device, which is provided with at least one outlet opening in the region of the water bar, which extends into the region of the nozzle openings or into the nozzle openings of the water bar, wherein at least two outlet openings of the air supply device are arranged opposite each other and are embodied flat on the outlet side end and extend approximately parallel to the surface of the third or the second section. A water bar is thus created in a simple and cost-effective manner, which is nearly drop-free over its complete length, so that no drops marring the optical appearance can fall onto the fabric, a knitted fabric web, or a nonwoven material. The spraying water and the mist, generated by the spraying water, are sucked in with a uniform suctioning power over the total area of a suction device surface, thereby preventing the normally occurring drop forming on the water bar.
It is a further advantageous that an air-displacement body is positioned above the perforated suction area, in particular above the suction area with a relatively large open surface, which delimits the suction area in such a way that it is possible to achieve a maximum air flow of 2 m/s on the outside of the perforated suction area. The air-displacement body is positioned such that a uniform suctioning effect is ensured over the total width and length of the perforated suction area, wherein the air-displacement body and also the outlet openings for the air supply device extend over the total length of the water bar.
Air flows inside the suction chamber are adjusted as needed as a result of the arrangement of the air-displacement body. A special flexibility is achieved if the air-displacement body is mounted so as to be adjustable with respect to height as well as inclination.
According to a different embodiment of the invention, it is advantageous if a lower portion of the air-displacement body in longitudinal direction of the suction chamber encloses an angle with the underside of this chamber of between 1° and 30°, especially between 1° and 5°, wherein the gap between the air-displacement body and the perforated suction area narrows down in the direction of a suctioning device.
It is furthermore advantageous if one end or one side wall of the air-displacement body ends in the region of the suctioning device that is connected to the suction chamber.
It is advantageous if the suction area is positioned at an angle, extending from an upper region near the water bar or a drip edge to a lower region of the suction chamber.
It is furthermore advantageous if the perforated suction area has openings with differently large cross sections.
The cross sections of the openings are furthermore embodied so as to increase in size, starting with the drip edge.
According to a different embodiment of the invention, the opening cross sections advantageously increase continuously or at uniform increments, starting from the drip edge.
Furthermore advantageous is the fact that the spacing between the individual openings can be the same or different.
According to a different feature of the invention, an angle is advantageously formed by a tangential of a screening roller and the perforated suction area, which angle is between 5° and 25°, especially between 6° and 15°, wherein the openings of the suction area on the inside that is facing a water jet form an open area of approximately 3% to 8%, preferably 5% while those on the outside form an open area of approximately 10% to 25% and preferably 20%.
According to a different embodiment of the invention, the air supply device advantageously comprises an air supply channel, formed as a result of the spacing between an outside of the water bar and an outside of the suction chamber that is facing the water bar, at a distance of 1 to 15 mm, preferably 3 to 10 mm and especially 3 and 6 mm.
It is advantageous in this respect that air is supplied to the water jet via the air supply device, wherein a blower is assigned to the air supply device to generate an excess pressure.
An additional option according to one modification of the invention is that the outlet opening is oriented such that the stream of air impacts approximately perpendicular with the water jet exiting the water bar.
Furthermore advantageous is that the air supply device or the air gap is located at least partially between the water bar and the outlet opening of the suction chamber or extends along the outside of the water bar and parallel to the water bar in the region of an underside of the water bar.
It is particularly advantageous if the suction chamber or the suction chamber and the air supply device is or are arranged respectively symmetrical on both sides of the water bar or the water jet.
Also advantageous is the fact that the air supply channel with its outlet opening extends into the funnel-shape expanded nozzle opening and that the air stream exiting the outlet opening flows in the opposite direction as the water jet exiting the nozzle opening.
Furthermore advantageous is the fact that the air supply channel extends into the funnel-shaped expanding nozzle opening and extends approximately parallel to a wall segment of the funnel-shaped expanding nozzle opening and that the air stream flows approximately in the opposite direction as the water jet that exits the nozzle opening.
It is furthermore advantageous that the air stream exiting an outlet opening is deflected via a deflection device, such that it flows approximately in the flow direction of the water jet exiting the nozzle opening, thereby preventing the water jet from spreading out too much.
A further modification of the invention optionally provides that the deflection device is provided in the end region of the outlet opening for the second segment of the nozzle opening or in a region, in which the funnel-shaped expanding segment of the nozzle opening has its smallest cross-sectional dimension.
Further advantages and details of the invention are disclosed and explained in the patent claims and the specification.
Shown are in:
The reference 1a in
The region of the water bar 1a contains a suction device or a suction chamber 5a, which is provided on the underside 5b with a perforated suction area 3a, b that is positioned at an angle and comprises openings 3c, so that the spraying water generated when the water stream 10 comes in contact with the fabric, the knitted fabric web, or the nonwoven 2 is conducted to the underside of the suction chamber 5b where it is completely suctioned off by the suction chamber 5a. As a result, the drops of water normally forming on the underside of the water bar 1a can be avoided, so that they no longer drip onto the fabric, the knitted fabric web, or the nonwoven 2.
The suction chamber 5a of one exemplary embodiment that is not shown in the drawing is arranged symmetrical on both sides of the water bar 1a. The suction chamber 5a has a negative pressure that is generated with the aid of a pump, not shown herein, which is connected via a suction hose 8b to the suction chamber 5a.
The openings 3c in the perforated suction area have a smaller cross section in segment 3a than in the segment 3b. In this way, a nearly identical suction pressure is generated on the upper inside of the suction area 3a or 3b, which permits suctioning off the spraying water hitting the fabric, knitted fabric web or nonwoven 2 without problem. Water drops traveling downward as a result of gravity can furthermore be suctioned off completely through the openings 3c in the lower region of the suction area 6c and into the suction chamber 5a.
The spacing between the individual openings 3c can be the same or different. Starting from the drip edge 6a, the cross sections of the openings 3c increase progressively in the direction of the suction chamber 5a or a side 5c of the suction chamber 5a that is facing the water bar 1a. However, the cross sections of the openings 3c, starting with the drip edge 6a, can also increase continuously or by uniform increments.
As shown with the second embodiment in
The dry air supplied via the air supply channel 11b of the air supply device 11a to the water jet 10 has the advantage of not influencing the direction of the water jet 10. The water jet 10 thus is not influenced by minute water drops or water vapor and can be directed with particular focus onto the fabric, the knitted fabric web or the nonwoven 2. For the exemplary embodiment according to
According to a different exemplary embodiment that is not shown in the drawing, the dry air can also be actively guided via the air supply device 11a to the water jet 10, if necessary with the aid of a blower.
In
A different exemplary embodiment shows a cross section through the water bar 1a with a nozzle strip 16 that is positioned in a rectangular recess 15 and contains numerous openings in the form of small bore holes, arranged in a row, which have a diameter size ranging from 0.1 to 0.15 mm that permits water to reach the elongated nozzle opening 10c.
The lower section 1d of the water bar shown in
The nozzle opening 10c in the water bar 1a expands in movement direction of the liquid, meaning in the direction toward the front. The nozzle opening 10c consist of one or several segments 10d, 10e, 10f, which can respectively have different shapes.
The first segment 10d of the nozzle opening 10c is an elongated segment that extends in the image plane, which is adjoined by at least one additional, gradually expanding segment 10e that extends in the image plane, which in turn is followed by a similar, gradually expanding segment 10f. The length of the three segments corresponds to the length of the nozzle opening 10c.
With reference to
The cross sectional surface of the air supply device 11a, respectively the air supply channel 11b, ranges from 3 to 15 mm, preferably from 5 to 10 mm and in particular from 7 to 8 mm.
The second and third segments 10e, 10f of the nozzle opening 10c gradually expand conically. The angle for the second segment 10e is smaller than the angle β of the following third segment 10f of the nozzle opening 10c.
The conically expanding second segment 10e of the nozzle opening 10c has an angle between 25° and 45° or 30° and 40° and especially between 33° and 37°. The third segment 10f has an angle β between 80° and 100° or 85° and 95°, in particular between 88° and 92°.
The surface of the second segment 10e or the third segment 10f takes the form of a curve or an arc, at least over a limited surface region.
A front side of the water bar 1a as seen in flow direction functions as outlet side 10g for the funnel-shaped expansion. The length of the third segment 10f, as measured from the outlet side 10g, is equal to or longer than the length of the second segment 10e.
The air supply channel 11b of the air supply device 11a for the exemplary embodiment according to
The outlet opening 11c extends approximately over the total width of the water bar 1a and is oriented such that the exiting stream of air impacts approximately perpendicular with the water jet 10 leaving the water bar 1a.
It is particularly advantageous, even according to the second embodiments mentioned herein and shown in
According to
According to a different exemplary embodiment shown in
The air-displacement body 7a advantageously extends over the total width and length of the suction chamber 5a. To achieve the highest possible flexibility when adjusting the air flows within the suction chamber 5a, the air-displacement body 7a according to a different advantageous embodiment that is not shown in the drawings can be mounted so as to be adjustable with respect to height and inclination.
As can be seen in
According to a different embodiment shown in
According to
The deflection device 17 can furthermore be installed in the end region of the outlet opening 10ee for the second segment 10e of the nozzle opening 10c, or in a region where the funnel-type expanding portion of the nozzle opening 10c has its smallest cross section.
Number | Date | Country | Kind |
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10 2006 057 367.6 | Dec 2006 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE2007/002084 | 11/17/2007 | WO | 00 | 10/20/2010 |