Information
-
Patent Grant
-
6237188
-
Patent Number
6,237,188
-
Date Filed
Monday, August 23, 199925 years ago
-
Date Issued
Tuesday, May 29, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Warden, Sr.; Robert J.
- Snider; Theresa T.
Agents
- Frishauf, Holtz, Goodman, Langer & Chick, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 015 345
- 015 346
- 015 3273
- 015 387
-
International Classifications
-
Abstract
A suction nozzle for a vacuum cleaner is designed so that exhaust from a motor blower in the body of the vacuum cleaner is provided into a suction port of the suction nozzle. The exhaust provided into the suction nozzle is prevented from being discharged to the atmosphere at the point where the suction nozzle meets the to-be-cleaned surface.
Description
TECHNICAL FIELD
The present invention relates to a suction nozzle for an air-circulating vacuum cleaner and a vacuum cleaner furnished with the suction nozzle.
More specifically, the present invention relates to a suction nozzle for a vacuum cleaner designed so that an exhaust blast from a motor blower in the body of a cleaner is blown off into a suction port of the suction nozzle and circulated, whereby the exhaust blast ejected into the suction nozzle is prevented from being discharged to the outside from between the suction nozzle and a to-be-cleaned surface, and a vacuum cleaner furnished with the suction nozzle of this type.
BACKGROUND ART
An air-circulating vacuum cleaner is designed so that air is sucked into a suction port of a suction nozzle by operating a motor blower, the sucked air is run through a filter so that dust therein is seized, the air run through the filter and discharged from the motor blower is returned to the suction port, and the returned air is recovered through the suction port and circulated for cleaning. Thus, exhaust gas that contains dust, germs, etc. can scarcely be discharged to the outside, so that the cleaner has advantages in being more sanitary and less power-consuming.
In the circulating vacuum cleaner of this type, moreover, the circulated exhaust blast is blown against a floor surface so that dust on the floor surface can be flung up and sucked in. Thus, the dust collecting efficiency of this cleaner is high. Since the circulated exhaust blast is heated to high temperature, furthermore, harmful microorganisms, such as various germs, ticks, etc., in a dust chamber can be killed or wounded, so that better hygiene is ensured.
Vacuum cleaners of this type are disclosed in Jpn. UM Appln. KOKOKU Publication No. 39-36553, Jpn. Pat. Appln. KOKAI Publication No. 3-162814, etc.
According to these vacuum cleaners, an exhaust blast is blown off into the suction port of the suction nozzle, dust on a floor surface is flung up by the exhaust blast, and the exhaust blast, along with the dust, is sucked again into the motor blower. However, all the exhaust blast that is blown off into the suction port is not always sucked again into the motor blower in the aforesaid manner, and sometimes may leak out from between the suction nozzle and the floor surface. If the exhaust blast leaks out in this manner, the dust on the floor surface around the suction nozzle is blown away and scattered, so that the cleaning efficiency lowers inevitably. In the case where the floor surface to be cleaned is a smooth floor surface, such as a wooden floor surface, in particular, the exhaust blast easily leaks out through the gap between the suction nozzle and the floor surface. When the suction nozzle is lifted from the floor surface, moreover, the exhaust blast is liable to be blown off to the outside in the aforesaid manner.
Described in Jpn. Pat. Appln. KOKAI Publication No. 3-162814, etc., moreover, is a suction nozzle that has therein a cleaning rotor, which is rotated by utilizing the energy of the exhaust blast that is discharged from the motor blower and returned to the suction port. According to this suction nozzle, having the cleaning rotor therein, the cleaning rotor taps the floor surface to fling up dust thereon, so that the cleaning efficiency is high enough. Since the exhaust blast rotates in the suction port, the exhaust blast forms a turbulent flow in the suction port and easily leaks out through the gap between the suction nozzle and the floor surface.
When the suction nozzle having the cleaning rotor is lifted from the floor surface, furthermore, no resistance acts on the cleaning rotor, so that the cleaning rotor races at high speed, sometimes producing loud noises.
A brush or a rubber lip member that protrudes from the underside of a suction nozzle to prevent the exhaust blast from leaking to the outside is disclosed in, for example, Jpn. Pat. Appln. KOKAI Publication No. 61-2821, Jpn. UM Appln. KOKAI Publication No. 51-154065, etc.
Although the bristles of the brush and the projecting lip member have an effect to prevent the leakage of the exhaust blast to the outside, however, they may possibly push aside dust on a floor surface when the suction nozzle is moved on the floor surface, thus lowering the cleaning efficiency.
DISCLOSURE OF INVENTION
The present invention has been contrived in consideration of these circumstances, and provides a suction nozzle for vacuum cleaner designed so that an exhaust blast from a motor blower is returned to a suction port of the suction nozzle and circulated, whereby the exhaust blast can be prevented from leaking out from between the suction nozzle and a floor surface, and a vacuum cleaner furnished with the suction nozzle of this type.
According to the present invention, a nozzle hole is bored in a suction port of the aforesaid suction nozzle so that an exhaust blast can be blown off therefrom, and air leakage preventing means is provided for preventing the air blast from leaking out. Thus, the exhaust blast blown off through the nozzle hole can be sucked into a motor blower through the suction port without leaking out, so that cleaning can be carried out efficiently without blowing away and scattering dust around the suction nozzle.
The air leakage preventing means may include a nozzle hole, formed in part of inner wall vertical wall surfaces defining the inside space of the suction port and used to circulate and blow off an exhaust blast from the motor blower, and a screen portion formed over the whole area of an edge portion around the suction port except the region near the nozzle hole, whereby the gap between the suction nozzle and the to-be-cleaned surface is screened.
According to this arrangement, the screen portion prevents the exhaust blast blown off through the nozzle hole from leaking out. In this arrangement, moreover, no screen portion is formed in the region for the formation of the nozzle hole. If the suction nozzle is moved, therefore, dust on the to-be-cleaned surface is introduced and sucked into the suction port through that region, so that the cleaning efficiency cannot be lowered. If the exhaust blast is blown off through the nozzle hole, moreover, there is no possibility of the exhaust blast diffusing from the region near the nozzle hole, though ambient air may possibly be attracted to the jet of the exhaust blast to form a negative pressure in the region near the nozzle hole. Thus, there is no possibility of the exhaust blast leaking out from this region.
According to a preferred embodiment, the nozzle hole is formed in one of the inner wall vertical wall surfaces defining the inside space of the suction port so as to be directed toward the other inside wall surface, and the screen portion for screening the gap between the suction nozzle and the to-be-cleaned surface is formed over the whole area of the edge portion around the suction port except the region near the blow-off port. Thus, the exhaust blast from the nozzle hole can be securely prevented from leaking out.
According to another embodiment, moreover, the nozzle hole is provided on the side opposite from a connecting pipe mounting region for the connection of the suction nozzle to the cleaner body. Thus, no screen portion is formed in front of the suction nozzle, so that dust can be efficiently introduced into the suction port to expedite use as the suction nozzle is advanced.
Further, the air leakage preventing means includes a seal roller extending in a direction perpendicular to the moving direction of the suction nozzle and rotatable in contact with the to-be-cleaned surface, the seal roller being attached to the suction port so as substantially to cover the full width thereof.
In this arrangement, air discharged from the motor blower in the cleaner body is returned to the suction port, and air is sucked into the motor blower through the suction port, that is, air is circulated. Thus, dust on the to-be-cleaned surface can be sucked into the suction nozzle and cleared through the suction port that faces the to-be-cleaned surface as the air circulates.
During this cleaning operation, the suction nozzle is pushed and pulled as it moves along the to-be-cleaned surface. In this case, the seal roller rotates in contact with the to-be-cleaned surface in the moving direction of the suction nozzle, so that it can easily get over fine dust on the to-be-cleaned surface without pushing aside the dust. Thus, the seal roller never hinders the suction of the dust through the suction port. The seal roller, which is in contact with the to-be-cleaned surface, as mentioned before, serves as a windbreak wall at least in that portion of the gap between the to-be-cleaned surface and the bottom wall of the suction nozzle on the front side of the suction nozzle in the moving direction thereof. Thus, the seal roller can prevent some of the circulating air run through the suction port from leaking out forward in the moving direction of the suction nozzle through the gap, so that dust situated ahead of the suction nozzle in the moving direction thereof can be prevented from being blown away.
According to a preferred embodiment, moreover, the seal roller is provided with a plurality of ridges and grooves continuously extending in the axial direction on the outer periphery thereof.
Since the grooves are formed between the adjacent ridges in this arrangement, the seal roller scarcely runs on the fine dust on the to-be-cleaned surface as it gets over the dust, so that it can fulfill its function more easily as the windbreak wall. Since the seal roller catches the dust in its grooves as it rotates, moreover, it can easily rotate getting over the dust. Since the seal roller rotates with its ridges in contact with the to-be-cleaned surface, furthermore, it can rotate more easily with improved grip on the to-be-cleaned surface. Thus, the seal roller can be prevented from slipping on the to-be-cleaned surface as the suction nozzle moves.
According to another preferred embodiment, furthermore, the seal roller, which extends in the width direction of the suction nozzle, substantially covering the full width thereof, and can rotate in contact with the to-be-cleaned surface, is mounted on at least the front side of the suction port, out of the front and rear sides.
In this arrangement, the seal roller rotates in contact with the to-be-cleaned surface in the moving direction of the suction nozzle as the suction nozzle is moved for cleaning along the to-be-cleaned surface, so that it can easily get over fine dust on the to-be-cleaned surface without pushing aside the dust. Thus, the seal roller never hinders the suction of the dust through the suction port.
According to a preferred embodiment, moreover, the seal roller serves as a windbreak wall at least in that portion of the gap between the to-be-cleaned surface and the bottom wall of the suction nozzle on the front side of the suction nozzle in the moving direction thereof. Thus, the seal roller can prevent some of the circulating air run through the suction port from leaking out forward in the moving direction of the suction nozzle through the gap, so that cleaning can be carried out without blowing away dust that is situated ahead of the suction nozzle in the moving direction thereof.
In the suction nozzle that contains therein a cleaning rotor including cleaning blades against which the exhaust air from the motor blower is blown, furthermore, the air leakage preventing means includes a main suction-nozzle section having a suction port through which the cleaning blades are exposed to a bottom wall opposite to the to-be-cleaned surface, a main-section exhaust passage having a nozzle hole opposite to the cleaning blades and provided in the main suction nozzle section with the nozzle hole located on one side of the suction port in the width direction thereof, and a main-section suction passage provided in the main suction nozzle section and having a suction opening facing the nozzle hole across the suction port, the nozzle hole and the suction opening being arranged so that air blown off from the nozzle hole and brought to the suction opening via the cleaning blades flows along the to-be-cleaned surface.
In this arrangement, air blown off through the nozzle hole is blown against the cleaning blades of the cleaning rotor to rotate the cleaning rotor. Thus, the cleaning blades of the cleaning rotor can tap the to-be-cleaned surface to fling up dust so that the dust is sucked into the suction opening, whereby cleaning can be carried out efficiently. Further, the air blown off through the nozzle hole, along with the cleaning blades of the rotating cleaning rotor, flows along the to-be-cleaned surface, so that the flow of the ejected air gets into the suction opening without disturbance. Thus, the air can be securely prevented from leaking out of the suction nozzle.
According to a preferred embodiment, moreover, the width of a lower-stream-side bottom wall portion, situated on the lower-stream side with respect to the blowing direction of the air blown off from the nozzle hole, is greater than the width of an upper-stream-side bottom wall portion, situated on the upper-stream side with respect to the blowing direction with the suction port between the upper- and lower-stream-side bottom wall portions, the nozzle hole is located on the side of the upper-stream-side bottom wall portion, and the suction opening is located on the side of the lower-stream-side bottom wall portion.
Thus, the air resistance in the gap between the lower-stream-side bottom wall portion and the to-be-cleaned surface can be increased in proportion to this width, and the leakage of air to the outside can be effectively prevented by this substantial air resistance.
According to another preferred embodiment, furthermore, the nozzle hole is designed to project along the to-be-cleaned surface. Thus, the directivity of an air jet ejected through the nozzle hole is enhanced, so that the air can be securely prevented from blowing off to the outside of the suction port, and the leakage of the air to the outside can be prevented more effectively. Since the high-directivity jet runs against to the cleaning blades, moreover, the cleaning rotor can be rotated more effectively.
According to still another preferred embodiment, moreover, at least the lower part of the suction opening is substantially flush with the nozzle hole. Thus, the air blown off through the nozzle hole is sucked directly into the suction opening, so that the air can be prevented from blowing off to the outside of the suction port, and the leakage of the air to the outside can be prevented securely.
According to a further preferred embodiment, moreover, the main suction nozzle section contains therein a blast guide curved along the outer periphery of the cleaning rotor and defining the main-section exhaust air passage portion in conjunction with the inner surface of the main suction nozzle section, the guide dividing the main-section suction air passage and the main-section exhaust air passage.
Thus, the exhaust air from the motor blower can be guided to the nozzle hole through the exhaust air passage portion without running against the cleaning rotor. Accordingly, part of the exhaust blast can be prevented from branching off and reaching the suction opening without passing through the nozzle hole. Thus, the whole quantity of the exhaust blast can efficiently blow off through the nozzle hole, so that the cleaning efficiency can be improved.
In the case where the suction nozzle is cylindrical, moreover, the air leakage preventing means is formed as a connecting end portion having the suction port at the distal end thereof and having a proximal end communicating with the motor blower side, and includes a partition wall dividing a suction air passage, extending between the suction port and the connecting end portion and communicating with the suction side of the motor blower, and an exhaust air passage, communicating with the suction air passage at the suction port and communicating with the exhaust side of the motor blower, and which further comprises leaking means internally connecting the exhaust air passage to the outside thereof, thereby allowing some of the air flowing through the exhaust air passage to leak.
This cylindrical suction nozzle is a thin “pickax” as it is called, which is used to clean narrow areas such as gaps between furnishings. Naturally, the suction port at the distal end of this suction nozzle has a small diameter, so that the exhaust blast blown off through the suction port is liable to scatter ambient dust.
This suction nozzle has therein the suction air passage and the exhaust air passage that are divided from each other, and these air passages are internally connected by means of the suction port. In use, therefore, the air discharged from the motor blower can be returned to the suction port through the nozzle hole. The air returned to the suction port in the aforesaid manner is recovered by means of the suction air passage that communicates with the suction side of the motor blower, whereby the air can be recovered on the suction side of the motor blower. Thus, the air can be circulated covering the sucker and the cleaner body side, and dust on the to-be-cleaned surface can be sucked in through the suction port and cleared as the air circulates. In this cleaning operation, moreover, some of the air returned to the suction port is shunted to the outside of the exhaust air passage through the leaking means that communicates with the exhaust air passage. Therefore, the force of the air that is returned to the suction port can be reduced so that the pressure of the air is lower than suction pressure that acts on the suction port. Thus, some of the air returned to the suction port can be prevented from being blown off around the suction port without being sucked into the suction air passage.
According to a preferred embodiment, moreover, the suction port has a flat shape, so that narrow portions can be cleaned efficiently.
According to another preferred embodiment, furthermore, the leaking means is an exhaust opening for internally connecting the exhaust air passage to the atmosphere, the opening being located in a position at a distance from the suction port.
Thus, some of the air returned to the suction port is shunted to the outside (atmosphere) of the sucker through the exhaust opening that is internally connected in a position at a distance from the suction port, so that the force of the air returned to the suction port can be reduced to make the pressure of the air lower than suction pressure that acts on the suction port. Thus, some of the air returned to the suction port can be prevented from being blown off around the suction port without being sucked into the suction air passage.
According to another preferred embodiment, moreover, air leaking out through the exhaust opening is prevented from being blown against the to-be-cleaned surface. Thus, the air run through the exhaust opening cannot be blown against the to-be-cleaned surface with force, so that there is no possibility of dust on the to-be-cleaned surface being blown away by the exhaust air in the atmosphere and hindering the cleaning operation.
According to still another preferred embodiment, moreover, the leaking means is a bypass aperture provided in the partition wall and internally connecting the suction air passage and the exhaust air passage. When dust on the to-be-cleaned surface is sucked in through the suction port and cleared as the air circulates, therefore, some of the air returned to the suction port through the exhaust air passage is run into the suction port air passage through the bypass aperture in the partition wall that divides the two air passages. Accordingly, the force of the air returned to the suction port can be reduced to make the pressure of the air lower than suction pressure that acts on the suction port. Thus, some of the air returned to the suction port can be prevented from being blown off around the suction port without being sucked into the suction air passage.
In the suction nozzle that comprises a suction chamber having a suction opening in the base of the suction nozzle, a suction air passage communicating with the suction chamber, an exhaust air passage communicating with the suction chamber, and a nozzle hole for blowing an exhaust blast against the to-be-cleaned surface, furthermore, the air leakage preventing means includes an exhaust chamber for introducing the exhaust blast from the exhaust air passage and blowing the exhaust blast through the blow-off port, the exhaust chamber having in the bottom wall thereof an opening adapted to be closed by the to-be-cleaned surface when the suction nozzle is placed on the to-be-cleaned surface, the opening being designed so that the exhaust blast blown off therefrom cannot be blown against the to-be-cleaned surface.
When the suction nozzle is lifted, therefore, the opening that is closed by the floor surface is opened, so that the exhaust chamber is adjusted to the atmospheric pressure. Accordingly, the speed of ejection of the exhaust blast through the nozzle hole is low. Thus, dust on the floor surface can be prevented from being scattered by the exhaust blast that is blast blown off through the nozzle hole when the suction nozzle is lifted.
In the suction nozzle that comprises a suction chamber having a suction opening in the base of the suction nozzle, a turbine chamber provided in the suction nozzle and communicating with the suction chamber, a cleaning rotor located for rotation in the suction chamber, a turbine located for rotation in the turbine chamber and capable of rotating to rotate the cleaning rotor, a suction air passage communicating with the suction chamber, and an exhaust air passage communicating with the turbine chamber, the air the suction air passage and a dust chamber of the cleaner body being made to communicate with each other so that air in the suction chamber can be sucked into the dust chamber, the exhaust side of the cleaner body and the exhaust air passage being made to communicate with each other so that air discharged from the exhaust side can be run into the turbine chamber to rotate the turbine and that the air in the turbine chamber can be sucked into the suction chamber, whereby the air is circulated, moreover, the air leakage preventing means includes an opening in the base of the suction nozzle, adapted to be closed by the to-be-cleaned surface when the suction nozzle is placed on the to-be-cleaned surface, the opening and the exhaust air passage being made to communicate with each other, the opening being designed so that the exhaust blast blown off therefrom cannot be blown against the to-be-cleaned surface.
When the suction nozzle is lifted, therefore, the flow of air from the nozzle hole is so feeble that dust around the floor surface can be prevented from scattering. Further, the opening that is closed by the floor surface is opened to lower the pressure in the turbine chamber, so that the rotating speed of the turbine lowers, and the rotating speed of the cleaning rotor lowers. Although the cleaning rotor is exposed when the suction nozzle is lifted, therefore, the rotating speed of the cleaning rotor lowers, so that noises are reduced and safety is ensured.
In the suction nozzle that is a suction nozzle for vacuum cleaner comprising a suction chamber having a suction opening in the base of the suction nozzle, a turbine chamber provided in the suction nozzle and communicating with the suction chamber, a cleaning rotor located for rotation in the suction chamber, a turbine located for rotation in the turbine chamber and capable of rotating to rotate the cleaning rotor, a suction air passage communicating with the suction chamber, an exhaust air passage communicating with the turbine chamber, and a blow-off port for blowing off the exhaust air against the to-be-cleaned surface, the suction air passage and a dust chamber of the cleaner body being made to communicate with each other so that air in the suction chamber can be sucked into the dust chamber, the exhaust side of the cleaner body and the exhaust air passage being made to communicate with each other so that air discharged from the exhaust side can be run into the turbine chamber to rotate the turbine and that the air in the turbine chamber can be sucked into the suction chamber, whereby the air is circulated, furthermore, the air leakage preventing means includes an exhaust chamber for introducing the exhaust blast from the exhaust air passage and blowing the exhaust blast through the blow-off port, the exhaust chamber having in the bottom wall thereof an opening adapted to be closed by the to-be-cleaned surface when the suction nozzle is placed on the to-be-cleaned surface, the opening being designed so that the exhaust blast blown off therefrom cannot be blown against the to-be-cleaned surface.
When the suction nozzle is lifted, therefore, dust on the floor surface can be prevented from being scattered by the exhaust blast that is blast blown off through the nozzle hole, and the rotating speed of the cleaning rotor can be lowered.
According to a preferred embodiment, moreover, a swingable lid for closing the opening is provided so that it can be put on to close the opening when the suction nozzle is placed on the to-be-cleaned surface and taken off when the suction nozzle is separated from the to-be-cleaned surface.
When the suction nozzle body is placed on the to-be-cleaned surface, therefore, the opening can be securely closed by the lid. Further, the rotating speed of the turbine and the force of the exhaust blast blown off through the nozzle hole can be adjusted according to the type of the floor surface.
According to another preferred embodiment, furthermore, one of elements including the opening and the lid is surrounded by double ribs, and the other is surrounded by a rib interposed between the double ribs so that the other rib is inserted into the gap between the double ribs when the lid is put on and that the other rib is removed from between the double ribs when the lid is taken off.
In the case where the floor surface is the surface of a carpet or the like, for example, the airtightness of the exhaust chamber can be maintained by means of the double ribs even when the lid is left narrowly open. Thus, the speed of ejection of the exhaust blast blown off through the nozzle hole can be kept at a given speed, and the quantity of air that leaks out can be reduced, and the rotating speed of the turbine can be also kept at a given speed.
Another aspect of the present invention is a vacuum cleaner that comprises a cleaner body having a motor blower therein and a suction nozzle provided with the aforementioned air leakage preventing means. Thus, cleaning can be carried out efficiently and easily.
Further, this vacuum cleaner may be applied to an upright type such that the cleaner body and the suction nozzle are connected directly to each other or a canister type such that the cleaner body and the suction nozzle are connected by means of a flexible hose.
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1
is a plan view showing the general configuration of an upright air-circulating vacuum cleaner furnished with a suction nozzle according to a first embodiment of the present invention;
FIG. 2
is a rear view showing the general configuration of the vacuum cleaner shown in
FIG. 1
;
FIG. 3
is a cutaway plan view of the vacuum cleaner shown in
FIG. 1
, with its upper casing removed;
FIG. 4
is a side profile showing the general configuration of the vacuum cleaner shown in
FIG. 1
;
FIG. 5
is a sectional view showing a configuration of a motor blower of the vacuum cleaner shown in
FIG. 1
;
FIG. 6
is a cutaway perspective view showing a configuration of the suction nozzle according to the first embodiment;
FIG. 7
is a bottom view showing a configuration of a main-section upper body of the suction nozzle shown in
FIG. 6
;
FIG. 8
is a plan view showing a configuration of a main-section lower body of the suction nozzle shown in
FIG. 6
;
FIG. 9
is a sectional view showing a configuration of the suction nozzle shown in
FIG. 6
;
FIG. 10
is a perspective view taken from the bottom side, showing a configuration of a main suction nozzle section of the suction nozzle shown in
FIG. 6
;
FIG. 11
is a plan view showing a configuration of a main-section lower body of a suction nozzle of a second embodiment;
FIG. 12
is a sectional view showing a configuration of the suction nozzle of the second embodiment;
FIG. 13
is a general perspective view of a vacuum cleaner of a third embodiment;
FIG. 14
is a schematic side view showing the general configuration of the vacuum cleaner of the third embodiment;
FIG. 15
is a perspective view of a suction nozzle of the third embodiment;
FIG. 16
is a schematic sectional view of the suction nozzle of the third embodiment;
FIG. 17
is a plan view showing the general configuration of an upright air-circulating vacuum cleaner fitted with a sucker according to a fourth embodiment;
FIG. 18
is a rear view showing the general configuration of the vacuum cleaner shown in
FIG. 17
;
FIG. 19
is a cutaway plan view of the vacuum cleaner shown in
FIG. 17
, with its upper casing removed;
FIG. 20
is a side profile showing the general configuration of the vacuum cleaner shown in
FIG. 17
;
FIG. 21A
is a side view showing a configuration of the suction nozzle according to the fourth embodiment;
FIG. 21B
is a side view showing the configuration of the suction nozzle according to the fourth embodiment;
FIG. 22
is a cutaway plan view showing an upright air-circulating vacuum cleaner fitted with another suction nozzle according to the fourth embodiment, with its upper casing removed;
FIG. 23A
is a side view showing a configuration of another suction nozzle of the fourth embodiment;
FIG. 23B
is a sectional view showing the configuration of another suction nozzle of the fourth embodiment;
FIG. 24
is a plan view, partially in section, showing a vacuum cleaner of a fifth embodiment with its upper casing removed;
FIG. 25
is a plan sectional view of a suction nozzle of the fifth embodiment;
FIG. 26
is a longitudinal sectional view of the suction nozzle of the fifth embodiment;
FIG. 27
is a cross-sectional view of the suction nozzle of the fifth embodiment;
FIG. 28
is a perspective view of a lid of the suction nozzle of the fifth embodiment;
FIG. 29
is a perspective view of a rib portion of the suction nozzle of the fifth embodiment;
FIG. 30
is a cross-sectional view of the suction nozzle of the fifth embodiment with its lid open; and
FIG. 31
is a schematic view showing an air passage of the vacuum cleaner of the fifth embodiment.
BEST MODE OF CARRYING OUT THE INVENTION
Embodiments of the present invention will now be described with reference to the drawings.
FIGS. 1
to
10
show a first embodiment of the present invention such that the present invention is applied to a so-called upright vacuum cleaner in which a suction nozzle and a cleaner body are connected directly to each other.
The cleaner body, which is denoted by numeral
21
in
FIGS. 1
,
2
and
4
, is formed by connecting upper and lower plastic casings
22
and
23
by means of screws or the like. In the cleaner body
21
, as shown in
FIG. 3
, an outer storage section
24
, substantially U-shaped in this drawing, and an inner storage section
25
inside the same are divided by a U-shaped partition wall
26
. One end portion of the partition wall
26
projects upward in
FIG. 3
, and a handle
27
for operation protrudes from a wall at the extreme end of the wall
26
. As shown in
FIG. 1
, the upper casing
22
is provided with a pair of notches
22
a
and
22
b.
Part of the outer storage section
24
is exposed through the longer notch
22
a,
and part of the outer storage section
24
is exposed through the shorter notch
22
a.
Those exposed parts are arranged individually on the opposite sides of the central axis of the cleaner body
21
.
An interconnector pipe
28
for use as a communicating section is located at the front end portion of the cleaner body
21
, on the side opposite from the rear end portion from which the handle
27
protrudes. The interconnector pipe
28
, which is a plastic molded piece independent of the cleaner body
21
, is substantially Y-shaped, including a first interconnector pipe section
28
a
and a second interconnector pipe section
28
b
that are divided by a diaphragm
28
c,
as shown in FIG.
3
. The interconnector pipe
28
is mounted so that the respective parallel one-end portions of its first and second interconnector pipe sections
28
a
and
28
b
project from the cleaner body
21
and that the other end portions of the first and second interconnector pipe sections
28
a
and
28
b,
which are bend in opposite directions, are inserted in the outer storage section
24
.
As shown in
FIGS. 3 and 4
, a motor blower
31
and a cord reel
32
are stored separately in the inner storage section
25
, which is provided with a dust chamber
33
. The motor blower
31
is located close to the interconnector pipe
28
, the cord reel
32
is located close to the handle
27
, and the dust chamber
33
is interposed between the motor blower
31
and the cord reel
32
. Thus, the interconnector pipe
28
, motor blower
31
, dust chamber
33
, and cord reel
32
are arranged in the order named in the longitudinal direction of the cleaner body
21
.
As shown in
FIG. 5
, the motor blower
31
is formed in a manner such that an electric motor section
41
is fitted with an air fan
42
, cooling fan
43
, fan cover
44
, inner fan cover
45
, fan cover
46
, exhaust nozzle
47
, cooling valve
48
, etc.
More specifically, the electric motor section
41
is formed in a manner such that a stator
54
is stored in a metallic motor frame
53
, which is composed of a bottomed cylindrical frame body
51
having one end open and a disk-shaped frame end plate
52
closing the frame body
51
, an armature
55
is stored inside the stator
54
, its rotating shaft
55
a
is rotatably supported on the motor frame
53
by means of bearings
56
and
57
, and a pair of brush units
58
are penetratingly attached to the frame body
51
. The distal end of a brush
58
a
of each brush unit
58
is pressed elastically against the outer peripheral surface of a commutator
55
b
of the armature
55
. A plurality of suction holes
59
for cooling (only one of which is shown) are bored through the bottom wall of the frame body
51
. An open edge portion
51
a
of the frame body
51
has a diameter larger than that of the frame end plate
52
, and at least one exhaust aperture
60
is bored through the open edge portion
51
a.
The opposite end portions of the rotating shaft
55
a
extend through the bearings
56
and
57
, individually, and the air fan
42
is mounted on the one end portion that penetrates the bearing
56
so as to be rotatable integrally with the armature
55
. The cooling fan
43
is mounted on the other end portion of the rotating shaft
55
a
that penetrates the bearing
56
so as to be rotatable integrally with the armature
55
. The metallic fan cover
44
is fittingly attached to the open edge portion
51
a
so as not to close the exhaust aperture
60
. The fan cover
44
has a blast inlet
44
a
in its central portion that is located close and opposite to the inlet of the cooling fan
43
. The plastic inner fan cover
45
is screwed to the outer surface of the frame end plate
52
, and covers the air fan
42
from the side of the frame end plate
52
. The distal end of the peripheral wall of the inner fan cover
45
that faces the outlet of the air fan
42
engages the inner surface of the fan cover
44
, and a plurality of apertures
61
are bored through the bottom plate portion of the inner fan cover
45
. As the air fan
42
rotates, therefore, air that is sucked in through the blast inlet
44
a
passes through the fan cover
44
, and is turned along the inner surface of the inner fan cover
45
to be discharged through the apertures
61
. Thereafter, the air passes through a space between the inner fan cover
45
and the frame end plate
52
, and is discharged from the motor frame
53
through the exhaust aperture
60
.
The plastic fan cover
46
is fittingly attached to the bottom-side outer surface of the frame body
51
so as to cover the cooling fan
43
lest the cooling suction holes
59
be closed thereby. The fan cover
46
has a cooling air inlet
62
in its central portion that faces the cooling fan
43
. A cooling air outlet
63
is bored through that portion of the frame body
51
on the side of the air fan
42
. Thus, air that is sucked in through the cooling air inlet
62
as the cooling fan
43
rotates flows into the motor frame
53
through the cooling fan
43
, and flows through the motor frame
53
, thereby air-cooling the stator
54
and the like. Thereafter the air is discharged from the motor frame
53
through the cooling air outlet
63
. As shown in
FIGS. 2 and 3
, moreover, a cooling air intake port
64
, which communicates with the cooling air inlet
62
, is bored through, for example, the lower casing
23
of the cleaner body
21
. The cooling air intake port
64
is formed of a plurality of slits. A communication passage that extends from the cooling air intake port
64
to the cooling air inlet
62
is divided from other parts in the cleaner body
21
by partition walls or the like in the cleaner body
21
.
The exhaust nozzle
47
is located surrounding that portion of the motor frame
53
on the side of the air fan
42
. The exhaust nozzle
47
is provided with an exhaust port
65
, which communicates with the exhaust aperture
60
, and a cooling exhaust port
66
, which is divided from the exhaust port
65
and communicates with the cooling air outlet
63
. A conduit
67
is connected to the cooling exhaust port
66
, and the cooling valve
48
is attached to the distal end of the conduit
67
. As shown in
FIG. 3
, the distal end portion of the conduit
67
internally connects the motor blower
31
and the dust chamber
33
and communicates with a suction gap
68
between them. As shown in
FIG. 5
, the cooling valve
48
is a leaf valve that is formed by boring an orifice
48
a
in the central portion of a rubber plate. It closes a distal end opening of the conduit
67
when negative pressure in the suction gap
68
is low. When the negative pressure in the suction gap
68
increases, the cooling valve
48
is elastically deformed to allow the distal end opening of the conduit
67
to open, thereby increasing the cooling air flow. In FIG.
5
and some other drawings, moreover, numeral
69
denotes a rubber vibration-damping packing that is fitted on the outer periphery of the fan cover
44
.
The exhaust port
65
of the electric motor section
41
and the second interconnector pipe section
28
b
of the interconnector pipe
28
are connected to each other by means of an internal exhaust air passage
71
. The internal exhaust air passage
71
includes an elbow-type exhaust pipe
72
connected to the exhaust port
65
, a flexible extensible exhaust hose
73
having one end portion connected to the exhaust pipe
72
, and a coupling pipe
74
that is connected to the other end portion of the hose
73
and removably fitted in the second interconnector pipe section
28
b.
The internal exhaust air passage
71
is housed in the outer storage section
24
in a manner such that the greater part of the exhaust hose
73
is exposed through the notch
22
b.
If necessary, therefore, the coupling pipe
74
can be pulled in the direction to shorten the length of the exhaust hose
73
by utilizing the extensibility thereof. By doing this, the exhaust hose
73
can be disengaged from the second interconnector pipe section
28
b
and pulled out through the notch
22
b.
Thus, air that is discharged from the coupling pipe
74
through a blower attachment (not shown), which is connected directly or as required, can be utilized as a blower.
The cord reel
32
, which is used to supply power to the motor blower
31
, includes a feeder cord
81
, a rotatable reel body
82
wound with the feeder cord
81
, and a spiral spring
83
for urging the reel body
82
in a winding direction, as shown in
FIGS. 3 and 4
. The spiral spring
83
is wound up to store spring force as the feeder cord
81
is pulled out. As an unlocking button
84
is depressed, the stored spring force is discharged so that the pulled-out feeder cord
81
is taken up.
The dust chamber
33
is removably stored with a first filter
85
formed of a paper pack, and a second filter
86
in the form of a flat plate is mounted opposite the suction gap
68
. The mesh of the second filter
86
, which is not indispensable, is coarser than that of the first filter
85
. The first filter
85
can be attached to or detached from the dust chamber
33
after a swingable lid
87
mounted on the upper casing
22
is removed. As shown in
FIG. 4
, an opening frame
85
a
of the filter
85
is provided with an opening
85
b,
which can be opened or closed by means of a seal valve (not shown) that is formed of a thin rubber sheet. Further, a side wall of the dust chamber
33
on which the opening frame
85
a
is set is connected with a dust collection port
88
(see FIG.
3
), which opens into the filter
85
through the opening
85
b.
As shown in
FIG. 3
, the dust collection port
88
and the first interconnector pipe section
28
a
of the interconnector pipe
28
are connected to each other by means of an internal suction air passage
89
. The internal suction air passage
89
includes a suction pipe
90
, a flexible extensible suction hose
91
having one end portion connected to the suction pipe
90
, and a coupling pipe
92
that is connected to the other end portion of the suction hose
91
and removably fitted on the first interconnector pipe section
28
a.
The internal suction air passage
89
is housed in the outer storage section
24
with that portion of the suction hose
91
on the side of the coupling pipe
92
exposed through the notch
22
a.
If necessary, therefore, the coupling pipe
92
can be pulled in the direction to shorten the length of the suction hose
91
by utilizing the extensibility thereof. By doing this, the suction hose
91
can be disengaged from the first interconnector pipe section
28
a
and pulled out through the notch
22
a.
Thus, air can be sucked in from the coupling pipe
92
through a suction attachment (not shown), which is connected directly or as required.
A plastic suction nozzle
101
internally connects with the interconnector pipe
28
. As shown in
FIGS. 3
,
6
to
9
, etc., the suction nozzle
101
includes a connecting pipe
102
, main suction-nozzle section
103
, cleaning rotor
104
, main-section exhaust air passage
105
, main-section suction air passage
106
, etc. The following is a description of the arrangement of those components.
As shown in
FIG. 3
, the connecting pipe
102
is substantially Y-shaped, including a first connecting pipe section
112
and a second connecting pipe section
113
that are divided by a diaphragm
111
. The connecting pipe
102
is mounted on the interconnector pipe
28
so that the respective parallel one-end portions of its first and second connecting pipe sections
112
and
113
are fitted in the interconnector pipe
28
and that a connecting flange
28
d
and a connecting flange
102
a
are screwed to each other. As this connection is made, the diaphragm
111
is also fitted in the diaphragm
28
c.
By this connection, the first interconnector pipe section
28
a
and the first connecting pipe section
112
are made to communicate with each other, while the second interconnector pipe section
28
b
and the second connecting pipe section
113
are made to communicate with each other. Cylindrical projections
112
a
and
113
a
of the two connecting pipe sections
112
and
113
, which project in opposite directions at a distance of 180° from each other, are situated on the same axis. Retaining flanges
112
af
and
113
af
(see FIG.
6
), which are continuous in their respective circumferential directions, are provided on the outer peripheries of the distal end portions of these projections
112
a
and
113
a,
respectively.
As shown in
FIGS. 6
to
9
, the main suction-nozzle section
103
is formed by connecting a main-section upper body
121
and a main-section lower body
122
by screwing or the like. A recess
103
a
is formed in the rear central portion of the main section
103
, opening in the upper and lower surfaces and the rear surface thereof. Parallel side walls of the recess
103
a
are provided with circular connecting holes
123
, individually. These connecting holes
123
are formed by joining semicircular cuts in the two casings
121
and
122
, and have their respective step portions
123
a
(see
FIGS. 7 and 8
) by which the retaining flanges
112
af
and
113
af
are caught individually from inside the main suction-nozzle section
103
. The two connecting holes
123
are fitted individually with the projections
112
a
and
113
a
of the connecting pipe
102
. Thus, the connecting pipe
102
is rockably connected to the main suction-nozzle section
103
so as to rise and fall around the connecting holes
123
as bearings. Further, the two connecting pipe sections
112
and
113
of the connecting pipe
102
are allowed independently to communicate with the interior of the main suction-nozzle section
103
.
A cleaning rotor chamber
125
is defined inside the front part of the main suction-nozzle section
103
by rib-shaped walls, which project into the upper and lower bodies
121
and
122
, and a blast guide
124
. Facing this cleaning rotor chamber
125
, a rectangular suction port
126
is formed in a bottom wall
122
a
of the main suction-nozzle section
103
. The cleaning rotor chamber
125
and the suction port
126
extend in the width direction of the main suction-nozzle section
103
. As shown in
FIGS. 9
,
10
, etc., the bottom wall
122
a
includes a front-side bottom wall portion
122
af,
which is situated on the front side of the main suction-nozzle section
103
with respect to the suction port
126
, and a rear-side bottom wall portion
122
ab,
which is situated on the rear side (on the side of the connecting pipe
102
) of the main suction-nozzle section
103
with respect to the suction port
126
. These wall portions are formed of horizontal walls of the same height, individually. The width A of the rear-side bottom wall portion
122
ab
is greater than the width B of the front-side bottom wall portion
122
af.
The cleaning rotor chamber
125
contains the cleaning rotor
104
therein. The cleaning rotor
104
is mounted so that shaft portions (see FIG.
3
), which protrude individually from its longitudinally opposite ends, are rotatably supported between upper and lower rib-shaped bearing walls
127
that divide the longitudinally opposite ends of the cleaning rotor chamber
125
. A large number of rubber cleaning blades
104
a
on the peripheral surface of the cleaning rotor
104
extend parallel to one another. In the case where the cleaning blades
104
a
are arranged not parallel to the longitudinal direction of the cleaning rotor
104
but in a manner such that they are twisted in the circumferential direction, it is necessary only that the cleaning blades that are twisted in opposite directions be regulated to form a V-shaped configuration in the longitudinal center of the cleaning rotor
104
. Thus, a force that is applied to the cleaning rotor
104
as discharged air is blown against it in the manner mentioned later can be distributed equally on the longitudinally opposite sides of the cleaning rotor
104
. The lower end portion of each cleaning blade
104
a
is designed to project through the suction port
126
and be elastically deformed as it taps a to-be-cleaned surface C (see
FIG. 9
) when it is situated in the central portion of the suction port
126
in the width direction.
The cleaning blades are not limited to the aforesaid ones that are formed of rubber plates, and any other forms may be used for the purpose.
For example, the cleaning blades may be formed of a plurality of bristles that protrude like a plurality of plates on the outer periphery of a cleaning rotor. The cleaning blades are not limited to those bristles either, and may be comb-shaped structures that are formed of a flexible material such as synthetic rubber. Alternatively, the cleaning blades may be formed of a porous material such as sponge or a flexible material such as a fiber or woven cloth.
Blast guide walls are arranged individually in some necessary positions in the main suction-nozzle section
103
. Thus, the main suction-nozzle section
103
is formed having therein the main-section suction air passage
106
, which internally connects the cleaning rotor chamber
125
and the first connecting pipe section
112
, and the main-section exhaust air passage
105
, which is divided from the main-section suction air passage
106
and internally connects the cleaning rotor chamber
125
and the second connecting pipe section
113
.
The main-section exhaust air passage
105
includes an exhaust air passage chamber
105
a,
which is defined between the upper and lower bodies
121
and
122
and fitted with the projection of the second connecting pipe section
113
, a transit exhaust air passage portion
105
b,
which extends in the main-section upper body
121
in the longitudinal direction thereof and has the shape of a rectangular tube, as shown in FIG.
6
and other drawings, and an exhaust air passage portion
105
c
formed in the front part of the main suction-nozzle section
103
.
As shown in
FIG. 7
, one end of the transit exhaust air passage portion
105
b
in the longitudinal direction thereof opens into the exhaust air passage chamber
105
a,
and the other end in the longitudinal direction is closed. A blast guide wall
128
of the main-section upper body
121
, which doubles as a partition wall for dividing the transit exhaust air passage portion
105
b
and the exhaust air passage portion
105
c,
is provided with a communication hole
129
(see
FIG. 6
) through which the two air passage portions
105
b
and
105
c
communicate with each other. The communication hole
129
is formed extending long and narrow in the width direction of the main suction-nozzle section
103
. The underside of the exhaust air passage chamber
105
a
is provided with an upward slope
105
al
for smoothly directing air (exhaust gas) discharged from the second connecting pipe section
113
toward the opening of the transit exhaust air passage portion
105
b.
As shown in
FIG. 9
, the plastic blast guide
124
is composed of a first guide plate
130
in the main-section upper body
121
and a second guide plate
131
that is formed continuously with the guide plate
130
and integrally with the main-section lower body
122
. The first guide plate
130
is curved along the outer periphery of the upper part of the cleaning rotor
104
, thereby forming a curved upper passage in conjunction with the inner surface of the main-section upper body
121
. The rear edge portion of the first guide plate
130
in the width direction thereof is bonded to the blast guide wall
128
, and divides two air passages
105
and
106
lest the main-section exhaust and suction air passages
105
and
106
communicate with each other on the side of the blast guide wall
128
. The second guide plate
131
is provided integrally with the back surface of the central portion of the front wall of the main-section lower body
122
in the longitudinal direction thereof. A top opening (inlet) of a lower passage that is formed inside the second guide plate
131
is continuous with the curved upper passage, and an outlet that opens in the lower end of the lower passage communicates with the central portion of the cleaning rotor chamber
125
in the longitudinal direction thereof.
The aforesaid outlet, which forms a nozzle hole
132
on one side or the front side of the suction port
126
in the width direction thereof, is in the form of a slot elongated in the width direction of the main suction-nozzle section
103
between the suction port
126
and the front-side bottom wall portion
122
af.
Air from the outlet is blown off rearward along the to-be-cleaned surface C, and is blown against the respective lower end portions of the cleaning blades
104
a
of the cleaning rotor
104
. The nozzle hole
132
is formed projecting toward the suction port
126
, for example. To realize this projecting structure, a blast-guide projecting wall
133
is formed on the lower edge of the second guide plate
131
, projecting toward the suction port
126
. The blast-guide projecting wall
133
extends parallel to the front-side bottom wall portion
122
af.
As shown in FIG.
3
and other drawings, the main-section suction air passage
106
has a suction opening
135
, which is formed by cutting the central portion of a blast guide wall
134
of the main-section lower body
122
, which extends continuously with the blast guide wall
128
and doubles as a partition wall for dividing the cleaning rotor chamber
125
, in the longitudinal direction thereof (width direction of the main suction-nozzle section
103
). The main-section suction air passage
106
communicates with the first connecting pipe section
112
that is inserted in its rear part. The suction opening
135
is located on the side of the rear-side bottom wall portion
122
ab,
and at least its lower part is situated substantially flush with the nozzle hole
132
.
Situated in front of the suction port
126
, as shown in
FIGS. 8
,
10
, etc., a seal roller
141
is rotatably mounted on the main suction-nozzle section
103
with its opposite end portions pivotally supported. The seal roller
141
, which extends in the width direction of the main suction-nozzle section
103
, that is, at right angles to the moving direction of the suction nozzle
101
, is longer than the suction port
126
and has a length substantially covering the full width of the main suction-nozzle section
103
. Part of the outer periphery of the seal roller
141
slightly projects from at least the undersurface of the main-section lower body
122
, out of the undersurface and front surface thereof.
The seal roller
141
has a plurality of ridges
142
continuously extending on its outer periphery in the axial direction thereof and grooves
143
formed between the ridges
142
. According to the first embodiment, the ridges
142
and the grooves
143
extend parallel to the axial direction. The ridges
142
protrude from the undersurface of the main-section lower body
122
. The height of projection of the ridges
142
is 1.5 mm or thereabout.
The outer peripheral portion of the seal roller
141
, which has the ridges
142
and the grooves
143
, may be formed of a rigid material, e.g., a rigid synthetic resin. Preferably, however, it should formed of a flexible material such as rubber. The use of rubber is advantageous in that it can facilitate the ridges
142
to be caught by the to-be-cleaned surface C and the seal roller
141
to rotate. According to the arrangement in which the seal roller
141
is designed to project slightly from the front face of the suction nozzle
101
as illustrated, moreover, the roller
141
can be utilized as a cushioning bumper, whereby the possibility of wall surfaces, furniture, etc. in a room being marred can be lowered.
Further, a pair of rear wheels
144
are mounted on the rear part of the main suction-nozzle section
103
. The respective lower end portions of these wheels
144
, like that of the seal roller
141
, project slightly (for about 1.5 mm) from the undersurface of the main-section lower body
122
. Thus, the bottom wall
122
a
is separated slightly from the to-be-cleaned surface C, so that the suction nozzle
101
can be smoothly moved back and forth as the seal roller
141
and the rear wheels
144
rotate.
The upright vacuum cleaner having the construction described above is used in cleaning in a manner such that the handle
27
is held with the pulled-out feeder cord
81
from its cord reel
32
connected to the power supply, the motor blower
31
is operated as the cleaner body
21
is moved, and the suction nozzle
101
is moved along the to-be-cleaned surface C, such as a floor surface.
In this cleaning operation, the air fan
42
and the cooling fan
43
of the motor blower
31
are rotated simultaneously. Accordingly, air that contains dust is sucked in through the suction port
126
of the suction nozzle
101
by a sucking action that is caused as the air fan
42
rotates. This air is discharged from the cleaning rotor chamber
125
, and delivered to the first connecting pipe section
112
on the suction side through the main-section suction air passage
106
and then to the first interconnector pipe section
28
a
of the interconnector pipe
28
. Thereafter, the air is sucked into the filter
85
in the dust chamber
33
through the internal suction air passage
89
. Since the air sucked in along this course of suction passes through the filter
85
, dust in the air is seized by the filter
85
in the meantime.
The air run through the filter
85
and the filter
86
just behind it flows through the suction gap
68
just behind the filter
86
, and is sucked into the air fan
42
through the blast inlet
44
a
of the motor blower
31
. The air is discharged from the outlet of the air fan
42
after flowing along the air blades thereof. The discharged air passes through the exhaust aperture
60
, and is discharged from electric motor section
41
through the exhaust port
65
of the exhaust nozzle
47
. The flow of the air through the motor blower
31
is indicated by solid-line arrows in FIG.
5
.
The air discharged in this manner, that is, exhaust gas from the motor blower
31
, is discharged into the main-section exhaust air passage
105
via the second interconnector pipe section
28
b
of the interconnector pipe
28
and the second connecting pipe section
113
on the exhaust side of the connecting pipe
102
after passing through the internal exhaust air passage
71
. Accordingly, the air is forcibly blown against the cleaning blades
104
a
of the cleaning rotor
104
through the nozzle hole
132
of the air passage
105
. Thereupon, the exhaust gas is returned to the suction port
126
, and the cleaning rotor
104
in the cleaning rotor chamber
125
is rotated under its influence. Thus, the lower end portion of each cleaning nozzle
104
a
is struck against the to-be-cleaned surface C that closely faces the suction port
126
, thereby raking out dust on the to-be-cleaned surface C of a carpet or the like. At the same time, the exhaust gas, returned to the suction port
126
in this manner, is recovered and circulated in the aforesaid course of suction that includes the suction opening
135
of the main-section suction air passage
106
as an inlet. As the air is thus circulated, the dust and the like raked out from the to-be-cleaned surface C in the aforesaid manner are also recovered in the course of suction. The flow of air that flows back through the suction nozzle
101
is indicated by solid-line arrows in FIG.
9
.
Since the exhaust gas is circulated without being discharged to the outside, the dust and the like cannot be blown off to the outside by the exhaust gas. Moreover, the discharge of operating sounds of the motor blower
31
that propagate in the exhaust gas, and more specifically, blowing sounds produced by the air fan
42
, is so small that noises produced during use can be reduced substantially. Thus, this vacuum cleaner is suited for use in a silent environment, such as in a hospital or in the night.
Further, the cleaning rotor
104
is rotated positively to rake out the dust on the to-be-cleaned surface C into the cleaning rotor chamber
125
by utilizing the energy of the exhaust gas that is returned to the suction port
126
in the aforesaid manner, and the dust is sucked in through the suction port
126
by means of the recovered air, so that the dust collection performance can be improved. Furthermore, the suction nozzle
101
is attracted to the to-be-cleaned surface C less frequently, so that the suction nozzle
101
can be moved more easily.
Since the cooling fan
43
is rotated simultaneously during cleaning operation, the outside air is sucked in correspondingly from outside the cleaner body
21
through the cooling air intake port
64
. This outside air subjects the stator
54
and the armature
55
in the motor frame
53
to air-cooling as it circulates in the motor frame
53
, and is discharged through the cooling exhaust port
66
. Thereafter, the air is sucked into the motor blower
31
through the conduit
67
and the suction gap
68
. This flow of air is indicated by dotted-line arrows in FIG.
5
.
If the quantity of dust in the filter
85
is so small that the air passage resistance in the filter
85
is low when the outside air is sucked in the aforesaid manner, the distal end opening of the conduit
67
is closed by the cooling valve
48
, so that a very small quantity of cooling outside air that passes through the orifice
48
a
of the cooling valve
48
is sucked into the motor blower
31
. In this state, the cooling fan
43
is cooled mainly by air that is sucked into the motor blower
31
via the dust chamber
33
, while the electric motor section
41
is cooled by the cooling outside air that flows in the motor frame
53
.
If the negative pressure in the dust chamber
33
is raised as the air passage resistance in the filter
85
increases with the increase of the quantity of dust in the filter
85
, the negative pressure in the suction gap
68
is also raised. Therefore, the cooling valve
48
is moved to a position such that the distal end of the conduit
67
is opened, as indicated by two-dot chain line in FIG.
5
. Accordingly, the cooling outside air is sucked in large quantities into the motor blower
31
. As the outside air is introduced in this manner, the electric motor section
41
and the air fan
42
of the motor blower
31
are mainly cooled. Since the introduction of the cooling outside air is thus controlled in accordance with the degree of accumulation of dust in the filter
85
, the temperature of the motor blower
31
can be restrained from increasing without regard to the quantity of dust in the filter
85
.
In the aforementioned cleaning operation, the nozzle hole
132
through which the air that flows back into the suction port
126
is blown off toward the suction port
126
opens not downward but rearward, as shown in FIG.
9
. Accordingly, the air blown off from the nozzle
132
toward the cleaning blades
104
a
is blown off along the inner surface of the bottom wall
122
a
of the main suction-nozzle section
103
that faces the to-be-cleaned surface C, in a horizontal direction substantially parallel to the to-be-cleaned surface C. In other words, the air is blown off along the to-be-cleaned surface C. Then, the air is sucked into the suction opening
135
via the cleaning blades
104
a.
As the air thus flows around the suction port
126
, it can be prevented from running against the to-be-cleaned surface C in an intersecting manner and generating a turbulent flow, so that the circulating air can be restrained from partially leaking out through the gap between the to-be-cleaned surface C and the bottom wall
122
a.
Further, some of the air blown off through the nozzle hole
132
is urged to pass through the suction port
126
in its blowing direction and leak out through the gap between the to-be-cleaned surface C and the bottom wall
122
a
of the suction nozzle
101
. Since the width A of the rear-side bottom wall portion
122
ab
on the lower-stream side with respect to the blowing direction is much greater than the width B of the front-side bottom wall portion
122
af
on the upper-stream side with respect to the blowing direction, however, the air resistance in the gap between the rear-side bottom wall portion
122
ab
and the to-be-cleaned surface C can be increased in proportion to the greater width A. Thus, the leakage of the air through the aforesaid gap to the outside can be restricted by this substantial air resistance.
As mentioned before, moreover, the nozzle hole
132
projects along the to-be-cleaned surface C toward the suction opening
135
, for example, so that the directivity of the air blown off through the nozzle hole
132
can be improved, and a blast that is urged to pass through the suction port
126
can be lessened. Since at least the lower part of the suction opening
135
and the nozzle hole
132
are substantially flush with each other, as mentioned before, moreover, the leakage of the air from between the bottom wall
122
a
and the to-be-cleaned surface C can be further reduced by causing the air blown off through the nozzle hole
132
to flow straight toward the suction opening
135
. As mentioned before, furthermore, the blast that passes through the suction port
126
is very little, so that the quantity of air blown against the cleaning blades
104
a
can be kept at a higher level. Accordingly, the force (torque) to rotate the cleaning rotor
104
can be enhanced by means of the air blown off through the nozzle hole
132
. Thus, the raking capacity for dust in the to-be-cleaned surface C can be improved.
When the air is circulated for cleaning in the aforesaid manner, the suction nozzle
101
is pushed or pulled as it is moved in the longitudinal direction along the to-be-cleaned surface C. When the suction nozzle
101
is forced to advance during this movement, the seal roller
141
in front of the suction port
126
is rotated forward as the suction nozzle
101
advances with the lower end portion of the roller
141
in contact with the to-be-cleaned surface C. This rotation enables the seal roller
141
easily to get over fine dust (including sand and the like) on the to-be-cleaned surface C without pushing aside the dust. Thus, the seal roller
141
can be prevented from pushing the dust forward, and never hinders the suction of the dust through the suction port
126
.
Since the seal roller
141
, which rotates in the aforesaid manner, is in contact with the to-be-cleaned surface C, so that the seal roller
141
can be utilized as a windbreak wall that is situated in that portion of the gap between the to-be-cleaned surface C and the bottom wall
122
a
of the suction nozzle
101
on the front side of the suction nozzle
101
in the moving direction thereof. Thus, the presence of the seal roller
141
can prevent some of the circulating air run through the suction port
126
from leaking out forward in the moving direction of the suction nozzle
101
through the gap, and any of the circulating air can never be blown off ahead of the suction nozzle
101
that is forced to move. Accordingly, lightweight dust on the to-be-cleaned surface C situated ahead of the suction nozzle
101
that is forced to move can be prevented from being blown away. Since the seal roller
141
gets over the dust in the aforesaid manner, moreover, the dust situated ahead of the suction nozzle
101
in the moving direction thereof can be securely sucked in the suction nozzle
101
moves.
Since the ridges
142
and the grooves
143
are formed alternately on the outer periphery of the seal roller
141
, furthermore, the seal roller
141
scarcely runs on the fine dust on the to-be-cleaned surface C as it gets over the dust. Thus, formation of a narrow gap between the to-be-cleaned surface C and the seal roller
141
, corresponding to the fine dust, can be prevented, the function of the seal roller
141
as a windbreak wall can be enhanced, and the dust situated ahead of the suction nozzle
101
can be securely sucked in and cleared without being blown away.
Since the seal roller
141
rotates with the dust in its grooves
143
, moreover, it can easily get over the dust as it rotates. Besides, the seal roller
141
rotates with its ridges
142
in contact with the to-be-cleaned surface C, so that it can more easily rotate enjoying a great force to grip the to-be-cleaned surface C. Accordingly, the seal roller
141
can be securely prevented from slipping on the to-be-cleaned surface C so that the suction nozzle
101
is forced to move. Thus, the seal roller
141
can be securely prevented from pushing the dust forward.
Further, the seal roller
141
is not attached to the rear-side bottom wall portion
122
ab
behind the suction port
126
of the suction nozzle
101
. Since the rear-side portion is already cleaned by the suction through the suction port
126
, however, rearward leakage of some of the circulating air, if any, only causes a small quantity of dust that remains without being fully sucked in to be blown away without involving any substantial problem.
The present invention is not limited to the upright vacuum cleaner according to the first embodiment described above, and is also applicable to vacuum cleaners of the canister type and various other types. Accordingly, the suction nozzle
101
may be a suction nozzle
101
that is connected to the cleaner body
21
by means of a transit pipe, such as an extension pipe that includes an external suction air passage and an external exhaust air passage, or an air hose.
According to the present invention, moreover, the seal roller
141
may be provided behind the suction port
126
as well as in front of it. In the case where the seal roller
141
is provided on either side of the suction port
126
in the width direction thereof, the dust on the to-be-cleaned surface to be blown away by air leakage can be reduced.
In the case where the seal roller
141
has the ridges
142
and the grooves
143
arranged alternately in the circumferential direction on its outer periphery, furthermore, the ridges
142
and the grooves
143
that extend throughout the length of the roller
141
may be twisted spirally.
According to the embodiment described above, the rotatable seal roller is provided to prevent some of the circulating air run through the suction port from leaking forward in the moving direction of the suction nozzle through the gap between the to-be-cleaned surface and the suction nozzle. Accordingly, the dust on the front side in the moving direction of the suction nozzle can be prevented from being blown away, and the fine dust on the to-be-cleaned surface is prevented from being pushed aside. In consequence, the dust on the to-be-cleaned surface can be sucked in through the suction port easily and securely. Thus, the suction performance for the dust on the to-be-cleaned surface can be improved.
Further, the ridges and the grooves on the seal roller facilitate the seal roller to fulfill its function as a windbreak wall and make the rotation of the seal roller easier. Accordingly, the seal roller can be securely prevented from slipping on the to-be-cleaned surface and pushing aside the fine dust on the to-be-cleaned surface, whereby the suction performance for the dust on the to-be-cleaned surface can be improved.
Referring now to
FIGS. 11 and 12
, there will be described a second embodiment of the present invention. As shown in
FIGS. 11 and 12
, the seal roller according to the first embodiment is omitted, and a pair of front wheels
241
are rotatably mounted on the front part of the main suction-nozzle section
103
of the suction nozzle
101
instead.
Although the aforementioned seal roller is not provided, according to the present embodiment, air jetted from the nozzle hole
132
runs against the cleaning blades
104
a
and flows rearward along the to-be-cleaned surface C to be sucked into the suction opening
135
, along with the cleaning blades. Accordingly, the flow of the air jetted from the nozzle hole
132
cannot be disturbed in the suction port
126
, so that the air can be effectively prevented from leaking out.
According to this embodiment, moreover, at least the lower part of the suction opening
135
and the nozzle hole
132
are substantially flush with each other, as mentioned before, moreover, so that the air jetted from the nozzle hole
132
is sucked straight into the suction opening
135
. Thus, the flow of the air cannot be disturbed in the suction port
126
, so that the air can be effectively prevented from leaking out.
For other particulars than the points described above, the second embodiment has the same construction and functions as the first embodiment. In
FIGS. 11 and 12
, therefore, like numerals refer to portions that have their respective counterparts in the first embodiment, and a description of those portions is omitted.
Referring now to
FIGS. 13
to
16
, there will be described a third embodiment of the present invention. This is of a so-called canister type such that the cleaner body and the suction nozzle are connected by means of a flexible hose or the like. In this case, a screen portion is formed around the suction port of the suction nozzle, whereby air is prevented from leaking out.
In
FIGS. 13 and 14
,
320
denotes a vacuum cleaner body. The body
320
is provided inside with a dust chamber
321
, a motor blower
322
for adjusting the dust chamber
321
to a negative pressure, and an exhaust chamber
323
into which air is discharged from the motor blower
322
. The dust chamber
321
is fitted with a dust filter
324
, and a connecting section
331
of a hose
330
is removably connected to a connecting port
325
in the body
320
.
The hose
330
has a dual structure including an exhaust hose
333
and a suction hose
334
fitted therein. When the hose
330
is connected to the connecting port
325
, the suction hose
334
communicates with the dust chamber
321
, and the exhaust hose
333
communicates with the exhaust chamber
323
.
A hand operating pipe
335
is provided at the other end of the hose
330
. An extension pipe
340
is removably connected to the hand operating pipe
335
, and the distal end portion of the extension pipe
340
is removably connected to a connecting pipe
351
of a suction nozzle
350
.
The hand operating pipe
335
is provided with a grip section
335
A and an operating section
335
B. The operating section
335
B is provided with an operating switch (not shown) for turning the motor blower
322
on and off and setting the output.
The hand operating pipe
335
, like the hose
330
, includes an exhaust pipe section
336
and a suction pipe section
337
therein. The exhaust pipe section
336
and the exhaust hose
333
are connected to each other, while the suction pipe section
337
and the suction hose
334
are connected to each other.
As shown in
FIG. 14
, the extension pipe
340
has a dual structure including an exhaust pipe
341
and a suction pipe
342
fitted therein. The exhaust pipe
341
is connected to the exhaust pipe section
336
of the hand operating pipe
335
, and the suction pipe
342
is connected to the suction pipe section
337
. The inside diameter of the exhaust pipe
341
is adjusted to 1.6 times as large as the inside diameter of the suction pipe
342
. Likewise, the inside diameter of the exhaust pipe section
336
of the hand operating pipe
335
is adjusted to 1.6 times as large as the inside diameter of the suction pipe section
337
, and the inside diameter of the exhaust hose
333
of the hose
330
is adjusted to 1.6 times as large as the inside diameter of the suction hose
334
.
The connecting pipe
351
of the suction nozzle
350
has a dual structure including an outer pipe
352
and an inner pipe
353
fitted in the outer pipe
352
. The outer pipe
352
is connected to the exhaust pipe
341
of the extension pipe
340
, and the inner pipe
353
is connected to the suction pipe
342
. The inside diameter of the outer pipe
352
is also adjusted to 1.6 times as large as the inside diameter of the inner pipe
353
.
The suction nozzle
350
is formed with a suction chamber
356
that has a suction opening
355
(suction port) in its base, the suction chamber
356
communicating with the inner pipe
352
of the connecting pipe
351
. Formed between an inner wall
350
A and outer wall
350
B of the suction nozzle
350
, moreover, is a space section
357
that communicates with the outer pipe
352
of the connecting pipe
351
. A vertical wall surface
350
C of the inner wall
350
A is formed having a plurality of nozzle holes
358
(blow-off ports) through which air is blown against the floor surface, the nozzle holes
358
communicating with the space section
357
. The nozzle holes
358
are arranged on that side of the suction nozzle
350
opposite from the region for the attachment of the connecting pipe
351
.
The suction chamber
356
of the suction nozzle
350
communicates with the dust chamber
321
of the body
320
by means of the inner pipe
352
, suction pipe
342
, suction pipe section
337
, and suction hose
334
, while the exhaust chamber
323
of the body
320
communicates with the suction chamber
356
by means of the exhaust hose
333
, exhaust pipe section
336
, exhaust pipe
341
, outer pipe
352
of the suction nozzle
350
, space section
357
, and nozzle holes
358
.
The nozzle holes
358
are directed toward the other or inside vertical wall surface
350
D that faces the vertical wall surface
350
C, and extend substantially horizontally so that exhaust gas can be blown off along the floor surface as an object of cleaning.
A lip
360
(screen portion) for screening the gap between the suction nozzle
350
and the floor surface is formed over the whole area of an edge portion
359
around the suction opening
355
except the region (front part of the suction port) near the nozzle holes
358
. According to this embodiment, the lip
360
is formed of a soft plastic, and the basal part of the lip
360
is embedded in the edge portion of the suction opening
355
of the suction nozzle
350
. The lip
360
protrudes from the rear part and left- and right-hand parts of the suction nozzle
350
, and the height of its projection is substantially the same as that of a pair of rollers
361
,
361
on the front part of the suction nozzle
350
.
A brush or seal rubber may be provided as the screen portion in place of the lip
360
. The screen portion may be formed in a manner such that the height of projection of an edge portion
359
A between the pair of rollers
361
,
361
on the floor surface side is less than that of edge portions
359
B on which the lip
360
is formed. By doing this, the edge portion of the suction nozzle
350
can be formed so that the gap between the edge portion
359
A at the front part of the suction nozzle
350
and the floor surface is wider than the gap between each edge portion
359
B and the floor surface when the suction nozzle
350
is held against the floor surface.
The following is a description of the operation of the vacuum cleaner of the embodiment described above. When the motor blower
322
is actuated to make the pressure in the dust chamber
321
negative, dust is sucked in together with air from the suction chamber
356
of the suction nozzle
350
, and the dust and air are sucked into the dust chamber
321
of the body
320
through the suction pipe
360
.
When the motor blower
322
is actuated, on the other hand, the air in the dust chamber
321
is discharged into the exhaust chamber
323
. The air discharged into the exhaust chamber
323
circulates into the suction chamber
356
through the exhaust hose
333
, exhaust pipe section
336
, exhaust pipe
341
, outer pipe
352
of the suction nozzle
350
, space section
357
, and nozzle holes
358
. Thus, the air sucked in from the suction chamber
356
circulates, that is, the air sucked in from the suction chamber
356
of the suction nozzle
350
is never discharged to the outside.
Further, the lip
360
is formed on the rear part of the suction nozzle
350
, the nozzle holes
358
extend substantially horizontally, and the gap between the front part of the suction nozzle
350
and the floor surface is wide. Accordingly, the suction nozzle
350
can be prevented from forcing out dust in front of it as it is moved forward to collect the dust. Moreover, air cannot be blown off from the suction chamber
356
to the outside of the suction nozzle
350
, so that the dust cannot be scattered.
Furthermore, the circulating blast blown off through the nozzle holes
358
flows along the floor surface (object of cleaning), so that the force to separate dust that adheres to the fibers of tatami mats or a carpet increases, thus improving the effect of dust collection. In consequence, load on the drive motor can be lightened.
According to the present embodiment, moreover, the lip
360
may be provided on the front edge portion in which the nozzle holes
358
are arranged. In this case, the lip is formed having a notch of a suitable size for the passage of dust.
According to this embodiment, the construction is simple, and the circulating air can be securely prevented from leaking out, as mentioned before.
Referring now to
FIGS. 17
to
23
, there will be described a fourth embodiment of the present invention. This embodiment is applicable to a so-called “pickax” or a tubular suction nozzle that is used to clean narrow areas.
The suction port of the suction nozzle of this type has so small a diameter that it allows the circulating air to leak out easily, as mentioned before.
A vacuum cleaner of this embodiment is of a so-called upright type such that its body and the suction nozzle are connected directly to each other. The vacuum cleaner body according to this embodiment is constructed in the same manner as the one according to the first embodiment described above. In
FIGS. 17 and 23
, like numerals refer to portions that have their respective counterparts in the first embodiment, and a repeated description is omitted.
According to this embodiment, the interconnector pipe
28
of the cleaner body
21
is removably connected with the aforementioned suction nozzle (not shown) of a so-called floor-brush type, which is normally attached to an air-circulating vacuum cleaner.
If necessary for cleaning operation, the interconnector pipe
28
is fitted with a pickax-shaped suction nozzle
401
(illustrated) in place of the aforesaid floor-brush-type suction nozzle. This removable suction nozzle
401
, which is suited for cleaning in a narrow place, for example, is formed of a plastic pipe, and includes a suction port
402
movable along the to-be-cleaned surface C, connecting end portion
403
, partition wall
404
, and exhaust opening
405
as leaking means.
The suction port
402
opens obliquely in the distal end of the suction nozzle
401
. The connecting end portion
403
is formed of the proximal end portion of the suction nozzle
401
on the side opposite from the suction port
402
. The suction nozzle
401
can be attached to the interconnector pipe
28
by removably fitting the end portion
403
into the interconnector pipe
28
. By pulling the suction nozzle
401
toward the suction port
402
, moreover, the engagement can be canceled so that the suction nozzle
401
is disengaged from the interconnector pipe
28
.
That portion of the suction nozzle
401
near the suction port
402
is thinner than the portion near the connecting end portion
402
, so that the suction nozzle
401
can be easily inserted into a narrow place to be cleaned. The partition wall
404
axially extends from the suction port
402
to the connecting end portion
403
in the suction nozzle
401
so as to halve the interior of the nozzle
401
. With use of the partition wall
404
, the inside of the suction nozzle
401
is formed of a suction air passage
406
and an exhaust air passage
407
that are divided from each other. The partition wall
404
has a length shorter than the overall length of the suction nozzle
401
, and its lower end does not reach the oblique suction port
402
, so that the two air passages
406
and
407
communicate with each other at the suction port
402
. As shown in FIG.
21
(B), the partition wall
404
has a fitting groove
404
a
in its portion on the side of the connecting end portion
403
. When the connecting end portion
403
is fitted in the interconnector pipe
28
, it is removably fitted in the diaphragm
28
c
of the pipe
28
, whereby the state of connection of the suction nozzle
401
to the interconnector pipe
28
can be stabilized, and the two air passages
406
and
407
can be divided securely.
The exhaust opening
405
is formed in the outer peripheral wall of the suction nozzle
401
so as to be located in a position at a distance from the suction port
402
, and preferably closer to the connecting end portion
403
. The opening
405
connects the exhaust air passage
407
to the outside of the suction nozzle
401
.
Besides, the exhaust opening
405
is provided in a manner such that air that leaks therefrom into the atmosphere cannot be blown against the to-be-cleaned surface C. According to this embodiment, therefore, the exhaust opening
405
is located in a selected position closer to the connecting end portion
403
, as mentioned before. Further, the exhaust opening
405
is provided in an upper wall portion such that it never faces the to-be-cleaned surface C when the suction port
402
is in contact with the to-be-cleaned surface C. In order to enhance the effect to prevent blowing against the surface, furthermore, a guide
408
is provided near the exhaust opening
405
. In the case where the guide
408
is provided in this manner, the exhaust opening
405
may be provided in any position without being limited to the aforesaid location.
The guide
408
may be designed to project at right angles to the aforesaid outer peripheral wall from under the exhaust opening
405
. In a preferred example, however, the guide
408
is provided having a curved surface such that it extends upward to be downwardly convex from the lower edge of the exhaust opening
405
, both sides of the guide
408
being continuously closed by the outer peripheral wall. Thus constructed, the guide
408
can guide air that is leaked from the exhaust opening
405
along the curved surface downward, that is, in the upward direction to go away from the to-be-cleaned surface C.
The upright vacuum cleaner fitted with the suction nozzle
401
having the construction described above is used in cleaning in a manner such that the handle
27
is held with the pulled-out feeder cord
81
from its cord reel
32
connected to the power supply, the motor blower
31
is operated as the cleaner body
21
is moved, the whole cleaner is tilted to allow the suction nozzle
401
to be inserted into a narrow place, and the tilted suction port
402
is moved along the to-be-cleaned surface C in the narrow place.
In this cleaning operation, the air fan
42
and the cooling fan
43
of the motor blower
31
are rotated simultaneously. Accordingly, air that contains dust is sucked in through the suction port
402
of the suction nozzle
401
by a sucking action that is caused as the air fan
42
rotates. This air is delivered to the first interconnector pipe section
28
a
of the interconnector pipe
28
through the suction air passage
406
. Thereafter, the air is sucked into the filter
85
in the dust chamber
33
through the internal suction air passage
89
. Since the air sucked in along this course of suction passes through the filter
85
, dust in the air is seized by the filter
85
in the meantime.
The air run through the filter
85
and the filter
86
just behind it flows through the suction gap
68
just behind the filter
86
, and is sucked into the air fan
42
through the blast inlet
44
a
of the motor blower
31
. The air is discharged from the outlet of the air fan
42
after flowing along the air blades thereof. The discharged air passes through the exhaust aperture
60
, and is discharged from electric motor section
41
through the exhaust port
65
of the exhaust nozzle
47
.
The air discharged in this manner, that is, exhaust gas from the motor blower
31
, is discharged into the second interconnector pipe section
28
b
of the interconnector pipe
28
after passing through the internal exhaust air passage
71
, so that the exhaust gas is returned to the suction port
402
through the exhaust air passage
407
of the suction nozzle
401
. At the same time, the exhaust gas, returned to the suction port
406
in this manner, is recovered and circulated in the aforesaid course of suction that includes the suction air passage
406
, which communicates with the suction port
402
, as an inlet. As the air is thus circulated, the dust and the like on the to-be-cleaned surface C in a narrow place are also recovered in the course of suction. The flow of air in the suction nozzle
401
is indicated by solid-line arrows in FIGS.
19
and
21
(B).
Since most of the exhaust gas is circulated without being discharged to the outside, the dust and the like cannot be blown off to the outside by the exhaust gas. Moreover, the discharge of operating sounds of the motor blower
31
that propagate in the exhaust gas, and more specifically, blowing sounds produced by the air fan
42
, is so small that noises produced during use can be reduced substantially. Thus, this vacuum cleaner is suited for use in a silent environment, such as in a hospital or in the night. Furthermore, the suction nozzle
401
is attracted to the to-be-cleaned surface C less frequently, so that the suction nozzle
401
can be moved more easily.
Since the cooling fan
43
is rotated simultaneously during cleaning operation, the outside air is sucked in correspondingly from outside the cleaner body
21
through the cooling air intake port
64
. This outside air subjects the stator
54
and the armature
55
in the motor frame
53
to air-cooling as it circulates in the motor frame
53
, and is discharged through the cooling exhaust port
66
. Thereafter, the air is sucked into the motor blower
31
through the conduit
67
and the suction gap
68
.
If the quantity of dust in the filter
85
is so small that the air passage resistance in the filter
85
is low when the outside air is sucked in the aforesaid manner, the distal end opening of the conduit
67
is closed by the cooling valve
48
, so that a very small quantity of cooling outside air that passes through the orifice
48
a
of the cooling valve
48
is sucked into the motor blower
31
. In this state, the cooling fan
43
is cooled mainly by air that is sucked into the motor blower
31
via the dust chamber
33
, while the electric motor section
41
is cooled by the cooling outside air that flows in the motor frame
53
.
If the negative pressure in the dust chamber
33
is raised as the air passage resistance in the filter
85
increases with the increase of the quantity of dust in the filter
85
, the negative pressure in the suction gap
68
is also raised. Therefore, the cooling valve
48
is moved to a position such that the distal end of the conduit
67
is opened. Accordingly, the cooling outside air is sucked in large quantities into the motor blower
31
. As the outside air is introduced in this manner, the electric motor section
41
and the air fan
42
of the motor blower
31
are mainly cooled. Since the introduction of the cooling outside air is thus controlled in accordance with the degree of accumulation of dust in the filter
85
, the temperature of the motor blower
31
can be restrained from increasing without regard to the quantity of dust in the filter
85
.
Since the suction nozzle
401
has the exhaust opening
405
that connects the atmosphere and the exhaust air passage, some of the air that is returned to the suction port
402
via the exhaust air passage
407
is discharged into the atmosphere through the exhaust opening
405
during the aforementioned cleaning operation. The suction nozzle
401
itself is in the form of a relatively thin rod, and besides, has a construction such that its portion on the side of the suction port
402
is further thinned so that air that reaches the suction port
402
tends to increase its force. In spite of this, therefore, the air that is returned to the suction port
402
is reduced in quantity and in vigor as some of the air is leaked into the atmosphere through the exhaust opening
405
. Thus, the pressure of the air (exhaust gas) that is returned to the suction port
402
can be made lower than the suction pressure of the suction air passage
406
that acts on the suction port
402
.
Since the pressure difference in the suction port
402
can be secured in this manner, the air returned to the suction port
402
can be securely sucked into the suction air passage
406
, and at the same time, some of the air can be prevented from being blown off around the suction port
402
without being sucked into the suction air passage
406
. Thus, dust on the to-be-cleaned surface C can be securely sucked in and cleared accompanying the aforementioned air circulation.
Further, the air that is leaked through the exhaust opening
405
due to the aforesaid pressure difference is discharged in the direction to move away from the to-be-cleaned surface C, guided by the guide
408
, immediately after the leakage, so that air E (see
FIG. 19
) that leaks out through the exhaust opening
405
cannot be blown against the to-be-cleaned surface C. Accordingly, there is no possibility of the dust on the to-be-cleaned surface C being blown away by the aforesaid air discharged into the atmosphere and hindering the cleaning, so that the dust on the to-be-cleaned surface C can be securely sucked in and cleared.
FIGS. 22 and 23
show another modification of the suction nozzle according to the fourth embodiment. This modification is constructed basically in the same manner as the aforesaid one. In
FIGS. 22 and 23
, like numerals refer to corresponding portions, and a repeated description is omitted. The following is a description of different arrangements only.
This modification is leaking means for reducing the quantity and force of air to be returned to the suction port
402
. It is provided in place of the aforesaid exhaust opening that forms the aforesaid leaking means.
More specifically, the partition wall
404
is provided with a bypass aperture
415
for use as leaking means for leaking air from the suction air passage
406
into the exhaust air passage
407
. Preferably, the bypass aperture
415
is located close to the connecting end portion
403
lest it influence a current of air sucked in through the suction port
402
. Moreover, the opening area of the bypass aperture
415
is adjusted to {fraction (
1
/
2
)} or less of the cross-sectional area (sectional area across the bypass aperture
415
and along a direction perpendicular to the axial direction of the suction nozzle
401
) of the suction air passage
406
. This adjustment is an effective process for keeping the dust suction performance of the suction port
402
at a practically necessary level. Based on an experimental result, it was ascertained that if the aforesaid area ratio is {fraction (
1
/
2
)} or more, the flow of air that leaks through the exhaust air passage
407
into the suction air passage
406
is so high that the current of air returned to the suction port
402
lessens considerably to lower the dust suction performance. Other components including ones that are not shown are constructed in the same manner as their counterparts mentioned before.
In the embodiment shown in
FIG. 22
, some of the air returned to the suction port
402
through the exhaust air passage
407
is shunted to the suction air passage
406
through the bypass aperture
415
. In this case, air can be leaked very easily from the exhaust air passage
407
to the suction air passage
406
, aided by the force of the air that flows through the suction air passage
406
.
The suction nozzle
401
itself is in the form of a relatively thin rod, and besides, has a construction such that its portion on the side of the suction port
402
is further thinned so that air that reaches the suction port
402
tends to increase its force. In spite of this, the air that is returned to the suction port
402
is reduced in quantity and in vigor due to the aforesaid leakage of the air. Thus, the pressure of the air that is returned to the suction port
402
can be made lower than the suction pressure of the suction air passage
406
that acts on the suction port
402
.
Accordingly, the air returned to the suction port
402
can be securely sucked into the suction air passage
406
, and at the same time, some of air to be recovered can be prevented from being blown off around the suction port
402
without being sucked into the suction air passage
406
. Thus, dust on the to-be-cleaned surface C can be securely sucked in and cleared accompanying the aforementioned air circulation via the suction nozzle
401
.
According to this modification, moreover, the air that leaks from the bypass aperture
415
cannot be discharged to the outside of suction nozzle
401
. Accordingly, there is no possibility of the air blowing away the dust on the to-be-cleaned surface C or blowing against a user's feet or documents on a desk or the like, thereby scattering the documents. Further, the bypass aperture
415
that forms the leaking means cannot be viewed, so that the external appearance of the suction nozzle
401
can be improved.
Moreover, this embodiment is not applied restrictedly to the illustrated upright vacuum cleaner, and may be also applied to vacuum cleaners of the canister type, handy type, and various other types. Accordingly, the suction nozzle
401
may be a suction nozzle
401
that is connected to the cleaner body
21
by means of a transit pipe, such as an extension pipe that includes an external suction air passage and an external exhaust air passage, or an air hose, and communicates with the motor blower
31
.
In the case where the outer peripheral wall of the suction nozzle according to this embodiment is provided with the exhaust opening
405
for use as leaking means, the opening
405
may be located astride the partition wall
404
, thereby connecting the two air passages
406
and
407
. In this case, some of the air that leaks out of the exhaust air passage
407
through the exhaust opening
405
, along with the outside air, can be sucked into the suction air passage
406
and circulated therein, so that the temperature of the circulating air can be lowered.
Further, this embodiment is not applied restrictedly to the so-called “pickax”-shaped sucker that is suited for cleaning in a narrow place, and may be also applied to a so-called “circular brush” or a pipe-shaped sucker that is attached to the motor blower for internal connection when it is required by the cleaning operation.
Referring now to
FIGS. 24
to
31
, there will be described a fifth embodiment of the present invention. According to this embodiment, leakage of air is prevented by discharging part of an exhaust blast from the motor blower to the outside. This arrangement is suited for a suction nozzle of the rotary-brush type.
In
FIG. 24
,
20
denotes a vacuum cleaner that comprises a cleaner body
21
and a suction nozzle
530
. The cleaner body
21
is constructed in the same manner as the first embodiment mentioned before. In
FIG. 24
, like numerals refer to portions that have their respective counterparts in the first embodiment, and a repeated description is omitted.
As shown in
FIGS. 25
to
27
, the suction nozzle
530
is provided with a suction nozzle body
531
. Formed in front of the suction nozzle body
531
is a suction chamber
534
having a suction opening
533
, which extends from side to side along a base. A cleaning rotor
535
is located for rotation in the suction chamber
534
. On the right-hand side of the region behind the suction chamber
534
, a turbine chamber
536
is defined by a partition wall
546
, and a turbine
537
is located for rotation in the turbine chamber
536
. An endless belt
540
is passed around a rotating shaft
538
of the turbine
537
and a rotating shaft
539
of the cleaning rotor
535
. The cleaning rotor
535
is designed to rotate as the turbine
537
rotates.
At the back of the suction chamber
534
, moreover, a connecting pipe member
541
is connected for rocking motion in the vertical direction (in FIG.
26
). The connecting pipe member
541
is composed of a suction connecting pipe
542
and an exhaust connecting pipe
543
, the suction connecting pipe
542
and the suction chamber
534
communicating with each other by means of a suction air passage
544
that is formed in the cleaning rotor
535
. Further, the exhaust connecting pipe
543
and the turbine chamber
536
communicate with the cleaning rotor
535
by means of an exhaust air passage
545
that is formed in the cleaning rotor
535
. The suction connecting pipe
542
communicates with a dust chamber in the cleaner body
21
by means of a suction pipe, while the exhaust connecting pipe
543
communicates with an exhaust chamber in the cleaner body by means of an exhaust pipe.
The partition wall
546
of the turbine chamber
536
and a partition wall
547
that defines the suction chamber
534
are provided with a hole
548
, and the turbine chamber
536
and the suction chamber
534
communicate with each other by means of the hole
548
. A hole
550
is formed in a bottom wall
545
A of the exhaust air passage
545
.
An exhaust chamber
551
is defined at a bottom portion behind the suction chamber
534
. The exhaust chamber
551
and the exhaust air passage
545
communicate with each other by means of the hole
550
. A plurality of nozzle holes
553
for blowing off air toward the floor surface are arranged on the front side of a bottom wall
552
that defines the exhaust chamber
551
.
Further, the bottom wall
552
is provided with a rectangular opening
555
, and a swingable lid
560
is attached to the opening
555
. The area of the opening
555
is considerably greater than the gross area of nozzle holes
553
.
As shown in
FIG. 28
, the lid
560
includes a shaft
561
, which extends from side to side and is rockably mounted on the bottom wall
552
on the front side of the opening
555
, a lid plate portion
562
mounted on the shaft
561
, and double ribs
563
and
564
that are formed on the three other sides of the lid plate portion
562
than the side on which the shaft
561
is mounted. The lid
560
is taken off or put on as it rocks around the shaft
561
. The ribs
563
and
564
are lowered forward (toward the shaft
561
) with distance from the rear part, and a fixed gap is formed between the ribs
563
and
564
.
As shown in
FIG. 29
, on the other hand, double ribs
566
and
567
are formed on a top wall
557
of the exhaust chamber
551
that faces the opening
555
of the bottom wall
552
, in a position around the opening
555
. When the lid
560
is on, the rib
566
is fitted in the gap between the ribs
563
and
564
of the lid
560
, and at the same time, engage the inside of the rib
563
and the outside of the rib
564
. Further, the rib
567
engages the inside of the rib
564
of the lid
560
, so that the opening
555
is closed up tight.
When the lid
560
rocks around the shaft
561
of the lid
560
, as shown in
FIG. 30
, the ribs
563
and
564
of the lid
560
are disengaged from the ribs
566
and
567
, so that the opening
555
is opened. Thereupon, the exhaust blast is discharged rearward along the base portion of the suction nozzle
530
from the opening
555
.
As shown in the conceptual view of
FIG. 31
, an interconnector air passage
570
having the exhaust chamber
551
and an interconnector air passage
580
having the turbine chamber
536
are arranged in parallel with each other between the suction chamber
534
and the exhaust pipe
543
.
Numeral
585
denotes a pair of rollers on the front side of the suction nozzle body
531
, and
556
denotes a pair of rear wheels at the rear part of the suction nozzle body
531
.
The following is a description of the operation of the suction nozzle for vacuum cleaner according to the embodiment described above. When the motor blower
31
is actuated to make the pressure in the dust chamber negative, dust is sucked in together with air from the suction chamber
534
of the suction nozzle body
531
, and the dust and air are sucked into the dust chamber of the cleaner body
21
through the suction air passage
544
, suction connecting pipe
542
, and suction pipe.
On the other hand, the air in the dust chamber that is discharged as the motor blower
31
is actuated is discharged into the exhaust chamber. Further, the air discharged into the exhaust chamber is discharged into the exhaust connecting pipe
543
of the suction nozzle body
531
through the exhaust pipe
562
. The air discharged into the exhaust connecting pipe
543
is discharged into the turbine chamber
536
through the exhaust air passage
545
. Further, the air discharged into the turbine chamber
536
is sucked into the suction chamber
534
through the hole
548
of the partition walls
546
and
547
. Then, the turbine
537
is rotated by means of the air discharged into the turbine chamber
536
. As the turbine
537
rotates in this manner, the cleaning rotor
535
rakes up dust on a floor surface Y.
Further, the air discharged into the exhaust air passage
545
is discharged into the exhaust chamber
551
through the hole
550
of the bottom wall
545
A, and the air discharged into the exhaust chamber
551
is blown off against the floor surface Y through the nozzle holes
553
. The dust on the floor surface Y is flung up by the air that is blown off through the nozzle holes
553
, and the dust and air are sucked into the suction chamber
534
. Then, the dust and air are sucked into the dust chamber in the same manner as aforesaid, and the air is discharged from the dust chamber into the exhaust chamber and circulated.
When the suction nozzle
530
is lifted, as shown in
FIG. 30
, the lid
560
rocks around the shaft
561
, so that the ribs
563
and
564
of the lid
560
are disengaged from the ribs
566
and
567
to allow the opening
555
to open, whereupon the pressure in the exhaust chamber
551
is adjusted to the atmospheric pressure. Accordingly, the speed of ejection of the exhaust blast through the nozzle holes
553
is low. Thus, the dust on the floor surface Y cannot be scattered by the exhaust blast that is blast blown off through the nozzle holes
553
when the suction nozzle
530
is lifted.
Since the lid
560
is rocked in the counter-clockwise direction (in
FIG. 30
) around the shaft
561
to be taken off, the exhaust blast from the opening
555
is discharged rearward along a base
531
A of the suction nozzle body
531
. Since the area of the opening
555
is wide, moreover, the speed of ejection of the exhaust blast is so low that the dust on the floor surface Y cannot be scattered. Since the exhaust blast is discharged through the opening
555
, furthermore, dust cannot collect on the lid
560
, so that there is no possibility of collected dust preventing the lid
560
from being taken off or put on.
Since the pressure in the turbine chamber
536
lowers as the opening
555
is opened, on the other hand, the rotating speed of the turbine
537
lowers, so that the rotating speed of the cleaning rotor
535
lowers. Accordingly, the cleaning rotor
535
is exposed when the suction nozzle
530
is lifted. This is safe, however, since the rotating speed of the cleaning rotor
535
is lowered.
If the floor surface Y is the surface of a carpet or the like, the pile of the carpet causes the lid
560
to close the opening
555
, as shown in
FIG. 27
, though the lid
560
may be left narrowly open, depending on the type of the carpet. However, the exhaust chamber
551
is kept airtight by the double ribs
563
,
564
,
566
and
567
on the lid
560
and the top wall
557
, so that the speed of ejection of the exhaust blast blown off through the nozzle holes
553
can be kept at a given speed, and the rotating speed of the turbine
537
can be also kept at a given speed. In the case where the floor surface Y is the surface of a floor board or the like, the lid
560
is in a half-open state, so that the speed of ejection of the exhaust blast blown off through the nozzle holes
553
lowers. Further, the pressure in the turbine chamber
536
lowers, so that the rotating speed of the turbine
537
lowers.
Thus, in the case of a floor board or the like that requires no raking by means of the cleaning rotor
535
, the rotating speed of the turbine
537
lowers, and the speed of ejection of the exhaust blast blown off through the nozzle holes
553
also lowers. In the case of a carpet or the like that requires raking by means of the cleaning rotor
535
, the rotating speed of the turbine
537
increases, and the speed of ejection of the exhaust blast blown off through the nozzle holes
553
also increases. In this manner, the rotating speed of the turbine
537
and the speed of ejection of the exhaust blast blown off through the nozzle holes
553
can be adjusted according to the type of the floor surface.
According to the embodiment described above, the opening
555
is provided with the lid
560
, so that the opening
555
can be closed securely. However, the lid
560
may be omitted so that the opening
555
can be closed directly by the floor surface Y when the suction nozzle
530
is placed on the floor surface Y. Although the suction nozzle
530
described above is provided with the turbine
537
and the cleaning rotor
535
, it is to be understood that the suction nozzle used need not always be provided with the turbine
537
and the cleaning rotor
535
.
Although the lid
560
and the top wall
557
are provided individually with the double ribs
563
,
564
,
566
according to the embodiment described above, moreover, they may be provided with any one rib each.
The present invention is not limited to the embodiments described above, and various changes and modifications may be effected therein without departing from the scope or spirit of the invention.
Industrial Applicability
According to the present invention, as described above, the exhaust blast from the motor blower can be securely prevented from leaking out in the suction nozzle for vacuum cleaner designed to circulate the exhaust blast and in the vacuum cleaner furnished with the same. Accordingly, ambient dust cannot be scattered, so that effective cleaning can be carried out, thus ensuring high industrial applicability.
Claims
- 1. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, and air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and the to-be-cleaned surface, wherein said air leakage preventing means includes a screen portion formed over a whole area of an edge portion around said suction port except the region proximate said at least one nozzle hole opening.
- 2. The suction nozzle for attachment to a vacuum cleaner according to claim 1, wherein said at least one nozzle hole opening is directed toward an interior portion of another vertical wall surface.
- 3. The suction nozzle for attachment to a vacuum cleaner according to claim 2, wherein said at least one nozzle hole opening is provided in the interior portion of the other wall surface on a side opposite a connecting pipe mounting region which connects said suction nozzle to said vacuum cleaner.
- 4. The suction nozzle for attachment to a vacuum cleaner according to claim 1, wherein said air leakage preventing means further comprises a seal roller extending in a direction perpendicular to a moving direction of said suction nozzle and is rotatable when in contact with said to-be-cleaned surface, the seal roller being attached to said suction port so as to substantially cover the full width thereof.
- 5. The suction nozzle for attachment to a vacuum cleaner according to claim 4, wherein said seal roller is positioned proximate at least a front side of said suction port.
- 6. The suction nozzle for attachment to a vacuum cleaner according to claim 5, wherein said seal roller further comprises a plurality of ridges and grooves extending in an axial direction on the outer periphery thereof.
- 7. A vacuum cleaner comprising a cleaner body having a motor blower therein and a suction nozzle according to claim 1.
- 8. The vacuum cleaner according to claim 7, wherein said vacuum cleaner is of an upright type such that said cleaner body and said suction nozzle are directly connected to each other.
- 9. The vacuum cleaner according to claim 7, wherein said vacuum cleaner is of a canister type such that said cleaner body and said suction nozzle are connected by means of a flexible hose.
- 10. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and the to-be-cleaned surface, and a cleaning rotor having cleaning blades against which the exhaust air from said motor strikes, wherein said air leakage preventing means further comprises a main suction-nozzle section having a suction port through which said cleaning blades are exposed to a bottom wall opposite the to-be-cleaned surface, a main-section exhaust passage having a nozzle hole opening opposite to said cleaning blades and provided in said main suction nozzle section with the nozzle hole opening located on one side of said suction port in the width direction thereof, and a main-section suction passage provided in said main suction nozzle section and having a suction opening facing said nozzle hole opening across said suction port, said nozzle hole opening and said suction opening being arranged so that air provided from said nozzle hole opening and brought to said suction opening via said cleaning blades flows along said to-be-cleaned surface.
- 11. The suction nozzle for attachment to a vacuum cleaner according to claim 10, wherein a width of a lower-stream-side bottom wall portion situated on a side with respect to a blowing direction of air provided from said nozzle hole opening is greater than the width of an upper-stream-side bottom wall portion situated on a side with respect to the blowing direction with said suction port between the upper- and lower-stream-side bottom wall portions, said nozzle hole opening being located on the side of said upper-stream-side bottom wall portion, and said suction opening being located on the side of said lower-stream-side bottom wall portion.
- 12. The suction nozzle for attachment to a vacuum cleaner according to claim 11, wherein said nozzle hole opening projects along said to-be-cleaned surface.
- 13. The suction nozzle for attachment to a vacuum cleaner according to claim 11, wherein at least the lower part of said suction opening is substantially flush with said nozzle hole opening.
- 14. The suction nozzle for attachment to a vacuum cleaner according to claim 11, wherein said main suction nozzle section contains a blast guide curved along the outer periphery of said cleaning rotor and defining said main-section exhaust air passage portion in conjunction with the inner surface of said main suction nozzle section, the blast guide separating said main-section suction air passage and said main-section exhaust air passage.
- 15. The suction nozzle for attachment to a vacuum cleaner according to claim 10, wherein said nozzle hole opening projects along said to-be-cleaned surface.
- 16. The suction nozzle for attachment to a vacuum cleaner according to claim 15, wherein at least the lower part of said suction opening is substantially flush with said nozzle hole opening.
- 17. The suction nozzle for attachment to a vacuum cleaner according to claim 15, wherein said main suction nozzle section contains a blast guide curved along the outer periphery of said cleaning rotor and defining said main-section exhaust air passage portion in conjunction with the inner surface of said main suction nozzle section, the blast guide separating said main-section suction air passage and said main-section exhaust air passage.
- 18. The suction nozzle for attachment to a vacuum cleaner according to claim 10, wherein at least the lower part of said suction opening is substantially flush with said nozzle hole opening.
- 19. The suction nozzle for attachment to a vacuum cleaner according to claim 18, wherein said main suction nozzle section contains a blast guide curved along the outer periphery of said cleaning rotor and defining said main-section exhaust air passage portion in conjunction with the inner surface of said main suction nozzle section, the guide separating said main-section suction air passage and said main-section exhaust air passage.
- 20. The suction nozzle for attachment to a vacuum cleaner according to claim 10, wherein said main suction-nozzle section comprises a blast guide curved along an outer periphery of said cleaning rotor and defining said main-section exhaust passage in conjunction with the inner surface of said main suction nozzle section, the blast guide separating said main-section suction passage and said main-section exhaust passage.
- 21. A vacuum cleaner comprising a cleaner body having a motor blower therein and a suction nozzle according to claim 10.
- 22. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, and air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and the to-be-cleaned surface, wherein said suction nozzle is cylindrical, and said air leakage preventing means comprises a connecting end portion having said suction port at the distal end thereof and having a proximal end communicating with the motor exhaust side, wherein said suction nozzle further includes a partition wall dividing a suction air passage, extending between the suction port and the connecting end portion and communicating with a suction side of said motor, and an exhaust air passage, communicating with the suction air passage at said suction port and communicating with the exhaust side of said motor, and which further comprises leaking means internally connecting said exhaust air passage to the atmosphere, thereby allowing some of the air flowing through the exhaust air passage to be expelled, and wherein said leaking means further comprises a bypass aperture provided in the partition wall and internally connecting said suction air passage and said exhaust air passage.
- 23. The suction nozzle for attachment to a vacuum cleaner according to claim 22, wherein said suction port has a planar shape.
- 24. The suction nozzle for attachment to a vacuum cleaner according to claim 22, wherein said leaking means comprises an exhaust opening for internally connecting said exhaust air passage to the atmosphere, the exhaust opening being distally located with respect to said suction port.
- 25. The suction nozzle for vacuum cleaner according to claim 22, further comprising means for preventing air leaking out through said exhaust opening from being blown against said to-be-cleaned surface.
- 26. A vacuum cleaner comprising a cleaner body having a motor blower therein and a suction nozzle according to claim 22.
- 27. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and the to-be-cleaned surface, a suction chamber proximate the suction port having a suction opening, a suction air passage communicating with said suction chamber, an exhaust air passage communicating with said suction chamber, and a nozzle hole opening for blowing exhaust air against the to-be-cleaned surface, wherein said air leakage preventing means further comprises an exhaust chamber for introducing the exhaust air from said exhaust air passage and blowing the exhaust air through said nozzle hole opening, said exhaust chamber having in a bottom wall thereof an opening adapted to be closed by the to-be-cleaned surface when said suction nozzle is placed on the to-be-cleaned surface, the opening being designed so that the exhaust air cannot be blown against the to-be-cleaned surface.
- 28. The suction nozzle for attachment to a vacuum cleaner according to claim 27, which further comprises a swingable lid for closing said opening, the lid being adapted to permit and prevent access to said opening.
- 29. The suction nozzle for attachment to a vacuum cleaner according to claim 28, wherein either said opening and lid is surrounded by double ribs, and the other is surrounded by a rib interposed between the double ribs.
- 30. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and said to-be-cleaned surface, a suction chamber proximate the suction port having a suction opening, a turbine chamber provided in the suction nozzle and communicating with said suction chamber, a cleaning rotor located in said suction chamber, a turbine located in said turbine chamber whose rotation causes the cleaning rotor to rotate, a suction air passage communicating with said suction chamber, and an exhaust air passage communicating with said turbine chamber, said suction air passage and a dust chamber of a cleaner body communicating with each other so that air in the suction chamber can be provided into the dust chamber, an exhaust side of the cleaner body and said exhaust air passage communicating with each other so that air discharged from the exhaust side of the motor can be provided into the turbine chamber to rotate the turbine and so that the air in the turbine chamber can be sucked into the suction chamber, whereby the air is circulated, wherein said air leakage preventing means includes an opening in the base of the suction nozzle, adapted to be closed by the to-be-cleaned surface when said suction nozzle is placed on the to-be-cleaned surface, the opening and said exhaust air passage communicating with each other, the opening being designed so that the exhaust air provided therefrom cannot be blown against the to-be-cleaned surface.
- 31. The suction nozzle for attachment to a vacuum cleaner according to claim 30, which further comprises a swingable lid for closing said opening, the lid being adapted to permit and prevent access to said opening.
- 32. The suction nozzle for vacuum cleaner according to claim 31, wherein either said opening and lid is surrounded by double ribs, and the other is surrounded by a rib interposed between the double ribs.
- 33. A vacuum cleaner comprising a cleaner body having a motor blower therein and a suction nozzle according to claim 30.
- 34. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and said to-be-cleaned surface, a suction chamber proximate the suction port having a suction opening in a base of the suction nozzle, a turbine chamber provided in said suction nozzle and communicating with said suction chamber, a cleaning rotor located in said suction chamber, a turbine located in said turbine chamber whose rotation causes the cleaning rotor to rotate, a suction air passage communicating with said suction chamber, an exhaust air passage communicating with said turbine chamber, and a blow-off port for blowing exhaust air against the to-be-cleaned surface, said suction air passage and a dust chamber of a cleaner body communicating with each other so that air in the suction chamber is provided into the dust chamber, an exhaust side of the cleaner body and said exhaust air passage communicating with each other so that air discharged from the exhaust side is provided into the turbine chamber to rotate the turbine and that the air in the turbine chamber is provided into the suction chamber, whereby the air is circulated, wherein said air leakage preventing means includes an exhaust chamber for introducing the exhaust from said exhaust air passage and blowing the exhaust through said blow-off port, said exhaust chamber having in the bottom wall thereof an opening adapted to be closed by the to-be-cleaned surface when said suction nozzle is placed on the to-be-cleaned surface, the opening being designed so that the exhaust air cannot be blown against the to-be-cleaned surface.
- 35. The suction nozzle for attachment to a vacuum cleaner according to claim 34, which further comprises a swingable lid for closing said opening, the lid being adapted to permit and prevent access to said opening.
- 36. The suction nozzle for attachment to a vacuum cleaner according to claim 35, wherein either said opening and lid is surrounded by double ribs, and the other is surrounded by a rib interposed between the double ribs.
- 37. A vacuum cleaner comprising a cleaner body having a motor blower therein and a suction nozzle according to claim 34.
Priority Claims (5)
Number |
Date |
Country |
Kind |
9-359096 |
Dec 1997 |
JP |
|
9-360246 |
Dec 1997 |
JP |
|
10-019918 |
Jan 1998 |
JP |
|
10-024309 |
Feb 1998 |
JP |
|
10-028186 |
Feb 1998 |
JP |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
102e Date |
371c Date |
PCT/JP98/05910 |
|
WO |
00 |
8/23/1999 |
8/23/1999 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO99/33386 |
7/8/1999 |
WO |
A |
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GB |
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51-154065 |
Dec 1976 |
JP |
57-145635 |
Sep 1982 |
JP |
61-2821 |
Jan 1986 |
JP |
3-162814 |
Jul 1991 |
JP |
4-64346 |
Jun 1992 |
JP |
5-253122 |
Oct 1993 |
JP |
7-37015 |
Jul 1995 |
JP |
7-327888 |
Dec 1995 |
JP |
8-103403 |
Apr 1996 |
JP |