Suction port body for vacuum-cleaner and vacuum-cleaner having the same

Information

  • Patent Grant
  • 6237188
  • Patent Number
    6,237,188
  • Date Filed
    Monday, August 23, 1999
    25 years ago
  • Date Issued
    Tuesday, May 29, 2001
    23 years ago
Abstract
A suction nozzle for a vacuum cleaner is designed so that exhaust from a motor blower in the body of the vacuum cleaner is provided into a suction port of the suction nozzle. The exhaust provided into the suction nozzle is prevented from being discharged to the atmosphere at the point where the suction nozzle meets the to-be-cleaned surface.
Description




TECHNICAL FIELD




The present invention relates to a suction nozzle for an air-circulating vacuum cleaner and a vacuum cleaner furnished with the suction nozzle.




More specifically, the present invention relates to a suction nozzle for a vacuum cleaner designed so that an exhaust blast from a motor blower in the body of a cleaner is blown off into a suction port of the suction nozzle and circulated, whereby the exhaust blast ejected into the suction nozzle is prevented from being discharged to the outside from between the suction nozzle and a to-be-cleaned surface, and a vacuum cleaner furnished with the suction nozzle of this type.




BACKGROUND ART




An air-circulating vacuum cleaner is designed so that air is sucked into a suction port of a suction nozzle by operating a motor blower, the sucked air is run through a filter so that dust therein is seized, the air run through the filter and discharged from the motor blower is returned to the suction port, and the returned air is recovered through the suction port and circulated for cleaning. Thus, exhaust gas that contains dust, germs, etc. can scarcely be discharged to the outside, so that the cleaner has advantages in being more sanitary and less power-consuming.




In the circulating vacuum cleaner of this type, moreover, the circulated exhaust blast is blown against a floor surface so that dust on the floor surface can be flung up and sucked in. Thus, the dust collecting efficiency of this cleaner is high. Since the circulated exhaust blast is heated to high temperature, furthermore, harmful microorganisms, such as various germs, ticks, etc., in a dust chamber can be killed or wounded, so that better hygiene is ensured.




Vacuum cleaners of this type are disclosed in Jpn. UM Appln. KOKOKU Publication No. 39-36553, Jpn. Pat. Appln. KOKAI Publication No. 3-162814, etc.




According to these vacuum cleaners, an exhaust blast is blown off into the suction port of the suction nozzle, dust on a floor surface is flung up by the exhaust blast, and the exhaust blast, along with the dust, is sucked again into the motor blower. However, all the exhaust blast that is blown off into the suction port is not always sucked again into the motor blower in the aforesaid manner, and sometimes may leak out from between the suction nozzle and the floor surface. If the exhaust blast leaks out in this manner, the dust on the floor surface around the suction nozzle is blown away and scattered, so that the cleaning efficiency lowers inevitably. In the case where the floor surface to be cleaned is a smooth floor surface, such as a wooden floor surface, in particular, the exhaust blast easily leaks out through the gap between the suction nozzle and the floor surface. When the suction nozzle is lifted from the floor surface, moreover, the exhaust blast is liable to be blown off to the outside in the aforesaid manner.




Described in Jpn. Pat. Appln. KOKAI Publication No. 3-162814, etc., moreover, is a suction nozzle that has therein a cleaning rotor, which is rotated by utilizing the energy of the exhaust blast that is discharged from the motor blower and returned to the suction port. According to this suction nozzle, having the cleaning rotor therein, the cleaning rotor taps the floor surface to fling up dust thereon, so that the cleaning efficiency is high enough. Since the exhaust blast rotates in the suction port, the exhaust blast forms a turbulent flow in the suction port and easily leaks out through the gap between the suction nozzle and the floor surface.




When the suction nozzle having the cleaning rotor is lifted from the floor surface, furthermore, no resistance acts on the cleaning rotor, so that the cleaning rotor races at high speed, sometimes producing loud noises.




A brush or a rubber lip member that protrudes from the underside of a suction nozzle to prevent the exhaust blast from leaking to the outside is disclosed in, for example, Jpn. Pat. Appln. KOKAI Publication No. 61-2821, Jpn. UM Appln. KOKAI Publication No. 51-154065, etc.




Although the bristles of the brush and the projecting lip member have an effect to prevent the leakage of the exhaust blast to the outside, however, they may possibly push aside dust on a floor surface when the suction nozzle is moved on the floor surface, thus lowering the cleaning efficiency.




DISCLOSURE OF INVENTION




The present invention has been contrived in consideration of these circumstances, and provides a suction nozzle for vacuum cleaner designed so that an exhaust blast from a motor blower is returned to a suction port of the suction nozzle and circulated, whereby the exhaust blast can be prevented from leaking out from between the suction nozzle and a floor surface, and a vacuum cleaner furnished with the suction nozzle of this type.




According to the present invention, a nozzle hole is bored in a suction port of the aforesaid suction nozzle so that an exhaust blast can be blown off therefrom, and air leakage preventing means is provided for preventing the air blast from leaking out. Thus, the exhaust blast blown off through the nozzle hole can be sucked into a motor blower through the suction port without leaking out, so that cleaning can be carried out efficiently without blowing away and scattering dust around the suction nozzle.




The air leakage preventing means may include a nozzle hole, formed in part of inner wall vertical wall surfaces defining the inside space of the suction port and used to circulate and blow off an exhaust blast from the motor blower, and a screen portion formed over the whole area of an edge portion around the suction port except the region near the nozzle hole, whereby the gap between the suction nozzle and the to-be-cleaned surface is screened.




According to this arrangement, the screen portion prevents the exhaust blast blown off through the nozzle hole from leaking out. In this arrangement, moreover, no screen portion is formed in the region for the formation of the nozzle hole. If the suction nozzle is moved, therefore, dust on the to-be-cleaned surface is introduced and sucked into the suction port through that region, so that the cleaning efficiency cannot be lowered. If the exhaust blast is blown off through the nozzle hole, moreover, there is no possibility of the exhaust blast diffusing from the region near the nozzle hole, though ambient air may possibly be attracted to the jet of the exhaust blast to form a negative pressure in the region near the nozzle hole. Thus, there is no possibility of the exhaust blast leaking out from this region.




According to a preferred embodiment, the nozzle hole is formed in one of the inner wall vertical wall surfaces defining the inside space of the suction port so as to be directed toward the other inside wall surface, and the screen portion for screening the gap between the suction nozzle and the to-be-cleaned surface is formed over the whole area of the edge portion around the suction port except the region near the blow-off port. Thus, the exhaust blast from the nozzle hole can be securely prevented from leaking out.




According to another embodiment, moreover, the nozzle hole is provided on the side opposite from a connecting pipe mounting region for the connection of the suction nozzle to the cleaner body. Thus, no screen portion is formed in front of the suction nozzle, so that dust can be efficiently introduced into the suction port to expedite use as the suction nozzle is advanced.




Further, the air leakage preventing means includes a seal roller extending in a direction perpendicular to the moving direction of the suction nozzle and rotatable in contact with the to-be-cleaned surface, the seal roller being attached to the suction port so as substantially to cover the full width thereof.




In this arrangement, air discharged from the motor blower in the cleaner body is returned to the suction port, and air is sucked into the motor blower through the suction port, that is, air is circulated. Thus, dust on the to-be-cleaned surface can be sucked into the suction nozzle and cleared through the suction port that faces the to-be-cleaned surface as the air circulates.




During this cleaning operation, the suction nozzle is pushed and pulled as it moves along the to-be-cleaned surface. In this case, the seal roller rotates in contact with the to-be-cleaned surface in the moving direction of the suction nozzle, so that it can easily get over fine dust on the to-be-cleaned surface without pushing aside the dust. Thus, the seal roller never hinders the suction of the dust through the suction port. The seal roller, which is in contact with the to-be-cleaned surface, as mentioned before, serves as a windbreak wall at least in that portion of the gap between the to-be-cleaned surface and the bottom wall of the suction nozzle on the front side of the suction nozzle in the moving direction thereof. Thus, the seal roller can prevent some of the circulating air run through the suction port from leaking out forward in the moving direction of the suction nozzle through the gap, so that dust situated ahead of the suction nozzle in the moving direction thereof can be prevented from being blown away.




According to a preferred embodiment, moreover, the seal roller is provided with a plurality of ridges and grooves continuously extending in the axial direction on the outer periphery thereof.




Since the grooves are formed between the adjacent ridges in this arrangement, the seal roller scarcely runs on the fine dust on the to-be-cleaned surface as it gets over the dust, so that it can fulfill its function more easily as the windbreak wall. Since the seal roller catches the dust in its grooves as it rotates, moreover, it can easily rotate getting over the dust. Since the seal roller rotates with its ridges in contact with the to-be-cleaned surface, furthermore, it can rotate more easily with improved grip on the to-be-cleaned surface. Thus, the seal roller can be prevented from slipping on the to-be-cleaned surface as the suction nozzle moves.




According to another preferred embodiment, furthermore, the seal roller, which extends in the width direction of the suction nozzle, substantially covering the full width thereof, and can rotate in contact with the to-be-cleaned surface, is mounted on at least the front side of the suction port, out of the front and rear sides.




In this arrangement, the seal roller rotates in contact with the to-be-cleaned surface in the moving direction of the suction nozzle as the suction nozzle is moved for cleaning along the to-be-cleaned surface, so that it can easily get over fine dust on the to-be-cleaned surface without pushing aside the dust. Thus, the seal roller never hinders the suction of the dust through the suction port.




According to a preferred embodiment, moreover, the seal roller serves as a windbreak wall at least in that portion of the gap between the to-be-cleaned surface and the bottom wall of the suction nozzle on the front side of the suction nozzle in the moving direction thereof. Thus, the seal roller can prevent some of the circulating air run through the suction port from leaking out forward in the moving direction of the suction nozzle through the gap, so that cleaning can be carried out without blowing away dust that is situated ahead of the suction nozzle in the moving direction thereof.




In the suction nozzle that contains therein a cleaning rotor including cleaning blades against which the exhaust air from the motor blower is blown, furthermore, the air leakage preventing means includes a main suction-nozzle section having a suction port through which the cleaning blades are exposed to a bottom wall opposite to the to-be-cleaned surface, a main-section exhaust passage having a nozzle hole opposite to the cleaning blades and provided in the main suction nozzle section with the nozzle hole located on one side of the suction port in the width direction thereof, and a main-section suction passage provided in the main suction nozzle section and having a suction opening facing the nozzle hole across the suction port, the nozzle hole and the suction opening being arranged so that air blown off from the nozzle hole and brought to the suction opening via the cleaning blades flows along the to-be-cleaned surface.




In this arrangement, air blown off through the nozzle hole is blown against the cleaning blades of the cleaning rotor to rotate the cleaning rotor. Thus, the cleaning blades of the cleaning rotor can tap the to-be-cleaned surface to fling up dust so that the dust is sucked into the suction opening, whereby cleaning can be carried out efficiently. Further, the air blown off through the nozzle hole, along with the cleaning blades of the rotating cleaning rotor, flows along the to-be-cleaned surface, so that the flow of the ejected air gets into the suction opening without disturbance. Thus, the air can be securely prevented from leaking out of the suction nozzle.




According to a preferred embodiment, moreover, the width of a lower-stream-side bottom wall portion, situated on the lower-stream side with respect to the blowing direction of the air blown off from the nozzle hole, is greater than the width of an upper-stream-side bottom wall portion, situated on the upper-stream side with respect to the blowing direction with the suction port between the upper- and lower-stream-side bottom wall portions, the nozzle hole is located on the side of the upper-stream-side bottom wall portion, and the suction opening is located on the side of the lower-stream-side bottom wall portion.




Thus, the air resistance in the gap between the lower-stream-side bottom wall portion and the to-be-cleaned surface can be increased in proportion to this width, and the leakage of air to the outside can be effectively prevented by this substantial air resistance.




According to another preferred embodiment, furthermore, the nozzle hole is designed to project along the to-be-cleaned surface. Thus, the directivity of an air jet ejected through the nozzle hole is enhanced, so that the air can be securely prevented from blowing off to the outside of the suction port, and the leakage of the air to the outside can be prevented more effectively. Since the high-directivity jet runs against to the cleaning blades, moreover, the cleaning rotor can be rotated more effectively.




According to still another preferred embodiment, moreover, at least the lower part of the suction opening is substantially flush with the nozzle hole. Thus, the air blown off through the nozzle hole is sucked directly into the suction opening, so that the air can be prevented from blowing off to the outside of the suction port, and the leakage of the air to the outside can be prevented securely.




According to a further preferred embodiment, moreover, the main suction nozzle section contains therein a blast guide curved along the outer periphery of the cleaning rotor and defining the main-section exhaust air passage portion in conjunction with the inner surface of the main suction nozzle section, the guide dividing the main-section suction air passage and the main-section exhaust air passage.




Thus, the exhaust air from the motor blower can be guided to the nozzle hole through the exhaust air passage portion without running against the cleaning rotor. Accordingly, part of the exhaust blast can be prevented from branching off and reaching the suction opening without passing through the nozzle hole. Thus, the whole quantity of the exhaust blast can efficiently blow off through the nozzle hole, so that the cleaning efficiency can be improved.




In the case where the suction nozzle is cylindrical, moreover, the air leakage preventing means is formed as a connecting end portion having the suction port at the distal end thereof and having a proximal end communicating with the motor blower side, and includes a partition wall dividing a suction air passage, extending between the suction port and the connecting end portion and communicating with the suction side of the motor blower, and an exhaust air passage, communicating with the suction air passage at the suction port and communicating with the exhaust side of the motor blower, and which further comprises leaking means internally connecting the exhaust air passage to the outside thereof, thereby allowing some of the air flowing through the exhaust air passage to leak.




This cylindrical suction nozzle is a thin “pickax” as it is called, which is used to clean narrow areas such as gaps between furnishings. Naturally, the suction port at the distal end of this suction nozzle has a small diameter, so that the exhaust blast blown off through the suction port is liable to scatter ambient dust.




This suction nozzle has therein the suction air passage and the exhaust air passage that are divided from each other, and these air passages are internally connected by means of the suction port. In use, therefore, the air discharged from the motor blower can be returned to the suction port through the nozzle hole. The air returned to the suction port in the aforesaid manner is recovered by means of the suction air passage that communicates with the suction side of the motor blower, whereby the air can be recovered on the suction side of the motor blower. Thus, the air can be circulated covering the sucker and the cleaner body side, and dust on the to-be-cleaned surface can be sucked in through the suction port and cleared as the air circulates. In this cleaning operation, moreover, some of the air returned to the suction port is shunted to the outside of the exhaust air passage through the leaking means that communicates with the exhaust air passage. Therefore, the force of the air that is returned to the suction port can be reduced so that the pressure of the air is lower than suction pressure that acts on the suction port. Thus, some of the air returned to the suction port can be prevented from being blown off around the suction port without being sucked into the suction air passage.




According to a preferred embodiment, moreover, the suction port has a flat shape, so that narrow portions can be cleaned efficiently.




According to another preferred embodiment, furthermore, the leaking means is an exhaust opening for internally connecting the exhaust air passage to the atmosphere, the opening being located in a position at a distance from the suction port.




Thus, some of the air returned to the suction port is shunted to the outside (atmosphere) of the sucker through the exhaust opening that is internally connected in a position at a distance from the suction port, so that the force of the air returned to the suction port can be reduced to make the pressure of the air lower than suction pressure that acts on the suction port. Thus, some of the air returned to the suction port can be prevented from being blown off around the suction port without being sucked into the suction air passage.




According to another preferred embodiment, moreover, air leaking out through the exhaust opening is prevented from being blown against the to-be-cleaned surface. Thus, the air run through the exhaust opening cannot be blown against the to-be-cleaned surface with force, so that there is no possibility of dust on the to-be-cleaned surface being blown away by the exhaust air in the atmosphere and hindering the cleaning operation.




According to still another preferred embodiment, moreover, the leaking means is a bypass aperture provided in the partition wall and internally connecting the suction air passage and the exhaust air passage. When dust on the to-be-cleaned surface is sucked in through the suction port and cleared as the air circulates, therefore, some of the air returned to the suction port through the exhaust air passage is run into the suction port air passage through the bypass aperture in the partition wall that divides the two air passages. Accordingly, the force of the air returned to the suction port can be reduced to make the pressure of the air lower than suction pressure that acts on the suction port. Thus, some of the air returned to the suction port can be prevented from being blown off around the suction port without being sucked into the suction air passage.




In the suction nozzle that comprises a suction chamber having a suction opening in the base of the suction nozzle, a suction air passage communicating with the suction chamber, an exhaust air passage communicating with the suction chamber, and a nozzle hole for blowing an exhaust blast against the to-be-cleaned surface, furthermore, the air leakage preventing means includes an exhaust chamber for introducing the exhaust blast from the exhaust air passage and blowing the exhaust blast through the blow-off port, the exhaust chamber having in the bottom wall thereof an opening adapted to be closed by the to-be-cleaned surface when the suction nozzle is placed on the to-be-cleaned surface, the opening being designed so that the exhaust blast blown off therefrom cannot be blown against the to-be-cleaned surface.




When the suction nozzle is lifted, therefore, the opening that is closed by the floor surface is opened, so that the exhaust chamber is adjusted to the atmospheric pressure. Accordingly, the speed of ejection of the exhaust blast through the nozzle hole is low. Thus, dust on the floor surface can be prevented from being scattered by the exhaust blast that is blast blown off through the nozzle hole when the suction nozzle is lifted.




In the suction nozzle that comprises a suction chamber having a suction opening in the base of the suction nozzle, a turbine chamber provided in the suction nozzle and communicating with the suction chamber, a cleaning rotor located for rotation in the suction chamber, a turbine located for rotation in the turbine chamber and capable of rotating to rotate the cleaning rotor, a suction air passage communicating with the suction chamber, and an exhaust air passage communicating with the turbine chamber, the air the suction air passage and a dust chamber of the cleaner body being made to communicate with each other so that air in the suction chamber can be sucked into the dust chamber, the exhaust side of the cleaner body and the exhaust air passage being made to communicate with each other so that air discharged from the exhaust side can be run into the turbine chamber to rotate the turbine and that the air in the turbine chamber can be sucked into the suction chamber, whereby the air is circulated, moreover, the air leakage preventing means includes an opening in the base of the suction nozzle, adapted to be closed by the to-be-cleaned surface when the suction nozzle is placed on the to-be-cleaned surface, the opening and the exhaust air passage being made to communicate with each other, the opening being designed so that the exhaust blast blown off therefrom cannot be blown against the to-be-cleaned surface.




When the suction nozzle is lifted, therefore, the flow of air from the nozzle hole is so feeble that dust around the floor surface can be prevented from scattering. Further, the opening that is closed by the floor surface is opened to lower the pressure in the turbine chamber, so that the rotating speed of the turbine lowers, and the rotating speed of the cleaning rotor lowers. Although the cleaning rotor is exposed when the suction nozzle is lifted, therefore, the rotating speed of the cleaning rotor lowers, so that noises are reduced and safety is ensured.




In the suction nozzle that is a suction nozzle for vacuum cleaner comprising a suction chamber having a suction opening in the base of the suction nozzle, a turbine chamber provided in the suction nozzle and communicating with the suction chamber, a cleaning rotor located for rotation in the suction chamber, a turbine located for rotation in the turbine chamber and capable of rotating to rotate the cleaning rotor, a suction air passage communicating with the suction chamber, an exhaust air passage communicating with the turbine chamber, and a blow-off port for blowing off the exhaust air against the to-be-cleaned surface, the suction air passage and a dust chamber of the cleaner body being made to communicate with each other so that air in the suction chamber can be sucked into the dust chamber, the exhaust side of the cleaner body and the exhaust air passage being made to communicate with each other so that air discharged from the exhaust side can be run into the turbine chamber to rotate the turbine and that the air in the turbine chamber can be sucked into the suction chamber, whereby the air is circulated, furthermore, the air leakage preventing means includes an exhaust chamber for introducing the exhaust blast from the exhaust air passage and blowing the exhaust blast through the blow-off port, the exhaust chamber having in the bottom wall thereof an opening adapted to be closed by the to-be-cleaned surface when the suction nozzle is placed on the to-be-cleaned surface, the opening being designed so that the exhaust blast blown off therefrom cannot be blown against the to-be-cleaned surface.




When the suction nozzle is lifted, therefore, dust on the floor surface can be prevented from being scattered by the exhaust blast that is blast blown off through the nozzle hole, and the rotating speed of the cleaning rotor can be lowered.




According to a preferred embodiment, moreover, a swingable lid for closing the opening is provided so that it can be put on to close the opening when the suction nozzle is placed on the to-be-cleaned surface and taken off when the suction nozzle is separated from the to-be-cleaned surface.




When the suction nozzle body is placed on the to-be-cleaned surface, therefore, the opening can be securely closed by the lid. Further, the rotating speed of the turbine and the force of the exhaust blast blown off through the nozzle hole can be adjusted according to the type of the floor surface.




According to another preferred embodiment, furthermore, one of elements including the opening and the lid is surrounded by double ribs, and the other is surrounded by a rib interposed between the double ribs so that the other rib is inserted into the gap between the double ribs when the lid is put on and that the other rib is removed from between the double ribs when the lid is taken off.




In the case where the floor surface is the surface of a carpet or the like, for example, the airtightness of the exhaust chamber can be maintained by means of the double ribs even when the lid is left narrowly open. Thus, the speed of ejection of the exhaust blast blown off through the nozzle hole can be kept at a given speed, and the quantity of air that leaks out can be reduced, and the rotating speed of the turbine can be also kept at a given speed.




Another aspect of the present invention is a vacuum cleaner that comprises a cleaner body having a motor blower therein and a suction nozzle provided with the aforementioned air leakage preventing means. Thus, cleaning can be carried out efficiently and easily.




Further, this vacuum cleaner may be applied to an upright type such that the cleaner body and the suction nozzle are connected directly to each other or a canister type such that the cleaner body and the suction nozzle are connected by means of a flexible hose.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a plan view showing the general configuration of an upright air-circulating vacuum cleaner furnished with a suction nozzle according to a first embodiment of the present invention;





FIG. 2

is a rear view showing the general configuration of the vacuum cleaner shown in

FIG. 1

;





FIG. 3

is a cutaway plan view of the vacuum cleaner shown in

FIG. 1

, with its upper casing removed;





FIG. 4

is a side profile showing the general configuration of the vacuum cleaner shown in

FIG. 1

;





FIG. 5

is a sectional view showing a configuration of a motor blower of the vacuum cleaner shown in

FIG. 1

;





FIG. 6

is a cutaway perspective view showing a configuration of the suction nozzle according to the first embodiment;





FIG. 7

is a bottom view showing a configuration of a main-section upper body of the suction nozzle shown in

FIG. 6

;





FIG. 8

is a plan view showing a configuration of a main-section lower body of the suction nozzle shown in

FIG. 6

;





FIG. 9

is a sectional view showing a configuration of the suction nozzle shown in

FIG. 6

;





FIG. 10

is a perspective view taken from the bottom side, showing a configuration of a main suction nozzle section of the suction nozzle shown in

FIG. 6

;





FIG. 11

is a plan view showing a configuration of a main-section lower body of a suction nozzle of a second embodiment;





FIG. 12

is a sectional view showing a configuration of the suction nozzle of the second embodiment;





FIG. 13

is a general perspective view of a vacuum cleaner of a third embodiment;





FIG. 14

is a schematic side view showing the general configuration of the vacuum cleaner of the third embodiment;





FIG. 15

is a perspective view of a suction nozzle of the third embodiment;





FIG. 16

is a schematic sectional view of the suction nozzle of the third embodiment;





FIG. 17

is a plan view showing the general configuration of an upright air-circulating vacuum cleaner fitted with a sucker according to a fourth embodiment;





FIG. 18

is a rear view showing the general configuration of the vacuum cleaner shown in

FIG. 17

;





FIG. 19

is a cutaway plan view of the vacuum cleaner shown in

FIG. 17

, with its upper casing removed;





FIG. 20

is a side profile showing the general configuration of the vacuum cleaner shown in

FIG. 17

;





FIG. 21A

is a side view showing a configuration of the suction nozzle according to the fourth embodiment;





FIG. 21B

is a side view showing the configuration of the suction nozzle according to the fourth embodiment;





FIG. 22

is a cutaway plan view showing an upright air-circulating vacuum cleaner fitted with another suction nozzle according to the fourth embodiment, with its upper casing removed;





FIG. 23A

is a side view showing a configuration of another suction nozzle of the fourth embodiment;





FIG. 23B

is a sectional view showing the configuration of another suction nozzle of the fourth embodiment;





FIG. 24

is a plan view, partially in section, showing a vacuum cleaner of a fifth embodiment with its upper casing removed;





FIG. 25

is a plan sectional view of a suction nozzle of the fifth embodiment;





FIG. 26

is a longitudinal sectional view of the suction nozzle of the fifth embodiment;





FIG. 27

is a cross-sectional view of the suction nozzle of the fifth embodiment;





FIG. 28

is a perspective view of a lid of the suction nozzle of the fifth embodiment;





FIG. 29

is a perspective view of a rib portion of the suction nozzle of the fifth embodiment;





FIG. 30

is a cross-sectional view of the suction nozzle of the fifth embodiment with its lid open; and





FIG. 31

is a schematic view showing an air passage of the vacuum cleaner of the fifth embodiment.











BEST MODE OF CARRYING OUT THE INVENTION




Embodiments of the present invention will now be described with reference to the drawings.

FIGS. 1

to


10


show a first embodiment of the present invention such that the present invention is applied to a so-called upright vacuum cleaner in which a suction nozzle and a cleaner body are connected directly to each other.




The cleaner body, which is denoted by numeral


21


in

FIGS. 1

,


2


and


4


, is formed by connecting upper and lower plastic casings


22


and


23


by means of screws or the like. In the cleaner body


21


, as shown in

FIG. 3

, an outer storage section


24


, substantially U-shaped in this drawing, and an inner storage section


25


inside the same are divided by a U-shaped partition wall


26


. One end portion of the partition wall


26


projects upward in

FIG. 3

, and a handle


27


for operation protrudes from a wall at the extreme end of the wall


26


. As shown in

FIG. 1

, the upper casing


22


is provided with a pair of notches


22




a


and


22




b.


Part of the outer storage section


24


is exposed through the longer notch


22




a,


and part of the outer storage section


24


is exposed through the shorter notch


22




a.


Those exposed parts are arranged individually on the opposite sides of the central axis of the cleaner body


21


.




An interconnector pipe


28


for use as a communicating section is located at the front end portion of the cleaner body


21


, on the side opposite from the rear end portion from which the handle


27


protrudes. The interconnector pipe


28


, which is a plastic molded piece independent of the cleaner body


21


, is substantially Y-shaped, including a first interconnector pipe section


28




a


and a second interconnector pipe section


28




b


that are divided by a diaphragm


28




c,


as shown in FIG.


3


. The interconnector pipe


28


is mounted so that the respective parallel one-end portions of its first and second interconnector pipe sections


28




a


and


28




b


project from the cleaner body


21


and that the other end portions of the first and second interconnector pipe sections


28




a


and


28




b,


which are bend in opposite directions, are inserted in the outer storage section


24


.




As shown in

FIGS. 3 and 4

, a motor blower


31


and a cord reel


32


are stored separately in the inner storage section


25


, which is provided with a dust chamber


33


. The motor blower


31


is located close to the interconnector pipe


28


, the cord reel


32


is located close to the handle


27


, and the dust chamber


33


is interposed between the motor blower


31


and the cord reel


32


. Thus, the interconnector pipe


28


, motor blower


31


, dust chamber


33


, and cord reel


32


are arranged in the order named in the longitudinal direction of the cleaner body


21


.




As shown in

FIG. 5

, the motor blower


31


is formed in a manner such that an electric motor section


41


is fitted with an air fan


42


, cooling fan


43


, fan cover


44


, inner fan cover


45


, fan cover


46


, exhaust nozzle


47


, cooling valve


48


, etc.




More specifically, the electric motor section


41


is formed in a manner such that a stator


54


is stored in a metallic motor frame


53


, which is composed of a bottomed cylindrical frame body


51


having one end open and a disk-shaped frame end plate


52


closing the frame body


51


, an armature


55


is stored inside the stator


54


, its rotating shaft


55




a


is rotatably supported on the motor frame


53


by means of bearings


56


and


57


, and a pair of brush units


58


are penetratingly attached to the frame body


51


. The distal end of a brush


58




a


of each brush unit


58


is pressed elastically against the outer peripheral surface of a commutator


55




b


of the armature


55


. A plurality of suction holes


59


for cooling (only one of which is shown) are bored through the bottom wall of the frame body


51


. An open edge portion


51




a


of the frame body


51


has a diameter larger than that of the frame end plate


52


, and at least one exhaust aperture


60


is bored through the open edge portion


51




a.






The opposite end portions of the rotating shaft


55




a


extend through the bearings


56


and


57


, individually, and the air fan


42


is mounted on the one end portion that penetrates the bearing


56


so as to be rotatable integrally with the armature


55


. The cooling fan


43


is mounted on the other end portion of the rotating shaft


55




a


that penetrates the bearing


56


so as to be rotatable integrally with the armature


55


. The metallic fan cover


44


is fittingly attached to the open edge portion


51




a


so as not to close the exhaust aperture


60


. The fan cover


44


has a blast inlet


44




a


in its central portion that is located close and opposite to the inlet of the cooling fan


43


. The plastic inner fan cover


45


is screwed to the outer surface of the frame end plate


52


, and covers the air fan


42


from the side of the frame end plate


52


. The distal end of the peripheral wall of the inner fan cover


45


that faces the outlet of the air fan


42


engages the inner surface of the fan cover


44


, and a plurality of apertures


61


are bored through the bottom plate portion of the inner fan cover


45


. As the air fan


42


rotates, therefore, air that is sucked in through the blast inlet


44




a


passes through the fan cover


44


, and is turned along the inner surface of the inner fan cover


45


to be discharged through the apertures


61


. Thereafter, the air passes through a space between the inner fan cover


45


and the frame end plate


52


, and is discharged from the motor frame


53


through the exhaust aperture


60


.




The plastic fan cover


46


is fittingly attached to the bottom-side outer surface of the frame body


51


so as to cover the cooling fan


43


lest the cooling suction holes


59


be closed thereby. The fan cover


46


has a cooling air inlet


62


in its central portion that faces the cooling fan


43


. A cooling air outlet


63


is bored through that portion of the frame body


51


on the side of the air fan


42


. Thus, air that is sucked in through the cooling air inlet


62


as the cooling fan


43


rotates flows into the motor frame


53


through the cooling fan


43


, and flows through the motor frame


53


, thereby air-cooling the stator


54


and the like. Thereafter the air is discharged from the motor frame


53


through the cooling air outlet


63


. As shown in

FIGS. 2 and 3

, moreover, a cooling air intake port


64


, which communicates with the cooling air inlet


62


, is bored through, for example, the lower casing


23


of the cleaner body


21


. The cooling air intake port


64


is formed of a plurality of slits. A communication passage that extends from the cooling air intake port


64


to the cooling air inlet


62


is divided from other parts in the cleaner body


21


by partition walls or the like in the cleaner body


21


.




The exhaust nozzle


47


is located surrounding that portion of the motor frame


53


on the side of the air fan


42


. The exhaust nozzle


47


is provided with an exhaust port


65


, which communicates with the exhaust aperture


60


, and a cooling exhaust port


66


, which is divided from the exhaust port


65


and communicates with the cooling air outlet


63


. A conduit


67


is connected to the cooling exhaust port


66


, and the cooling valve


48


is attached to the distal end of the conduit


67


. As shown in

FIG. 3

, the distal end portion of the conduit


67


internally connects the motor blower


31


and the dust chamber


33


and communicates with a suction gap


68


between them. As shown in

FIG. 5

, the cooling valve


48


is a leaf valve that is formed by boring an orifice


48




a


in the central portion of a rubber plate. It closes a distal end opening of the conduit


67


when negative pressure in the suction gap


68


is low. When the negative pressure in the suction gap


68


increases, the cooling valve


48


is elastically deformed to allow the distal end opening of the conduit


67


to open, thereby increasing the cooling air flow. In FIG.


5


and some other drawings, moreover, numeral


69


denotes a rubber vibration-damping packing that is fitted on the outer periphery of the fan cover


44


.




The exhaust port


65


of the electric motor section


41


and the second interconnector pipe section


28




b


of the interconnector pipe


28


are connected to each other by means of an internal exhaust air passage


71


. The internal exhaust air passage


71


includes an elbow-type exhaust pipe


72


connected to the exhaust port


65


, a flexible extensible exhaust hose


73


having one end portion connected to the exhaust pipe


72


, and a coupling pipe


74


that is connected to the other end portion of the hose


73


and removably fitted in the second interconnector pipe section


28




b.


The internal exhaust air passage


71


is housed in the outer storage section


24


in a manner such that the greater part of the exhaust hose


73


is exposed through the notch


22




b.


If necessary, therefore, the coupling pipe


74


can be pulled in the direction to shorten the length of the exhaust hose


73


by utilizing the extensibility thereof. By doing this, the exhaust hose


73


can be disengaged from the second interconnector pipe section


28




b


and pulled out through the notch


22




b.


Thus, air that is discharged from the coupling pipe


74


through a blower attachment (not shown), which is connected directly or as required, can be utilized as a blower.




The cord reel


32


, which is used to supply power to the motor blower


31


, includes a feeder cord


81


, a rotatable reel body


82


wound with the feeder cord


81


, and a spiral spring


83


for urging the reel body


82


in a winding direction, as shown in

FIGS. 3 and 4

. The spiral spring


83


is wound up to store spring force as the feeder cord


81


is pulled out. As an unlocking button


84


is depressed, the stored spring force is discharged so that the pulled-out feeder cord


81


is taken up.




The dust chamber


33


is removably stored with a first filter


85


formed of a paper pack, and a second filter


86


in the form of a flat plate is mounted opposite the suction gap


68


. The mesh of the second filter


86


, which is not indispensable, is coarser than that of the first filter


85


. The first filter


85


can be attached to or detached from the dust chamber


33


after a swingable lid


87


mounted on the upper casing


22


is removed. As shown in

FIG. 4

, an opening frame


85




a


of the filter


85


is provided with an opening


85




b,


which can be opened or closed by means of a seal valve (not shown) that is formed of a thin rubber sheet. Further, a side wall of the dust chamber


33


on which the opening frame


85




a


is set is connected with a dust collection port


88


(see FIG.


3


), which opens into the filter


85


through the opening


85




b.






As shown in

FIG. 3

, the dust collection port


88


and the first interconnector pipe section


28




a


of the interconnector pipe


28


are connected to each other by means of an internal suction air passage


89


. The internal suction air passage


89


includes a suction pipe


90


, a flexible extensible suction hose


91


having one end portion connected to the suction pipe


90


, and a coupling pipe


92


that is connected to the other end portion of the suction hose


91


and removably fitted on the first interconnector pipe section


28




a.


The internal suction air passage


89


is housed in the outer storage section


24


with that portion of the suction hose


91


on the side of the coupling pipe


92


exposed through the notch


22




a.


If necessary, therefore, the coupling pipe


92


can be pulled in the direction to shorten the length of the suction hose


91


by utilizing the extensibility thereof. By doing this, the suction hose


91


can be disengaged from the first interconnector pipe section


28




a


and pulled out through the notch


22




a.


Thus, air can be sucked in from the coupling pipe


92


through a suction attachment (not shown), which is connected directly or as required.




A plastic suction nozzle


101


internally connects with the interconnector pipe


28


. As shown in

FIGS. 3

,


6


to


9


, etc., the suction nozzle


101


includes a connecting pipe


102


, main suction-nozzle section


103


, cleaning rotor


104


, main-section exhaust air passage


105


, main-section suction air passage


106


, etc. The following is a description of the arrangement of those components.




As shown in

FIG. 3

, the connecting pipe


102


is substantially Y-shaped, including a first connecting pipe section


112


and a second connecting pipe section


113


that are divided by a diaphragm


111


. The connecting pipe


102


is mounted on the interconnector pipe


28


so that the respective parallel one-end portions of its first and second connecting pipe sections


112


and


113


are fitted in the interconnector pipe


28


and that a connecting flange


28




d


and a connecting flange


102




a


are screwed to each other. As this connection is made, the diaphragm


111


is also fitted in the diaphragm


28




c.


By this connection, the first interconnector pipe section


28




a


and the first connecting pipe section


112


are made to communicate with each other, while the second interconnector pipe section


28




b


and the second connecting pipe section


113


are made to communicate with each other. Cylindrical projections


112




a


and


113




a


of the two connecting pipe sections


112


and


113


, which project in opposite directions at a distance of 180° from each other, are situated on the same axis. Retaining flanges


112




af


and


113




af


(see FIG.


6


), which are continuous in their respective circumferential directions, are provided on the outer peripheries of the distal end portions of these projections


112




a


and


113




a,


respectively.




As shown in

FIGS. 6

to


9


, the main suction-nozzle section


103


is formed by connecting a main-section upper body


121


and a main-section lower body


122


by screwing or the like. A recess


103




a


is formed in the rear central portion of the main section


103


, opening in the upper and lower surfaces and the rear surface thereof. Parallel side walls of the recess


103




a


are provided with circular connecting holes


123


, individually. These connecting holes


123


are formed by joining semicircular cuts in the two casings


121


and


122


, and have their respective step portions


123




a


(see

FIGS. 7 and 8

) by which the retaining flanges


112




af


and


113




af


are caught individually from inside the main suction-nozzle section


103


. The two connecting holes


123


are fitted individually with the projections


112




a


and


113




a


of the connecting pipe


102


. Thus, the connecting pipe


102


is rockably connected to the main suction-nozzle section


103


so as to rise and fall around the connecting holes


123


as bearings. Further, the two connecting pipe sections


112


and


113


of the connecting pipe


102


are allowed independently to communicate with the interior of the main suction-nozzle section


103


.




A cleaning rotor chamber


125


is defined inside the front part of the main suction-nozzle section


103


by rib-shaped walls, which project into the upper and lower bodies


121


and


122


, and a blast guide


124


. Facing this cleaning rotor chamber


125


, a rectangular suction port


126


is formed in a bottom wall


122




a


of the main suction-nozzle section


103


. The cleaning rotor chamber


125


and the suction port


126


extend in the width direction of the main suction-nozzle section


103


. As shown in

FIGS. 9

,


10


, etc., the bottom wall


122




a


includes a front-side bottom wall portion


122




af,


which is situated on the front side of the main suction-nozzle section


103


with respect to the suction port


126


, and a rear-side bottom wall portion


122




ab,


which is situated on the rear side (on the side of the connecting pipe


102


) of the main suction-nozzle section


103


with respect to the suction port


126


. These wall portions are formed of horizontal walls of the same height, individually. The width A of the rear-side bottom wall portion


122




ab


is greater than the width B of the front-side bottom wall portion


122




af.






The cleaning rotor chamber


125


contains the cleaning rotor


104


therein. The cleaning rotor


104


is mounted so that shaft portions (see FIG.


3


), which protrude individually from its longitudinally opposite ends, are rotatably supported between upper and lower rib-shaped bearing walls


127


that divide the longitudinally opposite ends of the cleaning rotor chamber


125


. A large number of rubber cleaning blades


104




a


on the peripheral surface of the cleaning rotor


104


extend parallel to one another. In the case where the cleaning blades


104




a


are arranged not parallel to the longitudinal direction of the cleaning rotor


104


but in a manner such that they are twisted in the circumferential direction, it is necessary only that the cleaning blades that are twisted in opposite directions be regulated to form a V-shaped configuration in the longitudinal center of the cleaning rotor


104


. Thus, a force that is applied to the cleaning rotor


104


as discharged air is blown against it in the manner mentioned later can be distributed equally on the longitudinally opposite sides of the cleaning rotor


104


. The lower end portion of each cleaning blade


104




a


is designed to project through the suction port


126


and be elastically deformed as it taps a to-be-cleaned surface C (see

FIG. 9

) when it is situated in the central portion of the suction port


126


in the width direction.




The cleaning blades are not limited to the aforesaid ones that are formed of rubber plates, and any other forms may be used for the purpose.




For example, the cleaning blades may be formed of a plurality of bristles that protrude like a plurality of plates on the outer periphery of a cleaning rotor. The cleaning blades are not limited to those bristles either, and may be comb-shaped structures that are formed of a flexible material such as synthetic rubber. Alternatively, the cleaning blades may be formed of a porous material such as sponge or a flexible material such as a fiber or woven cloth.




Blast guide walls are arranged individually in some necessary positions in the main suction-nozzle section


103


. Thus, the main suction-nozzle section


103


is formed having therein the main-section suction air passage


106


, which internally connects the cleaning rotor chamber


125


and the first connecting pipe section


112


, and the main-section exhaust air passage


105


, which is divided from the main-section suction air passage


106


and internally connects the cleaning rotor chamber


125


and the second connecting pipe section


113


.




The main-section exhaust air passage


105


includes an exhaust air passage chamber


105




a,


which is defined between the upper and lower bodies


121


and


122


and fitted with the projection of the second connecting pipe section


113


, a transit exhaust air passage portion


105




b,


which extends in the main-section upper body


121


in the longitudinal direction thereof and has the shape of a rectangular tube, as shown in FIG.


6


and other drawings, and an exhaust air passage portion


105




c


formed in the front part of the main suction-nozzle section


103


.




As shown in

FIG. 7

, one end of the transit exhaust air passage portion


105




b


in the longitudinal direction thereof opens into the exhaust air passage chamber


105




a,


and the other end in the longitudinal direction is closed. A blast guide wall


128


of the main-section upper body


121


, which doubles as a partition wall for dividing the transit exhaust air passage portion


105




b


and the exhaust air passage portion


105




c,


is provided with a communication hole


129


(see

FIG. 6

) through which the two air passage portions


105




b


and


105




c


communicate with each other. The communication hole


129


is formed extending long and narrow in the width direction of the main suction-nozzle section


103


. The underside of the exhaust air passage chamber


105




a


is provided with an upward slope


105




al


for smoothly directing air (exhaust gas) discharged from the second connecting pipe section


113


toward the opening of the transit exhaust air passage portion


105




b.






As shown in

FIG. 9

, the plastic blast guide


124


is composed of a first guide plate


130


in the main-section upper body


121


and a second guide plate


131


that is formed continuously with the guide plate


130


and integrally with the main-section lower body


122


. The first guide plate


130


is curved along the outer periphery of the upper part of the cleaning rotor


104


, thereby forming a curved upper passage in conjunction with the inner surface of the main-section upper body


121


. The rear edge portion of the first guide plate


130


in the width direction thereof is bonded to the blast guide wall


128


, and divides two air passages


105


and


106


lest the main-section exhaust and suction air passages


105


and


106


communicate with each other on the side of the blast guide wall


128


. The second guide plate


131


is provided integrally with the back surface of the central portion of the front wall of the main-section lower body


122


in the longitudinal direction thereof. A top opening (inlet) of a lower passage that is formed inside the second guide plate


131


is continuous with the curved upper passage, and an outlet that opens in the lower end of the lower passage communicates with the central portion of the cleaning rotor chamber


125


in the longitudinal direction thereof.




The aforesaid outlet, which forms a nozzle hole


132


on one side or the front side of the suction port


126


in the width direction thereof, is in the form of a slot elongated in the width direction of the main suction-nozzle section


103


between the suction port


126


and the front-side bottom wall portion


122




af.


Air from the outlet is blown off rearward along the to-be-cleaned surface C, and is blown against the respective lower end portions of the cleaning blades


104




a


of the cleaning rotor


104


. The nozzle hole


132


is formed projecting toward the suction port


126


, for example. To realize this projecting structure, a blast-guide projecting wall


133


is formed on the lower edge of the second guide plate


131


, projecting toward the suction port


126


. The blast-guide projecting wall


133


extends parallel to the front-side bottom wall portion


122




af.






As shown in FIG.


3


and other drawings, the main-section suction air passage


106


has a suction opening


135


, which is formed by cutting the central portion of a blast guide wall


134


of the main-section lower body


122


, which extends continuously with the blast guide wall


128


and doubles as a partition wall for dividing the cleaning rotor chamber


125


, in the longitudinal direction thereof (width direction of the main suction-nozzle section


103


). The main-section suction air passage


106


communicates with the first connecting pipe section


112


that is inserted in its rear part. The suction opening


135


is located on the side of the rear-side bottom wall portion


122




ab,


and at least its lower part is situated substantially flush with the nozzle hole


132


.




Situated in front of the suction port


126


, as shown in

FIGS. 8

,


10


, etc., a seal roller


141


is rotatably mounted on the main suction-nozzle section


103


with its opposite end portions pivotally supported. The seal roller


141


, which extends in the width direction of the main suction-nozzle section


103


, that is, at right angles to the moving direction of the suction nozzle


101


, is longer than the suction port


126


and has a length substantially covering the full width of the main suction-nozzle section


103


. Part of the outer periphery of the seal roller


141


slightly projects from at least the undersurface of the main-section lower body


122


, out of the undersurface and front surface thereof.




The seal roller


141


has a plurality of ridges


142


continuously extending on its outer periphery in the axial direction thereof and grooves


143


formed between the ridges


142


. According to the first embodiment, the ridges


142


and the grooves


143


extend parallel to the axial direction. The ridges


142


protrude from the undersurface of the main-section lower body


122


. The height of projection of the ridges


142


is 1.5 mm or thereabout.




The outer peripheral portion of the seal roller


141


, which has the ridges


142


and the grooves


143


, may be formed of a rigid material, e.g., a rigid synthetic resin. Preferably, however, it should formed of a flexible material such as rubber. The use of rubber is advantageous in that it can facilitate the ridges


142


to be caught by the to-be-cleaned surface C and the seal roller


141


to rotate. According to the arrangement in which the seal roller


141


is designed to project slightly from the front face of the suction nozzle


101


as illustrated, moreover, the roller


141


can be utilized as a cushioning bumper, whereby the possibility of wall surfaces, furniture, etc. in a room being marred can be lowered.




Further, a pair of rear wheels


144


are mounted on the rear part of the main suction-nozzle section


103


. The respective lower end portions of these wheels


144


, like that of the seal roller


141


, project slightly (for about 1.5 mm) from the undersurface of the main-section lower body


122


. Thus, the bottom wall


122




a


is separated slightly from the to-be-cleaned surface C, so that the suction nozzle


101


can be smoothly moved back and forth as the seal roller


141


and the rear wheels


144


rotate.




The upright vacuum cleaner having the construction described above is used in cleaning in a manner such that the handle


27


is held with the pulled-out feeder cord


81


from its cord reel


32


connected to the power supply, the motor blower


31


is operated as the cleaner body


21


is moved, and the suction nozzle


101


is moved along the to-be-cleaned surface C, such as a floor surface.




In this cleaning operation, the air fan


42


and the cooling fan


43


of the motor blower


31


are rotated simultaneously. Accordingly, air that contains dust is sucked in through the suction port


126


of the suction nozzle


101


by a sucking action that is caused as the air fan


42


rotates. This air is discharged from the cleaning rotor chamber


125


, and delivered to the first connecting pipe section


112


on the suction side through the main-section suction air passage


106


and then to the first interconnector pipe section


28




a


of the interconnector pipe


28


. Thereafter, the air is sucked into the filter


85


in the dust chamber


33


through the internal suction air passage


89


. Since the air sucked in along this course of suction passes through the filter


85


, dust in the air is seized by the filter


85


in the meantime.




The air run through the filter


85


and the filter


86


just behind it flows through the suction gap


68


just behind the filter


86


, and is sucked into the air fan


42


through the blast inlet


44




a


of the motor blower


31


. The air is discharged from the outlet of the air fan


42


after flowing along the air blades thereof. The discharged air passes through the exhaust aperture


60


, and is discharged from electric motor section


41


through the exhaust port


65


of the exhaust nozzle


47


. The flow of the air through the motor blower


31


is indicated by solid-line arrows in FIG.


5


.




The air discharged in this manner, that is, exhaust gas from the motor blower


31


, is discharged into the main-section exhaust air passage


105


via the second interconnector pipe section


28




b


of the interconnector pipe


28


and the second connecting pipe section


113


on the exhaust side of the connecting pipe


102


after passing through the internal exhaust air passage


71


. Accordingly, the air is forcibly blown against the cleaning blades


104




a


of the cleaning rotor


104


through the nozzle hole


132


of the air passage


105


. Thereupon, the exhaust gas is returned to the suction port


126


, and the cleaning rotor


104


in the cleaning rotor chamber


125


is rotated under its influence. Thus, the lower end portion of each cleaning nozzle


104




a


is struck against the to-be-cleaned surface C that closely faces the suction port


126


, thereby raking out dust on the to-be-cleaned surface C of a carpet or the like. At the same time, the exhaust gas, returned to the suction port


126


in this manner, is recovered and circulated in the aforesaid course of suction that includes the suction opening


135


of the main-section suction air passage


106


as an inlet. As the air is thus circulated, the dust and the like raked out from the to-be-cleaned surface C in the aforesaid manner are also recovered in the course of suction. The flow of air that flows back through the suction nozzle


101


is indicated by solid-line arrows in FIG.


9


.




Since the exhaust gas is circulated without being discharged to the outside, the dust and the like cannot be blown off to the outside by the exhaust gas. Moreover, the discharge of operating sounds of the motor blower


31


that propagate in the exhaust gas, and more specifically, blowing sounds produced by the air fan


42


, is so small that noises produced during use can be reduced substantially. Thus, this vacuum cleaner is suited for use in a silent environment, such as in a hospital or in the night.




Further, the cleaning rotor


104


is rotated positively to rake out the dust on the to-be-cleaned surface C into the cleaning rotor chamber


125


by utilizing the energy of the exhaust gas that is returned to the suction port


126


in the aforesaid manner, and the dust is sucked in through the suction port


126


by means of the recovered air, so that the dust collection performance can be improved. Furthermore, the suction nozzle


101


is attracted to the to-be-cleaned surface C less frequently, so that the suction nozzle


101


can be moved more easily.




Since the cooling fan


43


is rotated simultaneously during cleaning operation, the outside air is sucked in correspondingly from outside the cleaner body


21


through the cooling air intake port


64


. This outside air subjects the stator


54


and the armature


55


in the motor frame


53


to air-cooling as it circulates in the motor frame


53


, and is discharged through the cooling exhaust port


66


. Thereafter, the air is sucked into the motor blower


31


through the conduit


67


and the suction gap


68


. This flow of air is indicated by dotted-line arrows in FIG.


5


.




If the quantity of dust in the filter


85


is so small that the air passage resistance in the filter


85


is low when the outside air is sucked in the aforesaid manner, the distal end opening of the conduit


67


is closed by the cooling valve


48


, so that a very small quantity of cooling outside air that passes through the orifice


48




a


of the cooling valve


48


is sucked into the motor blower


31


. In this state, the cooling fan


43


is cooled mainly by air that is sucked into the motor blower


31


via the dust chamber


33


, while the electric motor section


41


is cooled by the cooling outside air that flows in the motor frame


53


.




If the negative pressure in the dust chamber


33


is raised as the air passage resistance in the filter


85


increases with the increase of the quantity of dust in the filter


85


, the negative pressure in the suction gap


68


is also raised. Therefore, the cooling valve


48


is moved to a position such that the distal end of the conduit


67


is opened, as indicated by two-dot chain line in FIG.


5


. Accordingly, the cooling outside air is sucked in large quantities into the motor blower


31


. As the outside air is introduced in this manner, the electric motor section


41


and the air fan


42


of the motor blower


31


are mainly cooled. Since the introduction of the cooling outside air is thus controlled in accordance with the degree of accumulation of dust in the filter


85


, the temperature of the motor blower


31


can be restrained from increasing without regard to the quantity of dust in the filter


85


.




In the aforementioned cleaning operation, the nozzle hole


132


through which the air that flows back into the suction port


126


is blown off toward the suction port


126


opens not downward but rearward, as shown in FIG.


9


. Accordingly, the air blown off from the nozzle


132


toward the cleaning blades


104




a


is blown off along the inner surface of the bottom wall


122




a


of the main suction-nozzle section


103


that faces the to-be-cleaned surface C, in a horizontal direction substantially parallel to the to-be-cleaned surface C. In other words, the air is blown off along the to-be-cleaned surface C. Then, the air is sucked into the suction opening


135


via the cleaning blades


104




a.






As the air thus flows around the suction port


126


, it can be prevented from running against the to-be-cleaned surface C in an intersecting manner and generating a turbulent flow, so that the circulating air can be restrained from partially leaking out through the gap between the to-be-cleaned surface C and the bottom wall


122




a.






Further, some of the air blown off through the nozzle hole


132


is urged to pass through the suction port


126


in its blowing direction and leak out through the gap between the to-be-cleaned surface C and the bottom wall


122




a


of the suction nozzle


101


. Since the width A of the rear-side bottom wall portion


122




ab


on the lower-stream side with respect to the blowing direction is much greater than the width B of the front-side bottom wall portion


122




af


on the upper-stream side with respect to the blowing direction, however, the air resistance in the gap between the rear-side bottom wall portion


122




ab


and the to-be-cleaned surface C can be increased in proportion to the greater width A. Thus, the leakage of the air through the aforesaid gap to the outside can be restricted by this substantial air resistance.




As mentioned before, moreover, the nozzle hole


132


projects along the to-be-cleaned surface C toward the suction opening


135


, for example, so that the directivity of the air blown off through the nozzle hole


132


can be improved, and a blast that is urged to pass through the suction port


126


can be lessened. Since at least the lower part of the suction opening


135


and the nozzle hole


132


are substantially flush with each other, as mentioned before, moreover, the leakage of the air from between the bottom wall


122




a


and the to-be-cleaned surface C can be further reduced by causing the air blown off through the nozzle hole


132


to flow straight toward the suction opening


135


. As mentioned before, furthermore, the blast that passes through the suction port


126


is very little, so that the quantity of air blown against the cleaning blades


104




a


can be kept at a higher level. Accordingly, the force (torque) to rotate the cleaning rotor


104


can be enhanced by means of the air blown off through the nozzle hole


132


. Thus, the raking capacity for dust in the to-be-cleaned surface C can be improved.




When the air is circulated for cleaning in the aforesaid manner, the suction nozzle


101


is pushed or pulled as it is moved in the longitudinal direction along the to-be-cleaned surface C. When the suction nozzle


101


is forced to advance during this movement, the seal roller


141


in front of the suction port


126


is rotated forward as the suction nozzle


101


advances with the lower end portion of the roller


141


in contact with the to-be-cleaned surface C. This rotation enables the seal roller


141


easily to get over fine dust (including sand and the like) on the to-be-cleaned surface C without pushing aside the dust. Thus, the seal roller


141


can be prevented from pushing the dust forward, and never hinders the suction of the dust through the suction port


126


.




Since the seal roller


141


, which rotates in the aforesaid manner, is in contact with the to-be-cleaned surface C, so that the seal roller


141


can be utilized as a windbreak wall that is situated in that portion of the gap between the to-be-cleaned surface C and the bottom wall


122




a


of the suction nozzle


101


on the front side of the suction nozzle


101


in the moving direction thereof. Thus, the presence of the seal roller


141


can prevent some of the circulating air run through the suction port


126


from leaking out forward in the moving direction of the suction nozzle


101


through the gap, and any of the circulating air can never be blown off ahead of the suction nozzle


101


that is forced to move. Accordingly, lightweight dust on the to-be-cleaned surface C situated ahead of the suction nozzle


101


that is forced to move can be prevented from being blown away. Since the seal roller


141


gets over the dust in the aforesaid manner, moreover, the dust situated ahead of the suction nozzle


101


in the moving direction thereof can be securely sucked in the suction nozzle


101


moves.




Since the ridges


142


and the grooves


143


are formed alternately on the outer periphery of the seal roller


141


, furthermore, the seal roller


141


scarcely runs on the fine dust on the to-be-cleaned surface C as it gets over the dust. Thus, formation of a narrow gap between the to-be-cleaned surface C and the seal roller


141


, corresponding to the fine dust, can be prevented, the function of the seal roller


141


as a windbreak wall can be enhanced, and the dust situated ahead of the suction nozzle


101


can be securely sucked in and cleared without being blown away.




Since the seal roller


141


rotates with the dust in its grooves


143


, moreover, it can easily get over the dust as it rotates. Besides, the seal roller


141


rotates with its ridges


142


in contact with the to-be-cleaned surface C, so that it can more easily rotate enjoying a great force to grip the to-be-cleaned surface C. Accordingly, the seal roller


141


can be securely prevented from slipping on the to-be-cleaned surface C so that the suction nozzle


101


is forced to move. Thus, the seal roller


141


can be securely prevented from pushing the dust forward.




Further, the seal roller


141


is not attached to the rear-side bottom wall portion


122




ab


behind the suction port


126


of the suction nozzle


101


. Since the rear-side portion is already cleaned by the suction through the suction port


126


, however, rearward leakage of some of the circulating air, if any, only causes a small quantity of dust that remains without being fully sucked in to be blown away without involving any substantial problem.




The present invention is not limited to the upright vacuum cleaner according to the first embodiment described above, and is also applicable to vacuum cleaners of the canister type and various other types. Accordingly, the suction nozzle


101


may be a suction nozzle


101


that is connected to the cleaner body


21


by means of a transit pipe, such as an extension pipe that includes an external suction air passage and an external exhaust air passage, or an air hose.




According to the present invention, moreover, the seal roller


141


may be provided behind the suction port


126


as well as in front of it. In the case where the seal roller


141


is provided on either side of the suction port


126


in the width direction thereof, the dust on the to-be-cleaned surface to be blown away by air leakage can be reduced.




In the case where the seal roller


141


has the ridges


142


and the grooves


143


arranged alternately in the circumferential direction on its outer periphery, furthermore, the ridges


142


and the grooves


143


that extend throughout the length of the roller


141


may be twisted spirally.




According to the embodiment described above, the rotatable seal roller is provided to prevent some of the circulating air run through the suction port from leaking forward in the moving direction of the suction nozzle through the gap between the to-be-cleaned surface and the suction nozzle. Accordingly, the dust on the front side in the moving direction of the suction nozzle can be prevented from being blown away, and the fine dust on the to-be-cleaned surface is prevented from being pushed aside. In consequence, the dust on the to-be-cleaned surface can be sucked in through the suction port easily and securely. Thus, the suction performance for the dust on the to-be-cleaned surface can be improved.




Further, the ridges and the grooves on the seal roller facilitate the seal roller to fulfill its function as a windbreak wall and make the rotation of the seal roller easier. Accordingly, the seal roller can be securely prevented from slipping on the to-be-cleaned surface and pushing aside the fine dust on the to-be-cleaned surface, whereby the suction performance for the dust on the to-be-cleaned surface can be improved.




Referring now to

FIGS. 11 and 12

, there will be described a second embodiment of the present invention. As shown in

FIGS. 11 and 12

, the seal roller according to the first embodiment is omitted, and a pair of front wheels


241


are rotatably mounted on the front part of the main suction-nozzle section


103


of the suction nozzle


101


instead.




Although the aforementioned seal roller is not provided, according to the present embodiment, air jetted from the nozzle hole


132


runs against the cleaning blades


104




a


and flows rearward along the to-be-cleaned surface C to be sucked into the suction opening


135


, along with the cleaning blades. Accordingly, the flow of the air jetted from the nozzle hole


132


cannot be disturbed in the suction port


126


, so that the air can be effectively prevented from leaking out.




According to this embodiment, moreover, at least the lower part of the suction opening


135


and the nozzle hole


132


are substantially flush with each other, as mentioned before, moreover, so that the air jetted from the nozzle hole


132


is sucked straight into the suction opening


135


. Thus, the flow of the air cannot be disturbed in the suction port


126


, so that the air can be effectively prevented from leaking out.




For other particulars than the points described above, the second embodiment has the same construction and functions as the first embodiment. In

FIGS. 11 and 12

, therefore, like numerals refer to portions that have their respective counterparts in the first embodiment, and a description of those portions is omitted.




Referring now to

FIGS. 13

to


16


, there will be described a third embodiment of the present invention. This is of a so-called canister type such that the cleaner body and the suction nozzle are connected by means of a flexible hose or the like. In this case, a screen portion is formed around the suction port of the suction nozzle, whereby air is prevented from leaking out.




In

FIGS. 13 and 14

,


320


denotes a vacuum cleaner body. The body


320


is provided inside with a dust chamber


321


, a motor blower


322


for adjusting the dust chamber


321


to a negative pressure, and an exhaust chamber


323


into which air is discharged from the motor blower


322


. The dust chamber


321


is fitted with a dust filter


324


, and a connecting section


331


of a hose


330


is removably connected to a connecting port


325


in the body


320


.




The hose


330


has a dual structure including an exhaust hose


333


and a suction hose


334


fitted therein. When the hose


330


is connected to the connecting port


325


, the suction hose


334


communicates with the dust chamber


321


, and the exhaust hose


333


communicates with the exhaust chamber


323


.




A hand operating pipe


335


is provided at the other end of the hose


330


. An extension pipe


340


is removably connected to the hand operating pipe


335


, and the distal end portion of the extension pipe


340


is removably connected to a connecting pipe


351


of a suction nozzle


350


.




The hand operating pipe


335


is provided with a grip section


335


A and an operating section


335


B. The operating section


335


B is provided with an operating switch (not shown) for turning the motor blower


322


on and off and setting the output.




The hand operating pipe


335


, like the hose


330


, includes an exhaust pipe section


336


and a suction pipe section


337


therein. The exhaust pipe section


336


and the exhaust hose


333


are connected to each other, while the suction pipe section


337


and the suction hose


334


are connected to each other.




As shown in

FIG. 14

, the extension pipe


340


has a dual structure including an exhaust pipe


341


and a suction pipe


342


fitted therein. The exhaust pipe


341


is connected to the exhaust pipe section


336


of the hand operating pipe


335


, and the suction pipe


342


is connected to the suction pipe section


337


. The inside diameter of the exhaust pipe


341


is adjusted to 1.6 times as large as the inside diameter of the suction pipe


342


. Likewise, the inside diameter of the exhaust pipe section


336


of the hand operating pipe


335


is adjusted to 1.6 times as large as the inside diameter of the suction pipe section


337


, and the inside diameter of the exhaust hose


333


of the hose


330


is adjusted to 1.6 times as large as the inside diameter of the suction hose


334


.




The connecting pipe


351


of the suction nozzle


350


has a dual structure including an outer pipe


352


and an inner pipe


353


fitted in the outer pipe


352


. The outer pipe


352


is connected to the exhaust pipe


341


of the extension pipe


340


, and the inner pipe


353


is connected to the suction pipe


342


. The inside diameter of the outer pipe


352


is also adjusted to 1.6 times as large as the inside diameter of the inner pipe


353


.




The suction nozzle


350


is formed with a suction chamber


356


that has a suction opening


355


(suction port) in its base, the suction chamber


356


communicating with the inner pipe


352


of the connecting pipe


351


. Formed between an inner wall


350


A and outer wall


350


B of the suction nozzle


350


, moreover, is a space section


357


that communicates with the outer pipe


352


of the connecting pipe


351


. A vertical wall surface


350


C of the inner wall


350


A is formed having a plurality of nozzle holes


358


(blow-off ports) through which air is blown against the floor surface, the nozzle holes


358


communicating with the space section


357


. The nozzle holes


358


are arranged on that side of the suction nozzle


350


opposite from the region for the attachment of the connecting pipe


351


.




The suction chamber


356


of the suction nozzle


350


communicates with the dust chamber


321


of the body


320


by means of the inner pipe


352


, suction pipe


342


, suction pipe section


337


, and suction hose


334


, while the exhaust chamber


323


of the body


320


communicates with the suction chamber


356


by means of the exhaust hose


333


, exhaust pipe section


336


, exhaust pipe


341


, outer pipe


352


of the suction nozzle


350


, space section


357


, and nozzle holes


358


.




The nozzle holes


358


are directed toward the other or inside vertical wall surface


350


D that faces the vertical wall surface


350


C, and extend substantially horizontally so that exhaust gas can be blown off along the floor surface as an object of cleaning.




A lip


360


(screen portion) for screening the gap between the suction nozzle


350


and the floor surface is formed over the whole area of an edge portion


359


around the suction opening


355


except the region (front part of the suction port) near the nozzle holes


358


. According to this embodiment, the lip


360


is formed of a soft plastic, and the basal part of the lip


360


is embedded in the edge portion of the suction opening


355


of the suction nozzle


350


. The lip


360


protrudes from the rear part and left- and right-hand parts of the suction nozzle


350


, and the height of its projection is substantially the same as that of a pair of rollers


361


,


361


on the front part of the suction nozzle


350


.




A brush or seal rubber may be provided as the screen portion in place of the lip


360


. The screen portion may be formed in a manner such that the height of projection of an edge portion


359


A between the pair of rollers


361


,


361


on the floor surface side is less than that of edge portions


359


B on which the lip


360


is formed. By doing this, the edge portion of the suction nozzle


350


can be formed so that the gap between the edge portion


359


A at the front part of the suction nozzle


350


and the floor surface is wider than the gap between each edge portion


359


B and the floor surface when the suction nozzle


350


is held against the floor surface.




The following is a description of the operation of the vacuum cleaner of the embodiment described above. When the motor blower


322


is actuated to make the pressure in the dust chamber


321


negative, dust is sucked in together with air from the suction chamber


356


of the suction nozzle


350


, and the dust and air are sucked into the dust chamber


321


of the body


320


through the suction pipe


360


.




When the motor blower


322


is actuated, on the other hand, the air in the dust chamber


321


is discharged into the exhaust chamber


323


. The air discharged into the exhaust chamber


323


circulates into the suction chamber


356


through the exhaust hose


333


, exhaust pipe section


336


, exhaust pipe


341


, outer pipe


352


of the suction nozzle


350


, space section


357


, and nozzle holes


358


. Thus, the air sucked in from the suction chamber


356


circulates, that is, the air sucked in from the suction chamber


356


of the suction nozzle


350


is never discharged to the outside.




Further, the lip


360


is formed on the rear part of the suction nozzle


350


, the nozzle holes


358


extend substantially horizontally, and the gap between the front part of the suction nozzle


350


and the floor surface is wide. Accordingly, the suction nozzle


350


can be prevented from forcing out dust in front of it as it is moved forward to collect the dust. Moreover, air cannot be blown off from the suction chamber


356


to the outside of the suction nozzle


350


, so that the dust cannot be scattered.




Furthermore, the circulating blast blown off through the nozzle holes


358


flows along the floor surface (object of cleaning), so that the force to separate dust that adheres to the fibers of tatami mats or a carpet increases, thus improving the effect of dust collection. In consequence, load on the drive motor can be lightened.




According to the present embodiment, moreover, the lip


360


may be provided on the front edge portion in which the nozzle holes


358


are arranged. In this case, the lip is formed having a notch of a suitable size for the passage of dust.




According to this embodiment, the construction is simple, and the circulating air can be securely prevented from leaking out, as mentioned before.




Referring now to

FIGS. 17

to


23


, there will be described a fourth embodiment of the present invention. This embodiment is applicable to a so-called “pickax” or a tubular suction nozzle that is used to clean narrow areas.




The suction port of the suction nozzle of this type has so small a diameter that it allows the circulating air to leak out easily, as mentioned before.




A vacuum cleaner of this embodiment is of a so-called upright type such that its body and the suction nozzle are connected directly to each other. The vacuum cleaner body according to this embodiment is constructed in the same manner as the one according to the first embodiment described above. In

FIGS. 17 and 23

, like numerals refer to portions that have their respective counterparts in the first embodiment, and a repeated description is omitted.




According to this embodiment, the interconnector pipe


28


of the cleaner body


21


is removably connected with the aforementioned suction nozzle (not shown) of a so-called floor-brush type, which is normally attached to an air-circulating vacuum cleaner.




If necessary for cleaning operation, the interconnector pipe


28


is fitted with a pickax-shaped suction nozzle


401


(illustrated) in place of the aforesaid floor-brush-type suction nozzle. This removable suction nozzle


401


, which is suited for cleaning in a narrow place, for example, is formed of a plastic pipe, and includes a suction port


402


movable along the to-be-cleaned surface C, connecting end portion


403


, partition wall


404


, and exhaust opening


405


as leaking means.




The suction port


402


opens obliquely in the distal end of the suction nozzle


401


. The connecting end portion


403


is formed of the proximal end portion of the suction nozzle


401


on the side opposite from the suction port


402


. The suction nozzle


401


can be attached to the interconnector pipe


28


by removably fitting the end portion


403


into the interconnector pipe


28


. By pulling the suction nozzle


401


toward the suction port


402


, moreover, the engagement can be canceled so that the suction nozzle


401


is disengaged from the interconnector pipe


28


.




That portion of the suction nozzle


401


near the suction port


402


is thinner than the portion near the connecting end portion


402


, so that the suction nozzle


401


can be easily inserted into a narrow place to be cleaned. The partition wall


404


axially extends from the suction port


402


to the connecting end portion


403


in the suction nozzle


401


so as to halve the interior of the nozzle


401


. With use of the partition wall


404


, the inside of the suction nozzle


401


is formed of a suction air passage


406


and an exhaust air passage


407


that are divided from each other. The partition wall


404


has a length shorter than the overall length of the suction nozzle


401


, and its lower end does not reach the oblique suction port


402


, so that the two air passages


406


and


407


communicate with each other at the suction port


402


. As shown in FIG.


21


(B), the partition wall


404


has a fitting groove


404




a


in its portion on the side of the connecting end portion


403


. When the connecting end portion


403


is fitted in the interconnector pipe


28


, it is removably fitted in the diaphragm


28




c


of the pipe


28


, whereby the state of connection of the suction nozzle


401


to the interconnector pipe


28


can be stabilized, and the two air passages


406


and


407


can be divided securely.




The exhaust opening


405


is formed in the outer peripheral wall of the suction nozzle


401


so as to be located in a position at a distance from the suction port


402


, and preferably closer to the connecting end portion


403


. The opening


405


connects the exhaust air passage


407


to the outside of the suction nozzle


401


.




Besides, the exhaust opening


405


is provided in a manner such that air that leaks therefrom into the atmosphere cannot be blown against the to-be-cleaned surface C. According to this embodiment, therefore, the exhaust opening


405


is located in a selected position closer to the connecting end portion


403


, as mentioned before. Further, the exhaust opening


405


is provided in an upper wall portion such that it never faces the to-be-cleaned surface C when the suction port


402


is in contact with the to-be-cleaned surface C. In order to enhance the effect to prevent blowing against the surface, furthermore, a guide


408


is provided near the exhaust opening


405


. In the case where the guide


408


is provided in this manner, the exhaust opening


405


may be provided in any position without being limited to the aforesaid location.




The guide


408


may be designed to project at right angles to the aforesaid outer peripheral wall from under the exhaust opening


405


. In a preferred example, however, the guide


408


is provided having a curved surface such that it extends upward to be downwardly convex from the lower edge of the exhaust opening


405


, both sides of the guide


408


being continuously closed by the outer peripheral wall. Thus constructed, the guide


408


can guide air that is leaked from the exhaust opening


405


along the curved surface downward, that is, in the upward direction to go away from the to-be-cleaned surface C.




The upright vacuum cleaner fitted with the suction nozzle


401


having the construction described above is used in cleaning in a manner such that the handle


27


is held with the pulled-out feeder cord


81


from its cord reel


32


connected to the power supply, the motor blower


31


is operated as the cleaner body


21


is moved, the whole cleaner is tilted to allow the suction nozzle


401


to be inserted into a narrow place, and the tilted suction port


402


is moved along the to-be-cleaned surface C in the narrow place.




In this cleaning operation, the air fan


42


and the cooling fan


43


of the motor blower


31


are rotated simultaneously. Accordingly, air that contains dust is sucked in through the suction port


402


of the suction nozzle


401


by a sucking action that is caused as the air fan


42


rotates. This air is delivered to the first interconnector pipe section


28




a


of the interconnector pipe


28


through the suction air passage


406


. Thereafter, the air is sucked into the filter


85


in the dust chamber


33


through the internal suction air passage


89


. Since the air sucked in along this course of suction passes through the filter


85


, dust in the air is seized by the filter


85


in the meantime.




The air run through the filter


85


and the filter


86


just behind it flows through the suction gap


68


just behind the filter


86


, and is sucked into the air fan


42


through the blast inlet


44




a


of the motor blower


31


. The air is discharged from the outlet of the air fan


42


after flowing along the air blades thereof. The discharged air passes through the exhaust aperture


60


, and is discharged from electric motor section


41


through the exhaust port


65


of the exhaust nozzle


47


.




The air discharged in this manner, that is, exhaust gas from the motor blower


31


, is discharged into the second interconnector pipe section


28




b


of the interconnector pipe


28


after passing through the internal exhaust air passage


71


, so that the exhaust gas is returned to the suction port


402


through the exhaust air passage


407


of the suction nozzle


401


. At the same time, the exhaust gas, returned to the suction port


406


in this manner, is recovered and circulated in the aforesaid course of suction that includes the suction air passage


406


, which communicates with the suction port


402


, as an inlet. As the air is thus circulated, the dust and the like on the to-be-cleaned surface C in a narrow place are also recovered in the course of suction. The flow of air in the suction nozzle


401


is indicated by solid-line arrows in FIGS.


19


and


21


(B).




Since most of the exhaust gas is circulated without being discharged to the outside, the dust and the like cannot be blown off to the outside by the exhaust gas. Moreover, the discharge of operating sounds of the motor blower


31


that propagate in the exhaust gas, and more specifically, blowing sounds produced by the air fan


42


, is so small that noises produced during use can be reduced substantially. Thus, this vacuum cleaner is suited for use in a silent environment, such as in a hospital or in the night. Furthermore, the suction nozzle


401


is attracted to the to-be-cleaned surface C less frequently, so that the suction nozzle


401


can be moved more easily.




Since the cooling fan


43


is rotated simultaneously during cleaning operation, the outside air is sucked in correspondingly from outside the cleaner body


21


through the cooling air intake port


64


. This outside air subjects the stator


54


and the armature


55


in the motor frame


53


to air-cooling as it circulates in the motor frame


53


, and is discharged through the cooling exhaust port


66


. Thereafter, the air is sucked into the motor blower


31


through the conduit


67


and the suction gap


68


.




If the quantity of dust in the filter


85


is so small that the air passage resistance in the filter


85


is low when the outside air is sucked in the aforesaid manner, the distal end opening of the conduit


67


is closed by the cooling valve


48


, so that a very small quantity of cooling outside air that passes through the orifice


48




a


of the cooling valve


48


is sucked into the motor blower


31


. In this state, the cooling fan


43


is cooled mainly by air that is sucked into the motor blower


31


via the dust chamber


33


, while the electric motor section


41


is cooled by the cooling outside air that flows in the motor frame


53


.




If the negative pressure in the dust chamber


33


is raised as the air passage resistance in the filter


85


increases with the increase of the quantity of dust in the filter


85


, the negative pressure in the suction gap


68


is also raised. Therefore, the cooling valve


48


is moved to a position such that the distal end of the conduit


67


is opened. Accordingly, the cooling outside air is sucked in large quantities into the motor blower


31


. As the outside air is introduced in this manner, the electric motor section


41


and the air fan


42


of the motor blower


31


are mainly cooled. Since the introduction of the cooling outside air is thus controlled in accordance with the degree of accumulation of dust in the filter


85


, the temperature of the motor blower


31


can be restrained from increasing without regard to the quantity of dust in the filter


85


.




Since the suction nozzle


401


has the exhaust opening


405


that connects the atmosphere and the exhaust air passage, some of the air that is returned to the suction port


402


via the exhaust air passage


407


is discharged into the atmosphere through the exhaust opening


405


during the aforementioned cleaning operation. The suction nozzle


401


itself is in the form of a relatively thin rod, and besides, has a construction such that its portion on the side of the suction port


402


is further thinned so that air that reaches the suction port


402


tends to increase its force. In spite of this, therefore, the air that is returned to the suction port


402


is reduced in quantity and in vigor as some of the air is leaked into the atmosphere through the exhaust opening


405


. Thus, the pressure of the air (exhaust gas) that is returned to the suction port


402


can be made lower than the suction pressure of the suction air passage


406


that acts on the suction port


402


.




Since the pressure difference in the suction port


402


can be secured in this manner, the air returned to the suction port


402


can be securely sucked into the suction air passage


406


, and at the same time, some of the air can be prevented from being blown off around the suction port


402


without being sucked into the suction air passage


406


. Thus, dust on the to-be-cleaned surface C can be securely sucked in and cleared accompanying the aforementioned air circulation.




Further, the air that is leaked through the exhaust opening


405


due to the aforesaid pressure difference is discharged in the direction to move away from the to-be-cleaned surface C, guided by the guide


408


, immediately after the leakage, so that air E (see

FIG. 19

) that leaks out through the exhaust opening


405


cannot be blown against the to-be-cleaned surface C. Accordingly, there is no possibility of the dust on the to-be-cleaned surface C being blown away by the aforesaid air discharged into the atmosphere and hindering the cleaning, so that the dust on the to-be-cleaned surface C can be securely sucked in and cleared.





FIGS. 22 and 23

show another modification of the suction nozzle according to the fourth embodiment. This modification is constructed basically in the same manner as the aforesaid one. In

FIGS. 22 and 23

, like numerals refer to corresponding portions, and a repeated description is omitted. The following is a description of different arrangements only.




This modification is leaking means for reducing the quantity and force of air to be returned to the suction port


402


. It is provided in place of the aforesaid exhaust opening that forms the aforesaid leaking means.




More specifically, the partition wall


404


is provided with a bypass aperture


415


for use as leaking means for leaking air from the suction air passage


406


into the exhaust air passage


407


. Preferably, the bypass aperture


415


is located close to the connecting end portion


403


lest it influence a current of air sucked in through the suction port


402


. Moreover, the opening area of the bypass aperture


415


is adjusted to {fraction (


1


/


2


)} or less of the cross-sectional area (sectional area across the bypass aperture


415


and along a direction perpendicular to the axial direction of the suction nozzle


401


) of the suction air passage


406


. This adjustment is an effective process for keeping the dust suction performance of the suction port


402


at a practically necessary level. Based on an experimental result, it was ascertained that if the aforesaid area ratio is {fraction (


1


/


2


)} or more, the flow of air that leaks through the exhaust air passage


407


into the suction air passage


406


is so high that the current of air returned to the suction port


402


lessens considerably to lower the dust suction performance. Other components including ones that are not shown are constructed in the same manner as their counterparts mentioned before.




In the embodiment shown in

FIG. 22

, some of the air returned to the suction port


402


through the exhaust air passage


407


is shunted to the suction air passage


406


through the bypass aperture


415


. In this case, air can be leaked very easily from the exhaust air passage


407


to the suction air passage


406


, aided by the force of the air that flows through the suction air passage


406


.




The suction nozzle


401


itself is in the form of a relatively thin rod, and besides, has a construction such that its portion on the side of the suction port


402


is further thinned so that air that reaches the suction port


402


tends to increase its force. In spite of this, the air that is returned to the suction port


402


is reduced in quantity and in vigor due to the aforesaid leakage of the air. Thus, the pressure of the air that is returned to the suction port


402


can be made lower than the suction pressure of the suction air passage


406


that acts on the suction port


402


.




Accordingly, the air returned to the suction port


402


can be securely sucked into the suction air passage


406


, and at the same time, some of air to be recovered can be prevented from being blown off around the suction port


402


without being sucked into the suction air passage


406


. Thus, dust on the to-be-cleaned surface C can be securely sucked in and cleared accompanying the aforementioned air circulation via the suction nozzle


401


.




According to this modification, moreover, the air that leaks from the bypass aperture


415


cannot be discharged to the outside of suction nozzle


401


. Accordingly, there is no possibility of the air blowing away the dust on the to-be-cleaned surface C or blowing against a user's feet or documents on a desk or the like, thereby scattering the documents. Further, the bypass aperture


415


that forms the leaking means cannot be viewed, so that the external appearance of the suction nozzle


401


can be improved.




Moreover, this embodiment is not applied restrictedly to the illustrated upright vacuum cleaner, and may be also applied to vacuum cleaners of the canister type, handy type, and various other types. Accordingly, the suction nozzle


401


may be a suction nozzle


401


that is connected to the cleaner body


21


by means of a transit pipe, such as an extension pipe that includes an external suction air passage and an external exhaust air passage, or an air hose, and communicates with the motor blower


31


.




In the case where the outer peripheral wall of the suction nozzle according to this embodiment is provided with the exhaust opening


405


for use as leaking means, the opening


405


may be located astride the partition wall


404


, thereby connecting the two air passages


406


and


407


. In this case, some of the air that leaks out of the exhaust air passage


407


through the exhaust opening


405


, along with the outside air, can be sucked into the suction air passage


406


and circulated therein, so that the temperature of the circulating air can be lowered.




Further, this embodiment is not applied restrictedly to the so-called “pickax”-shaped sucker that is suited for cleaning in a narrow place, and may be also applied to a so-called “circular brush” or a pipe-shaped sucker that is attached to the motor blower for internal connection when it is required by the cleaning operation.




Referring now to

FIGS. 24

to


31


, there will be described a fifth embodiment of the present invention. According to this embodiment, leakage of air is prevented by discharging part of an exhaust blast from the motor blower to the outside. This arrangement is suited for a suction nozzle of the rotary-brush type.




In

FIG. 24

,


20


denotes a vacuum cleaner that comprises a cleaner body


21


and a suction nozzle


530


. The cleaner body


21


is constructed in the same manner as the first embodiment mentioned before. In

FIG. 24

, like numerals refer to portions that have their respective counterparts in the first embodiment, and a repeated description is omitted.




As shown in

FIGS. 25

to


27


, the suction nozzle


530


is provided with a suction nozzle body


531


. Formed in front of the suction nozzle body


531


is a suction chamber


534


having a suction opening


533


, which extends from side to side along a base. A cleaning rotor


535


is located for rotation in the suction chamber


534


. On the right-hand side of the region behind the suction chamber


534


, a turbine chamber


536


is defined by a partition wall


546


, and a turbine


537


is located for rotation in the turbine chamber


536


. An endless belt


540


is passed around a rotating shaft


538


of the turbine


537


and a rotating shaft


539


of the cleaning rotor


535


. The cleaning rotor


535


is designed to rotate as the turbine


537


rotates.




At the back of the suction chamber


534


, moreover, a connecting pipe member


541


is connected for rocking motion in the vertical direction (in FIG.


26


). The connecting pipe member


541


is composed of a suction connecting pipe


542


and an exhaust connecting pipe


543


, the suction connecting pipe


542


and the suction chamber


534


communicating with each other by means of a suction air passage


544


that is formed in the cleaning rotor


535


. Further, the exhaust connecting pipe


543


and the turbine chamber


536


communicate with the cleaning rotor


535


by means of an exhaust air passage


545


that is formed in the cleaning rotor


535


. The suction connecting pipe


542


communicates with a dust chamber in the cleaner body


21


by means of a suction pipe, while the exhaust connecting pipe


543


communicates with an exhaust chamber in the cleaner body by means of an exhaust pipe.




The partition wall


546


of the turbine chamber


536


and a partition wall


547


that defines the suction chamber


534


are provided with a hole


548


, and the turbine chamber


536


and the suction chamber


534


communicate with each other by means of the hole


548


. A hole


550


is formed in a bottom wall


545


A of the exhaust air passage


545


.




An exhaust chamber


551


is defined at a bottom portion behind the suction chamber


534


. The exhaust chamber


551


and the exhaust air passage


545


communicate with each other by means of the hole


550


. A plurality of nozzle holes


553


for blowing off air toward the floor surface are arranged on the front side of a bottom wall


552


that defines the exhaust chamber


551


.




Further, the bottom wall


552


is provided with a rectangular opening


555


, and a swingable lid


560


is attached to the opening


555


. The area of the opening


555


is considerably greater than the gross area of nozzle holes


553


.




As shown in

FIG. 28

, the lid


560


includes a shaft


561


, which extends from side to side and is rockably mounted on the bottom wall


552


on the front side of the opening


555


, a lid plate portion


562


mounted on the shaft


561


, and double ribs


563


and


564


that are formed on the three other sides of the lid plate portion


562


than the side on which the shaft


561


is mounted. The lid


560


is taken off or put on as it rocks around the shaft


561


. The ribs


563


and


564


are lowered forward (toward the shaft


561


) with distance from the rear part, and a fixed gap is formed between the ribs


563


and


564


.




As shown in

FIG. 29

, on the other hand, double ribs


566


and


567


are formed on a top wall


557


of the exhaust chamber


551


that faces the opening


555


of the bottom wall


552


, in a position around the opening


555


. When the lid


560


is on, the rib


566


is fitted in the gap between the ribs


563


and


564


of the lid


560


, and at the same time, engage the inside of the rib


563


and the outside of the rib


564


. Further, the rib


567


engages the inside of the rib


564


of the lid


560


, so that the opening


555


is closed up tight.




When the lid


560


rocks around the shaft


561


of the lid


560


, as shown in

FIG. 30

, the ribs


563


and


564


of the lid


560


are disengaged from the ribs


566


and


567


, so that the opening


555


is opened. Thereupon, the exhaust blast is discharged rearward along the base portion of the suction nozzle


530


from the opening


555


.




As shown in the conceptual view of

FIG. 31

, an interconnector air passage


570


having the exhaust chamber


551


and an interconnector air passage


580


having the turbine chamber


536


are arranged in parallel with each other between the suction chamber


534


and the exhaust pipe


543


.




Numeral


585


denotes a pair of rollers on the front side of the suction nozzle body


531


, and


556


denotes a pair of rear wheels at the rear part of the suction nozzle body


531


.




The following is a description of the operation of the suction nozzle for vacuum cleaner according to the embodiment described above. When the motor blower


31


is actuated to make the pressure in the dust chamber negative, dust is sucked in together with air from the suction chamber


534


of the suction nozzle body


531


, and the dust and air are sucked into the dust chamber of the cleaner body


21


through the suction air passage


544


, suction connecting pipe


542


, and suction pipe.




On the other hand, the air in the dust chamber that is discharged as the motor blower


31


is actuated is discharged into the exhaust chamber. Further, the air discharged into the exhaust chamber is discharged into the exhaust connecting pipe


543


of the suction nozzle body


531


through the exhaust pipe


562


. The air discharged into the exhaust connecting pipe


543


is discharged into the turbine chamber


536


through the exhaust air passage


545


. Further, the air discharged into the turbine chamber


536


is sucked into the suction chamber


534


through the hole


548


of the partition walls


546


and


547


. Then, the turbine


537


is rotated by means of the air discharged into the turbine chamber


536


. As the turbine


537


rotates in this manner, the cleaning rotor


535


rakes up dust on a floor surface Y.




Further, the air discharged into the exhaust air passage


545


is discharged into the exhaust chamber


551


through the hole


550


of the bottom wall


545


A, and the air discharged into the exhaust chamber


551


is blown off against the floor surface Y through the nozzle holes


553


. The dust on the floor surface Y is flung up by the air that is blown off through the nozzle holes


553


, and the dust and air are sucked into the suction chamber


534


. Then, the dust and air are sucked into the dust chamber in the same manner as aforesaid, and the air is discharged from the dust chamber into the exhaust chamber and circulated.




When the suction nozzle


530


is lifted, as shown in

FIG. 30

, the lid


560


rocks around the shaft


561


, so that the ribs


563


and


564


of the lid


560


are disengaged from the ribs


566


and


567


to allow the opening


555


to open, whereupon the pressure in the exhaust chamber


551


is adjusted to the atmospheric pressure. Accordingly, the speed of ejection of the exhaust blast through the nozzle holes


553


is low. Thus, the dust on the floor surface Y cannot be scattered by the exhaust blast that is blast blown off through the nozzle holes


553


when the suction nozzle


530


is lifted.




Since the lid


560


is rocked in the counter-clockwise direction (in

FIG. 30

) around the shaft


561


to be taken off, the exhaust blast from the opening


555


is discharged rearward along a base


531


A of the suction nozzle body


531


. Since the area of the opening


555


is wide, moreover, the speed of ejection of the exhaust blast is so low that the dust on the floor surface Y cannot be scattered. Since the exhaust blast is discharged through the opening


555


, furthermore, dust cannot collect on the lid


560


, so that there is no possibility of collected dust preventing the lid


560


from being taken off or put on.




Since the pressure in the turbine chamber


536


lowers as the opening


555


is opened, on the other hand, the rotating speed of the turbine


537


lowers, so that the rotating speed of the cleaning rotor


535


lowers. Accordingly, the cleaning rotor


535


is exposed when the suction nozzle


530


is lifted. This is safe, however, since the rotating speed of the cleaning rotor


535


is lowered.




If the floor surface Y is the surface of a carpet or the like, the pile of the carpet causes the lid


560


to close the opening


555


, as shown in

FIG. 27

, though the lid


560


may be left narrowly open, depending on the type of the carpet. However, the exhaust chamber


551


is kept airtight by the double ribs


563


,


564


,


566


and


567


on the lid


560


and the top wall


557


, so that the speed of ejection of the exhaust blast blown off through the nozzle holes


553


can be kept at a given speed, and the rotating speed of the turbine


537


can be also kept at a given speed. In the case where the floor surface Y is the surface of a floor board or the like, the lid


560


is in a half-open state, so that the speed of ejection of the exhaust blast blown off through the nozzle holes


553


lowers. Further, the pressure in the turbine chamber


536


lowers, so that the rotating speed of the turbine


537


lowers.




Thus, in the case of a floor board or the like that requires no raking by means of the cleaning rotor


535


, the rotating speed of the turbine


537


lowers, and the speed of ejection of the exhaust blast blown off through the nozzle holes


553


also lowers. In the case of a carpet or the like that requires raking by means of the cleaning rotor


535


, the rotating speed of the turbine


537


increases, and the speed of ejection of the exhaust blast blown off through the nozzle holes


553


also increases. In this manner, the rotating speed of the turbine


537


and the speed of ejection of the exhaust blast blown off through the nozzle holes


553


can be adjusted according to the type of the floor surface.




According to the embodiment described above, the opening


555


is provided with the lid


560


, so that the opening


555


can be closed securely. However, the lid


560


may be omitted so that the opening


555


can be closed directly by the floor surface Y when the suction nozzle


530


is placed on the floor surface Y. Although the suction nozzle


530


described above is provided with the turbine


537


and the cleaning rotor


535


, it is to be understood that the suction nozzle used need not always be provided with the turbine


537


and the cleaning rotor


535


.




Although the lid


560


and the top wall


557


are provided individually with the double ribs


563


,


564


,


566


according to the embodiment described above, moreover, they may be provided with any one rib each.




The present invention is not limited to the embodiments described above, and various changes and modifications may be effected therein without departing from the scope or spirit of the invention.




Industrial Applicability




According to the present invention, as described above, the exhaust blast from the motor blower can be securely prevented from leaking out in the suction nozzle for vacuum cleaner designed to circulate the exhaust blast and in the vacuum cleaner furnished with the same. Accordingly, ambient dust cannot be scattered, so that effective cleaning can be carried out, thus ensuring high industrial applicability.



Claims
  • 1. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, and air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and the to-be-cleaned surface, wherein said air leakage preventing means includes a screen portion formed over a whole area of an edge portion around said suction port except the region proximate said at least one nozzle hole opening.
  • 2. The suction nozzle for attachment to a vacuum cleaner according to claim 1, wherein said at least one nozzle hole opening is directed toward an interior portion of another vertical wall surface.
  • 3. The suction nozzle for attachment to a vacuum cleaner according to claim 2, wherein said at least one nozzle hole opening is provided in the interior portion of the other wall surface on a side opposite a connecting pipe mounting region which connects said suction nozzle to said vacuum cleaner.
  • 4. The suction nozzle for attachment to a vacuum cleaner according to claim 1, wherein said air leakage preventing means further comprises a seal roller extending in a direction perpendicular to a moving direction of said suction nozzle and is rotatable when in contact with said to-be-cleaned surface, the seal roller being attached to said suction port so as to substantially cover the full width thereof.
  • 5. The suction nozzle for attachment to a vacuum cleaner according to claim 4, wherein said seal roller is positioned proximate at least a front side of said suction port.
  • 6. The suction nozzle for attachment to a vacuum cleaner according to claim 5, wherein said seal roller further comprises a plurality of ridges and grooves extending in an axial direction on the outer periphery thereof.
  • 7. A vacuum cleaner comprising a cleaner body having a motor blower therein and a suction nozzle according to claim 1.
  • 8. The vacuum cleaner according to claim 7, wherein said vacuum cleaner is of an upright type such that said cleaner body and said suction nozzle are directly connected to each other.
  • 9. The vacuum cleaner according to claim 7, wherein said vacuum cleaner is of a canister type such that said cleaner body and said suction nozzle are connected by means of a flexible hose.
  • 10. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and the to-be-cleaned surface, and a cleaning rotor having cleaning blades against which the exhaust air from said motor strikes, wherein said air leakage preventing means further comprises a main suction-nozzle section having a suction port through which said cleaning blades are exposed to a bottom wall opposite the to-be-cleaned surface, a main-section exhaust passage having a nozzle hole opening opposite to said cleaning blades and provided in said main suction nozzle section with the nozzle hole opening located on one side of said suction port in the width direction thereof, and a main-section suction passage provided in said main suction nozzle section and having a suction opening facing said nozzle hole opening across said suction port, said nozzle hole opening and said suction opening being arranged so that air provided from said nozzle hole opening and brought to said suction opening via said cleaning blades flows along said to-be-cleaned surface.
  • 11. The suction nozzle for attachment to a vacuum cleaner according to claim 10, wherein a width of a lower-stream-side bottom wall portion situated on a side with respect to a blowing direction of air provided from said nozzle hole opening is greater than the width of an upper-stream-side bottom wall portion situated on a side with respect to the blowing direction with said suction port between the upper- and lower-stream-side bottom wall portions, said nozzle hole opening being located on the side of said upper-stream-side bottom wall portion, and said suction opening being located on the side of said lower-stream-side bottom wall portion.
  • 12. The suction nozzle for attachment to a vacuum cleaner according to claim 11, wherein said nozzle hole opening projects along said to-be-cleaned surface.
  • 13. The suction nozzle for attachment to a vacuum cleaner according to claim 11, wherein at least the lower part of said suction opening is substantially flush with said nozzle hole opening.
  • 14. The suction nozzle for attachment to a vacuum cleaner according to claim 11, wherein said main suction nozzle section contains a blast guide curved along the outer periphery of said cleaning rotor and defining said main-section exhaust air passage portion in conjunction with the inner surface of said main suction nozzle section, the blast guide separating said main-section suction air passage and said main-section exhaust air passage.
  • 15. The suction nozzle for attachment to a vacuum cleaner according to claim 10, wherein said nozzle hole opening projects along said to-be-cleaned surface.
  • 16. The suction nozzle for attachment to a vacuum cleaner according to claim 15, wherein at least the lower part of said suction opening is substantially flush with said nozzle hole opening.
  • 17. The suction nozzle for attachment to a vacuum cleaner according to claim 15, wherein said main suction nozzle section contains a blast guide curved along the outer periphery of said cleaning rotor and defining said main-section exhaust air passage portion in conjunction with the inner surface of said main suction nozzle section, the blast guide separating said main-section suction air passage and said main-section exhaust air passage.
  • 18. The suction nozzle for attachment to a vacuum cleaner according to claim 10, wherein at least the lower part of said suction opening is substantially flush with said nozzle hole opening.
  • 19. The suction nozzle for attachment to a vacuum cleaner according to claim 18, wherein said main suction nozzle section contains a blast guide curved along the outer periphery of said cleaning rotor and defining said main-section exhaust air passage portion in conjunction with the inner surface of said main suction nozzle section, the guide separating said main-section suction air passage and said main-section exhaust air passage.
  • 20. The suction nozzle for attachment to a vacuum cleaner according to claim 10, wherein said main suction-nozzle section comprises a blast guide curved along an outer periphery of said cleaning rotor and defining said main-section exhaust passage in conjunction with the inner surface of said main suction nozzle section, the blast guide separating said main-section suction passage and said main-section exhaust passage.
  • 21. A vacuum cleaner comprising a cleaner body having a motor blower therein and a suction nozzle according to claim 10.
  • 22. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, and air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and the to-be-cleaned surface, wherein said suction nozzle is cylindrical, and said air leakage preventing means comprises a connecting end portion having said suction port at the distal end thereof and having a proximal end communicating with the motor exhaust side, wherein said suction nozzle further includes a partition wall dividing a suction air passage, extending between the suction port and the connecting end portion and communicating with a suction side of said motor, and an exhaust air passage, communicating with the suction air passage at said suction port and communicating with the exhaust side of said motor, and which further comprises leaking means internally connecting said exhaust air passage to the atmosphere, thereby allowing some of the air flowing through the exhaust air passage to be expelled, and wherein said leaking means further comprises a bypass aperture provided in the partition wall and internally connecting said suction air passage and said exhaust air passage.
  • 23. The suction nozzle for attachment to a vacuum cleaner according to claim 22, wherein said suction port has a planar shape.
  • 24. The suction nozzle for attachment to a vacuum cleaner according to claim 22, wherein said leaking means comprises an exhaust opening for internally connecting said exhaust air passage to the atmosphere, the exhaust opening being distally located with respect to said suction port.
  • 25. The suction nozzle for vacuum cleaner according to claim 22, further comprising means for preventing air leaking out through said exhaust opening from being blown against said to-be-cleaned surface.
  • 26. A vacuum cleaner comprising a cleaner body having a motor blower therein and a suction nozzle according to claim 22.
  • 27. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and the to-be-cleaned surface, a suction chamber proximate the suction port having a suction opening, a suction air passage communicating with said suction chamber, an exhaust air passage communicating with said suction chamber, and a nozzle hole opening for blowing exhaust air against the to-be-cleaned surface, wherein said air leakage preventing means further comprises an exhaust chamber for introducing the exhaust air from said exhaust air passage and blowing the exhaust air through said nozzle hole opening, said exhaust chamber having in a bottom wall thereof an opening adapted to be closed by the to-be-cleaned surface when said suction nozzle is placed on the to-be-cleaned surface, the opening being designed so that the exhaust air cannot be blown against the to-be-cleaned surface.
  • 28. The suction nozzle for attachment to a vacuum cleaner according to claim 27, which further comprises a swingable lid for closing said opening, the lid being adapted to permit and prevent access to said opening.
  • 29. The suction nozzle for attachment to a vacuum cleaner according to claim 28, wherein either said opening and lid is surrounded by double ribs, and the other is surrounded by a rib interposed between the double ribs.
  • 30. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and said to-be-cleaned surface, a suction chamber proximate the suction port having a suction opening, a turbine chamber provided in the suction nozzle and communicating with said suction chamber, a cleaning rotor located in said suction chamber, a turbine located in said turbine chamber whose rotation causes the cleaning rotor to rotate, a suction air passage communicating with said suction chamber, and an exhaust air passage communicating with said turbine chamber, said suction air passage and a dust chamber of a cleaner body communicating with each other so that air in the suction chamber can be provided into the dust chamber, an exhaust side of the cleaner body and said exhaust air passage communicating with each other so that air discharged from the exhaust side of the motor can be provided into the turbine chamber to rotate the turbine and so that the air in the turbine chamber can be sucked into the suction chamber, whereby the air is circulated, wherein said air leakage preventing means includes an opening in the base of the suction nozzle, adapted to be closed by the to-be-cleaned surface when said suction nozzle is placed on the to-be-cleaned surface, the opening and said exhaust air passage communicating with each other, the opening being designed so that the exhaust air provided therefrom cannot be blown against the to-be-cleaned surface.
  • 31. The suction nozzle for attachment to a vacuum cleaner according to claim 30, which further comprises a swingable lid for closing said opening, the lid being adapted to permit and prevent access to said opening.
  • 32. The suction nozzle for vacuum cleaner according to claim 31, wherein either said opening and lid is surrounded by double ribs, and the other is surrounded by a rib interposed between the double ribs.
  • 33. A vacuum cleaner comprising a cleaner body having a motor blower therein and a suction nozzle according to claim 30.
  • 34. A suction nozzle for attachment to a vacuum cleaner, said vacuum cleaner having a motor and capturing dust by providing air sucked in by operation of the motor through a filter, said suction nozzle being movable along a to-be-cleaned surface, the suction nozzle comprising:a suction port disposed proximate the to-be-cleaned surface, said suction port having at least one nozzle hole opening for sucking in said air, said at least one nozzle hole opening being formed in a part of an inner portion of a vertical wall surface defining an inside space of said suction port and being used to circulate and provide exhaust air from said motor, air leakage preventing means for preventing discharge of the air provided through said at least one nozzle hole opening from a gap between the suction nozzle and said to-be-cleaned surface, a suction chamber proximate the suction port having a suction opening in a base of the suction nozzle, a turbine chamber provided in said suction nozzle and communicating with said suction chamber, a cleaning rotor located in said suction chamber, a turbine located in said turbine chamber whose rotation causes the cleaning rotor to rotate, a suction air passage communicating with said suction chamber, an exhaust air passage communicating with said turbine chamber, and a blow-off port for blowing exhaust air against the to-be-cleaned surface, said suction air passage and a dust chamber of a cleaner body communicating with each other so that air in the suction chamber is provided into the dust chamber, an exhaust side of the cleaner body and said exhaust air passage communicating with each other so that air discharged from the exhaust side is provided into the turbine chamber to rotate the turbine and that the air in the turbine chamber is provided into the suction chamber, whereby the air is circulated, wherein said air leakage preventing means includes an exhaust chamber for introducing the exhaust from said exhaust air passage and blowing the exhaust through said blow-off port, said exhaust chamber having in the bottom wall thereof an opening adapted to be closed by the to-be-cleaned surface when said suction nozzle is placed on the to-be-cleaned surface, the opening being designed so that the exhaust air cannot be blown against the to-be-cleaned surface.
  • 35. The suction nozzle for attachment to a vacuum cleaner according to claim 34, which further comprises a swingable lid for closing said opening, the lid being adapted to permit and prevent access to said opening.
  • 36. The suction nozzle for attachment to a vacuum cleaner according to claim 35, wherein either said opening and lid is surrounded by double ribs, and the other is surrounded by a rib interposed between the double ribs.
  • 37. A vacuum cleaner comprising a cleaner body having a motor blower therein and a suction nozzle according to claim 34.
Priority Claims (5)
Number Date Country Kind
9-359096 Dec 1997 JP
9-360246 Dec 1997 JP
10-019918 Jan 1998 JP
10-024309 Feb 1998 JP
10-028186 Feb 1998 JP
PCT Information
Filing Document Filing Date Country Kind 102e Date 371c Date
PCT/JP98/05910 WO 00 8/23/1999 8/23/1999
Publishing Document Publishing Date Country Kind
WO99/33386 7/8/1999 WO A
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5392492 Fassauer Feb 1995
5457848 Miwa Oct 1995
5553347 Inoue et al. Sep 1996
5562779 Allaway et al. Oct 1996
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