The present invention relates to the technical field of paper converting and related products, and in particular relates to a machine for interfolding a web, or sheet of paper, equipped with at least a suction roll, in particular a folding, or interfolding, roll, providing a particular arrangement of the suction holes, which connected to a vacuum generation system, cause the sheet, or web, of paper to adhere on the roll surface.
As it is known, a lot of machines used in the paper industry, for example, winding and interfolding machines, provide systems for causing the adhesion of the processed web, or sheet, of paper, on the surface of the rolls, in determined operating steps, in such a way that the paper follows a desired path.
In particular, these systems are used to carry out the fundamental operations of cutting the paper, or transferring very quickly the paper same from a roll to another one, or also folding the paper. The systems causing the above mentioned adhesion provide mechanical clamps, or pneumatic suction systems.
In the case of air suction systems, a device is provided for generating a determined vacuum level, that is pneumatically connected with the internal part of the rolls. More precisely, the surface of the advancing rolls provides a determined number of couples of longitudinal rows of suction holes, normally 3, or 4, couples of rows of holes. These are pneumatically connected to the vacuum generation device in such a way to cause the processed paper to adhere at a determined sector of the roll surface.
A known kind of advancing rolls provides a bell distributor that is coupled to the roll for folding, or interfolding, at an its end, and that divides the roll surface in sectors where the paper is sucked, i.e. where the rows of holes suck, and in sectors where the processed sheet is, instead, not held by the roll and, therefore, can be transferred on another roll, for example in order to carry out the folding of the sheet.
However, this kind of roll for folding, or interfolding, has some drawbacks. In the first place, till the longitudinal channels are pneumatically connected with the vacuum generation device, the longitudinal channels are at atmospheric pressure. Therefore, a row of holes starts to suck the sheet of paper on the roll surface only after that all the air has been removed from the longitudinal channel through which pneumatically communicates with the suction device. Therefore, a delay occurs between the time when the longitudinal channel is put in pneumatic communication with the vacuum generation device through the curved opening of the distributor, and the time when the surface portion of roll of the corresponding row of holes really starts to suck the paper on the roll surface. Analogously, when the longitudinal channel is arranged in a position that is external to the position of the curved opening, even if is no more pneumatically connected with the vacuum generation device.
A different kind of roll for folding, or interfolding, that is able to overcome, at least in part, the above mentioned drawbacks is described in EP0982256 in the name of the same Applicant. In this case, the folding, or interfolding method provides to transversally cut, or separated by tears, the sheets obtained from at least a web. Then, a staggering of the sheets is obtained, in order to create a sequence of staggered sheets. These are, then, transferred on rolls for folding, or interfolding, having rows of suction holes in order to alternatingly hold the sheets on their surfaces and to obtain an interfolded configuration. Downstream of the folding rolls, therefore, a continuous stack of interfolded sheets is obtained that is moved away from the working zone in order to be subjected to following operations, in particular the packaging and the wrapping. More precisely, the rolls for folding, or interfolding, described in EP0982256 provide a determined number of couples of rows of suction holes distributed on the surface of the interfolding rolls. In particular, the suction holes of each couple are oriented according to parallel directions.
However, also this kind of solution, as well as other analogous solutions of prior art, has some drawbacks.
In fact, since the axes of the suction holes of the close rows are oriented according to parallel directions, the 2 close rows of suction holes, that means the one sucking the tail of a sheet, and the one sucking the head of the following sheet, does not release the respective processed sheet, or web, of paper at a same angular position, that means corresponding to a same central angle.
However, also this kind of solution, as well as other similar solutions of prior art, have some drawbacks.
In particular, with reference to
Then, when the “folding fingers” operates to transfer the sheets 100′a and 100′b on a formation table positioned downstream of the rolls for folding, or interfolding, the above mentioned folds and wrinkles 105′ of the sheets are also produced in the forming stack, i.e. in the stack of folded, or interfolded, sheets, thus compromising the quality of the final product.
Therefore, in order to try to overcome the above mentioned drawback it is necessary to operate at low speed thus reducing the productivity of the machine.
Some solutions of prior art having the above mentioned drawbacks are described in U.S. Pat. Nos. 843,781, 6,024,685, 5,000,729, US2012/152695 and U.S. Pat. No. 5,176,611.
In particular, in U.S. Pat. No. 843,781 an apparatus for folding sheets is described providing a folding group comprising a first and second cutting rolls, which cut the web into sheets of determined length, and, then, alternately suck the cut sheets on the respective surfaces. The sheets are, then, transferred to a folding device comprising a sliding element, which, operated by a transmission system with toothed members, slides alternately towards right and left, in order to fold the sheets. However, this solution seems to be complex, not accurate, and does not allow to reach a high productivity.
It is therefore an object of the present invention to provide a folding, or interfolding, roll, that is able to overcome the drawbacks of prior art rolls.
It is, in particular, an object of the present invention to provide a folding, or interfolding, roll, that is able to avoid folds, or “wrinkles”, on the processed sheets and therefore to guarantee to obtain a final product of excellent quality.
It is also an object of the present invention to provide a folding, or interfolding, machine, equipped with a couple of similar folding, or interfolding, rolls, that is able to operate at high speed without compromising the quality of the final product.
It is also an object of the present invention to provide a method for producing folded, or interfolded, products having the above mentioned advantages with respect to the methods of prior art.
These and other objects are achieved by a roll, according to the invention, for folding, or interfolding a web, or sheet of paper, fed along an advancing direction in a paper converting machine, or similar machines, said roll for folding, or interfolding, comprising:
Further technical characteristics of the present invention are set out in the dependent claims.
In particular, each suction group can comprise at least 4 close longitudinal rows of suction holes.
In a possible embodiment of the invention, at least 2 of the above mentioned close longitudinal rows of suction holes of each suction group arranged according to directions lying on incident planes.
Advantageously, the above mentioned incident planes intersect each other in a line (ti) parallel to the longitudinal rotation axis of the roll.
More in particular, the intersection line (ti) is positioned at a distance di from the above disclosed suction holes that is smaller than the distance of the external lateral surface from radius r of roll.
In particular, the above mentioned incident planes form an angle θ, more in particular a plurality of angles θ, each of which having a predetermined amplitude, for example, an amplitude comprised between 1° and 5°.
In a possible embodiment, the close longitudinal rows of the suction holes of the same suction group are aligned with respect to the direction longitudinal to roll. Therefore, the axes of the suction holes of the close longitudinal rows of each suction group lie on the same plane orthogonal to said longitudinal rotation axis.
In an alternative embodiment at least two rows of the close longitudinal rows of suction holes of a same suction group are staggered to each other longitudinally to roll. Therefore, in this case, the axes of the respective suction holes lie on different planes.
According to a further aspect of the invention, a machine for folding, or interfolding a web, or sheet, of paper, comprises an interfolding unit equipped with a first and a second interfolding roll, as above disclosed, configured to counter-rotate.
According to still another aspect of the invention, a method for making the suction holes of a roll for folding, or interfolding, in a paper converting machine comprises the steps of:
The invention will now be shown with the following description of its exemplary embodiments, exemplifying but not limitative, with reference to the attached drawings in which:
As diagrammatically shown in
In the alternative embodiment shown in the figures from 7 to 10, each suction group 60a-60c provides 4 close longitudinal rows 30a-30d of suction holes 3a-3d. In this way, it is possible to further increase the accuracy of the fold of the sheet 100b when the same releases the respective roll 1b.
As diagrammatically shown in
In a possible alternative embodiment, at least 2 of the above mentioned close longitudinal rows 30a-30c, or 30a-30d, of rows of suction holes, of each suction group 60a-60c are staggered to each other along the direction longitudinal to roll 1. The suction holes 3a-3c, or 3a-3d, of each suction group 60a-60c are, therefore, arranged at respective directions that can intersect each other before reaching axis 101 of the roll 1 for folding, or interfolding.
In the embodiment shown in particular in
In a particular embodiment of the invention, the above mentioned incident planes γa-γd define angles θ1-θ3.
These can have the same, or different, amplitude, advantageously an amplitude, anyway, comprised between 0.1° and 5°, preferably between 1° and 5°.
Alternatively, the amplitude of the above mentioned angles can be comprised between 2° and 20°, advantageously between 4° and 15°.
In an alternative embodiment, not shown in the figure for reason of simplicity, at least 2 of the above mentioned close longitudinal rows 30a30c, or 30a-30d, of rows of suction holes, are staggered to each other along the direction longitudinal to roll 1. Therefore, the suction holes 3a-3c, or 3a-3d, of 2 the close longitudinal rows 30a and 30b, are oriented with the respective axes 103a-103d positioned along respective skew directions that means belonging to different planes. According to the invention, a “mixed” solution of the above mentioned embodiments is also possible, i.e. an embodiment wherein roll 1 for folding, or interfolding, provides a plurality of suction holes comprising both suction groups with close rows 30a-30d of suction holes 3a-3d such that the axes 103a-103d of the suction holes of at least two close longitudinal rows 30a-30d of a same group 60a-60d are arranged on a same plane orthogonal to the longitudinal rotation axis 101 of roll 1, and suction groups 60 wherein the close longitudinal rows 30a-30c, or 30a-30d, are longitudinally staggered to each other.
In the
As shown for example in
In particular, the two longitudinal walls 27a and 27b, at ends directed towards the internal surface 12 of roll 1, are advantageously provided of pneumatic sealing elements 28a and 28b, in particular made of rubber, plastic, or similar materials, in order to guarantee the necessary conditions of pneumatic sealing, thus insulating the suction chamber from the remaining portion of volume defined between the internal surface 12 of roll 1 and the fixed tubular body 25. Furthermore, the longitudinal walls 27a, 27b can provide push elements, preferably springs, not shown in the figure for reasons of simplicity, and configured to push the above mentioned sealing elements 28a and 28b against the internal surface 12 of roll 1. The foregoing description exemplary embodiments of the invention will so fully reveal the invention according to the conceptual point of view, so that others, by applying current knowledge, will be able to modify and/or adapt for various applications such embodiment without further research and without parting from the invention, and, accordingly, it is therefore to be understood that such adaptations and modifications will have to be considered as equivalent to the specific embodiments. The means and the materials to realize the different functions described herein could have a different nature without, for this reason, departing from the field of the invention. It is to be understood that the phraseology or terminology that is employed herein is for the purpose of description and not of limitation.
Number | Date | Country | Kind |
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102018000007517 | Jul 2018 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2019/056364 | 7/25/2019 | WO | 00 |