1. Field of the Invention
In general, the present invention relates to toy vehicles that produce suction to enable the vehicles to travel along vertical walls and move inverted along ceilings. More particularly, the present invention relates to mechanisms contained within such suction wall climbing toys that move the toy from one place to another.
2. Prior Art Description
In the toy industry, the size and cost of motors has decreased dramatically while the power of the motors have either increased or remained the same. The smaller motors are lighter and use less energy than earlier motors. Due to the decrease in weight and power requirements, toys can now be designed and manufactured that would have been impossible only a few decades ago.
One such toy design is the suction wall-climbing toy. Suction wall climbing toys contain a fan that is powered by a small lightweight motor. The fan draws air in from the bottom of the toy. This creates a low-pressure zone under the toy. The low-pressure zone is sufficient enough to hold the weight of the toy against a flat surface. Consequently, the toy can climb up walls and can even run inverted along a ceiling. Such prior art toy devices are exemplified by U.S. Pat. No. 5,014,803 to Urakami, entitled Device Capable Of Suction Adhering To A Wall Surface And Moving Therealong; U.S. Patent Publication No. 2006/0144624 to Clark, entitled Wall Racer Toy Vehicle; U.S. Pat. No. 4,971,591 to Raviv, entitled Vehicle With Vacuum Traction; and U.S. Pat. No. 5,194,032 to Garfinkel, entitled Mobile Toy With Zero-Gravity System.
The main problem associated with suction toys is that of weight. The suction created by the toy must be sufficient to counteract the weight of the toy. In this manner, the toy will not fall from of a ceiling or wall. However, the toy must contain a fan, wheels, drive motors, control circuits, and batteries. Furthermore, the toy must contain a housing strong enough to protect these elements from repeated falls from a high ceiling to a hard tile floor.
Consequently, when designing a suction toy, every effort is made to minimize the size and weight of the components. The result is a small fragile toy that contains no auxiliary or extraneous elements that would increase the mass of the toy. Consequently, prior art suction toys tend to have very spartan, lightweight bodies.
Many novelty items, such as spiders and superheroes could be marketable as suction wall climbing toys. However, in order to make a suction wall climbing toy look anything like a spider or superhero, the toy must have extraneous elements, such as arms, legs, a head, and the like. A need therefore exists for a way to produce a suction wall-climbing toy with extraneous elements without significantly increasing the mass of the toy assembly. A need also exists for a manner of creating movements in the extraneous elements without requiring the need for additional motors or other densely weighted components. These needs are met by the present invention as described and claimed below.
The present invention is a suction toy assembly and its method of operation. The suction toy assembly has a chassis. The chassis has a front end, a rear end, side surfaces and a base plate. A fan opening is formed through the base plate. A curtain is provided that extends from the base plate. The curtain defines the periphery of an area under the base plate.
A motorized fan is mounted proximate the fan opening. The fan draws air through the fan opening, therein creating a low-pressure condition within the area defined by the curtain. A first drive wheel is provided to propel the suction toy assembly along a flat surface. The drive wheel is rotated by a drive motor. A linkage element is coupled to the drive wheel, or an internal gearbox that is turned by drive motor. The linkage element is moved by the drive motor via the wheel or gearbox.
At least one extraneous element is provided that protrudes outwardly away from the chassis as a cantilever. The extraneous element is articulated by movements of the linkage element as the drive wheel rotates, or the suction toy assembly moves. The suction toy assembly therefore appears to crawl as the extraneous elements move in combination with the movements of the chassis.
For a better understanding of the present invention, reference is made to the following description of exemplary embodiments thereof, considered in conjunction with the accompanying drawings, in which:
Although the present invention suction toy assembly can be embodied in many ways, the three embodiments illustrated show the assembly configured as a spider, a superhero and as a disembodied hand. These embodiments were selected in order to set forth some of the best modes contemplated for the invention. The illustrated embodiments, however, are merely exemplary and should not be considered a limitation when interpreting the scope of the appended claims.
Referring to
The suction toy assembly 10 has a chassis 18 under the body shell 12. The chassis 18 holds the various functional components needed for the operation of the suction toy assembly 10. At the bottom of the chassis 18 is a base plate 20. A flexible curtain 22 extends downwardly from the base plate 20. The flexible curtain 22 defines the periphery around a suction area 24. The flexible curtain 22 is not continuous. Rather, at specific points along it length, breaches 26 are formed in the flexible curtain 22 that enable air to flow past the flexible curtain 22 and into the suction area 24 from all directions. The position and the size of the breaches 26 limit the flow rate of air that can flow past the flexible curtain 22.
An opening 28 is disposed in the base plate 20. A fan 30 is mounted within that opening 28. The fan 30 draws air up from the suction area 24 below the base plate 20. It will therefore be understood that when the fan 30 is activated, the fan 30 draws air and creates a low pressure within the suction area 24. The pressure differential within the suction area 24 is determined by the draw strength of the fan 30 and the air permeability of the flexible curtain 22 as it rests upon a flat surface. The pressure differential must be at least great enough to create a suction force that is greater than the weight of the entire suction toy assembly 10. In this manner, the suction toy assembly 10 can self adhere to a wall or ceiling and operate in a vertical or fully inverted orientation without falling to the ground.
The base plate 20 is the bottom surface of the chassis 18. The chassis 18 has a front edge 32, a rear edge 34, and two sides 36, 38, in addition to the base plate 20. The chassis defines an interior 18. Within the interior is the fan 30 and the motor 31 that powers that fan. In addition, a forward drive motor 40 and a rearward drive motor 42 are provided. Batteries 45 are provided to power the fan 30 and the two drive motors 40, 42. The operation of the fan 30 and drive motors 40, 42 is selectively controlled by a control circuit 44 that is remotely operated by transmitted radio signals or infrared signals.
Two drive wheels 46, 48 are provided. A forward drive wheel 46 extends from the side 36 of the chassis 18 toward the front edge 32 of the chassis 18. Likewise, a rearward drive wheel 48 extends from the opposite side 38 of the chassis 18 toward the rear edge 34 of the chassis 18. Both drive wheels 46, 48 extend below the base plate 20 and terminate in the same plane as the free edges of the flexible curtain 22. The two drive wheels 46, 48 are not centrally mounted to the chassis 18. Rather, one of the two drive wheels 46 is mounted toward the front edge 32 of the chassis 18 and the other drive wheel 48 is mounted toward the rear edge 34 of the chassis 18.
Each of the drive wheels 46, 48 is selectively turned by the drive motors 40, 42, respectively. The drive motors 40, 42 are powered by the batteries 45. Each of the drive wheels 46, 48 has an eccentric pin 50 extending outwardly from its exterior. A linkage element 52 is provided for each drive wheel 46, 48. Each linkage element 52 has one end that connects onto the eccentric pin 50 extending from one of the drive wheels 46, 48. Furthermore, a guide 54 extends outwardly from each side of the chassis 18. Each linkage element 52 passes through the guide 54, thereby limiting the linkage element 52 to a predetermined range of motion.
At least one extraneous element 14 is provided. Each extraneous element 14 is mounted as a cantilever so that the extraneous element 14 is supported above the surface on which the suction toy assembly 10 is moving. Accordingly, the extraneous element 14 does not touch the surface and provides no friction in resistance to the movement of the suction toy assembly 10. the extraneous elements 14 can be rigid plastic piece. However, the extraneous elements 14 are preferably flexible, or contain pivoting joints so that the extraneous elements 14 have complex movements as the suction toy assembly 10 moves.
In the exemplary embodiment of
Referring to
Lastly, by placing the two drive wheels 46, 48 along the imaginary diagonal 58, it will be understood that unless the wheels are activated in perfect synchronicity, the chassis 18 will quickly turn away from whichever drive wheel 46, 48 is activated. The two drive wheels 46, 48 are powered by different drive motors 40, 42. The drive motors 40, 42 are individually controlled by remote control. Accordingly, the drive motors 40, 42 are not always synchronized and the suction toy assembly 10 is likely to have a tendency to move from side-to-side in a serpentine pattern 60 even when an operator is attempting to move the suction toy assembly 10 along a straight line.
In the embodiment of
Referring now to
The suction toy assembly 70 has functional components identical to those previously described. Accordingly, the same reference numbers will be used to describe the same component parts. A linkage element 52 is attached to each of the drive wheels 46, 48. As the drive wheels 46, 48 turn, the linkage elements 52 move back and forth as the drive wheels 46, 48 turn. It is this reciprocating motion of the linkage elements 52 that is used to cause the arms 76 and the legs 78 to rock back and forth.
As shown in
The leg 78 can be comprised of multiple pieces. In the shown embodiment, the leg has an upper section 79 and a lower section 81 that are joined together by a pivot joint 83. In this manner, the upper section 79 and the lower section 81 of the leg 78 can move independently.
The movements of the upper leg 83 are directly controlled by the movement of the linkage element 52. The lower leg can hang freely or can also be actively articulated. Articulation linkages 85, 87 can be provided. The first articulation linkage 85 interconnects the two upper sections 79 of the two legs 78. In this manner, when one leg is moved by a drive wheel, the two legs 78 move together in a synchronized manner. The lower leg segments 81 are attached to a second articulation linkage 87. The second articulation linkage 87 connects to a loop 89 in the first articulation linkage 85. In this manner, the upper section 79 and the lower section 81 of the two legs all are articulated and all move in a synchronized manner than mimic crawling.
It will be further understood that although
Referring now to
In this embodiment, a drive motor 100 is provided. The drive motor 100 drives a gear box 102. The gear box 102 turns a drive wheel 104. The gearbox also creates reciprocating rotational movements in a support plate 106. The various fingers 98 are all connected to the support plate 106. The chassis 94 with pivot connections 95. In this manner, the various fingers 98 will move back and forth back and forth and otherwise appear to move as the suction toy device 90 travels.
The various fingers 98 are suspended as cantilevers from the support plate 106. However, each finger can contain one or more joints 108 along its length. This enables the each finger to bend at various at the joints 108. This makes the fingers 98 move more realistically as the suction toy device 90 travels.
The gearbox 102 and support plate 106 combine to create an articulation mechanism 110 that causes movements in the various fingers 98. The articulation mechanism can be many mechanical devices other than what is shown. A variety of gearboxes can be used. Likewise, a cam-based articulation mechanism can be substituted for the gearbox 102. All such articulation mechanisms are designed to move the various fingers 98 as the suction toy assembly 90 travels. This articulated motion of the fingers 98 provides the appearance that the assembly 90 is crawling or climbing as it travels from one point to another.
It will be understood that the embodiment of the present invention that is illustrated and described is merely exemplary and that a person skilled in the art can make many variations to those embodiments. For instance, the body shell can be shaped as many items other than a spider, superhero, or hand. For example, the body shell can be configured as a crab or a monster. Likewise the extraneous elements that are articulated can take on many forms. All such embodiments are intended to be included within the scope of the present invention as defined by the claims.
This application is a continuation-in-part of U.S. Provisional Patent Application No. 61/213,716, entitled Wall Climbing Figure With Realistic Arm And Leg Action, filed Jul. 7, 2009.
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Number | Date | Country | |
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61213716 | Jul 2009 | US |