The present subject matter relates generally to dishwashing appliances, and more particularly to features and methods for flushing a sump and filter in a dishwashing appliance.
Dishwashing appliances generally include a tub that defines a wash chamber. Rack assemblies can be mounted within the wash chamber of the tub for receipt of articles for washing. Multiple spray assemblies can be positioned within the wash chamber for applying or directing wash liquid (e.g., water, detergent, etc.) towards articles disposed within the rack assemblies in order to clean such articles. After being applied or directed towards the rack assemblies and/or articles therein, the wash liquid generally flows by gravity to or towards a bottom of the wash chamber, such as to a sump positioned at the bottom of the wash chamber. Dishwashing appliances are also typically equipped with one or more pumps, such as a circulation pump or a drain pump, for directing or motivating wash liquid from the sump to, e.g., the spray assemblies or an area outside of the dishwashing appliance.
Over time, additional liquid may accumulate within the sump and/or liquid may remain in the sump for an extended period of time such as between operating cycles of the dishwashing appliance, in particular for dishwashing appliances that are not used frequently. If left unaddressed, this liquid may produce undesirable conditions, such as an unpleasant odor developing within the dishwashing appliance from stagnant water in the sump.
Accordingly, dishwashing appliances and methods therefor that include preventing or removing an accumulation of water, especially stagnant water, in a sump thereof would be useful.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one exemplary aspect of the present disclosure, a method of operating a dishwashing appliance is provided. The dishwashing appliance includes a sump and a filter assembly in the sump. The method includes measuring a water level in the sump of the dishwashing appliance. The method also includes comparing the measured water level in the sump to a preset value and draining water from the sump when the measured water level in the sump is greater than the preset value.
In another exemplary aspect of the present disclosure, a dishwashing appliance is provided. The dishwashing appliance includes a tub defining a wash chamber for receipt of articles for washing. A sump of the dishwashing appliance is positioned at a bottom of the wash chamber for receiving fluid from the wash chamber. The dishwashing appliance also includes a filter assembly in the sump and a controller. The controller is configured to perform a sump and filter flush mode. The sump and filter flush mode includes measuring a water level in the sump of the dishwashing appliance. The sump and filter flush mode also includes comparing the measured water level in the sump to a preset value and draining water from the sump when the measured water level in the sump is greater than the preset value.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the term “or” is generally intended to be inclusive (i.e., “A or B” is intended to mean “A or B or both”). The terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative flow direction with respect to fluid flow in a fluid pathway. For instance, “upstream” refers to the flow direction from which the fluid flows, and “downstream” refers to the flow direction to which the fluid flows. The term “article” may refer to, but need not be limited to dishes, pots, pans, silverware, and other cooking utensils and items that can be cleaned in a dishwashing appliance. The term “wash cycle” is intended to refer to one or more periods of time during which a dishwashing appliance operates while containing the articles to be washed and uses a wash liquid (e.g., water, detergent, or wash additive). The term “rinse cycle” is intended to refer to one or more periods of time during which the dishwashing appliance operates to remove residual soil, detergents, and other undesirable elements that were retained by the articles after completion of the wash cycle. The term “drain cycle” is intended to refer to one or more periods of time during which the dishwashing appliance operates to discharge soiled water from the dishwashing appliance. The term “wash liquid” refers to a liquid used for washing or rinsing the articles that is typically made up of water and may include additives, such as detergent or other treatments (e.g., rinse aid). Furthermore, as used herein, terms of approximation, such as “approximately,” “substantially,” or “about,” refer to being within a ten percent (10%) margin of error.
Turning now to the figures,
Dishwasher 100 includes a cabinet 102 having a tub 104 therein that defines a wash chamber 106. As shown in
Tub 104 includes a front opening 114 (
In exemplary embodiments, tub side walls 110 accommodate a plurality of rack assemblies. For instance, guide rails 120 may be mounted to side walls 110 for supporting a lower rack assembly 122, a middle rack assembly 124, or an upper rack assembly 126. In some such embodiments, upper rack assembly 126 is positioned at a top portion of wash chamber 106 above middle rack assembly 124, which is positioned above lower rack assembly 122 along the vertical direction V.
Generally, each rack assembly 122, 124, 126 may be adapted for movement between an extended loading position (not shown) in which the rack is substantially positioned outside the wash chamber 106, and a retracted position (shown in
Although guide rails 120 and rollers 128 are illustrated herein as facilitating movement of the respective rack assemblies 122, 124, 126, it should be appreciated that any suitable sliding mechanism or member may be used according to alternative embodiments.
In optional embodiments, some or all of the rack assemblies 122, 124, 126 are fabricated into lattice structures including a plurality of wires or elongated members 130 (for clarity of illustration, not all elongated members making up rack assemblies 122, 124, 126 are shown in
Generally, dishwasher 100 includes one or more spray assemblies for urging a flow of fluid (e.g., wash liquid) onto the articles placed within wash chamber 106.
In exemplary embodiments, dishwasher 100 includes a lower spray arm assembly 134 disposed in a lower region 136 of wash chamber 106 and above a sump 138 so as to rotate in relatively close proximity to lower rack assembly 122.
In additional or alternative embodiments, a mid-level spray arm assembly 140 is located in an upper region of wash chamber 106 (e.g., below and in close proximity to middle rack assembly 124). In this regard, mid-level spray arm assembly 140 may generally be configured for urging a flow of wash liquid up through middle rack assembly 124 and upper rack assembly 126.
In further additional or alternative embodiments, an upper spray assembly 142 is located above upper rack assembly 126 along the vertical direction V. In this manner, upper spray assembly 142 may be generally configured for urging or cascading a flow of wash liquid downward over rack assemblies 122, 124, and 126.
In yet further additional or alternative embodiments, upper rack assembly 126 may further define an integral spray manifold 144. As illustrated, integral spray manifold 144 may be directed upward, and thus generally configured for urging a flow of wash liquid substantially upward along the vertical direction V through upper rack assembly 126.
In still further additional or alternative embodiments, a filter clean spray assembly 145 is disposed in a lower region 136 of wash chamber 106 (e.g., below lower spray arm assembly 134) and above a sump 138 so as to rotate in relatively close proximity to a filter assembly 210 (e.g.,
The various spray assemblies and manifolds described herein may be part of a fluid distribution system or fluid circulation assembly 150 for circulating wash liquid in tub 104. In certain embodiments, fluid circulation assembly 150 includes a circulation pump 152 for circulating wash liquid in tub 104. Circulation pump 152 may be located within sump 138 or within a machinery compartment located below sump 138 of tub 104.
When assembled, circulation pump 152 may be in fluid communication with an external water supply line (not shown) and sump 138. A water inlet valve 153 can be positioned between the external water supply line and circulation pump 152 (e.g., to selectively allow water to flow from the external water supply line to circulation pump 152). Additionally or alternatively, water inlet valve 153 can be positioned between the external water supply line and sump 138 (e.g., to selectively allow water to flow from the external water supply line to sump 138). During use, water inlet valve 153 may be selectively controlled to open to allow the flow of water into dishwasher 100 and may be selectively controlled to close and thereby cease the flow of water into dishwasher 100. Further, fluid circulation assembly 150 may include one or more fluid conduits or circulation piping for directing wash fluid from circulation pump 152 to the various spray assemblies and manifolds. In exemplary embodiments, such as that shown in
In some embodiments, primary supply conduit 154 is used to supply wash liquid to one or more spray assemblies (e.g., to mid-level spray arm assembly 140 or upper spray assembly 142). It should be appreciated, however, that according to alternative embodiments, any other suitable plumbing configuration may be used to supply wash liquid throughout the various spray manifolds and assemblies described herein. For instance, according to another exemplary embodiment, primary supply conduit 154 could be used to provide wash liquid to mid-level spray arm assembly 140 and a dedicated secondary supply conduit (not shown) could be utilized to provide wash liquid to upper spray assembly 142. Other plumbing configurations may be used for providing wash liquid to the various spray devices and manifolds at any location within dishwashing appliance 100.
Each spray arm assembly 134 and 140, upper spray assembly 142, integral spray manifold 144, filter clean assembly 145, or other spray device may include an arrangement of discharge ports or orifices for directing wash liquid received from circulation pump 152 onto dishes or other articles located in wash chamber 106. The arrangement of the discharge ports, also referred to as jets, apertures, or orifices, may provide a rotational force by virtue of wash liquid flowing through the discharge ports. Alternatively, spray assemblies 134, 140, 142, 145 may be motor-driven, or may operate using any other suitable drive mechanism. Spray manifolds and assemblies may also be stationary. The resultant movement of the spray assemblies 134, 140, 142, 145 and the spray from fixed manifolds provides coverage of dishes and other dishwasher contents with a washing spray. Other configurations of spray assemblies may be used as well. For instance, dishwasher 100 may have additional spray assemblies for cleaning silverware, for scouring casserole dishes, for spraying pots and pans, for cleaning bottles, etc.
In optional embodiments, circulation pump 152 urges or pumps wash liquid (e.g., from filter assembly 210) to a diverter 156 (
In exemplary embodiments, diverter 156 is configured for selectively distributing the flow of wash liquid from circulation pump 152 to various fluid supply conduits—only some of which are illustrated in
In some embodiments, an exemplary filter assembly 210 (
In some embodiments, the first filter 212 is constructed as a grate having openings for filtering liquid received from wash chamber 106. The sump 138 includes a recessed portion upstream of circulation pump 152 or drain pump 168 and over which the first filter 212 is removably received. In exemplary embodiments, the first filter 212 may be a coarse filter having media openings in the range of about 0.030 inches to about 0.060 inches. The recessed portion of the sump 138 may define a filtered volume wherein debris or particles have been filtered from the wash liquid by the first filter 212 or the second filter 214.
In additional or alternative embodiments, the second filter 214 is provided upstream of circulation pump 152 or drain pump 168. Second filter 214 may be non-removable or, alternatively, may be provided as a removable cartridge positioned in a tub receptacle 216 (
For instance, as illustrated in
When assembled, the filter wall 220 may have an enclosed (e.g., cylindrical) shape defining an internal chamber 224. In optional embodiments, a top portion of second filter 214 positioned above the internal chamber 224 may define one or more openings 226 (e.g., vertical flow path openings), thereby permitting liquid to flow into the internal chamber 224 without passing through the first filter 212 or the fine filter media of the filter wall 220 of the second filter 214.
Between the top portion openings 226 and drain pump 168, internal chamber 224 may define an unfiltered volume, e.g., when liquid flows through the openings 226 into the internal chamber 224, the liquid is unfiltered in that the liquid did not flow through the filter media of the filter wall 220. A drain outlet 228 may be defined below the top portion openings 226 in fluid communication with internal chamber 224 and drain pump 168 (e.g., downstream of internal chamber 224 or upstream of drain pump 168).
During operation of some embodiments (e.g., during or as part of a wash cycle or rinse cycle), circulation pump 152 draws wash liquid in from sump 138 through filter assembly 210 (e.g., through first filter 212 or second filter 214). Thus, circulation pump 152 may be downstream of filter assembly 210.
Drainage of soiled wash liquid within sump 138 may occur, for instance, through drain assembly 166 (e.g., during or as part of a drain cycle). In particular, wash liquid may exit sump 138 through the drain outlet 228 and may flow through a drain conduit. In some embodiments, a drain pump 168 downstream of sump 138 facilitates drainage of the soiled wash liquid by urging or pumping the wash liquid to a drain line external to dishwasher 100. Drain pump 168 may be downstream of first filter 212 or second filter 214. Additionally or alternatively, an unfiltered flow path may be defined through sump 138 to drain conduit such that an unfiltered fluid flow may pass through sump 138 to drain conduit without first passing through filtration media of either first filter 212 or second filter 214.
For example, the unfiltered flow path may extend through the openings 226, whereby liquid may flow from a filter spillway 230 and into the internal chamber 224 from the top of the internal chamber 224, e.g., without passing through the wall 220 of the fine filter 214. Such unfiltered flow path may be available so long as a maximum height of liquid in the sump 138 is above the filter spillway 230, which may occur during a first portion of the drain cycle.
During, for example, a second portion of the drain cycle, when the maximum liquid height is below the filter spillway 230, at least a portion of wash liquid within sump 138 may generally pass into internal chamber 224 through second filter 214, e.g., through filter wall 220, before flowing through drain assembly 166 and from dishwashing appliance 100. The second portion of the drain cycle may occur when the liquid level within the sump 138 has been drawn below the filter spillway 230, whereby liquid can no longer bypass the filter wall 220 of second filter 214 via the openings 226.
Although a separate recirculation pump 152 and drain pump 168 are described herein, it is understood that other suitable pump configurations (e.g., using only a single pump for both recirculation and draining) may be provided.
In certain embodiments, dishwasher 100 includes a controller 160 configured to regulate operation of dishwasher 100 (e.g., initiate one or more wash operations). Controller 160 may include one or more memory devices and one or more microprocessors, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with a wash operation that may include a wash cycle, rinse cycle, or drain cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In some embodiments, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor. Alternatively, controller 160 may be constructed without using a microprocessor, e.g., using a combination of discrete analog or digital logic circuitry—such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like—to perform control functionality instead of relying upon software. It should be noted that controllers as disclosed herein are capable of and may be operable to perform any methods and associated method steps as disclosed herein.
Controller 160 may be positioned in a variety of locations throughout dishwasher 100. In optional embodiments, controller 160 is located within a control panel area 162 of door 116 (e.g., as shown in
Turning now to
In some embodiments, a pressure sensor 200 and a turbidity sensor 202 may be mounted to sump 138, e.g., as illustrated in
Pressure sensor 200 is operatively configured to detect a liquid level 1000 within sump 138 and communicate the liquid level 1000 to controller 160 (
Turbidity sensor or turbidity meter 202 is operatively configured to detect a turbidity level of the liquid within sump 138 and communicate the turbidity level to controller 160 (
During use, pressure sensor 200 may transmit signals to controller 160 for instance, as a frequency, as an analog signal, or in another suitable manner or form that can be received by controller 160 to detect a pressure value, e.g., as a value of relative pressure or hydrostatic pressure, such as value in units of mmH2O. In certain embodiments, pressure sensor 200 is configured to sense the height of the wash liquid above pressure sensor 200 along the vertical direction V (e.g., by detecting the pressure on pressure sensor 200).
In some embodiments, pressure sensor 200 includes a pressure plate that is generally acted on by the pressure of the wash liquid within sump 138. As the liquid level rises, the pressure plate is pushed upward along the vertical direction V and, thus, compresses air trapped within the housing and a diaphragm of pressure sensor 200. Compression may cause the diaphragm to flex or alter its position. As a result of the pressure and consequent movement of the diaphragm, a permanent magnet attached to the diaphragm may change its position in relation to a Hall-effect transducer. The transducer delivers one or more electrical signals proportional to the magnetic field of the magnet. Optionally, the signals from pressure sensor 200 may be linearized, digitized, or amplified before being sent to controller 160 for processing. Additionally or alternatively, the pressure sensor 200 may include a printed circuit board (PCB) board to electrically connect the various electrical components of pressure sensor 200. Moreover, pressure sensor 200 can be any suitable type of sensor capable of sensing the liquid level within dishwasher 100.
Turning now to
It should be appreciated that the invention is not limited to any particular style, model, or configuration of dishwasher 100. The exemplary embodiments depicted in
Turning now to
As may be seen in
The method 400 may include, e.g., as illustrated at 402 in
The method 400 may further include a step 408 of comparing the measured water level in the sump to a preset value, such as determining whether the water level in the sump is above, e.g., greater than, the preset value.
When the water in the sump is above the preset value, e.g., when the determination at 408 in
In various embodiments, when the water level in the sump is greater than the preset value, the method 400 may then proceed to a step 410 of activating the turbidity sensor and a step 412 of measuring a turbidity level in the sump. A step 414 of deactivating the turbidity sensor may follow the steps 410 and 412. The method 400 may further include a step 416 of comparing the measured turbidity level in the sump to a preset turbidity level, such as determining whether the measured turbidity level is greater than the preset turbidity level.
When the turbidity value is not greater than the preset turbidity level, the method 400 may then proceed directly to draining step 422 of draining a predetermined amount of water from the sump.
After step 422, the method 400 may then proceed to a delay step 424 which includes waiting for a delay period after draining the water from the sump. As illustrated in
When the turbidity value is greater than the preset turbidity level, the method 400 may then proceed directly to draining step 418, followed by refilling the sump, e.g., providing a flow of fill water into the sump as indicated at 420 in
As noted above, the method 400 may be iterative, e.g., the method 400 may return to step 402 and the subsequent steps described above after, such as immediately or directly after, the step 408 of comparing the measured water level in the sump to the preset value and the subsequent delay period 426, or after, such as immediately or directly after, the step 422 of draining water from the sump and the subsequent delay period 424.
In at least some embodiments, method 400 may continue through one or both of the foregoing loops unless and until a user input is received. Thus, in such embodiments, the method 400 may be performed automatically, e.g., not performed in response to a user input, and may be a background process or method of the dishwashing appliance 100, e.g., the method 400 may be a background process in that method 400 runs while the dishwashing appliance 100 is not otherwise performing a user-selected or user-initiated operation, such as between dishwashing cycles. Thus, as illustrated in
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.