This disclosure relates to the field of light collectors and concentrators, and more particularly to using light guides including focusing optical elements that can track the diurnal and annual movement of the sun to efficiently collect solar radiation at different times during the day and the year.
Solar energy is a renewable source of energy that can be converted into other forms of energy such as heat and electricity. Some drawbacks in using solar energy as a reliable source of renewable energy are low efficiency in collecting solar energy and in converting light energy to heat or electricity, and the variation in the solar energy collection depending on the time of the day and the month of the year.
A photovoltaic (PV) cell can be used to convert solar energy to electrical energy. Systems using PV cells can have conversion efficiencies between 10-20%. PV cells can be made very thin and are not big and bulky as other devices that use solar energy. For example, PV cells can range in width and length from a few millimeters to 10's of centimeters. Although, the electrical output from an individual PV cell may range from a few milliwatts to a few watts, due to their compact size, multiple PV cells may be connected electrically and packaged to produce, in total, a significant amount of electricity. For example, multiple solar panels each including a plurality of PV cells can be used to produce sufficient electricity to satisfy the power needs of some homes.
Solar concentrators can be used to collect and focus solar energy to achieve higher conversion efficiency in PV cells. For example, parabolic mirrors can be used to collect and focus light on PV cells. Other types of lenses and mirrors can also be used to collect and focus light on PV cells. These devices can increase the light collection efficiency. But such systems tend to be bulky and heavy because the lenses and mirrors that are required to efficiently collect and focus sunlight can be large.
Accordingly, for many applications such as, for example, providing electricity to residential and commercial properties, charging automobile batteries and other navigation instruments, it is desirable that the light collectors and/or concentrators are compact in size.
PV materials are also increasingly replacing conventional building materials in parts of the building envelope such as windows, roofs, skylight or facades. PV materials incorporated in building envelopes can function as principal or secondary sources of electrical power and help in achieving zero-energy buildings. One of the currently available building-integrated photovoltaic (BIPV) products is a crystalline Si BIPV, which is made of an array of opaque crystalline Si cells sandwiched between two glass panels. Another available BIPV product is a thin film BIPV which is manufactured by blanket depositing PV film on a substrate and laser scribing of the deposited PV film from certain areas to leave some empty spaces and improve transmission. However, both available BIPV products described above suffer from low transmission (5-20%), disruptive appearance and serious artifacts. Additionally, the thin film BIPV may also be expensive to reasonably manufacture.
Accordingly, BIPV products that can efficiently absorb light and generate energy; improve transmission to illuminate the inside of a building; and track the diurnal/annual movement of the sun to efficiently collect light at various times of the day and different times of the year.
The systems, methods and devices of the disclosure each have several innovative aspects, no single one of which is solely responsible for the desirable attributes disclosed herein.
One innovation includes a sun-tracking solar energy harvesting device, including a focusing plate having a top surface for receiving incident light and a bottom surface opposite the top surface, the focusing plate including a plurality of focusing elements configured to collect incident light and provide a focused light beam out of the bottom surface, a light guide having a top surface disposed adjacent to the bottom surface of the focusing plate and separated from the bottom surface of the focusing plate by a gap distance, the light guide further having a bottom surface disposed opposite the top surface of the light guide, the light guide including a plurality of light redirectors, each of the light redirectors disposed to receive the focused light beam from a corresponding focusing element and redirect the received light beam towards one or more photovoltaic cell disposed along one or more edges of the light guide, and a first actuator operable to change the gap distance between the light guide and the focusing plate to place the light redirectors in a different relative position with respect to a focal length of the plurality of focusing elements.
The sun-tracking solar energy harvesting device may also include a layer of material having a refractive index lower than a refractive index of the light guide, the layer of material sandwiched between the focusing plate and the light guide. In some implementations, refractive index of the light guide is greater than refractive index of the focusing plate. The first actuator may be connected to the light guide and configured to move the light guide to change the gap distance. In some implementations, the first actuator is connected to the focusing plate and is configured to move the focusing plate to change the gap distance. The device may further comprise at least one second actuator configured to relative lateral movement between the light guide and the focusing plate. In some implementations, the second actuator may be coupled to the light guide and moves the light guide relative to the focusing plate. In some implementations, the second actuator is coupled to the focusing plate and moves the focusing plate relative to the light guide. The device may also include a feedback control element that provides an electrical signal to the first actuator to change the gap distance between the focusing plate and the light guide, the electrical signal based on an electrical output of the one or more photovoltaic cells. In some implementations, the gap distance between the focusing plate and the light guide is adjusted to increase the electrical output of the one or more photovoltaic cells. In some implementations, the gap distance between the focusing plate and the light guide is adjusted to obtain a maximum value for a current lighting condition. The first actuator may include at least one of a stepper motor, a linear electric motor and a piezo-electric actuator. In some implementations, the device may further include a diffractive element disposed between the focusing plate and the light guide. The plurality of focusing elements may include at least one of hemi-spherically shapes lenses, half-cylinder shaped lenses, parabolic lenses, semi-elliptical lenses, diffracting element and microlenses including lenslets and lenticules. In some implementations, the plurality of light redirectors includes at least one of prismatic features, holographic features, diffractive features, refractive features, reflective features and scattering features.
Another innovation includes a sun-tracking solar energy harvesting device, including a focusing plate including a top surface for receiving incident light and a bottom surface opposite the top surface, the focusing plate including a plurality of focusing elements configured to collect incident light and provide a focused light beam out of the bottom surface, a light guide having a top surface adjacent the bottom surface of the focusing plate and a bottom surface opposite the top surface of the light guide, the light guide including a plurality of light redirectors, each of the light redirectors disposed to receive the focused light beam from a corresponding focusing element and redirect the received light beam towards one or more photovoltaic cell disposed along one or more edges of the light guide, an optical element disposed between the focusing plate and the light guide, and an actuator connected to the diffractive element and configured to laterally and/or vertically move the diffractive element relative to the focusing plate and the light guide to change the relative position that light focused by the focusing plate is incident on the light guide. In some implementations, the optical element includes a plurality of surface or volume diffractive features.
Another innovation includes a transmissive light-collecting device, including a focusing plate including a top surface for receiving incident light and a bottom surface opposite the top surface, the focusing plate including a plurality of focusing elements configured to collect incident light and provide a focused light beam out of the bottom surface, a light guide having a top surface adjacent the bottom surface of the focusing plate and a bottom surface opposite the top surface of the light guide, the light guide including a plurality of light redirectors, each of the light redirectors disposed to receive the focused light beam from a corresponding focusing element and redirect the received light beam towards one or more photovoltaic cell disposed along one or more edges of the light guide, and a first actuator operable to change a lateral alignment of the light guide and the focusing plate to change the relative position of the plurality of focusing elements and the light redirectors such that about 20% to about 80% of the light incident on the light collecting device is transmitted through the device and propagates out of the bottom surface of the light guide.
The device may be configured such the first actuator can laterally align the plurality of light directors with the focal point of the plurality of focusing elements. In some implementations, the device may be configured such that the first actuator can laterally align the plurality of light directors to be offset from the focal point of the plurality of focusing elements by a distance of between 0.1 mm and 10 mm.
Another innovation includes a transmissive light-collecting device that includes a focusing plate including a top surface for receiving incident light and a bottom surface opposite the top surface, the focusing plate including a plurality of focusing elements configured to collect incident light and provide a focused light beam out of the bottom surface, a light guide having a top surface adjacent the bottom surface of the focusing plate and a bottom surface opposite the top surface of the light guide, the light guide including a plurality of light redirectors, each of the light redirectors disposed to receive the focused light beam from a corresponding focusing element and redirect the received light beam towards one or more photovoltaic cell disposed along one or more edges of the light guide, and a first actuator operable to change a distance between the light guide and the focusing plate in the vertical direction to change the relative position that light focused by the focusing plate is incident on the light guide such that about 20% to about 80% of the light incident on the light collecting device is transmitted through the device and propagates out of the bottom surface of the light guide. In some implementations, the device is configured such that the first actuator can vertically align the plurality of light directors with the focal point of the plurality of focusing elements. In some implementations, the device is configured such that the first actuator can vertically align the plurality of light directors to be offset from the focal point of the plurality of focusing elements by a distance of between 0.1 mm and 10 mm.
Details of one or more implementations of the subject matter described in this specification are set forth in the accompanying drawings and the description below. Other features, aspects, and advantages will become apparent from the description, the drawings, and the claims. Note that the relative dimensions of the following figures may not be drawn to scale.
Example implementations disclosed herein are illustrated in the accompanying schematic drawings, which are for illustrative purposes only.
FIGS. 8A1-8B2 are simulation results showing the effect of the relative horizontal or vertical movement of different portions of an implementation of the light collector illustrated in
Like reference numbers and designations in the various drawings indicate like elements.
The following detailed description is directed to certain implementations for the purposes of describing the innovative aspects. However, the teachings herein can be applied in a multitude of different ways. As will be apparent from the following description, the innovative aspects may be implemented in any device that is configured to receive radiation from a source and generate power using the radiation. More particularly, it is contemplated that the innovative aspects may be implemented in or associated with a variety of applications such as providing power to residential and commercial structures and properties, providing power to electronic devices such as laptops, personal digital assistants (PDA's), wrist watches, calculators, cell phones, camcorders, still and video cameras, MP3 players, etc. Some of the implementations described herein can be used in BIPV products such as windows, roofs, skylights, doors or facades. Some of the implementations described herein can be used to charge vehicle or watercraft batteries, power navigational instruments, to pump water and for solar thermal generation. The implementations described herein can also find use in aerospace and satellite applications, and other solar power generation applications.
As discussed more fully below, in various implementations described herein, a solar collector and/or concentrator is optically coupled to a PV cell such that light incident on a portion of the collector is provided to the PV cell to generate electrical power. For clarity of description, “solar collector,” “light collector,” or simply “collector” can be used to refer to either or both a solar collector and a solar concentrator, unless otherwise indicated. The light collector can include a plurality of focusing elements that can receive light incident on an exposed surface of the light collector and direct the received light towards a light guide as a focused beam of light. The light guide can include a plurality of redirecting elements that can redirect the focused beam of light towards one or more PV cells that are disposed along one or more edges of the light guide. In various implementations described herein the size, density, and fill factor of the plurality of focusing elements can be selected such that a portion of the light incident on the light collector is transmitted out of the light collector.
In various implementations described herein, the focusing elements can include a plurality of half-cylinder shaped lens, each half-cylinder shaped lens having a curved surface that is disposed about a cylindrical axis. The surface of each half-cylinder shaped lens can have a circular, an elliptical or a parabolic cross-section. Each of the plurality of half-cylinder shaped lenses can be designed and oriented such that light from the sun is incident on at least a portion of the lens curved surface such that the light is focused along a single line by each lens at any one time as the sun's position relative to earth moves changes from east to west during the day. In such implementations, the light redirecting elements can include elongate grooves that are oriented in the same direction as the cylindrical axis and positioned at a distance equal to the focal length of the plurality of half-cylinder shaped lenses. In such implementations, light from the sun can be focused by each of the half-cylinder shaped lens is incident on a corresponding elongate groove throughout the day.
In various implementations, the light collector can include one or more actuators that can change the relative horizontal and/or vertical positions between the plurality of focusing elements and the plurality of light redirecting elements. Changing these relative positions can change the position of the plurality of light redirecting elements relative to the focal point which can change the focal point to increase the amount of photovoltaic power generated and/or change the amount of light transmitted through the light collector. Additionally, the one or more actuators can be useful to adjust the relative positions of the focusing elements and the light redirecting features corresponding to the movement of the sun through the day or the year, thereby increasing the efficiency of light collection.
Particular implementations of the subject matter described in this disclosure can be implemented to realize one or more of the following potential advantages. A light collector, such as, for example, the implementations described herein can be used to collect, concentrate, and direct sunlight or ambient light to PV cells in devices that convert light energy into electricity with increased efficiency and lower cost. Additionally, the implementations described herein can be configured to transmit a portion of the incident sunlight or ambient light through the light collector. Accordingly, the various implementations of the light collector described herein can be used to generate PV power while simultaneously providing illumination from received incident light. Thus, the implementations described herein can be integrated in architectural structures such as, for example, windows, roof, skylights, or facades to simultaneously generate photovoltaic power and transmit sunlight or ambient light to the interior of the architectural structures. Some implementations of the light collector, described herein can efficiently collect light at various times during the day or the year. For example, the implementations of the light collector described herein can efficiently collect light incident at noon when sun is overhead and sunlight is incident at angles closer to a surface normal of the light collector as well as in the mornings and evening when light is incident at non-normal angles.
In various implementations, the plurality of light redirecting features 110 may be disposed on the forward or rearward surfaces 112 and 113 of the light guide 101. The plurality of light redirecting features 110 can include elongated grooves, v-grooves, scattering features, optical refractive, reflective or diffractive features. In some implementations, the light guide 101 can include a substrate and a film or a plate provided with the plurality of light redirecting features 110 can be adhered or attached to the substrate. In various implementations, the plurality of light redirecting features 110 can be manufactured using methods such as etching, embossing, imprinting, lithography, etc. In some implementations, the plurality of light redirecting features 110 can include white paint that is applied to the forward or rearward surfaces 112 and 113 of the light guide 101.
In various implementations, the array of focusing elements 114 can include a plurality of lenses, a lenslet array, and an array of microlenses. The array of focusing elements 114 can have hemispherical, hemi-cylindrical, parabolic or elliptical surfaces. Each of the plurality of focusing elements in the array 114 can be characterized by a focal length F. The light guide 101 can be disposed relative to the focusing plates 103 such that incident light is focused onto the plurality of light redirecting features 110 by the array of focusing elements 114. In some implementations, the array of focusing elements 114 can be disposed on a rearward surface of the focusing plate 103. The focusing plate 103 can be rigid or flexible. In various implementations, the focusing plates 103 can be separated from the forward surface of the light guide 101 by a gap. In some implementations, the gap can include a layer of material having a lower refractive index than the refractive index of the material of the light guide. For example, the gap can include air or nitrogen. In other implementations, the gap can include a material that matches the refractive index of the array of focusing elements 114 to the refractive index of the light guide 101. In some implementations, the array of focusing elements 114 can be disposed on the forward surface of the light guide 101 and the plurality of light redirecting features 110 can be disposed on the rearward surface of the light guide 101.
An implementation similar to the light collector 100 illustrated in
The PV cell 210 can convert light into electrical power. In various implementations, the PV cell 210 can include solar cells. The PV cell 210 can include a single or a multiple layer p-n junction and may be formed of silicon, amorphous silicon or other semiconductor materials such as Cadmium telluride. In some implementations, PV cell 210 can include photo-electrochemical cells. Polymer or nanotechnology may be used to fabricate the PV cell 210. In various implementations, PV cell 210 can include multispectrum layers, each multispectrum layer having a thickness between approximately 1 μm to approximately 250 μm. The multispectrum layers can further include nanocrystals dispersed in polymers. Several multispectrum layers can be stacked to increase efficiency of the PV cell 210.
The focusing plate 201 and/or the light guide 205 may be formed as a plate, sheet or film. In various implementations, the focusing plate 201 and/or the light guide 205 may be fabricated from a rigid or a semi-rigid material or a flexible material. In various implementations, the focusing plate 201 and/or the light guide 205 can have a thickness of approximately 1-10 mm. In some implementations, the overall thickness of the light collector 200 can be less than approximately 4-8 inches.
The focusing plate 201 includes a substrate having a forward surface that receives incident light and a rearward surface through which light propagates out of the focusing plate 201. In the implementation illustrated in
Each lens 204a, 204b and 204c has a curved surface S disposed about a cylinder axis 202. The curved surface S has a transversal size D. The transversal size D can be between 0.1 mm and 15 mm. The curved surface S can have a circular, elliptical or a parabolic cross-section. In various implementations, the curved surface S can have an aspheric cross-section. Each lens 204a, 204b and 204c includes an optical axis 203 and is characterized by a focal length F that depends on the curvature and the transversal size D of the curved surface S. The focal length F can be between 3 mm and 80 mm. In some implementations, the lenses 204a-204c can have the same transversal size D and/or focal length F. However, in other implementations, the transversal size D and/or the focal length F for each of the lenses 204a-204c can be different. The distance between the plurality of lenses 204a-204c and the bottom surface of the focusing plate 201 can be less than the focal length F such that ambient light focused by the plurality of lenses 204a-204c is directed out of the focusing plate 201.
In
The light guide 205 has a forward surface which receives incident light and a rearward surface opposite the forward surface through which light is transmitted out of the light guide 205. The forward surface of the light guide 205 is closer to the focusing plate 201. In various implementations, the forward surface of the light guide 205 can be adjacent or in contact with the rearward surface of the focusing plate 201. In the illustrated implementations, the plurality of redirecting features 207 are disposed on or over the rearward surface of the light guide 205, and protrude into the light guide 205 from the back surface. However, in other implementations, the plurality of redirecting features 207 can be disposed on or over the forward surface of the light guide 205. In other implementations, the plurality of redirecting features 207 can extend into the bottom surface of the light guide 205. The plurality of light redirecting features 207 can be manufactured using methods such as lithography, etching, imprinting, embossing, etc. In some implementations, the plurality of light redirecting features 207 can be provided on a film, a layer or a plate that is adhered, laminated or attached to the forward or rearward surface of the light guide 205.
In the illustrated implementation, the plurality of redirecting features 207 are linear v-grooves that extend into the light guide 205. However, in other implementations, the plurality of redirecting features 207 can be optical refracting, reflecting, diffracting or scattering features. In various implementations, the plurality of redirecting features 207 can include v-grooves having non-linear extent. For example, the axis of the v-grooves may be curved (e.g., circular or elliptical). V-grooves having non-linear extent may be advantageous to collect diffused ambient light, for example, under cloudy conditions. V-grooves arranged along curved paths may be also advantageous in focusing the ambient light. In various implementations, the side walls of V-grooves can be a generic quadratic curve, or a portion of a quadratic curve. For example, the side walls can be i.e, elliptical, parabolic, hypobolic or other higher order aspheric curves. V-grooves with curved sidewalls can have optical power to focus and/or concentrate the ambient light. The non-linear turning surface has surface normal that is tilted with respect to a normal to the light guide to efficiently collect off-axis light.
In
Still referring to
The light collector 200 can be configured to efficiently collect sunlight at different times during the day, as further discussed below.
With reference to
Ambient light that enters the light collector 200, but is not redirected by the plurality of light redirecting features (or linear groves) 207 may propagate through the light collector 200. In various implementations, the density or fill factor of the half-cylinder shaped lenses 204a, 204b, and 204c is configured such that the amount of light transmitted through the light collector 200 may vary (for example, from 0% to 100% transmission). In some implementations, the light collector is configured such that the amount of transmitted light is between about 25% and 75%, for example, about a 40% or about a 50% transmission measured at a certain sun angle (for example, such that it is at a normal angle to the light collector orientation. In some implementations, there is one linear groove 207 corresponding to each lense 204. In some implementations there are two or more linear grooves 207 corresponding to each lense. This may be done to take into account the “movement” of the focused beam (for example, focused beam 223 in
In various implementations, the density or fill factor of the plurality of lenses 204a, 204b, and 204c and the plurality of light redirecting features 207a, 207b, and 207c can be selected to transmit a certain percentage of the ambient light incident on the light collector 200, for example, in the range of approximately 20%-80% of the ambient light incident on the light collector 200. In some non-limiting example implementations, the focusing lenses 204 and the light redirecting linear grooves 207 can be configured to transmit a certain amount of light (in relation to the amount of light that enters the light collector 200), for example, approximately 20-30%, 30-40%, 40-50%, 50-60%, 60-70%, or 70-80% of the ambient light incident on the light collector 200 by changing one or more characteristics of either or both of the focusing lenses 204 and the linear grooves 207. For example, the size of the focusing lenses 204 (for example, diameter), the size of the linear grooves 207 (e.g., facet height, area of the facet surface exposed to the focused light beam), density of the focusing lenses 204, and/or the size of a focused beam of light.
In various implementations, thin films having reflecting, diffracting or scattering features can be disposed forward or rearward of the focusing plate 201 and/or the light guide 205. The thin films can be used to increase the light collection efficiency, provide visual effects, increase or decrease transmission or to provide other optical function.
The various implementations, described in
In various implementations, a PV power generating window including the implementations of the light collector 200 illustrated in
The light diverting efficiency of light collectors (in other words, the amount of light diverted towards the PV cell 210 by the light collector 200 illustrated in
For the purpose of simulation, an implementation of the light collector 200 is considered to be located at the equator as shown in
It is observed from curve 315 that the light collection efficiency decreases gradually from a peak value of about 76% as θ varies from 0 degrees to about 23 degrees beyond which it decreases sharply. If the light collector were located at a different place on earth located above or below the equator, the peak will shift to an angle of incidence that is equal to the latitude of the place ±23 degrees. It is observed from curve 320 that the light collection efficiency has a peak value of about 76% at θ of about 0 degrees and a second peak value of about 25% at θ of about 23 degrees. If the light collector were located at a different place on earth located above or below the equator, the first peak will occur at an incident angle that is equal to the latitude of the place and the second peak will occur at an incident angle that is equal to the latitude of the place ±23 degrees.
The size of the plurality of light redirecting features 110 and the spacing between consecutive light redirecting features can affect the light guiding efficiency of the light collector 100. For example, if the size of the plurality of redirecting features 110 and/or or the density of the plurality of redirecting features 110 is large, then light propagating within the light guide 101 can strike the plurality of redirecting features 110 and be scattered out of the light guide 101. The light collecting efficiency of the collector 100 can be reduced in this manner. In order to reduce scattering loss during propagation through the light guide 101, the plurality of light redirecting features 110 can have a density between 0.1% and 10% of the area of the light guide, such that the light guide 101 includes regions that are devoid of the light redirecting features 110. Additionally, in various implementations, the transverse size of the plurality of light redirecting features 110 can be between 0.1 mm and 5.0 mm and the height of the plurality of light redirecting features 110 can be between 0.1 mm and 1.0 mm such that light is efficiently collected without being scattered out of the light guide 205. However, reducing the size of the plurality of light redirecting features 110 can reduce the area over which incident light focused by the array of focusing elements 114 is turned and efficiently guided by the light guide 101. For example, light that is incident on the light collector 100 at different angles is focused by each focusing element in the array of focusing elements 114 to different spatial positions in the plane of the light guide 101. Depending on the size, density and the position of the plurality of light redirecting features 110, light incident in a certain angular range is focused on the plurality of light redirecting features 110 while light incident at other angles strikes a region of the light guide 101 that is devoid of light redirecting features 110. Focused light that is not incident on a light redirecting feature is not turned and collected by the light guide 101 but instead exits out of the light guide 101. Accordingly, the range of incidence angles over which the light collector 100 can efficiently collect light can depend on a variety of factors including but not limited to size of the plurality of light redirecting features 110, density of the plurality of light redirecting features 110 and the with respect to the array of focusing elements 114. For example, consider implementations, wherein each of the plurality of light redirecting feature is arranged below (or rearward of) a corresponding focusing element from the array of focusing elements 114, such that the light redirecting feature is not offset with respect to the optical axis of the corresponding focusing element. In such implementations, light that is incident in an angular range of about 5-20 degrees with respect to a normal to the focusing plate 103 (or the optical axis of the focusing elements) can be efficiently collected and guided by the light guide 101, while light incident at angles outside this angular range exits the light guide 101 and is not collected. This can affect the light collection efficiency of the light collector 100 as the incident sunlight changes direction from east to west through the day and as the direction of incident sunlight changes seasonally during the year. Implementations of light collectors described herein, including implementations 600 and 650 discussed below can increase the angular range over which incident sunlight is efficiently collected.
Each of the plurality of light guides 101a, 101b and 101c includes a plurality of light redirecting features. For example, light guide 101a includes light redirecting features 110a and 110b; light guide 101b includes light redirecting features 110′a and 110′b; and light guide 101c includes light redirecting features 110″a and 110″b. The plurality of light redirecting features 110a and 110b in the first light guide 101a are disposed rearward of the plurality of focusing elements 114a and 114b in the array 114 such that each redirecting feature is aligned with the optical axis 603 of a corresponding focusing element. For example, the redirecting feature 110a is aligned with the optical axis of the focusing element 114a and the redirecting feature 110b is aligned with the optical axis of the focusing element 114b. The plurality of light redirecting features 110′a and 110′b in the second light guide 101b and the plurality of light redirecting features 110″a and 110″b in the third light guide 101c are disposed rearward of the plurality of focusing elements 114a and 114b in the array 114 such that redirecting features 110′a, 110′b, 110″a and 110″b are offset from the optical axis 603 of the corresponding focusing element 114a and 114b. In various implementations, the offset distance can be between 0.01 mm and about one-half the spacing between an adjacent focusing element. In some implementations, the offset distance can be between 0.01 mm and 0.5 mm.
In some implementations, a gap can be included between the light guide 101a and the light guide 101b and/or the light guide 101b and light guide 101c. In various implementations, the gap can include a material having an index of refraction lower than the refractive index of the material of the light guides 101a, 101b and 101c. The vertical distance between each of the plurality of light guides 101a-101c and the focusing plate 103, L1, L2 and L3, can be selected such that plurality of light redirecting features 110a, 110b, 110′a, 110′b, 110″a and 110″b are within a distance Δf of the focal length f of each focusing element in the array 114. In various implementations, Δf can be between about 1%-10% the focal length f. In various implementations, the vertical distance between the light guide 101a and the focusing plate 103, L1 can be between 1 mm and 10 mm. In various implementations, the vertical distance between the light guide 101b and the focusing plate 103, L2 can be between 1 mm and 20 mm. In various implementations, the vertical distance between the light guide 101c and the focusing plate 103, L3 can be between 1.0 mm and 30.0 mm.
Light that is incident on the plurality of focusing elements 114a and 114b at incident angles between approximately 0 degrees and approximately 60 degrees with respect to the optical axis 603 is focused by the focusing elements 114a and 114b toward the light redirecting features 110a and 110b that are aligned with the optical axis 603. Light incident on the plurality of light redirecting features 110a and 110b is turned inward and guided within the light guide 101a toward the PV cells 105. For example, in the illustrated implementation, ray of light 615 that is incident along a direction parallel to the optical axis 603 is focused toward the toward the light redirecting features 110a and 110b such that it is turned by the light redirecting features 110a and 110b and guided by total internal reflection in the first light guide 101a.
Light that is incident on the plurality of focusing elements 114a and 114b at oblique angles with respect to the optical axis 603 is focused by the focusing elements 114a and 114b toward the light redirecting features 110′a, 110′b, 110″a and 110″b that are offset from the optical axis 603. In various implementations, light incident in the angular range between about 20 degrees and about 70 degrees with respect to the optical axis 603 can be focused toward the light redirecting features 110′a, 110′b, 110″a and 110″b such that it is guided in the second light guide 101b or the third light guide 101c. For example, ray 610 which is incident at an oblique angle between about 20 degrees and about 70 degrees with respect to the optical axis 603 is incident on the light redirecting feature 110′a and turned by the redirecting feature 110′a such that it is guided in the second light guide 101b by multiple total internal reflections toward the PV cell 105. As another example, ray 612 which is incident at an oblique angle between about 20 degrees and about 70 degrees with respect to the optical axis 603 is incident on the light redirecting feature 110″b and turned by the redirecting feature 110″b such that it is guided in the third light guide 101c by multiple total internal reflections toward the PV cell 105. In this manner the implementation 600 can be used to collect solar light that is incident in a wide range of angles (for example, between about 0 degrees and about 70 degrees with respect to the optical axis 603).
The angular range over which incident light is collected can depend on various factors including but not limited to the focal length of the focusing elements in the array 114, the size and the density of the plurality of light redirecting features 110a, 110b, 110′a, 110′b, 110″a and 110″b, the refractive indices of the material of the focusing plate 103 and the light guides 101a-101c, the vertical distances, L1, L2 and L3 between the focusing plate 103 and the plurality of light guides 101a-101c, etc. Based on the various factors, different implementations of the light collector 600 can be configured to collect light in an angular range between about 0 degrees and about 85 degrees with respect to the optical axis of the focusing elements with an efficiency of about 30% to about 60%. In various implementations, additional light guides can be disposed rearward of the light guide 101c to increase the angular range and/or the collection efficiency.
Although, in the illustrated implementation light guide 101a includes light redirecting features that are aligned with respect to the optical axis 603 and light guide 101b and 101c includes light redirecting features that are offset with respect to the optical axis 603, in various implementations, each of the plurality of light guides 101a-101c can include a first set of light redirecting features that are aligned with respect to the optical axis 603 and a second set of light redirecting features that are offset with respect to the optical axis 603. In various implementations, each of the plurality of light guides 101a-101c can include light redirecting features with different geometries and orientations so as to collect light efficiently in a wide range of angles.
In various implementations, the plurality of light redirecting features 110a and 110b can be aligned with respect to the optical axis 603 of the corresponding focusing element in the array 114, as illustrated. In some implementations, the plurality of light redirecting features 110a and 110b can be offset with respect to the optical axis 603 of the corresponding focusing element in the array 114, as discussed above. The plurality of PV cells 105 is disposed along one or more edges of the light guide 101. The light guide 101 can be separated from the focusing plate 103 by a gap 601. In various implementations, the gap 601 can include a material having a refractive index lower than the refractive indices of the focusing plate 103 and the light guide 101. The light guide 101 is disposed rearward of the focusing plate at a vertical distance of L4. In various implementations, the vertical distance, L4, can be selected such that plurality of light redirecting features 110a, and 110b are within a distance Δf of the focal length f of each focusing element in the array 114. In various implementations, Δf can be between about 1%-10% the focal length f. In various implementations, the vertical distance between the light guide 101 and the focusing plate 103, L3 can be between 1.0 mm and 10.0 mm.
In various implementations, the size, shape and position of the plurality of light redirecting features 110a and 110b can be configured such that light incident in the angular range between approximately 0 degrees and approximately 60 degrees with respect to the optical axis 603 is redirected by the redirecting features 110a and 110b and propagates by total internal reflection toward the PV cells 105. For example, in the illustrated implementation, ray of light 615 that is incident along a direction parallel to the optical axis 603 is focused toward the toward the light redirecting features 110a and 110b such that it is turned by the light redirecting features 110a and 110b and guided by total internal reflection in the first light guide 101a.
Light that is incident on the array of focusing elements 114 at oblique angles with respect to the optical axis 603 is focused by the array of focusing elements 114 such that it is incident on the turning features 605a and 605b at an angle θ with respect to a normal to the sloping surface 607. In various implementations, the angle θ can be in the range from about 30 degrees to about 80 degrees. Light incident on the turning features 605a and 605b is refracted out of the focusing plate 103 such that it is incident on a light redirecting feature 110a and 110b. The position and size of the turning features 605a and 605b is configured such that light that refracts out of the focusing plate 103 is redirected by the redirecting feature on which it is incident and guided within the light guide 101 toward the plurality of PV cells 105.
For example, ray 625 which is incident at an oblique angle between about 20 degrees and about 70 degrees with respect to the optical axis 603 is refracted by the turning feature 605a such that it is incident on the light redirecting feature 110a and turned by the redirecting feature 110a into a guided mode of the light guide 101. In this manner the implementation 650 can be used to collect solar light that is incident in a wide range of angles (for example, between about 0 degrees and about 70 degrees with respect to the optical axis 603).
The angular range over which incident light is collected by the implementation 650 can depend on various factors including but not limited to the focal length of the focusing elements in the array 114, the size and the density of the plurality of light redirecting features 110a and 110b, the refractive indices of the material of the focusing plate 103 and the light guide 101a, the size and the density of the turning features 605a and 605b and the refractive index of the material included in the gap 601 vertical distances. Based on the various factors, different implementations of the light collector 650 can be configured to collect light in an angular range between about 0 degrees and about 85 degrees with respect to the optical axis of the focusing elements with an efficiency of about 30% to about 60%. In various implementations, additional light guides can be disposed rearward of the light guide 101a to increase the angular range and/or the collection efficiency.
As discussed above, as the earth rotates, the incident angle of sunlight on an implementation of the light collector 100 will change and thus can affect the light diverting efficiency.
When the sun is overhead, for example, in the noon, the sun light is incident at near normal angles on the array of focusing elements 114 of the light collector 100 and is focused on the plurality of light redirecting features 110 of the light guide 101 as illustrated in
To compensate for the movement of the sun relative to a fixed location on earth, either the focusing plate 103 (or the focusing plate 201) or the light guide 101 (or the light guide 205) can be moved horizontally or vertically, relative to each other, such that the focused light beam from the focusing lenses is incident on the plurality of light redirecting features 110 (or the plurality of light redirecting elements 207a-207c). FIGS. 7A1-7B2 are simulation results showing the effect of the relative horizontal or vertical movement of different portions of an implementation of the light collector 100 illustrated in
FIGS. 8A1 and 8A2 illustrate the simulation results when sunlight is incident at an angle of about 32 degrees with respect to a normal to the forward surface of the focusing plate 103 and when each of the plurality of light redirecting features 110 is aligned with the optical axis of a corresponding focusing element in the array 114. FIG. 8A2 is an expanded view of FIG. 8A1. It can be observed from FIGS. 8A1 and 8A2 that most of the oblique incident rays focused by the array of focusing elements 114 are not directed onto the plurality of light redirecting features 110 and are thus not diverted towards the PV cell 105 disposed at the edges of the light guide 101. Accordingly, the light diverting efficiency is substantially small (for example, the simulated light diverting efficiency is approximately 0.8% for the simulated implementation of FIGS. 8A1 and 8A2).
FIGS. 8B1 and 8B2 illustrate the simulation results when sunlight is incident at an angle of about 32 degrees with respect to a normal to the forward surface of the focusing plate 103 and when the light guide 101 is horizontally moved by about 10 mm with respect to the focusing plate 103 such that each of the plurality of light redirecting features 110 is offset with respect to the optical axis of a corresponding focusing element in the array 114. FIG. 8B2 is an expanded view of FIG. 8B1. It is observed from FIGS. 8B1 and 8B2 that allowing for a lateral dislocation of about 10 mm results in the focused light striking the light redirectors. The simulated light diverting efficiency for the simulated implementation of FIGS. 8B1 and 8B2 is about 8%.
Considering these simulation results, various implementations where the focusing plate 103 (or the focusing plate 201) and/or the light guide 101 (or the light guide 105) can be moved either horizontally or vertically to change the distance or alignment between the focusing plate 103 (or the focusing plate 201) and/or the light guide 101 (or the light guide 105) can facilitate maintaining a more uniform light diverting efficiency through-out the day. Also, having a light collector that can move the focusing plate relative to the light guide vertically and/or horizontally allows some control over the amount of light that is transmitted through the solar collector.
The implementation illustrated in
The implementation illustrated in
The implementation illustrated in
In various implementations, the actuators 920a, 920b and 920c can include a stepping motor and screw system, a linear electric motor, or a motor and gear system, a piezo-electric actuator, etc. In some implementations, the focusing plate 103 and the light guide 101 can be attached with leaf springs to allow relative movement.
In various implementations described in
The method 1100 further includes disposing a light guide including a plurality of grooves as shown in block 1115. The light guide can be similar to the light guide 205 discussed above. The light guide has a top surface adjacent the bottom surface of the cylindrical-lens array and a bottom surface opposite the top surface of the light guide. The light guide includes a plurality of grooves oriented in the same longitudinal direction as the half-cylinder shaped lenses and disposed along the top surface or the bottom surface of the light guide. Each groove has a depth dimension that extends into the bottom surface of the light guide. Each groove defines at least one surface angled to redirect a portion of the focused light from the half-cylinder shaped lenses to one or more edges of the light guide. In various implementations, the plurality of grooves can be laterally spaced apart to define one or more groove spacings GS. The plurality of grooves is disposed at a distance D from the half-cylinder shaped lenses relative to a focal length of the half-cylinder shaped lenses. The lens spacings LS, the groove spacings GS and the distance D are selected such that about 20% to about 80% of light that enters the light collecting device is transmitted through the light collecting device and propagates out of the bottom surface of the light guide. The method 1000 further includes disposing at least one photocell along the one or more edges of the light guide as shown in block 1020. In various implementations, the method 1100 can include providing a space between the cylindrical-lens array and the light guide as shown in block 1130. The space can include a material having a refractive index lower than the refractive index of the light guide.
Referring to
Various implementations of light collectors described herein to efficiently collect, concentrate and direct light to a PV cell can be used to provide solar cells that have increased photovoltaic conversion efficiency. The light collectors can be relatively inexpensive, thin and lightweight compared to some conventional solar cells. The solar cells including light collectors described herein and coupled to one or more PV cells may be arranged to form panels of solar cells. Such panels of solar cells can be used in a variety of applications. For example, as described above, implementations of light collectors described herein coupled to one or more PV cells can be configured as building-integrated photovoltaic products such as, for example, windows, roofs, skylights, facades, etc. to generate electrical power. In other applications, implementations of light collectors described herein coupled to one or more PV cells may be mounted on automobiles and laptops to provide electrical power. Panels of solar cells including implementations of light collectors described herein coupled to one or more PV cells may be mounted on various transportation vehicles, such as aircrafts, trucks, trains, bicycles, boats, etc. Panels of solar cells including implementations of light collectors described herein coupled to one or more PV cells may be mounted on satellites and spacecrafts as well. Implementations of light collectors described herein coupled to one or more PV cells may be attached to articles of clothing or shoes.
Implementations of light collectors 100, 200, 600, 650, 800 and 900 discussed above including a plurality of focusing elements and a plurality of light redirecting features that are optically coupled to PV cells may have an added advantage of being modular. For example, depending on the design, the PV cells may be configured to be removably attached to the hybrid light collecting structures. Thus existing PV cells can be replaced periodically with newer and more efficient PV cells without having to replace the entire system. This ability to replace PV cells may reduce the cost of maintenance and upgrades substantially.
A wide variety of other variations are also possible. Films, layers, components, and/or elements may be added, removed, or rearranged. Additionally, processing operations may be added, removed, or reordered. Also, although the terms film and layer have been used herein, such terms as used herein include film stacks and multilayers. Such film stacks and multilayers may be adhered to other structures using adhesive or may be formed on other structures using deposition or in other manners.
Various modifications to the implementations described in this disclosure may be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other implementations without departing from the spirit or scope of this disclosure. Thus, the claims are not intended to be limited to the implementations shown herein, but are to be accorded the widest scope consistent with this disclosure, the principles and the novel features disclosed herein. The word “exemplary” is used exclusively herein to mean “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other implementations. Additionally, a person having ordinary skill in the art will readily appreciate, the terms “upper” and “lower” are sometimes used for ease of describing the figures, and indicate relative positions corresponding to the orientation of the figure on a properly oriented page, and may not reflect the proper orientation of the device as implemented.
Certain features that are described in this specification in the context of separate implementations also can be implemented in combination in a single implementation. Conversely, various features that are described in the context of a single implementation also can be implemented in multiple implementations separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. Further, the drawings may schematically depict one more example processes in the form of a flow diagram. However, other operations that are not depicted can be incorporated in the example processes that are schematically illustrated. For example, one or more additional operations can be performed before, after, simultaneously, or between any of the illustrated operations. In certain circumstances, multitasking and parallel processing may be advantageous. Moreover, the separation of various system components in the implementations described above should not be understood as requiring such separation in all implementations, and it should be understood that the described program components and systems can generally be integrated together in a single software product or packaged into multiple software products. Additionally, other implementations are within the scope of the following claims. In some cases, the actions recited in the claims can be performed in a different order and still achieve desirable results.